buhler bottle grade ssp details

8/16/2019 BUHLER BOTTLE GRADE SSP DETAILS

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Content:

1. Description of the lines ..................................................................................................... 3

2. Characteristic data ............................................................................................................ 4 1.1. Unit 1 ........................................................................................................................... 4

1.2. Unit 2 ........................................................................................................................... 6

1.3. Unit 3 ........................................................................................................................... 7

1.4. Unit 4 ........................................................................................................................... 8

3. Technical specification ...................................................................................................... 9

3.1 Installed Power ............................................................................................................. 9

3.2 Utilities ......................................................................................................................... 9

3.3 Staff ............................................................................................................................ 10

3.4 Main equipment for each line ................................................................................... 10


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1.2.

Unit 2

Integrated objects of two steering rooms, two trafo - station, two swiching station for the

lowvoltage and social rooms. These are one level buildings of traditional construction. Buildings

are equipped with central heating, canalization, telephone and ventilation installations.

Data for 6 objects together:

1. Land development area 305 m2

2. Usable area 265 m2

3. Cubic capacity 1168 m3

Steering rooms:


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1.3.

Unit 3

Unit consisted of raw material silo station and two umbrella roofs for storage.

Raw material silo station – Stand for two raw material silo (amorphous) made from stainless steel

of capacity 100m3 each. Support steel structure construction with technological ladders and

platforms. Is equipped with electrical power, pressed air and central heating systems, lighting

protection and ventilation.



3.

Cubic capacity 749 m3

Umbrella roofs for storage - steel structure construction faying to raw material silo station

covered with sheet metal plates, equipped with moving electrical hoist of capacity 1500 kg.



3.

Cubic capacity 1829 m3

Raw material silo station and two umbrella roofs for storage:


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1.4.

Unit 4

Unit consisted from two objects of final product silo stations.

Final product silo station for SSP 45 t/d – stand for two stainless steel silo of 100 m3 capacity

each. Steel structure support construction with ladders and technological platforms. Area is

equipped with pressed air and electrical systems as well as lighting protection and ventilation

installations. Storage capacity of final product is about 140 tones.

Final product silo station for SSP 60 t/d - stand for three stainless steel silo of 125m3 capacity

each. Steel structure support construction with ladders and technological platforms. Equipped

with pressed air and electrical systems as well as lighting protection and ventilation installations.

Storage capacity of final product is about 300 tones.

Data summarized for two buildings:



3. Cubic capacity 552 m3

Final product silo station:


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3.

Technical specification

3.1 Installed Power

Power voltage 220/380 V

Frequency 50HzElectric motors:

Installed motor power

Consumption

Control system

270 kW

175 kW

10kW

Heaters:

Installed heater powerConsumption

480kW335 kW

Power voltage 380 V (10 %)Frequency 50Hz

Electric motors:

Installed motor power

Consumption

Control system

275 kW

179 kW

10kW

Heaters:Installed heater power

Consumption

550kW

380 KW

3.2 Utilities


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Electrical power 0,18 MWh/t

Pressed air 117 m3/t

Pure nitrogen (99,5%) 19,1 m3/t

Cooling water 0,175 m3/t

3.3 Staff

Line crew (technology, steering &

controlling)3/2 operators (1 leader)/shift

Raw material station crew 2 man/shift (one for lift operator)

Big bag station crew 3 man/shift (one fork lit operator)

Supervising the handling crew 1 person/shift

3.4 Main equipment for each line

• Preclystalizer;

• Crystalizer;

• Preheater;

• Reactor;

• Cooler;

• Nitrogen filter;

• Nitrogen dryer;

• Main nitrogen blower;

• Blowers for precrystalisation & crystallization loops , preheater & final product

cooler;


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RAW

MATERIAL

SILO

GROUPE

RAW

MATERIAL

DELIVERY

UNLOADING BIG

BAGS

PRECRYSTALYSATION

CRYSTALISATION

PREHEATING

REACTOR

COOLING

FINAL

PRODUCT

SILO

GROUPE

PROCESS

SSP

FINAL

PRODUKT

NITROGEN

CLEANING LOOP

UNLOADING

SILO TRUCKS

BIG-BAG

LOADING


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buhler bottle grade ssp details

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