bucket elevator chain
TRANSCRIPT
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Bucket Elevator ChainConveying quality
Chain Pitch Pitch Inside Roller Plate Plate Pin Bolt Tensile AttachmentNo. Inch mm Width Diam. Height Thickness Diam. Diam. Strength Avg. Type
Inner/Outer kN
A A B C D E G a a1 b c d
6102BM* 4.00 101.60 56.36 25.40 38.10 9.53 15.88 134.94 - 15.88 44.45 25.40 9.53 252 K22102 4.00 101.60 56.36 38.10 38.10 9.53 15.88 134.94 - 28.58 44.45 28.58 12.70 252 K22102 4.00 101.60 56.36 38.10 38.10 9.53 15.88 134.94 - 22.23 57.15 28.58 15.88 252 SP K2
3945PB 4.00 101.60 50.80 31.75 38.10 7.94 15.88 134.94 - 28.58 44.45 34.93 12.70 200 K23945PB 4.00 101.60 50.80 31.75 38.10 7.94 15.88 134.94 120.65 28.58 44.45 34.93 9.53 200 K33952PB 4.00 101.60 50.80 36.52 44.45 9.53 19.05 134.94 - 28.58 44.45 41.28 9.53 287 SP K23952PB 4.00 101.60 50.80 36.52 44.45 9.53 19.05 133.35 - 26.19 49.21 41.28 9.53 287 K23952PB 4.00 101.60 50.80 36.52 44.45 9.53 19.05 134.94 120.65 28.58 44.45 41.28 9.53 287 K33952PB 4.00 101.60 50.80 36.52 44.45 9.53 19.05 139.70 - 28.58 44.45 41.28 12.70 287 K23952PB 4.00 101.60 50.80 36.52 44.45 9.53 19.05 139.70 - 28.58 44.45 41.28 12.70 sq 287 SP K23953PB 4.00 101.60 50.80 41.28 44.45 9.53 19.05 134.94 120.65 28.58 44.45 41.28 9.53 287 K33957PB 4.00 101.60 38.10 34.93 41.28 7.94 15.88 134.94 - 19.05 63.50 34.93 12.70 200 K23950PB 4.04 102.57 50.80 34.93 38.10 7.94 15.88 134.94 120.65 28.97 44.45 34.93 9.53 200 K32268PB 4.08 103.71 50.80 41.28 57.15 9.53 19.05 133.35 - 29.46 44.45 50.80 12.70 445 K24604PB 4.60 116.94 50.80 34.93 38.10 7.94 15.88 134.94 120.65 36.32 44.45 34.93 9.53 200 K33935PB 5.19 131.75 57.94 50.80 63.50 9.53 22.23 160.34 - 36.52 58.74 50.80 12.70 454 K23940PB 6.00 152.40 50.80 41.28 57.15 9.53 19.05 158.75 - 46.83 58.74 50.80 12.70 400 K2
2856 6.00 152.40 76.20 69.85 63.50 12.70 25.40 184.15 - 44.45 63.50 47.63 15.88 636 SP K22860 6.00 152.40 76.20 69.85 63.50 12.70 25.40 184.15 120.65 44.45 63.50 47.63 15.88 636 K24
* Bush Chain
Conveyor chain value through quality
Bucket elevator chain (252 to 636 kN Tensile Strength)
1 I Renold Bucket Elevator Chain
Experience
With over 100 years experience in designingand manufacturing chain products fortough industrial applications, you can beassured that Renold chains have optimumdesign features. Renold Chain engineersare well aware of the rugged requirementsto be met to assure the long service life ofbucket elevator chains. Years of testing inRenold Chain's R&D facility ensures trouble free operation in the field.
Wear resistance
Pins and bushes (knuckles) are made from alloy steel for maximum wear lifeand toughness. Pins are through hardenedand induction hardened to provide maximum wear resistance. The pins and bushes are also centerless ground to improve wear life and provide ideal fitbetween mating parts.
Fatigue life
All chain parts are designed to providemaximum fatigue life. Plates are throughhardened for maximum strength withoutsacrificing necessary toughness. The full round design of pins and bushes eliminates stress risers in plate holes tomaximise fatigue life. The plate hole sizeand finish are closely controlled to assureoptimum press fit and fatigue life.
Key features
• Consistent overall tolerances make itideal for conveying systems requiring precise alignment
• Maximum chain strength and resistance to wear are achieved by strict control of the material specification, and by using state of the art heat treatment processes
• Special materials selected for the unique combination of demands placed on bucket elevator chains
• Fatigue life is improved by maintaining precise fits and tolerances between the pins, bushes and side plates
• Chain and sprocket life are optimised by the rigid control of pitch accuracy, resulting in excellent gearing, lower friction and reduced wear
• Bush and roller life are maximised by controlling the concentricity of these components and careful selection and control of the heat treatment process
• Breaking loads exceed the minimum international standards
• Strict control of inner and outer plate clearances ensures effective lubricantpenetration
Chain Pitch Pitch Inside Roller Plate Plate Pin Bolt Tensile AttachmentNo. (inch) (mm) Width Diam. Height Thickness Diam. Diam. Strength Avg. Type
Inner/Outer kN
A A B C D E G a a1 b c d
2102 4.00 101.60 56.36 38.10 38.10 9.53 15.88 101.60 82.55 60.33 14.29 102.00 - 252 M12860 6.00 152.40 76.20 69.85 63.50 12.70 25.40 152.40 92.08 69.85 20.64 171.45 - 636 M1
2866PB 6.00 152.40 76.20 69.85 69.85 12.70 25.40 152.40 92.08 60.33 20.64 77.79 - 663 M12866PB 6.00 152.40 76.20 69.85 69.85 12.70 25.40 152.40 92.08 60.33 20.64 77.79 - 663 M9
Renold Pitch Inside Plate Plate Bush/ Pin Type Att. TensileChain (inch) Width Thickness Height Roller Diam. No. of Holes Strength Avg.
No inner/outer Diam. kN
P B E D C G A1 A2 B1 C1 D1 E1 F1
B.43201/90 3.940 19.050 5.000/4.000 40.000 31.800 - 76.000 - 102.000 60.000 - 32.000 10.500 K-2 - 4 holes 68B.43252/90 4.920 25.400 7.000/5.000 55.000 47.600 - 105.000 - 174.000 90.000 - 31.000 14.500 K-2 - 4 holes 136
B.69002 4.920 44.000 7.000/6.000 50.000 42.000 19.000 140.000 - 182.000 85.000 - 45.000 18.000 K-2 - 4 holes 220B.69003 5.320 55.000 12.000/10.000 70.000 60.000 25.000 180.000 - 245.000 100.000 - 55.000 19.000 K-2 - 4 holes 5906956-PB 6.000 76.200 12.700 76.200 44.450 25.400 – 184.150 242.888 63.500 – 47.625 17.463 K-24 - 4 holes 6426867-R 6.000 76.200 12.700 82.550 44.450 25.400 177.800 304.801 355.601 88.900 88.900 63.500 14.288 K-44 - 8 holes 7566866-R 6.000 63.500 12.700 76.200 60.325 31.750 – 160.338 249.238 57.150 – 60.325 17.475 K-2 - 4 holes 7426869-R 6.000 94.456 15.875 101.600 60.325 31.750 228.600 330.201 381.001 114.300 69.850 76.200 17.475 K-44 - 8 holes 10456969-R 6.000 94.463 15.875 101.600 63.500 38.100 228.600 330.201 381.001 114.300 69.850 76.200 17.475 K-44 - 8 holes 1223
B.43325/95 6.300 50.500 10.000/8.000 60.000 50.000 - 138.000 - 215.000 120.000 - 40.000 18.500 K-2 - 4 holes 2726864-R 7.000 94.463 15.875 101.600 60.325 31.750 228.600 330.201 381.001 139.700 95.250 76.200 17.475 K-443 - 10 holes 1045
6874 7.000 101.600 15.875 114.300 69.850 44.450 241.300 342.901 393.701 139.700 95.250 79.375 17.475 K-443/K-44 - 10 holes 17346875-R 7.000 95.250 15.875 101.600 63.500 38.100 228.600 330.201 381.001 139.700 95.250 76.200 17.475 K-443/K-44 - 10 holes 1223
B.43405/95 7.800 50.500 10.000/8.000 60.000 50.000 - 138.000 - 195.000 160.000 - 50.000 18.500 K-2 - 4 holes 272B.43207/95 7.800 30.100 10.000/12.000 70.000 50.000 - 160.000 - 207.000 160.000 - 50.000 18.500 K-2 - 4 holes 385
B.69001 9.840 58.000 14.000/12.000 80.000 63.300 - 240.000 - 330.000 147.000 - 60.000 24.700 K-2 - 4 holes 600B.60602 9.840 76.000 16.000/16.000 120.000 85.000 - 240.000 - 300.000 147.000 - 95.000 22.000 K-2 - 4 holes 1000B.60904 9.840 76.000 16.000 120.000 85.000 44.000 210.000 - 270.000 180.000 - 95.000 22.000 K-3 - 3 holes 883B.98055 9.840 58.000 14.000/12.000 80.000 63.500 32.860 240.000 - 330.000 147.000 - 60.000 22.000 K2 - 4 holes 590
Conveyor chain value through quality
Renold Bucket Elevator Chain I 2
Drag conveyor chain
• High quality alloy and carbon steels give high strength proportions
• Optimum heat treatment processes - to prolong wear life
• Precise hole formation and pitch control - maintain even loadings
• Optimum interference fits for increased fatigue resistance
Bucket elevator chain (642 to 1000 kN Tensile Strength)
Chains assembled with pins staggered in pairs.
• Pins and bushes induction hardened and ground
• High specification alloy steels
• Closely controlled tolerances
Seal joint bucket elevator chain
• The majority of elevator chains are available with the sealed joint feature
• The sealing method both seals in lubricant and seals out debris
• Wear life can be increased dramatically through use of this chain type
Cross section viewshowing seal detail
www.renold.com
AustraliaHead Office & Factory
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Sales branches & stock depots
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Whilst all reasonable care in compiling the
information contained in this brochure is taken,
no responsibility is accepted for printing errors.
All information contained in this brochure is
subject to change after the date of publication.
© Renold Power Transmission 2006.
Ref: REN25 / AUS / 04.06