buffalo machinery co., ltd. microcut europe

4
BUFFALO MACHINERY CO., LTD. 56, Lane 318, Desheng Road, Daya District, Taichung City 428-46, Taiwan P.O. Box 320, Daya, Taichung City, Taiwan Tel: +886-4-25 60 37 59 Fax: +886-4-25 60 37 69 E-mail: [email protected] MICROCUT EUROPE www.buffalo-machinery.com 201701/2000 Twin-Spindle Single Turret Slant Bed CNC Lathe Ulica hrvatskih branitelja 3 10430 Samobor CROATIA Tel. +385 1 3141 515 Fax. +385 1 3141 516 [email protected] www.microcut-europe.eu Item Capacity Swing over bed Swing over cross slide Max. turning diameter(with turret) Max. turning length(with turret) Slant bed degree Bar capacity Travel X axis Y axis (option) Z axis Z2 axis Primary Spindle Spindle nose Spindle hole diameter Suitable chuck size(option) Transmission Spindle speed Motor output Second Spindle Spindle nose Spindle hole diameter Suitable chuck size(option) Transmission Spindle speed Motor output Turret Number of tool stations Tool allowance(square) Boring bar dia. Living tool(Option) Tool shank Tol holder Power rating Maximum speed Axes X-Axis rapid feed Y-Axis rapid feed(option) Z-Axis rapid feed Z2-Axis rapid feed X-axis ballsrew Y-axis ballsrew X-axis ballsrew Z2-axis ballsrew Motor X axis servo motor Y axis servo motor(option) Z axis servo motor Z2 axis servo motor Coolant pump motor Hydraulic pump motor Lubrication pump motor Accuracy Positioning accuracy Repeatability accuracy Dimemsions Lengthw/o chip conveyor Length w/ chip conveyor Width Height Weight Total power consumption Unit mm mm mm mm degree mm mm mm mm mm mm mm rpm kW mm mm rpm kW mm mm mm kW rpm m/min m/min m/min m/min mm mm mm mm Nm Nm Nm Nm W W W mm mm mm mm mm mm kg KVA Ø650 Ø380 Ø380 520 / 1020 30 215(200+15) 100(±50) 520 / 1020 520 / 1020 A2-6 Belt Fanuc:11/15 A2-5 Ø52 150(6”) Belt 5000 Fanuc:7.5/11 12 25 x 25 Ø40 25 x 25 VDI-40 / BMT55 3.75 6000 24 6 24 24 Ø32 x P10 x C3 Ø28 x P6 x C3 Ø32 x P10 x C3 Ø32 x P10 x C3 8 4 8 8 530 (50Hz) / 750 (60Hz) 2200 30 0.01/300 ±0.01 3135 1950 Fagor:20/ Fanuc:25/ Siemens:20 3500 3985 4020 4485 5000 200(8”) 4000 200(8”) Ø75 Ø65 Ø66 Ø52 LD-52 LD-65 Technical Data *Specifications are subject to change without notice. ISO 14001:2015 EMS 546518 ISO 50001:2011 ENMS 642457 ISO 9001:2015 FM 538421 National Award of Outstanding

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Page 1: BUFFALO MACHINERY CO., LTD. MICROCUT EUROPE

BUFFALO MACHINERY CO., LTD.56, Lane 318, Desheng Road, D aya District, Taichung City 428-46, TaiwanP.O. Box 320, Daya, Taichung City, TaiwanTel: +886-4-25 60 37 59 Fax: +886-4-25 60 37 69E-mail: [email protected]

MICROCUT EUROPE

www.buffalo-machinery.com

201701/2000

Twin-Spindle Single Turret Slant Bed CNC Lathe

Ulica hrvatskih branitelja 310430 Samobor CROATIATel. +385 1 3141 515Fax. +385 1 3141 [email protected] www.microcut-europe.eu

ItemCapacitySwing over bedSwing over cross slideMax. turning diameter(with turret)Max. turning length(with turret) Slant bed degreeBar capacityTravel X axisY axis (option)Z axisZ2 axisPrimary SpindleSpindle noseSpindle hole diameterSuitable chuck size(option)TransmissionSpindle speedMotor outputSecond SpindleSpindle noseSpindle hole diameterSuitable chuck size(option)TransmissionSpindle speedMotor outputTurretNumber of tool stationsTool allowance(square)Boring bar dia.Living tool(Option)Tool shankTol holderPower ratingMaximum speedAxesX-Axis rapid feedY-Axis rapid feed(option)Z-Axis rapid feedZ2-Axis rapid feedX-axis ballsrewY-axis ballsrewX-axis ballsrewZ2-axis ballsrewMotorX axis servo motorY axis servo motor(option)Z axis servo motorZ2 axis servo motorCoolant pump motorHydraulic pump motorLubrication pump motorAccuracyPositioning accuracyRepeatability accuracyDimemsionsLengthw/o chip conveyorLength w/ chip conveyorWidthHeightWeightTotal power consumption

Unit

mmmmmmmm

degreemm

mmmmmmmm

 mmmm 

rpmkW

 mmmm 

rpmkW

 mmmm

mm kWrpm

m/minm/minm/minm/minmmmmmmmm

NmNmNmNmWWW

mmmm

mmmmmmmmkg

KVA

Ø650Ø380Ø380

520 / 102030

215(200+15)100(±50)

520 / 1020520 / 1020

A2-6

Belt

Fanuc:11/15

A2-5Ø52

150(6”)Belt5000

Fanuc:7.5/11

1225 x 25

Ø40

25 x 25VDI-40 / BMT55

3.756000

2462424

Ø32 x P10 x C3Ø28 x P6 x C3Ø32 x P10 x C3Ø32 x P10 x C3

8488

530 (50Hz) / 750 (60Hz)220030

0.01/300±0.01

31351950

   Fagor:20/ Fanuc:25/ Siemens:20

35003985

40204485

5000

200(8”)

4000

200(8”)Ø75

Ø65

Ø66

Ø52

LD-52 LD-65

Technical Data

*Specifications are subject to change without notice.

ISO 14001:2015EMS 546518

ISO 50001:2011ENMS 642457

ISO 9001:2015FM 538421

National Awardof Outstanding

Page 2: BUFFALO MACHINERY CO., LTD. MICROCUT EUROPE

21

The LD series turning lathe is capable of multi-axis turning and milling. The machine is well equipped with twin spindles single turret, live tooling, C-axis, Y-axis and is capable of producing high accuracy parts. Besides, this multi-functional LD series is ready to be implemented for automa-tion. The tool setter and workpiece probe and accessories allow further setup for automated operation to reduce intensive labor costs.

This high quality twin spindle turning lathe not only can do complex machining in one-setup, but is also ideal for tasks requiring long time loading. It highly increases efficiency and productivity, and meets the diversified tasking requirement of production.

Twin-Spindle Single Turret Slant Bed CNC LatheStructure

Turret

Flexible, Efficiency and Productivity

Design for Stability

Reliable and rapid turret indexing

LD series is superior for one-setup production of complex works

Max Turning Diameter Ø380mmMax Turning Length 520/1020mmSwing over Bed Ø650mm

Primary Spindle Speed: 4000rpm(LD-65) 5000rpm(LD-52)

Second Spindle Speed 5000rpmRapid feed rate(X/Y/Z/Z2) 24/6/24/24 m/min

Highlight▪ Twin spindle single turret ▪ Reducing idle time▪ Apply all processes on one machine▪ Increase the productivity▪ Milling and Turning in one-setup

▪ One-piece Meehanite casting base▪ Strategic ribbed bed for maximum stiffness ▪ 30 Degree slant bed for easy chip removal

To optimize the efficiency and utilization, turret option:▪ Power turret driven by servo motor, 12 stations▪ Hydraulic turret VDI-30, 12 stations▪ Hydraulic turret VDI-40, 12 stations

▪ Headstock design with optimal heat dissipation▪ Compact design with small floor occupation▪ Spacious machining area▪ Ready for automation

▪ 30° one-piece slant bed for rigid structure▪ Reducing frequency of loading & unloading ▪ Linear way ensures faster movement-Rapid feed 24 m/min▪ 8” and 10” Hydraulic chuck

12-Station BMT-55 Power Turret

30 degree one-piece slant bed design

C axis44/1000˚

C2 axis44/1000˚

Primary Spindle5000rpm(LD-52)4000rpm(LD-65)

Z axis 520mm

Z2 axis 520mm

X axis 200+15mm

Auxiliary spindle5000rpm

Power Turret12 stations

Y axis(Opt.)100mm

HIGHLIGHT SPECIFICATION

Page 3: BUFFALO MACHINERY CO., LTD. MICROCUT EUROPE

43

Spindle

Axis Transmission

Accessory

Turning & Milling in One-Setup

High-efficient Controller

Guideway

High productivity for complex machining

X/Z/Z2 axes

Y axis(option)

X/Z/Z2 axes ball-type linear guideway

Y axis box way

Fast spindle speed with Powerful 11kW spindle drive

Large bar capacity

Easy maintenance

Y-axis(opt.)

Standard Option

C-axis with Braking System

Fanuc 0iTF controller with 10.4" LCD display and Manual Guide i (Opt.)

Highly rigid spindle with better support combined load Rotary C-axis function

The combination of turning and milling brings higher efficiency and enhances the productivity of high complex parts

Servo motor and high precision ballscrew are directly coupled to reduce vibration.

Y-Axis transmission is driven by servo motor and belt. The servo motor is well deployed for space-saving.

Achieve high precision by greatly enhanced moving accuracy.

Ensures high stability during cutting

LD-52 Main spindle/Second spindle : 5000rpm / 5000 rpmLD-65 Main spindle/Second spindle : 4000rpm / 5000 rpm

LD-52 Main spindle/Second spindle : Ø66mm / Ø52mmLD-65 Main spindle/Second spindle : Ø75mm / Ø52mm

Four angular bearings can accept both radial and axial loads simultaneously.

Cartridge type spindle is easy to replace

Y-axis C-axis

The optimal ease-of-use controller with large screen provides easy operation. The screen and operation panel can swivel to an optimal position and the screen height is set to fit the ergonomic requirement. USB and Ethernet connection port are designed on the front panel, providing easy usage of memory card or network. The high-tech electric cabinet meets the latest CE regulation.

Hydraulic 3-jaw chuck

Automatic parts catcher Bar feeder interface

Tool probe (Automatic/Semi-automatic)

▪ Fanuc 0iTF with 8.4” LCD Manual Guide 0i▪ Main spindle motor 11/15kW▪ Auxiliary spindle motor 7.5/11kW▪ C axis with braking system▪ Power turret, APEX PT16-16-RB-330, 12-station, BMT55 tooling▪ Cooling system▪ Hydraulic 3-jaw chuck for LD-52 & LD-65: 8” for primary spindle; 6” for auxiliary spindle▪ Foot switch for chuck operation▪ Auto lubrication system▪ Work lamp▪ M30 program stop light▪ Hydraulic unit▪ Fully enclosed splash guard with interlock safety device▪ Tool set & box, level pads, operation manual & parts list▪ Heat exchanger for electric cabinet

▪ C axis ▪ C2 axis▪ Y axis ▪ Oil skimmer▪ Chip conveyor▪ Air conditioner▪ 12-station hydraulic turret, regular type▪ 12-station VDI30/VDI40 turret▪ 12-station VDI30 power turret▪ 12-station VDI30 power servo turret▪ 10” Hydraulic 3-jaw chuck for LD-65 primary spindle▪ Hydraulic collet chuck▪ Tool probe (Automatic / Manual) ▪ Coolant through tool system (20bar)▪ Bar feeder▪ Fanuc 0iTF controller with 10.4" LCD display and Manual Guide i▪ FANUC α15/7000i 15/18.5 kW for main spindle▪ Parts catcher

Twin-spindle machining increases productivity by reducing part handling.

C-axis on twin spindles with unlimited rotational position-ing allows the machine to perform complex contour machining

The C3 precision ground ballscrews provide high accuracy and rapid feed rate. All axes are driven with AC servo motors. The high power thrust enables high accuracy cutting.

Heavy duty linear guideways supports high sta-bility, high precision and lower vibration during heavy duty machining.

The perpendicular motion of ±50mm to X-axis enables diverse and off-center machining for complicated parts.

Both spindles have C-axis control. C axis with hydraulic braking system provides spindle angle indexing and superior machining performance.

Y-axis

Page 4: BUFFALO MACHINERY CO., LTD. MICROCUT EUROPE

65

Interference Drawing Torque and Power Chart

Tooling System12-Station BMT-55 Power Turret/ Toolholder 20mm

Layout Dimension

520165

330

215

870520

425

3306020015215

425

5050

Ø578

Ø200Ø450

Ø32

Turret head

I.D. Cutting Drill socketIess boring

Boring bar

Throw-away

Face and I.D. Face and O.D. I.D. cutting holder

Face and O.D.Face and I.D.

Drill barThrow-away*

cutting holder cutting holder

Drill socket

Face and O.D.

Face and O.D.

cutting holder Face and I.D.

Face and I.D.

cutting holder

sleeve drill socket sleeve

Drill socketbarbar

End millcutting 20mm cutting 20mm cutting 20mm cutting 20mm Ø40mm

13803983

2500

2928

1945

1650

120 935 480170

1084

Primary spindle Standard

S3-60

%

Torque Chart

10 80

4000

ISO

4000

Spindle Speed

Spindle Taper

01042

1000 30002000

5

Torque / Horsepower Chart Data

Motor OutputSpindle Motor

Pulley RatioGear Ratio

A2-6(65mm)-- 1:1.44

Fanuc a12/7000i11/15 kW

-

SPINDLE (rpm)5000

20

0 1000 2000

40

60

Horsepower Chart

30min,S3-60%

Continuous rating(S1)

15

11

kW

120

100

140N-m

Continu

ous r

ating

SPINDLE (rpm)500040003000

3626.3

1042

137

101

2.5

7.5

12.5

17.5

7000SPINDLE (rpm)

300010000 2000

4

2

6

50004000 6000

Horsepower Chart

10

kW

0

30

15

45

SPINDLE (rpm)

Torque Chart

105

N-m

ISOSpindle Taper

Spindle Speed 5000 RPM

7.5/11KWMotor Output

Pulley RatioGear Ratio -

140/125(1:1.12)

Spindle MotorTorque / Horsepower Chart Data

Fanuc a 8i/8000A2-6

12

14

16

700030001000 2000 50004000 6000

Continuous operating zone

S3 60% operating zone

S3 25% operating zone

Pulley Ratio (1:1.12)

87.5

1339 5357

5.5

11

7.5

12501339 5357

1250

53.560

75

90

7.5

78.5

19.610.213.4

84

Continuous rating (1:1.12)30min,S3-60% (1:1.12)S3-25% (1:1.12)

Auxiliary spindle

ISOSpindle Taper

Spindle Speed 4000 RPM

15/18.5kWMotor Output

Pulley RatioGear Ratio -

180/125(1:1.44)

Spindle MotorTorque / Horsepower Chart Data

Fanuc a 15i/7000A2-6

7000

SPINDLE (rpm)

12

300010000 2000

6

3

9

50004000 6000

Horsepower Chart

15

KW

160

0

40

SPINDLE (rpm)

Torque Chart

280

200

240

N-m22

18

21

24

700030001000 2000 50004000 6000

11

1042 4167833

Continuous operating zone

S3 60% operating zone

S3 25% operating zone

1042 4167868

2128.7

18.5

137.5

169.6

212

80

120

44.234.4

42.435.8

Pulley Ratio (1:1.44)

Continuous rating(1:1.44)30min,S3-60%(1:1.44)S3-25%(1:1.44)