OW

NE

R’S

MAN

UAL

TRADESMAN®

10” BENCH TABLE SAW WITH STAND

Model # BTS10BW Item #53433

CAUTION – FOR YOUR OWN SAFETY

READ YOUR OWNER’S MANUAL THROUGH COMPLETELY AND CAREFULLY BEFORE ATTEMPTING TO SET-UP OR OPERATE YOUR NEW POWER TOOL.

ALL OPERATORS OF THIS EQUIPMENT SHOULD READ AND UNDERSTAND ALL SAFETY RULES PRINTED ON THE MACHINE AND THIS OWNERS MANUAL BEFORE USE.

Your new Power Tool is a well built, carefully inspected versatile machine, capable of giving you many years of dependable service. Your power tool comes complete in one carton with a minimum of first assembly and setup required by you. When unpacking, be sure to check all packages and packing material for loose parts before discarding.

NOTICE: On the nameplate of your machine you will find the serial number and MFG date code of your unit. Please record these numbers on this manual cover for future service reference.

SERIAL # MFG. DATE # PURCHASE DATE: .

POWER TOOL SPECIALISTS, INC E.WINDSOR,CT 06088 PRINTED IN CHINA

www.tradesman-rexon.com

1-800-243-5114

TABLE OF CONTENTS

SECTION PAGE SECTION PAGE Product Specifications ……………………. 2 Adjustments ……………………………... 15 – 19 Power Tool Safety ..………………………. 3 Operation ………………………………... 20 – 24 Table Saw Safety …………………………. 4 Blade Selection …………………………. 24 Electrical Requirements & Safety ………... 5 Maintenance …………………………….. 25 Accessories & Attachments ………………. 6 Trouble Shooting ……………………….. 26 Tools Required for Assembly …………….. 6 Carton Contents …………………………... 6, 7 Know Your Table Saw ..………………….. 8 Table Saw Glossary ………………………. 9 Assembly …………………………………. 10 - 14

PRODUCT SPECIFICATIONS MOTOR SAW HP(Maximum developed)…... 2.5 Table Size…………………… 17-1/8” x 26-7/64” Type …………………............. Universal Table Extensions…………… Yes, with fences Amps …………………............ 13 Blade Size…………………… 10” Voltage …………………......... 120 Rip Scale ……………………. YES Hz …………………................. 60 Rip Fence …………………… YES RPM (no load)………….......... 5000 Miter Gauge…………………. YES Overload Protection…………. YES Maximum Cut Depth @ 90º.. 3” Maximum Cut Depth @ 45º.. 2-1/2” Maximum Dado Cut Width… 1/2"

WARRANTY

Refer to the Warranty Card included for your power tool warranty information

WARNING

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals(known to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples ofthese chemicals are: • Lead based paints • Crystalline silica from bricks, cement and other masonry products • Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce yourexposure to these chemicals: work in a well ventilated area and work with approved safety equipment such asthose dust masks that are specially designed to filter out microscopic particles.

2

POWER TOOL SAFETY

Before using your table saw, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury or damage to the table saw. Good safety practices are a combination of common sense, staying alert and understanding how to use your power tool. To avoid mistakes that could cause serious injury, do not plug in your power tool until you have read and understood the following safety rules: 1. READ and become familiar with this entire Owner’s

Manual. LEARN the tool’s applications, limitations and possible hazards.

2. Look for this symbol that identifies important safety precautions. It means CAUTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

3. NEVER OPERATE THIS MACHINE WITHOUT THE SAFETY GUARD IN PLACE FOR ALL THROUGH-SAWING OPERATIONS.

4. DO NOT USE IN A DANGEROUS ENVIRONMENT

such as damp or wet locations or exposure to rain. Keep work area well lighted.

5. DO NOT use power tools in the presence of flammable liquids or gasses.

6. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

7. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from the work area.

8. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Don’t force the tool or attachment to do a job for which it is not designed.

10. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. WEAR A FACE MASK OR DUST MASK. Sawing, cutting and sanding operations produce dust.

12. DISCONNECT TOOLS before servicing and when changing accessories such as blades, cutters, etc.

13. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the OFF position before plugging into the power supply.

14. USE ONLY RECOMMENDED ACCESSORIES. Consult the Owner’s Manual for recommended accessories. The use of improper accessories may cause injury to you or damage to the tool.

15. REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.

16. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER “OFF”. Do not leave the tool before it comes to a complete stop.

17. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

18. DO NOT OVERREACH. Keep proper footing and balance at all times.

19. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for most efficient and safest performance. Follow instructions for lubricating and changing accessories.

20. CHECK FOR DAMAGED OR LOOSE PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, loose mounting and any other conditions that may affect its safe operation. A guard or other part that is loose or damaged should be properly adjusted, repaired or replaced.

21. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.

22. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that could impair your ability to use the tool safely.

23. USE A DUST COLLECTION SYSTEM wherever possible. Dust generated from certain materials can be hazardous to your health and in some cases, a fire hazard. Always operate the power tool in a well ventilated area with adequate dust removal.

24. ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into your eyes which could cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.

25. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

CAUTION !

CAUTION !

3

TABLE SAW SAFETY

1. ALWAYS USE SAW BLADE GUARD, splitter and anti-kickback pawls for every through sawing operation. Through-sawing operations are those in which the blade cuts completely through the workpiece when ripping or cross-cutting.

2. ALWAYS HOLD WORK FIRMLY against the miter gauge or rip fence.

3. USE A PUSH STICK when required. Always use a push stick especially when ripping narrow stock. Refer to ripping instructions in this Owner’s Manual where the push stick is covered in detail. A pattern for making your own push stick is included.

4. NEVER PERFORM ANY OPERATION ”FREE HAND”, which means using only your hands to support or guide the workpiece. Always use either the fence or the miter gauge to position and guide the work. WARNING: FREEHAND CUTTING IS THE MAJOR CAUSE OF KICK-BACK & FINGER/HAND AMPUTATIONS.

5. NEVER STAND or have any part of your body in line with the path of the saw blade. Keep your hands out of the saw blade path.

6. NEVER REACH behind or over the cutting tool for any reason.

7. REMOVE the rip fence when cross cutting.

8. DO NOT USE a molding head with this saw.

9. FEED WORK INTO THE BLADE against the direction of rotation only.

10. NEVER use the rip fence as a cut-off gauge when cross-cutting.

11. NEVER ATTEMPT TO FREE A STALLED SAW BLADE without first turning the saw OFF and unplugging the saw. Turn the power switch OFF immediately to prevent motor damage.

12. PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide workpieces.

13. AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the splitter, anti-kickback pawls and guards in place, aligned and functioning. Do not release work before it has passed all the way past the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to back up one of saw cut with the blade running.

14. AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade.

15. NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts.

16. MOUNT your table saw on a bench or stand before performing any cutting operations. Refer to ASSEMBLY instructions.

17. NEVER CUT METALS or materials which may make hazardous dust.

18. ALWAYS USE IN WELL VENTILATED AREA. Remove sawdust frequently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard. Attach a vacuum to the dust port for additional sawdust removal.

19. NEVER LEAVE THE SAW running unattended. Do not leave the saw until it comes to a complete stop.

20. For proper operation follow the instructions in this Owner’s Manual entitled “ASSEMBLE TABLE SAW TO STAND”. Note: On machines with no stand or if stand is not being used, a hole approximately 8” square must be cut under saw to allow saw dust to fall through. Failure to cut this hole will allow sawdust to build up in the motor area resulting in a fire hazard and potential motor damage.

4

ELECTRICAL REQUIREMENTS AND SAFETY POWER SUPPLY REQUIREMENTS To avoid electrical hazards, fire hazards or damage to the table saw, use proper circuit protection. Always use a separate electrical circuit for your tools. This power tool is wired at the factory for 120V operation. Connect it to a 120V, 15 Amp circuit and use a 15 Amp time delay fuse or circuit breaker. To avoid shock or fire, replace the cord immediately if it is worn, cut or damaged in any way. EXTENSION CORD REQUIREMENTS Any extension cord must be GROUNDED for safe operation.

MINIMUM GAUGE FOR EXTENSION CORDS (AWG type / 120 Volt only)

Ampere Rating Total length in feet

More Than Not

More Than

25’

50’

100’

150’0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Applicable

GUIDELINES FOR EXTENSION CORDS Any extension cord used for power tools MUST be grounded (3 wire with two flat prongs and one round ground prong). Make sure the extension cord is in good condition. When using an extension cord, make sure you use one heavy enough to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table above shows the correct size to use according to extension cord length and nameplate ampere rating. If in doubt, use the next heavier gauge cord. The smaller the gauge number the heavier the cord. NOTE: THE 12 TO 16 AMP RATING IS CORRECT FOR THIS TOOL. IT IS HIGHLIGHTED IN THE TABLE ABOVE. Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Before connecting the saw to the extension cord, make sure the saw switch is turned OFF.

GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This saw is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician. IMPROPER CONNECTION of the equipment-grounding conductor can result in risk of electric shock. The conductor (wire) with the green insulation (with or without yellow stripes) is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal. CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the saw is properly grounded. USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3-POLE GROUNDING RECEPTACLES THAT ACCEPT THE SAW’S PLUG. REPAIR OR REPLACE DAMAGED OR WORN CORDS IMMEDIATELY.

CAUTION !

CAUTION !

5

3-Prong Plug

Ground Prong Properly Grounded 3-Prong Receptacle

Grounding Lug

Adapter2-Prong Receptacle

Make sure this is connected to a known ground

PRE ASSEMBLY Use only the recommended accessories with this saw. To avoid the risk of personal injury: • Do not use adjustable or wobble type dado’s.

Maximum dado width is ½”. • Do not use a dado with a diameter greater than 6”. • Do not use a molding head set with this saw. • Do not modify this saw or use accessories not

recommended by Tradesman.

UNPACKING AND CHECKING CONTENTS Separate all parts from packing material. Check each one with the illustration and the list of carton contents (see Pages 6 & 7). Make certain you have all required parts before discarding any packing material. To avoid the risk of personal injury: • If any parts are missing, do not attempt to assemble the

saw, plug in the power cord or turn the switch ON until the missing parts are obtained and correctly installed.

TABLE OF LOOSE PARTS

ITEM DESCRIPTION QUANTITY

A Table saw assembly 1 B Blade guard & splitter 1 C Splitter bolt, flat washer. star

washer, spring washer & oval washer

1 set

D Rip fence & handle 1 E Hand wheel 1 F Flat washer & dome nut 1 G Hand wheel crank 1 H Miter gauge assembly 1 J Blade wrenches 2 K Saw blade 1

STAND CONTENTS

L Top Mounting Bracket (Short) 2 M Top Mounting Bracket (Long) 2 N Bottom Support Bracket (Short) 2 O Bottom Support Bracket (Long) 2 P Stand Leg 4 Q Hardware of Bag 1

ACCESSORIES AND ATTACHMENTS

CAUTION !

TOOLS REQUIRED FOR ASSEMBLY

CAUTION!

Adjustable Wrench

Flat Blade Screwdriver

Phillips Screwdriver

Steel Ruler

Combination Square

CARTON CONTENTS

6

CARTON CONTENTS

L M N O P Q

7

KNOW YOUR TABLE SAW

Miter Guage

Blade Guard Table Insert Rip Fence

Table

Blade Tilt Pointer

Blade TiltScale

ON/OFFSwitch

Overload Reset Switch

Blade Elevation Tilting Handwheel

Bevel Locking Knob

Blade

Anti-Kickback Pawls

Mounting Holes

Splitter

Splitter Bracket

8

TABLE SAW GLOSSARY ANTI-KICKBACK PAWLS – Prevents the workpiece from being kicked upward or back toward the front of the table saw by the spinning blade. ARBOR – The shaft on which the blade or dado is mounted. BEVEL CUT – An angle cut made through the face of the workpiece. BLADE BEVEL SCALE – Measures the angle the blade is tilted when set for a bevel cut. BLADE ELEVATION HANDWHEEL – Raises and lowers the blade. BLADE GUARD – Clear plastic cover that positions itself over the blade while cutting. BLADE TILTING HANDWHEEL – Tilts the blade to any angle between 0o and 45o for bevel cuts. COMPOUND CUT – A simultaneous bevel and miter cut. CROSSCUT – A cut made across the width of the workpiece. DADO – Special cutting blades that are used to cut grooves in a workpiece. DUST PORT – Hole in back of saw base for attachment of vacuum hose. FREEHAND – Performing a cut without using a rip fence, miter gauge, hold down or other proper device to prevent the workpiece from twisting during the cutting operation. GUM – A sticky sap from wood products. HEEL – Misalignment of the blade. JAM NUT – Nut used to lock another nut in place on a threaded rod or bolt. KERF – The amount of material removed by the blade cut. MITER CUT – An angle cut made across the width of the workpiece. MITER GAUGE – A guide used for crosscutting operations that slides in the table top channels (grooves) located on either side of the blade. It helps make accurate straight or angle crosscuts.

OVERLOAD RESET SWITCH – Resets the thermocouple and provides a way to restart the saw motor if it overloads or overheats. PUSH STICK – Special wooden accessory that is used to push a small workpiece when working close to the saw blade. RESIN – A sticky sap that has hardened. REVOLUTIONS PER MINUTE (RPM) – The number of turns completed by a spinning object in one minute. RIP FENCE – A guide used for rip cutting that clamps to the table top. It allows the workpiece to cut straight. RIPPING – Cutting with the grain of the solid wood or along the length of the workpiece. SAW BLADE PATH – The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece that will be cut. SET – The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set. SPLITTER – Keeps the workpiece split apart after being cut to prevent binding on the blade and workpiece. TABLE INSERT – Metal insert that is removed from the table to install / remove blades. It is also removed for dado cutting. When dado cutting, a dado insert plate must be used. THROUGH-SAWING – Making a cut completely through the length or width of a workpiece. WORKPIECE – Material to be cut.

9

Leading Edge

Kerf

Surface

Sawblade Path

Trailing Edge Workpiece

Estimated Assembly Time 40~60 minutes ASSEMBLE STAND 1. Unpack all parts and group by type and size (see Fig. 1).

Refer to the parts list for correct quantities.

2. Attach one long upper support (4) to top of leg (1) using one square neck bolt (2) and nut (5). NOTE: Do not tighten bolts until stand is properly aligned (see step #8).

3. Attach other end of long upper support to top of another leg using one square neck bolt and nut.

4. Attach one long bottom support (3) to center of each leg using square neck bolts and nuts. This completes the front frame section.

5. Assemble rear frame section in exactly the same manner.

6. Join front and rear frame assemblies using two short upper supports (11) and two short bottom supports (10), square neck bolts and nuts.

7. Insert foot pad (6) into bottom of leg. Repeat for each leg. 8. Place stand on level surface and adjust so all legs are contacting the floor and are at similar angles to the floor. Tighten all bolts. NOTE: Stand should not rock after all bolts are tightened.

Assemble table saw to stand 1. Place protective corrugated or old blanket on floor to

protect the saw table surface.

2. Place the saw up side down on the protective material (see Fig. 2).

3. Position the stand up side down on the saw base. NOTE: Make sure front of stand (identified with label) and front of saw are facing the same direction.

4. Line up four holes in saw base and stand.

5. Fasten saw to stand using four bolts (12), washers (13) and nuts (14). NOTE: Place washer on each bolt before inserting into saw base and through the support. Nut must be immediately against the bracket (see Fig. 1).

6. Tighten all four nuts. NOTE: DO NOT OVER TIGHTEN NUTS HOLDING SAW TO STAND. THIS WILL DAMAGE THE SAW BASE.

7. Carefully set the saw in its upright position on a clean level surface.

DO NOT OPERATE THIS MACHINE DIRECTLY ON THE FLOOR WITHOUT A STAND. THIS IS A VERY DANGEROUS POSITION.

Fig. 1 Fig. 2

CAUTION!

6

10

ASSEMBLY

FASTEN SAW TO STAND 1. LOCATE MOUNTING HOLES IN SAW BASE This saw MUST be properly secured to a sturdy workbench, stand or cabinet. Use the four 3/8” holes already provided in the saw base. The front two holes (1) are shown in Fig. 3. There are two additional holes in the rear of the saw base.

WHEN NOT USING SAW ON THE STAND, PROVIDE A SAWDUST CUTOUT IN THE WORKSURFACE Do not operate this Table Saw on a flat surface without first cutting a hole of at least 8” to 12” square under the saw to allow sawdust to fall through and be removed. Failure to provide this sawdust removal hole will cause sawdust to build up around the motor which could result in a fire hazard or cause damage to the motor. Unplug unit from power source before attempting any sawdust removal. ASSEMBLE BLADE RAISING & TILTING WHEEL 1. Attach blade raising & tilting hand wheel (1) to the blade

elevation screw (2). Make sure the slot (3) in the hand wheel hub is engaged with the roll pin (4) in the elevation screw shaft (see Fig. 4).

2. Fasten hand wheel to elevation screw shaft with flat washer (5) and dome nut (6).

3. Fasten handle (7) into handwheel. Using a wrench, tighten handle securely.

ASSEMBLE RIP FENCE 1.Thread nut (1) onto rip fence locking handle (2) (see Fig. 5). 2. Screw rip fence locking handle into eccentric (3) and lock in place with nut. 1.Lift up on rip fence handle (2) to move rear fence clamp (4) out far enough to allow fence assembly to fit over the table (5) (see Fig. 6). 2.Position the rip fence over the table, holding the handle end while engaging the rear fence clamp and lowering the handle end onto the rail (6). 3.Lower locking handle to prevent movement of fence.

CAUTION !

ASSEMBLY

11

Fig. 4

Fig. 5

Fig. 6

Fig. 3

1

INSTALL BLADE TO ARBOR MAKE SURE THE SAW IS DISCONNECTED FROM THE POWER SOURCE WHEN INSTALLING THE BLADE. 1. Remove the table insert (1) by removing the 2 screws (2 &

3) that hold it in place (see Fig. 7). NOTE: Be careful not to lose the rubber washer that is on the back screw (3) beneath the insert.

2. Raise saw blade arbor (4) to its maximum height by turning the blade raising hand wheel counterclockwise (see Fig. 8). Remove the arbor nut (5) and outer flange (6) from the saw arbor.

3. Place the saw blade on the arbor making sure the teeth of the blade point DOWN at the front of the table.

4. Place the flange (6) and arbor nut (5) on the arbor and tighten the nut as far as possible by hand making sure the saw blade is firmly seated against the inner flange (7) (see Fig. 8). NOTE: Make sure large flat surfaces of flange and nut face INWARD toward the saw blade.

INSTALL BLADE TO ARBOR – Cont’d 5. Place the open end blade wrench (8) on the flats of the saw

arbor to prevent the arbor from turning while tightening. Using the box end blade wrench (9) tighten the arbor nut by turning it clockwise. (See Fig. 9).

MAKE SURE THE SAW BLADE, ARBOR FLANGE AND NUT ARE PROPERLY SEATED AND ARBOR NUT IS TIGHT.

6. Replace table insert and fasten in place with two screws (2

& 3). Be sure rubber spacer is under table insert on rear screw. Tighten rear screw #3 until insert plate is level with table top in this area. Failure to level insert plate in this area can cause work to stick/jam and could possibly cause serious injury.

ASSEMBLYCAUTION !

CAUTION!

Fig. 7

Fig.8

Fig.9

CAUTION!

12

ASSEMBLE BLADE GUARD AND SPLITTER MAKE SURE THE SAW IS DISCONNECTED FROM THE POWER SOURCE WHEN INSTALLING THE BLADE GUARD AND SPLITTER ASSEMBLIES. 1. Set the blade to maximum height and the tilt to zero degrees

on the bevel scale with the hand wheels. Lock the blade lock knob.

2. Place the external toothed lock washer (1), a steel flat washer (2) and a spring washer (10) onto the long hex head bolt (3). Insert the bolt into the splitter bracket (4) as shown. (Fig. 10)

3. Insert bolt and washer assembly through splitter bracket (4). Fig. 10

1. Place oval washer (5) on pivot rod (6). Place blade guard splitter bracket (4) over pivot rod and snug only do not tighten (see Fig. 11). NOTE: Blade guard and splitter assembly have been removed from the splitter bracket illustration for clarity.

ASSEMBLE BLADE GUARD AND SPLITTER – Cont’d

2. Holding the blade guard arm (9) up and using a straight

edge (11), ensure the splitter (10) is aligned with the saw blade (Fig. 12). If adjustment is necessary, loosen bolt (8) and slide assembly left or right and rotate until properly aligned. Tighten the bolt very tight.

3. Check all bolts in the blade guard and splitter assembly to ensure they are all properly tightened. NOTE: Correct alignment of splitter assembly is critical. Improper alignment will cause workpiece to bind and inconsistent cutting width when ripping.

IMPROPER SPLITTER ALIGNMENT CAN CAUSE “KICKBACK” AND SERIOUS INJURY.

ASSEMBLY

CAUTION !

Fig. 11

CAUTION!

3

8 9

Kickback pawl7

Fig. 12

13

MITER GAUGE ADJUSTMENT 1. To check the miter gauge, loosen clamp knob (1) to allow

miter body (3) to rotate freely (see Fig. 13). Position the miter body so the pointer (2) points to 90o on the protractor scale. Tighten clamp knob to hold miter body in position. Use a square to verify the 90o angle between the miter body and the slide bar.

2. If adjustment is needed, loosen the two adjusting screws under the pointer (2) using a hex key. Adjust pointer to 90o on the protractor scale. Firmly tighten both adjusting screws.

3. To change angles on miter gauge, loosen clamp knob and rotate miter body to desired angle as indicated by the pointer (2). Clamp in position by tightening clamp knob.

4. Check the accuracy of adjustment by making 90o cuts on scraps of wood. Make further adjustments to the miter gauge until required cut accuracy is attained.

RIP FENCE ADJUSTMENT 1. To move the rip fence (1) along the table, lift the fence

locking handle (2) and slide the fence to the desired location on the table (see Fig. 14). Push down on the fence locking handle to lock the fence in position.

2. Pointer (6) indicates the distance the fence is positioned away from the saw blade. If an adjustment to the pointer is required, loosen screw (7) and adjust the pointer to the correct reading on the scale (8). Retighten the adjusting screw. The saw blade is set parallel to the miter gauge slot in the table at the factory. The rip fence must be parallel to the miter gauge slot to produce accurate cuts and to prevent kickback when ripping.

3. Position the rip fence at one edge of the miter gauge slot. Clamp the fence to the table by pushing down on locking handle (2). The edge of the fence should be parallel to the miter gauge slot. If an adjustment is needed, proceed with steps #4 and #5.

4. Loosen the two adjusting screws (3). Lift up on the locking handle. While holding the fence bracket (4) firmly against the front of the saw table, move the rear end of the fence (1) until the fence is parallel to the miter gauge slot. When alignment is correct, retighten the adjusting screws (3) and push down the locking handle.

5. Check fence clamping system to ensure it holds the fence securely both front and rear. If adjustment is required, release clamp pressure and turn rear clamp adjusting screw (5) ½ turn clockwise. Clamp fence in place. Repeat step #5 if more tension is required. NOTE: Overtightening of the rear clamp adjustment screw will cause the fence to misalign.

FAILURE TO PROPERLY ALIGN FENCE CAN CAUSE “KICKBACK” AND SERIOUS INJURY.

ADJUSTMENTS

Fig. 13

Fig. 14

CAUTION!

CAUTION!15

14

BLADE TILTING MECHANISM The saw blade can be tilted two different ways. RAPID BLADE TILTING 1. Loosen blade tilting locking knob (2) (see Fig. 15).

2. Slide handwheel assembly (1) to desired location.

3. Tighten locking knob (2). Ensure locking knob is fully

tightened.

FINE ADJUSTMENT BLADE TILTING 1. Loosen blade tilting locking knob (2) (see Fig. 15).

2. Push handwheel (1) IN to engage the fine adjustment gear.

3. While holding handwheel IN, turn the handwheel to tilt the

blade to the desired angle.

4. Tighten locking knob firmly. NOTE: Changing the blade angle can be done independently of changing blade height.

BLADE TILT LOCKING KNOB (1) MUST BE FIRMLY TIGHTENED AND LOCKED DURING ALL CUTTING OPERATIONS.

BLADE RAISING AND LOWERING To raise the saw blade, turn handwheel (1) COUNTER CLOCKWISE (see Fig. 16). To lower the blade, turn the handwheel CLOCKWISE.. It is not necessary to loosen blade tilting locking knob (2) when raising or lowering the saw blade. The spring loaded handwheel automatically disengages the tilting mechanism while raising or lowering the blade and during cutting operations.. Always make sure the spring loaded handwheel mechanism operates freely between the blade raising & lowering position and the blade tilting position.

ADJUSTMENTS

Fig. 15

CAUTION !

Fig. 16

CAUTION!

15

ADJUST BLADE PARALLEL TO MITER GAUGE GROOVE This adjustment was made at the factory, but it can be rechecked and adjusted if necessary. To prevent personal injury: • Always disconnect plug from the power source when

making any adjustments. • This adjustment must be correct or kickback could

result in a serious injury and accurate cuts cannot be made.

CHECKING INITIAL ADJUSTMENT 1. Remove the safety switch key and unplug the saw.

2. Position the blade guard arm to the rear of the table.

3. Remove the blade guard assembly from splitter bracket

support (#4 – Fig. 11, page 13) by loosening the lock knob (#11 – Fig. 10, page 13).

4. Select one tooth on the saw blade which is set (bent) to the right hand side of the blade. Mark that tooth with a felt tip marker. Rotate the blade so the marked tooth is toward the front of the saw and ½” above the table.

5. Place the combintion square base (1) into the right hand side miter groove (2) (see Fig. 17).

6. Adjust the ruler so it touches the tooth. Lock the ruler in the square so it holds its position.

7. Rotate the blade to position the marked tooth at the rear and ½” above the table.

8. Carefully slide the combination square to the rear until the ruler touches the marked tooth.

9. If the ruler touches the marked tooth at both front and rear positions, no adjustment is needed. If not, adjust blade alignment as described in the next section.

10. Replace blade guard before operating machine.

CHECKING INITIAL ADJUSTMENT – cont’d

ADJUSTMENTS

CAUTION !

Fig. 17

16

ADJUST BLADE PARALLEL TO MITER GAUGE GROOVE TOOLS REQUIRED • 10mm open end or 10mm combination wrench • 4mm hex key • Framing square • Medium size flat blade screw driver

ADJUSTMENT PROCEDURE 1. Turn saw switch OFF and remove plug from the power

source.

2. Remove blade guard and splitter assembly, miter gauge and rip fence.

3. Remove table insert, place blade angle at 0o and raise blade to maximum height.

4. Remove blade and lower blade height adjustment to its lowest point.

5. Remove bolts or screws holding saw base to workbench or stand.

6. Carefully turn saw up side down on top of the workbench or stand. NOTE: Be careful not to scratch the working surface of the saw table.

7. Using the 10mm hex wrench, slightly loosen the two middle blade alignment rod strap nuts (1) and two-rear blade alignment rod strap nuts (2) (see Fig. 18). Note: Leave nuts slightly snug as it makes adjustment easier.

8. Re-mount saw blade on the table saw and tighten arbor

Nut. 9. While standing at the rear of the saw, use a medium size

flat blade screwdriver and gently pry the rear of the blade alignment rod to the LEFT or RIGHT. Using the framing square, simultaneously measure the distance at the front and rear of the blade to an edge of a miter slot. When the distances are within 1/64” or closer, tighten both rear blade alignment rod strap bolts (2) while holding the rod firmly in place. NOTE: The blade alignment rod will only move slightly.

10. If alignment is not achieved by rear adjustment, loosen the two front blade alignment rod strap bolts (3). Otherwise skip to step 12.

11. While standing at the front of the saw, use a medium size flat blade screw driver and gently pry the front of the blade alignment rod to the RIGHT or LEFT. Simultaneously measure the distance at the front and rear of the blade to an edge of a miter slot. When the distances are with in 1/64” or closer, tighten both front blade alignment rod strap bolts (3) while holding the rod firmly in place. NOTE: The blade alignment rod will only move slightly to the right.

12. Tighten both middle blade alignment rod strap bolts (1). NOTE: Re-check to make sure all six bolts are properly tightened and that the distance from the front and rear of the blade are within 1/100th of an inch.

13. Install blade guard and splitter assembly. 14. Re-mount Saw to stand as outlined on Pages 10 & 11 of

this Owner’s Manual. If blade alignment is still incorrect after performing this procedure, please call toll free 1 (800) 243-5114, extension 221.

ADJUSTMENTS

FRONTFig. 18

17

0o BEVEL STOP (VERTICAL) 1. Raise the blade fully by rotating the handwheel counter

clockwise until it stops.

2. Loosen bevel angle locking knob.

3. Place a square (1) flat against the table top and against the blade between the teeth (see Fig. 19).

4. Push the handwheel IN and turn it until the blade is against the square. If it will not move far enough toward 0o to become flat against the square, loosen adjusting screw (2) several turns.

5. Once blade is at 90o to the table top, lock bevel angle locking knob.

6. Carefully tighten adjusting screw (2) until it touches the bevel stop. DO NOT OVER TIGHTEN.

7. Recheck to ensure blade is still aligned at 90o.

BEVEL POINTER 1. Set bevel angle in vertical position (see Fig. 20).

2. If the pointer (1) does not read 0o, loosen pointer screw (2)

and move the pointer so it reads correctly.

3. Retighten the pointer screw.

45o BEVEL STOP 1. Raise the blade fully by rotating the handwheel counter

clockwise until it stops.

2. Loosen bevel angle locking knob.

3. Place the 45o angle of a combination square (1) flat against the table top and against the blade between the teeth (see Fig. 21).

4. Push the handwheel IN and turn it until the blade tilt pointer is against the square. If it will not move far enough toward 45o to become flat against the square, loosen adjusting screw (3) several turns.

5. Once blade is at 45o to the table top, lock bevel angle locking knob.

6. Carefully tighten adjusting screw (3) until it touches the bevel stop. DO NOT OVER TIGHTEN.

7. Recheck to ensure blade is still aligned at 45o.

Fig. 20

ADJUSTMENTS

Fig. 19Fig. 21

1

3

18

SAW SWITCH The switch (2) is located on the front panel of the saw base (see Fig. 22). To turn the saw ON move the switch to the up position. To turn the saw OFF move the switch to the down position. LOCKING SWITCH IN “OFF” POSITION When the saw is not in use, the switch should be locked in the OFF position. To lock the switch in the OFF position, simply pull out the safety key (1) from the center of the switch (see Fig. 22). The saw will not start with the key removed. However, if the key is removed while the switch is in the ON position, it can be turned off ONCE. The saw will not restart until the key has been reinserted into the switch. OVERLOAD PROTECTION This saw is equipped with a resetable overload relay button (see Fig. 22). If the motor shuts off or fails to start due to overloading or low voltage, turn the switch to OFF position and let the motor cool down for at least five minutes. After the motor has cooled down, push the reset button (3) to reset the overload device. The saw should now start when the switch is returned to the ON position. To avoid injury, the ON/OFF switch should be in the OFF position and the plug removed from the power source while the motor cool down takes place. This will prevent accidental starting when the reset button is pushed. Overheating may be caused by misaligned parts, a dull blade, or an undersized extention cord (see chart on page 5). Inspect the saw for proper setup before using it again.

Before using the table saw, polish the table with an automotive wax to keep it clean and make it easier to slide the workpiece. There are two basic types of table saw cuts: ripping and crosscutting. In general, ripping is cutting with the grain along the length of the workpiece. Crosscutting is cutting either across the width or across the grain of the workpiece. However, with manmade materials this distinction can be difficult to make. Therefore, cutting a piece of wood to a different width is ripping and cutting across the short dimension is crosscutting. Neither ripping nor crosscutting may be done safely freehand. Ripping requires the use of the rip fence and crosscutting requires the use of the miter gauge. RIPPING To prevent serious injury: • Do not allow familiarity gained from frequent use of

your table saw to cause careless mistakes. Remember that even a careless fraction of a second is enough to cause a severe injury.

• Keep both hands away from the blade and the path of the blade.

• The workpiece must have a straight edge against the fence and must not be warped, twisted or bowed.

1. Remove the miter gauge and secure the rip fence to the table.

2. Adjust the blade so it is about 1/8” higher than the workpiece.

Fig. 22

Have you read “POWER TOOL SAFETY” and “TABLE SAW SAFETY” on pages 3 and 4 of this Manual? If not, please do it now before you operate this saw. Your safety depends on it! Every time you use the saw you should verify the following: 1. Blade is tight. 2. Bevel angle locking knob is tight. 3. If ripping, fence locking knob is tight and

fence is parallel to the miter gauge groove 4. If crosscutting, miter gauge knob is tight. 5. Blade guard and splitter are in place and

working properly. 6. Safety glasses are being worn.

Failure to adhere to these safety rules can greatly increase the chances of injury.

CAUTION!

OPERATION

CAUTION!

1

CAUTION !

19

RIPPING – cont’d 3. Hold the workpiece flat on the table and against the fence.

Keep the workpiece about 1” back from the blade.

4. Turn the saw ON and allow the blade to come up to full speed.

5. Slowly feed the workpiece into the blade by pushing forward only on the workpiece section (1) that will pass between the blade and the fence (see Fig. 23).

AVOID KICKBACK by pushing only on the section of workpiece that will pass between the blade and the fence. 6. Keep your thumbs off the table top. When both of your

thumbs touch the front edge of the table(2), finish the cut (1) with a push stick (3) (see Fig. 24). Make a push stick using the pattern on page 27 of this Owner’s Manual.

RIPPING – cont’d 7. The push stick should always be used when the ripped

workpiece is 2” or narrower.

8. Continue pushing the workpiece with the push stick until it passes the blade guard and clears the rear of the table.

9. Never pull the workpiece back while the blade is turning.

Turn the switch OFF. When the blade completely stops, raise the anti-kickback fingers on each side of the splitter if necessary and slide the workpiece out.

BEVEL RIPPING This operation is the same as ripping except the bevel angle is set to an angle other than 0o. Cut only with the workpiece and the fence on the right hand side of the blade. RIPPING SMALL PIECES Avoid injury resulting from blade contact. Never make through-saw cuts narrower than ½” wide. 1. It is unsafe to rip small pieces. It is not safe to put your

hands close to the blade. To ensure your safety, rip the small piece from a larger piece.

2. When a small width is to be ripped and the hand cannot be safely put between the blade and the rip fence, use one or more push sticks. Use the push sticks to hold the workpiece against the table top and fence and push the workpiece fully past the blade (see Fig. 23).

CAUTION!

CAUTION !

Fig. 23

Fig. 24

CAUTION!

20

OPERATION

CROSSCUTTING To prevent serious injury: • Do not allow familiarity gained from frequent use of

your table saw to cause careless mistakes. Remember that even a careless fraction of a second is enough to cause a severe injury.

• Keep both hands away from the blade and the path of the blade.

1. Remove the rip fence and place the miter gauge in the left side groove.

2. Adjust the blade (1) so it is about 1/8” higher than the workpiece (see Fig. 25).

3. Hold the workpiece firmly against the miter gauge with the path of the blade in line with the desired cut location. Keep the workpiece about 1” back from the blade.

4. Start the saw motor and allow the blade to come up to full speed.

5. Keep the workpiece (2) flat against the face of the miter gauge (3) and flat against the table. Slowly push the workpiece through the saw blade.

6. Do not try to pull the workpiece back while the blade is still turning. Turn the switch OFF and carefully slide the workpiece out when the blade has completely stopped.

BEVEL CROSSCUTTING This operation is the same as crosscutting except the bevel angle is set to an angle other than 0o. 1. Adjust the blade (1) to the desired angle and tighten the

blade bevel locking knob (see Fig.26).

2. Always work to the left side of the blade. The miter gauge (3) must be in the left side groove (2). It cannot be used in the right side groove unless the miter angle is very sharp, as it will interfere with the blade guard.

Fig. 25

CAUTION !

Fig. 26

OPERATION

21

MITER CUTS This cutting operation is the same as crosscutting except the mitre gauge is locked at an angle other than 90o. 1. Set the miter gauge to the desired angle (see Fig. 27).

2. Hold the workpiece (2) firmly against the miter gauge (3).

3. Feed the workpiece slowly into the blade (1) to prevent the

workpiece from shifting. COMPOUND MITER CROSSCUTTING This cutting operation combines a miter angle with a bevel angle. 1. Set the blade (1) bevel to the desired angle (see Fig. 28).

2. Set the miter gauge (3) to the desired angle. Use only the

left side groove (2).

3. Hold the workpiece firmly against the miter gauge.

4. Feed the workpiece slowly into the blade (1) to prevent the workpiece from shifting.

DADO CUTS 1. Unplug the power cord before removing and/or installing

dado blades. 2. When making dado cuts, a dado insert plate must be

installed in place of the regular table insert. Be sure the rear end of dado insert plate is level with the table.

3. Instructions for operating the dado are packed with the separately purchased dado.

4. The arbor (1) of this saw restricts the maximum width of dado cut to ½” (see Fig.29).

5. NOTE: Make sure the arbor nut is tight and at least one thread of the arbor sticks out past the nut.

6. Use only a 6” stackable dado set and keep the width to ½” or less. It will be necessary to remove the blade guard and splitter when using the dado.

Use caution when the dado is running. You have no guard to protect you. Also, adjustable or wobble dado’s can NOT be used on this machine. 7. Use the correct number of round outside blades and

chippers as shown in the dado’s instruction manual. Blade and chipper total width must not exceed ½”.

8. Before starting the saw, check to make sure the installed dado assembly will not strike the motor, table or saw base when in operation.

To avoid injury, always replace the blade, blade guard assembly and table insert when you are finished with the dado operation.

CAUTION!

Fig. 27

Fig. 28

CAUTION!

Fig. 29 22

OPERATION

USING WOOD FACING ON THE RIP FENCE When performing some special cutting operations, add a wood facing (1) to either side of the rip fence (2) (see Fig. 30). 1. Use a smooth ¾” thick board (1) that is as long as the rip

fence.

2. Attach the wood facing to the rip fence with wood screws (3) through the holes in the fence.

A wood facing should be used when ripping material such as thin paneling to prevent the material from catching between the bottom of the fence and the table. BLADE SELECTION There are many different types of blades with differing tooth configurations, tooth counts and materials. Some of the more common types are shown below. ABRASIVE AND METAL CUTTING BLADES MUST NOT BE USED WITH THIS SAW This saw was not made to cut metals or masonry materials. Doing so may result in injury. It will also void the warranty. ALL BLADES MUST: 1. BE RATED AT 5300 RPM OR HIGHER 2. HAVE A 5/8” ARBOR HOLE 3. BE NO LARGER THAN 10” IN DIAMETER

BLADE SELECTION - cont’d Smaller diameter blades may be used, while they will result in a reduced cutting depth, their use will increase the output of the motor. Combination blades • Tend to be general purpose blades • Work fairly well in most applications • Somewhat rough cutting

Crosscut blades • Designed primarily for crosscutting • Somewhat smoother than combination blades

Rip blades • Used for ripping • Very good for thick materials • Very rough if used for crosscutting

Plywood blades • Smooth cutting in both rip and crosscut applications • Good for thin wood as well as plywood • Set-tooth type is more economical than hollow ground

type tooth • Not limited in cutting depth Planer blades • Generally are hollow ground • Very smooth cuts in thin material • Limited depth of cut due to hollow ground construction • Not recommended for rip cuts

Carbide tipped blades • Stay sharp much longer • Available in all types listed above • Carbide is brittle and must not be used on any material that

may contain nails, screws etc.

CAUTION !

CAUTION !

Fig. 30

OPERATION & BLADE SELECTION

23

MAINTAINING YOUR TABLE SAW GENERAL MAINTENANCE For your own safety, turn the switch OFF and remove the switch key. Remove the plug from the power source before maintaining or lubricating your saw. 1. Clean out all sawdust that has accumulated inside the saw

base and around the motor.

2. Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece.

3. Clean the cutting blades with pitch and gum remover.

4. Immediately replace a worn, cut or damaged power cord.

All electrical and mechanical repairs should be performed by a trained repair technician. Contact Tradesman Specialists for your nearest Authorized Service Center. Use only identical replacement parts. Any substitute parts may create a hazard. 5. Use a liquid dish washing detergent and water to clean all

plastic parts. NOTE: Use of certain cleaning chemicals may damage plastic parts.

6. Do not use the following cleaning chemicals or solvents on your table saw: gasoline, carbon tetrachloride, clorinated solvents, ammonia and household detergents containing ammonia.

BLADE RAISING AND TILTING MECHANISM After each five hours of operation, the blade raising and tilting mechanisms should be checked for looseness, binding or other abnormalities. With the saw disconnected from the power source, turn the saw upside down and alternately pull upward and downward on the motor unit. Observe any movement in the motor mounting mechanism. Looseness or play in the blade raising screw (1) should be adjusted as follows (see Fig. 31): 1. Using a 14 mm wrench, loosen jam nut (2).

2. Adjust nut (3) until it is finger tight against the bracket (4),

then back off the nut (3) 1/6 turn.

3. Tighten jam nut (2) with a wrench while holding nut (3) in place. Maximum allowable play in screw rod (1) is 4mm.

MAINTAINING YOUR TABLE SAW – cont’d Place a small amount of dry lubricant such as graphite or silicone on the screw rod (1) at the thrust washer (5). Do not oil threads of screw rod. The screw rod must be kept clean and free of sawdust, gum, pitch and other contaminants for smooth operation. Wet lubricants such as oil will attract sawdust etc. If excessive looseness is observed in any other part of the blade raising or tilting mechanisms, contact the customer service department at Tradesman for proper adjustment procedures. LUBRICATION All motor bearings are permanently lubricated at the factory and require no additional lubrication. On all mechanical parts of your table saw where a pivot or threaded rod is present, lubricate using graphite or silicone. These dry lubticants will not hold sawdust as will oil or grease.

CAUTION !

CAUTION !

Fig. 31

MAINTENANCE

24

To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments. Consult your local Authorized Service Center if for any reason the motor will not run.

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Saw will not start 1. Saw not plugged in

2. Fuse blown or circuit breaker tripped3. Cord damaged

1. Plug in saw 2. Replace fuse or reset circuit breaker3. Have cord replaced by a qualified

electrician Does not make accurate 45o or 90o rip cuts

1. Positive stop not adjusted correctly 2. Blade tilt pointer not set correctly

3. Fence not properly aligned

1. Check blade with square and adjust positive stop

2. Check blade with square and adjust pointer to zero

3. Align rip fence with miter gauge slot

Material pinches blade when ripping 1. Rip fence not aligned with blade 2. Warped wood, edge against fence not

straight

1. Check and adjust rip fence 2. Select another piece of wood

Material binds on splitter 1. Splitter not aligned correctly with blade

1. Check and align splitter with blade

Saw makes unsatisfactory cuts 1. Dull blade 2. Blade mounted backwards 3. Gum or pitch on blade

4. Incorrect blade for work being done 5. Gum or pitch on table causing erratic

feed

1. Replace blade 2. Turn blade around 3. Remove blade and clean with

turpentine and course steel wool 4. Change blade

5. Clean table with turpentine and

course steel wool. Apply a coat of automotive wax.

Material kicks back from blade 1. Rip fence out of alignment

2. Splitter not aligned with blade 3. Feeding stock without rip fence 4. Splitter not in place

5. Dull blade 6. Operator letting go of material before

it is past saw blade 7. Miter angle lock knob is loose

1. Align rip fence with miter gauge slot

2. Align splitter with blade 3. Install and use rip fence 4. Install and use splitter (with guard) 5. Replace blade 6. Push material all the way past saw

blade before releasing work 7. Tighten knob

Blade does not raise or tilt freely 1. Sawdust and dirt in raising and tilting mechanisms

1. Brush or blow out loose dust and dirt

Blade does not come up to speed Reset activates to easily

1. Extension cord too light or too long 2. Low house voltage

1. Replace with adequate size extension cord

2. Contact your electric company Saw vibrates excessively 1. Saw not mounted securely to

workbench 2. Bench on uneven floor 3. Damaged saw blade

1. Tighten all mounting hardware

2. Reposition on flat level surface 3. Replace blade

Does not make accurate 45o and 90o cross cuts

1. Miter gauge out of adjustment 1. Adjust miter gauge

CAUTION !

TROUBLESHOOTING

25

26

PART LIST I.D. Description Size Qty I.D. Description Size Qty

2919 FLAT WASHER 1 0JFC SELF-LOCKING RING SPN-6 2

2944 SCALE 1 0JXL HEX. SOC. SET SCREW M10*1.5-12 1

2946 LABEL 1 0JYN HEX. SOC. COUNTERSUNK HD. SCREW M6*1.0-25 6

09JK WRENCH HEX. 1 0K0Z HEX. HD. SCREW AND WASHER M8*1.25-16 4

0AW8 SEGMENT GEAR 1 0K16 HEX. HD. SCREW AND WASHER M8*1.25-16 1

0B1M WHEEL #06 1 0K1C HEX. HD. SCREW AND WASHER M6*1.0-40 1

0B21 HEIGHT REGULATING BOLT 1 0K25 HEX.SOCKET HD.CAP SCREWS M5*0.8-20 1

0B23 SADDLE 1 0K3G CR.RE. PAN HD. SCREW & WASHER M5*0.8-12 1

0B24 SPRING 1 0K3R CR.RE. PAN HD. SCREW & WASHER M5X0.8-12 1

0B25 POINTER BRACKET 1 0K3R CR.RE. PAN HD. SCREW & WASHER M5X0.8-12 2

0B2C SWITCH BOX 1 0K5P CR. RE. COUNT HD. SCREW M6*1.0-50 4

0B2N TABLE #AW 1 0K8C CR. RE.COUNT HD. TAPPING SCREW M4*18-10 8

0B3H INSERT #23 1 0K91 CR. RE. TRUSS HD. TAPPING SCREW M4*16-12 4

0B3M CUSHION #06 2 0KA4 CR.RE. PAN HD. TAPPING SCREW M4*16-16 2

0B3R WRENCH 1 0KEK CR. RE. PAN HD. SCREW M6*1.0-30 1

0B3W RETAINING CLIP 1 0KEM CR. RE. PAN HD. SCREW M6*1.0-40 1

0B76 BLADE GUARD 1 0KF7 CR. RE. PAN HD. SCREW M4*0.7-12 2

0B7F BUSH 2 0KJ3 CAP HD. SQ.NECK BOLT M6*1.0-30 1

0B7Q KICK BACK PAWL 2 0KJ4 CAP HD. SQ.NECK BOLT M6*1.0-35 1

0B7S BUSH 2 0KJ5 CAP HD. SQ.NECK BOLT M6X1.0-80 1

0B7W SPRING 1 0KM0 RIVET φ6-8 2

0B7Y GUARD BRACKET 1 0KMR HEX. NUT M5*0.8 T=4 1

0B84 WASHER 1 0KMS HEX. NUT M6*1.0 T=5 1

0B97 MOTOR BRACKET 1 0KMS HEX. NUT M6*1.0 T=5 1

0B99 SPACER 1 0KMV HEX. NUT M10*1.5 T=8 1

0B9C PLUNGER HOUSING 1 0KMW HEX. NUT M10*1.5 T=4 1

0B9G ANGLE ROD 1 0KMY HEX. NUT M8*1.25，T=6.5 1

0B9M STRAP 6 0KQJ CROWN NUT M8*1.25 T=12.5 1

0B9S BRACKET 1 0KQX NUT CHUCK M6*1.0 T=6 1

0B9W BRACKET 1 0KQX NUT CHUCK M6*1.0 T=6 1

0B9Z COMPRESSION SPRING 1 0KRQ SERRATED TOOTHED HEXAGON FLANGE NUT M6*1.0 T=6 6

0BA1 COMPRESSION SPRING 1 0KRX HEXAGON NUT AND FLAT WASHER M6*1.0 1

0BA4 SPACER 1 0KRX HEXAGON NUT AND FLAT WASHER M6*1.0 4

0BAC SET NUT 1 0KSW STRAIN RELIEF 1

0BAE ARBOR COLLAR 1 0KTA STRAIN RELIEF 2

0BPA LOCK KNOB #23 1 0L65 POWER CABLE ASS'Y 1

0G1U DUST SHIELD 4 0LSL CIRCUIT BREAKER SWITCH 1

0J3P WRENCH HEX. 1 0QEL MOTOR 1

0J4E FLAT WASHER φ6*13-1 1 0QQ0 CLAMP-CORD 1

0J4E FLAT WASHER φ6*13-1 1 0SGC HANDLE BAR #23 1

0J4F FLAT WASHER φ8X16-2.5 1 0WEU SPLITTER 1

0J4H FLAT WASHER φ10*30-0.2 2 0WEV KNOB #06 1

0J70 FLAT WASHER 1/4*3/4-7/64 1 0WEW HEX. SOC. TRUSS HD. SCREW M6*1.0-23 1

0J72 FLAT WASHER 1/4*5/8-1/16 1 0WEX CR.RE. PAN HD. ROUND NECK SCREW M6*1.0-20 1

0J76 FLAT WASHER 1/4*3/4-1/16 1 20WQ HEX. HD. BOLT M6*1.0-50 1

0J76 FLAT WASHER 1/4*3/4-1/16 4 22KU WARNING LABEL 1

0J78 FLAT WASHER 1/4*1/2-3/32 1 22RW ARM 1

0J7F FLAT WASHER 5/16*7/8-5/64 1 25MG MITER GAUGE ASS'Y 1

0J7K FLAT WASHER 3/8*29/32-5/64 1 29FR WARNING STICK LABEL 1

0J7V FLAT WASHER 5/8*1 3/8-5/64 1 27QV PARTS BOX CARTON 1

0J8D FLAT WASHER 3/8*3/4-5/64 2 28F5 BODY SHELL #23 1

0J95 SPRING WASHER φ6 1 0KCX CR. RE. TRUSS HD. TAPPING SCREW M5*0.8-10 2

0J9H SPRING WASHER φ1/4" 6 28KD TILT POINTER 1

0JAA WASHER φ8 1 28KQ PARALLEL BRACKET ASS'Y 1

0JAE EXTERNAL TOOTH LOCK WASHER φ4 2 28NL ROCKER SWITCH 1

0JC9 SPRING PIN 3-18 1 292S CAUTION LABEL 1

0JCC SPRING PIN 4-22 1 293W TRADE-MARK LABEL 1

0JCR SPRING PIN 8-90 1 296R BLADE TRADESMAN 1

0JE7 C-RING A-9 1

27

I.D. Description Size Qty0HV5 BALL BEARING 1

0XH9 NEEDLE BEARING 1

0JAL EXT.TOOTH LOCK WASHER φ4 4

0JEE C-RING A-17 1

0JFY PARALLEL KEY 4×4-12 1

0JX3 HEX. SOC. SET SCREW M5*0.8-8 2

0K3A CR.RE. PAN HD. SCREW & WASHER M5*0.8-30 4

0K5V CR.-RE. COUND.HD.SCREW M4×0.7-8 4

0KCP CR.-RE.PAN HD.TAPPING SCREW & WASHER M5×12-55 2

0KTH STRAIN RELIEF 1

0QDZ BEARING RETAINER 1

0QE0 ARBOR SHAFT 1

0QEA BRACKET 1

0QEB COLLAR 1

0QED SUPPORT PLATE 1

0QEH FIELD ASS'Y 1

0QEJ ARMATURE ASS'Y 1

0QEK MOTOR NAMEPLATE 1

0QM2 BRUSH HOLDER ASS'Y Φ27*26.5 2

0QQT BRUSH ASS'Y 2

0QR0 BRUSH COVER 2

0R1Q MOTOR HOUSING #06 1

0R1S BEARING BUSHING 1

0R20 BAFFLE #06 1

0R24 HELIX GEAR 1

MOTOR PART LIST

28

MOTOR DIAGRAM

29

PART LIST I.D. Description Size Qty 2003 BOTTOM SUPPORT BRACKET (LONG) #AW 2

2007 LEG #AW 4

0KRR SERRATED TOOTHED HEXAGON FLANGE NUT M8*1.25，T=7.5 20

0KJ7 CAP HD. SQ.NECK BOLT M8*1.25-16 16

0JPP HEX. HD. BOLT M8*1.25-30 4

0J4F FLAT WASHER φ8X16-2.5 4

2005 UPPER SUPPORT (LONG) #AW 2

2004 BOTTOM SUPPORT BRACKET #AW 2

2006 UPPER SUPPORT (SHORT) #AW 2

093B FOOT PAD #06 4

30