building an integrated biogas value chain from feedstock to biogas...
TRANSCRIPT
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Building An Integrated Biogas Value Chain From Feedstock to Biogas Offtaker
DR LIM DAW YUEN TSD - SIME DARBY OFFSHORE ENGINEERING SDN. BHD.
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Current Issues
• 500 mega tons of CO2 will be
released in Malaysia by 2020, a
43.3% increase compared to CO2
emitted in 2005, if without any
mitigation (source: Ang et. Al., 2013)
• Limited FIT quota
• Present RE-Biogas
Installation at about
13MW (source:SEDA)
• Lack of strategic
Location
• Lack of available
options & technology
• Not attractive economic return
• Lack of funding support
• High risk
• Lack of maintenance routines for
equipment
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Questions
What new opportunities come to stimulate new projects and increase existing
business value?
Who are the key stakeholders today that need to reach out to partner with
going forward?
What are some existing and new business models that will make these
opportunities a success?
What are the technology & options available going forward?
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WasteAgricultural
Products
Biomasses
Waste
Water
POME
Residue/
Manure
Organic
Industrial
Waste
Sewage
Sludge
Landfill
Municipal
Household
waste
Energy
crops
DigestateBiogas
Contaminated
Bio fertilizer
Clean
Bio
fertilizer
Pre-treated biogas
(Compressed
natural gas CNG)
Ag
ri-
Tru
ck
s
THE
BIOGASPROCESS
Overall Biogas Process
source: Wisconsin Bioenergy Initiatives, 2011
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Generation of POME, waste, sew. Sludge, manure, energy crops
Anaerobic Digester
Collection & Transport*
Consumption (Industry, Vehicles, Remote Power)
Distribution (Trailers, Natural gas grid)
Biogas Upgrade& Compressed
Consumption (FiT, CHP, Boiler, Flare)
Consumption (Industry, Vehicles, Remote Power, Export)
Distribution (Trucks)BioLNG
Biogas Value Chain
Consumption (Vehicles – Bifuel,Dual fuel)
* Subject to type of substrate
End-Use
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Generation of POME, waste, sew. Sludge, manure, energy crops
Anaerobic Digester
Collection & Transport*
End-UseDistribution (Trailers, Natural gas grid)
Biogas Upgrade& Compressed
Biogas Value Chain – Stakeholders and Supporting Activities
Note: Excluding segment for FiT, CHP, Boiler, Flare
Feedstock
Production
Collection &
Transport (supply of
substrate)
Pretreatment and Anaerobic
Digestion
Biogas Upgrading Distribution of
Upgrade Biogas
End-Use of upgraded Biogas
Plantation Co. Plantation Co. Plantation Co. Plantation Co. Logistic Co. Technology Providers
Landfill Co. Landfill Co. Energy Co. Energy Co. Energy Co. Industrial Co.
Municipal
Council
Municipal Council Waste water treatment Co. Public buses
Daily Processing
Co.
Private vehicle
Food Processing
Co.
Energy Co.
Mill’s Process/
Equipment
Plant Engineering Co Plant Engineering Co. Trailer Storage
OEM
Pressure Regulating System
(PRS), Dual Fuel Burner
Waste collection
equipment
Road Carriers, Waste
collection vehicles
Pre-treatment equipment Biogas Upgrade
Equipment/System
Filling stations
Anaerobic Digester System Compressor
Equipment/System
Bi-Fuel Vehicle/ Buses
Consultant Consultant Consultant Gas Engine / Gas Turbine
Stakeholders
Supporting Activities
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Generation of POME, waste, sew. Sludge, manure, energy crops
Anaerobic Digester
Collection & Transport*
End-UseDistribution (Trailers, Natural gas grid)
Biogas Upgrade& Compressed
Making the Biogas Value Chain Work
Process Engineering/
Technology/Application
R&D Capability
Technology &
Application
O&M O&M
Selection &
Logistic
Technology &
Application
All players across the value chain be able to make profit
RM3-5/MMBTU RM3-8/MMBTU RM8-18/MMBTU RM 9–16/MMBTU RM 3–10MMBTU
First Level Core Competence
Second Level Core Competence
Integration Capability
Logistic
Outcome
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Innovative Partnerships to catalyze biogas project2
Network & Policy Establishment3
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Potential of 80 Palm Oil Mills across
Malaysia*
Potential 25MMSCFD*
* source: SDOE, Gas Malaysia, SDP & other plantation co’s (over 7 years)
Northern Region
> 12 mills
Mills
> 400,000mmbtu
- Tangjung Malim
- Kulim
- Ipoh
- Behrang
Industrial Demand
Southern Region
> 15 mills
Mills
> 900,000mmbtu
- Simpang Renggam
- Sri Gading
- Batu Pahat
- Muar
- Gemas
- Ulu Tiram
Industrial Demand
Central Region
> 8 mills
Mills
> 500,000mmbtu
- Rawang
- Bukit Beruntung
- Sg. Buluh/Subang
- Serendah
Industrial Demand
> 15 mills
Mills
> 500,000mmbtu
- Bentong
- Raub
- Pengkalan Chepa
Industrial Demand
Eastern Region
Sabah
> 15 mills
Mills
> 900,000mmbtu
- Lahat Datu
- Sandakan
- others
Industrial Demand
An Integrated Network Biogas Upgrade to Off-taker Potential
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0
5
10
15
20
25
30
35
2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025
Key Projection of Biogas Activities until 2025
FIT Biogas Upgrade Biogas - Others
34%
28%
38%
Composition of Biogas Activities until 2025
FIT Biogas Upgrade Biogas - Others
An Integrated Network Biogas Upgrade to Off-taker Potential
* source: SDOE & others (over 10 years)
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What SDOE - TSD Can Offer
* Case to Case basis
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Singapore
Kertih
Prai
Lumut
Port Klang
Connaught
Brudge
Port Dickson
Melaka
Kuala
Lumpura
Serdang
Pasir
Gudang
Segamat
Senoko
Paka
Kuantan
Duyong
Bekok
Resak
Angsi
LawitJernih
PM-3
Malaysia – Thailand
Joint Development AreaSongkhla
THAILAND
• Founded in 1992
• Distinctive Capability to design, install, construct, commissioning and after sales services for our core products – NGV Equipments, Cogeneration Equipments, Absorption Chillers
• Total 4 EPCC Projects value RM150million completed.
• Total 55 NGV Compressors, 83 NGV Dispensers, 48 NGV Trailers, 7 Gas Turbines (new project additional one), 11 Gas Chillers supplied to Malaysia industrial companies and government.
• TSD is now expanding to BioCNGprojects & BioCNG Trading
TSD
Technical Services Division - Snapshot
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Sole Dealer in Malaysia & Fully capitalizing Intermech Brand for:-
Gas Compressor
Gas Dispenser
Gas Storage Cascade
Gas Priority Panel
Integrated Solution Provider for:-
Equipment supply, install and commissioning
Full Service Maintenance at 98% station availability
Design, engineering and system optimization
Natural Gas Vehicle
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Pioneer in Malaysia forFull Commercial & Capitalization of Biogas Upgrade to BioCNGProject
Integrated Solution Provider for:-
Equipment supply, install and commissioning
Operation & Maintenance
Build, Own & Operate (BOO)
Industrial Customer integration
Authority liaison
Bio-Compressed Natural Gas (BioCNG)
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Composites Cylinders – High Pressure
Sole Dealer in Malaysia for Hexagon Lincoln Composites:-
Type 4 CNG Cylinders
Type 4 Tuffshell Bus Cylinders
Value Add Solution for:-
Install, Testing and Commissioning
Cylinders assembly, testing, and trouble shooting locally
Storage sizing and optimization
Value Proposition study
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Gas Driven Cogeneration
Dealer in Malaysia for:-
Kawasaki Gas Turbine
Capability in Malaysia for:-
Gas Turbine Cogeneration
Gas Engine Cogeneration
Gas District Cooling
Distinctive Capability for:-
Install, Testing and Commissioning
After sales services
Engineering capability for sizing, energy balance and optimization
Feasibility study
System/Process Tie-In
Built, Own, Operate & Transfer
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Absorption Chillers
Sole Dealer in Malaysia for:-
Kawasaki Gas Absorption Chillers
Gas Fired Absorption
Steam Fired Absorption
Solar Fired Absorption
Equipment specialist for:-
Install, commissioning & after sales services
Engineering capability for sizing, energy balance and optimization
System/Process Tie-In
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Thank you
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Correspondence Address
Sime Darby Offshore Engineering Sdn Bhd (214416-V)
GST Registration: 000303628288
General Line : +603 8022 9008
General Fax : +603 8022 9009
No.16, Jalan TP-5A, Taman Perindustrian UEP
47600 Subang Jaya, Selangor, Malaysia
www.simedarbyenergyutilities.com