l

ll

6 160

160

1200

700 1203 2

140

118

117

135 137 117 118135 140

12252

119

100 2 1191203 1225

131

105

1204

109108

110

106107

218 207 1207

1202

208 207 2181202 1207

1214

339343

341

344346

347

348

350353

3511215

340 339 341 343 344 346 347348 350 351 353 1214 1215

104 105 106 107 108109 110 1204

1-1/32" (26mm) ROTARY HAMMER - Mexico

54-24-0105

E88A

Dec. 2020

5386-21 See page 4

REVISED BULLETIN

SERVICE PARTS LIST BULLETIN NO.

EXAMPLE:Component Parts (Small #) Are Included When Ordering The Assembly (Large #).

WIRING INSTRUCTION

DATE

000

CATALOG NO.

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

SERIALNUMBER

MILWAUKEE ELECTRIC TOOL CORPORATION13135 W. LISBON RD., BROOKFIELD, WI 53005

Drwg. 5

FIG. PART NO. DESCRIPTION OF PART NO. REQ. 2 05-81-5265 SCREW, 5X32 T20 4 6 22-64-5262 POWERCORD ASSY 1 100 31-44-5390 HOUSING ASSY 1 104 14-30-0056 MOTOR ASSY 1 105 18-07-5395 FIELD 127V 1 106 16-07-5395 ARMATURE 127V 1 107 --------------- FAN 1 108 02-04-5262 BALL BEARING 1 109 --------------- WASHER 1 110 --------------- INSULATING DISC 1 117 --------------- WIRE 1 118 --------------- WIRE 1 119 05-81-5262 SCREW, 4X18 T15 6 131 22-18-5262 SET COLLAR & BRUSH ASSY 110V 1

FIG. PART NO. DESCRIPTION OF PART NO. REQ. 135 --------------- SWITCH BOARD 127V 1 137 23-66-5395 SWITCH ASSY 127V 1 140 --------------- CAPACITOR 1 160 44-76-0210 CORD PROTECTOR 1 203 45-88-5262 COMPENSATING WASHER 1 207 --------------- NEEDLE BEARING 1 208 28-28-5262 DIAPHRAGM ASSY 1 218 --------------- END PLATE 1 339 44-90-1180 SPRING RING 1 340 --------------- WOBBLE DRIVE ASSY 1 341 36-66-5261 REDUCTION GEAR SHAFT 1 343 32-60-1610 GEAR 1 344 32-60-1620 INTERN:GEARED WHEEL 1 346 40-50-2140 PRESSURE SPRING 1 347 45-22-0925 COUPLING SLEEVE 1 348 36-92-0800 WOBBLE DRIVE 1 350 32-05-5262 REDUCTION GEAR WHEEL 1 351 02-04-5385 BALL BEARING 1 353 42-36-5261 BEARING COVER 1

FIG. PART NO. DESCRIPTION OF PART NO. REQ. 700 42-55-5386 CARRYING CASE MILWAUKEE 1 1200 14-46-5395 127V Rotary Hammer Service Kit 1 1202 43-84-1050 FELT 1 1203 44-60-5270 HOLDING DOWN DEVICE 1 1204 45-88-0017 REPAIR KIT 1 1207 45-06-5263 SEAL RING 1 1214 05-74-1030 SCREW 5X12 T25 2 1215 05-74-1020 SCREW 1 1225 --------------- HOLDING DOWN DEVICE 1

l

l

l= Component of 14-46-5395 127V Rotary Hammer Service Kit (See page 2 for complete list)

605

705

710 605705

201

203 1206

8

204202

205206

354

200 8 201 202 203 204205 206 354 1206

1226

12231224

227

231 224 225 226 227 1223 12241226

224225

226

230

2481212

2141220

12191217

2151218

1221

234235

236229

228237

238217

2161209

212 2161209

211210

209

1208

213 209 210211 1208

444 214 215 217 228 229 230 231 235 236237 238 248 1212 1217 1218 1219 1220 1221

FIG. PART NO. DESCRIPTION OF PART NO. REQ. 8 --------------- SERVICE NAMEPLATE 1 200 31-40-5262 GEARBOX ASSY 1 201 --------------- GEARBOX 1 202 02-50-5262 BEARING 1 203 45-88-5262 COMPENSATING WASHER 1 204 --------------- BUSHING 1 205 40-50-0870 PRESSURE SPRING 1 206 44-90-1010 LOCKING PLATE 1 209 45-88-5200 DISC 2 210 44-60-5262 CYLINDRICAL BOLT 1 211 44-62-5262 CYLINDER 1 212 --------------- PERCUSSION BODY WITH SEAL 1 213 14-12-0100 CYLINDER ASSY 1 214 45-22-0870 CORE LIFTER RING 1 215 45-08-0650 SNAP DIE 1 216 45-56-0300 PERCUSSION BODY 1 217 45-88-5230 DISC 1 224 44-90-5265 HOLDING RING 1 225 40-50-5262 SUPPORT PLATE 1 226 42-36-5262 PRESSURE SPRING 1 227 02-02-0275 BALL 1 228 02-02-1230 BALL 3 229 44-96-0300 CYLINDRICAL BOLT 3 230 38-50-5262 SPINDLE SLEEVE 1 231 --------------- SLEEVE ASSY 1 234 45-88-2115 STOP DISC 1 235 40-50-1720 SPRING 1 236 32-75-1830 SPINDLE GEAR 1 237 42-70-5262 CLUTCH DISC 1 238 44-90-0215 SPRING RING 1 248 45-88-2100 STOP WASHER 1 354 44-10-5262 SWITCH LEVER 1 444 --------------- SPINDLE ASSY 1 605 44-94-5381 DEPTH GAUGE 1 705 31-05-5263 HANDLE 1 710 --------------- HANDLE ASSY 1 1200 14-46-5395 127V Rotary Hammer Service Kit 1 1206 45-06-0062 SEAL RING 1 1208 43-44-5262 SEAL 1 1209 34-40-1510 SEAL RING 1 1212 34-40-1425 O-RING 1 1217 34-40-1410 SEAL RING 1 1218 34-40-1450 O-RING 1 1219 42-76-1000 THRUST COLLAR 1 1220 34-40-1440 SEAL RING 1 1221 44-90-1025 SPRING RING 1 1223 42-76-5262 SLEEVE 1 1224 44-90-5262 SPRING RING 1 1226 42-52-5262 CAP 1

1226 42-52-5262 Dust Cap (1) 1223 42-76-5262 Locking Sleeve (1) 1224 44-90-5262 C-Ring (1) 1212 34-40-1425 O-Ring (1) 1220 34-40-1440 O-Ring (1) 1217 34-40-1410 O-Ring (1) 1218 34-40-1450 O-Ring (1) 1221 44-90-1025 C-Ring (1) 238 44-90-0215 Retaining Ring (1) 1209 34-40-1510 O-Ring (1) 209 45-88-5200 Washer (2) 1208 43-44-5262 Gasket (1) 131 22-18-5262 Carbon Brush Assy. (1) 339 44-90-1180 C-Ring (1) 1214 05-74-1030 M5.0 x 0.8 Screw (2) 1215 05-74-1020 M4.0 x 0.7 Screw (1) 2 05-81-5265 Taptite Screw (4) 49-08-5350 ‘P’ Grease 100g tube (1) 49-08-5345 ‘Q2’ Grease 45g tube (1)

l14-46-5395127V Rotary Hammer Service Kit

l

l

lllll

lllll

l= Component of 14-46-5395 127V Rotary Hammer Service Kit

605

705

710 605705

201

203 1206

8

204202

205206

354

200 8 201 202 203 204205 206 354 1206

1226

12231224

227

231 224 225 226 227 1223 12241226

224225

226

230

2481212

2141220

12191217

2151218

1221

234235

236229

228237

238217

2161209

212 2161209

211210

209

1208

213 209 210211 1208

444 214 215 217 228 229 230 231 235 236237 238 248 1212 1217 1218 1219 1220 1221

Prior to reinstalling,clean gear assemblieswith a clean, dry cloth.

Lightly coat all parts highlighted here with ‘P’ grease. Apply a greater amount

of grease to all internal and external gear teeth.

LUBRICATION NOTES: Type ‘Q2’ GreaseNo. 49-08-5345, 1.5 oz. / 45g tube

LUBRICATION NOTES: Type ‘P’ GreaseNo. 49-08-5350, 3.5 oz. / 100g tube

Place a very liberal amount of grease to the rear of the piston.

Place a liberal amount of grease along the whole length of the reduction gear shaft.

Lightly coat all parts highlighted here with ‘Q2’ greaseunless directed otherwise.

Coat the inside cavity of the sleeve and spindle with ‘Q2’ grease.

Coat the o-ringon the shift leverwith grease.

Apply a very light film of grease on the side wall of piston. There is to be no grease on the back wall.

There is to be no grease on the face of the ram.

Place approx. 27.5 grams, (1.0 oz.) of ‘P’ grease on the spindle gear and bevel gear once the spindle sleeve and gear assembly and reduction gear assembly are installed into the diaphragm assembly.

l= Component of 14-46-5395 127V Rotary Hammer Service Kit