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    JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

    BUTTERFLY STRUCTURE FOR SPATIAL ENCLOSURES

    T.C. TRAN 1, J.Y. RICHARD LIEW 2

    1Department of Civil Engineering, National University of Singapore, #02-18, BLK E1A, 1 Engineering Drive 2, Singapore,

    117576. Email: [email protected]

    Department of Civil Engineering, National University of Singapore, #05-13, BLK E1A, 1 Engineering Drive 2, Singapore,117576. Email: [email protected]

    Editors Note: Manuscript submitted 26 October 2005; revision received 8 April 2006; accepted for publication 4September 2006. This paper is open for written discussion, which should be submitted to the IASS Secretariat no later thanAugust 2007.

    SUMMARY

    A novel tensioned membrane structure of striking form named as the butterfly-shape structural system has beenproposed. Basic design concept and versatility of the system to create various structural forms are explained.

    Erection procedure of the structure for fast-track construction is presented. An innovative deployable cable-strut structure is proposed for rapid construction of large span arches. Parametric studies are carried out toinvestigate the structural efficiency of two-wing buttefly structure to obtain the optimum span-depth ratio,number of module, and inclination angle of the arch. Finally, assembly process and cost implication of thebutterfly structure are discussed. Advantages of such structures are explored and their potential uses for spaceenclosure are identified.

    Keywords: arch; butterfly structure; cable-strut; deployable structure; membrane structures; spatial structure;structural efficiency

    1. INTRODUCTION

    Arches are the primary generators of saddle forms

    of tensioned membrane structures. Parallel crossed

    arches are typically used with repeated spacing as

    illustrated in figure 1. This form of structures has

    been developed by several manufacturers to be used

    as temporary shelters [1,2,3]. Membrane is

    spreaded along and stretched in between crossed

    arches, thus having vault-like shape which is

    formed by almost singly-curved surface. Therefore,

    high prestress needs to be introduced in membrane

    (e.g. using hydraulic jack [11]) to provide necessary

    surface stiffness for resisting loads. Furthermore,end bracings are required to provide lateral stability

    for the crossed arches (figure 1).

    Peter [10] has introduced the use of very light

    inclined arch in his Xanadome where the arch is

    kept inclined by fans of cables connected to anchor

    points at either side of it. In this paper, another idea

    of using inclined arch, which is restrained by

    membrane and tensioned cables, is presented.

    Various forms of a butterfly-shape membrane

    structure are proposed as an alternative to

    conventional shelters using parallel crossed arches.

    The inclined arches are arranged as the boundary ofmembrane which provides space enclosure. Due to

    the inclined arches, the curvature of the membrane

    increases and thus is more effective in resisting

    loads. In addition, more attractive shapes are

    created rather than regular forms as in parallel

    crossed-arch structures.

    Apart from that, the self-weight of inclined arches

    helps to tension the membrane during erection.

    Hence, membrane can be pre-tensioned by using

    cables instead of using hydraulic jack. The

    deployability of butterfly structure to open andtension the membrane with the use of inclined

    arches and cables helps to reduce erection time and

    cost. The use of deployable cable-strut structures

    [4] can provide very large span arches and can be

    easily transported and erected on site.

    Furthermore, by connecting the peaks of two

    adjacent inclined arches together and replicating

    this pair of inclined arches longitudinally, the

    length of the structure can be extended to form a

    vault. The lateral stability of structure is provided

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    VOL. 47 (2006) No. 3 December n. 152

    Anchor cables

    Top cablesArch Membrane

    Anchor pointPin connection at support

    Figure 2.Two-wing butterfly structure

    without the need of additional bracings and the

    whole structure can be deployed in an accordion

    mechanism.

    By combining either identical or different butterfly

    structures together, various structural forms of

    different shape and size for space enclosures can be

    created.

    2. BASIC CONCEPT

    Butterfly structure is formed by three major

    components which are the inclined arches, the

    cables or struts, and the membrane. The key

    concept of the structure is to use inclined arches to

    form the membrane boundary. A typical butterfly

    structure is the one with two inclined arches, or two

    wings, which looks like a butterfly spreading its

    wings as shown in figure 2.

    The inclined arches are pin-connected and free to

    rotate about the hinge supports. Membrane is

    attached along these arches, spreading between

    them to provide space enclosure. A fan of cables is

    radiated from the outside anchor point to the

    connecting joints on each arch.

    When the structure is opened to its final

    configuration, membrane is stretched to achieve its

    designed shape and prestress. Cables are tensioned

    against the anchor points to pull down the inclined

    arches. Hence, the arches are kept inclined in space

    by the balance of forces among the self-weight of

    the arches, tensioning forces in cables and

    prestressing forces in membrane. Self-weight of

    inclined arches helps to reduce the tensioning forces

    applied on anchor cables to stretch the membrane. It

    also minimizes the requirements for anchor point

    and foundation to prevent significant loss of

    prestress. On the other hand, membrane also

    provides lateral restraint to the arches to resist

    imposed load.

    Top cables are added in between adjacent inclined

    arches when the structure is in the deployed

    configuration (figure 2). These cables are designed

    to ensure the stability of structure if accidental

    damage happens to the membrane. Alternatively,

    stability of the inclined arch can be maintained by

    membrane and struts instead of anchor cables. In

    this case, top cables can be removed as the struts

    are also designed to support self-weight of the

    arches if damage happens to the membrane. This

    will be discussed in section 6

    End bracing

    Crossed archesMembrane

    Figure 1. Conventional Tensioned membrane structure using parallel crossed

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    JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

    3. VERSATILITY

    Based on the design concept as described, various

    forms of butterfly structure can be achieved by

    combining the inclined arches in different ways to

    suit the shape and size of applications.

    For applications of large area in two dimensions,

    inclined arches are arranged in regular polygon to

    create the boundary for stretching the membrane

    between the arches. Each inclined arch is called a

    wing of the structure. Figure 3 shows the butterfly

    structures with three and four inclined arches (or

    three and four wings) which are arranged in regular

    triangle and square grids respectively.

    Basically, the larger the area needs to be covered,

    the more inclined arches the structure requires.However, butterfly structures with more than two

    wings have fairly low profile in elevation and flat

    membrane surface at the center (figure 3).

    Therefore, small valley cables are required to

    connect the peak of each arch and to meet each

    other at center of membrane to pull the fabric

    upward as illustrated in figure 4. These valley

    cables help to increase the clear height of the

    structure and to provide greater articulation form of

    membrane at the center. This helps to drain off rain-

    water from the structure.

    The inclined arches provide an alternative form to

    the conventional shelter using equally spaced

    crossed arches. Each inclined arch is sloped

    downward to the adjacent arch so that their peaks

    meet at a tangent and are connected together (figure

    5a). This design provides lateral stability to the

    whole structure without the need of bracing.

    Furthermore, with the use of ground beam, the

    whole structure can be pulled and deployed to

    reduce the construction time and cost. Deployment

    mechanism of the structure will be discussed in the

    subsequent section.

    Alternatively, the cable-fans can be replaced by a

    system of truss and struts to provide clear entrances

    at the two ends (figure 5b). The inclined arches at

    the two ends are designed as a plane curved truss to

    increase their stiffness. When the structure is pulled

    to its final configuration, the inclined struts on

    ground beam are connected to the curved trusses to

    provide lateral stability. After that, anchoring cables

    can be removed to provide clearance at the two

    entrances.

    (a)

    (b)

    Figure 3.Three-wing (a) and four-wing (b) butterflystructures

    Similarly, it is possible to create multiple three-

    wing and four-wing butterfly structures (see figure

    6) based on the same assembly process described

    Top cables

    Top cablesAnchor cables

    Anchor cables

    Valley cables

    (a)

    (b)

    Figure 4.Three-wing (a) and four-wing (b)butter l structures with valle cables

    Valley cables

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    VOL. 47 (2006) No. 3 December n. 152

    (a) Stabilized by cable-fans

    (b) Stabilized by inclined struts

    Inclined

    struts

    Curved truss

    Ground beam

    Figure 5.Multiple two-wing butterfly structure

    Anchor cables

    above. By combining different butterfly structures

    together, many structural forms of various shape

    and size can be achieved.

    4. STRUCTURAL CONCEPT

    One of the main structural elements of butterfly

    structure is the inclined arch. The shape of arches is

    chosen to be semi-circular to compensate the low

    clear height Hc of structure due to the slope of arch

    and the curvature of membrane. The radius R of

    each arch is equal to its span length. The inclination

    angle of the arch depends on the requirement of

    clear height and covered area. Two-wing butterflystructure needs small inclination angle to increase

    the covering area. Butterfly structures with more

    than two wings often need larger inclination angle

    to increase the peak height Ha of the inclined arches

    and the clear height Hc of structures. Optimal

    inclined angle will be studied in section 8.

    The radius R of arch, inclination , peak height Ha

    and clear height Hc are illustrated in figure 7. The

    arch is divided into a number of segments so they

    can be easily transported. These segments are

    jointed together by using end plates and bolt

    connections. The arch can be made of high strength

    steel or alloy aluminum to reduce self-weight.

    Tubular members are employed for the arches due

    to their superior performance in resisting

    compression and torsional forces. For very large

    span arch, deployable truss is employed and will be

    discussed in detail later.

    Figure 7.Side elevation of butterfly structure

    Anchor cables are arranged symmetrically in fan-

    shape. Each inclined arch is pulled by three or more

    anchoring cables depending on its applications.

    Twin cables can be used for anchoring cables to

    improve the resilience of the structure to accidental

    damage of cables. Anchor cables are connected to

    anchor point through turnbuckles so that the

    tensioning forces can be adjusted. Besides anchorcables, butterfly structure has top cables, valley

    cables and boundary cables. The roles of top and

    valley cables are mentioned in section 3. Boundary

    cables are used at the edge of membrane for

    reinforcing and facilitating membrane erection. Top

    and valley cables are high strength strands while

    boundary cables can be stainless steel of Kevlar

    wire rope.

    Membrane can be PVC coated polyester or PTFE

    coated fiberglass fabric depending on the

    requirement of each application. PVC coated polyester fabric has high flexibility, relative high

    strength and low price. PTFE coated fiberglass

    fabric offers greater tensile strength and life

    expectancy at the expense of higher cost. The

    membrane is divided into patterns parallel to the

    main curvature. With the patterning layout, strips

    are cut from fabric rolls and then welded together to

    form the membrane shape.

    The foundations should be strong enough to prevent

    significant loss of prestress in anchor cables and

    Figure 6. Multiple three-wing butterfly structure

    a

    R

    arch

    membrane

    Cable

    Ha

    Hc

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    JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

    thus in membrane. If the ground is weak, the use of

    ground beam will minimize the time and cost for

    preparing the foundation. In addition, the use of

    ground beam makes the structure easily relocatable.

    Figure 8 shows a display model of two-wing

    butterfly structure with the use of ground beam.

    Apart from that, in multiple two-wing butterfly

    structure, ground beam provides the track for

    structure to slide during the deployment.

    5. MECHANISM FOR DEPLOYMENT

    Deployment of butterfly structure is made possible

    by rotating the arches perpendicular to their plane

    by providing a rotatable pin at the supports.

    In folded configuration, all arches are raised upvertically. During deployment process, the arches

    are rotated outward gradually by using temporary

    masts so as to open the membrane. When

    membrane is stretched, it will restrain the rotation

    of the arches. The tensioned membrane thus is

    acting as the deployment restraint of the butterfly

    wing. Anchor cables then are used to pull the arches

    to tension the membrane further. When the arches

    are rotated to their designed inclination angle, the

    membrane will achieve its designed prestress.

    Anchor cables are secured to the anchor points to

    lock the deployment of the structure. Figure 9

    illustrates the deployment process of a three-wing

    butterfly structure.

    For multiple two-wing butterfly structure, the

    deployment is performed efficiently in the manner

    of an accordion movement. The joints at peaks of

    the two connecting arches are designed to allow

    them to rotate perpendicular to their plane. The

    arches are slided along the ground beam during the

    deployment. Due to the joint constraint at peaks and

    the slidability of the arches, the whole structure can

    be deployed simultaneously by pushing the bottom

    of two end arches outward. The deployment

    mechanism of the structure is similar to that of an

    accordion as illustrated in figure 10.

    In folded configuration, all arches are gathered

    vertically (figure 10a). The two center arches are

    translationally restrained while the rest are able to

    slide along the ground beam. During the

    deployment process, the two end arches are pushed

    outward while kept vertically by temporary struts

    (figure 10b). The whole structure thus will open in

    accordion manner and membrane between the

    arches is stretched accordingly. When the structure

    is deployed to its final configuration, all supporting

    arches are fixed to the ground beam. The two end

    arches then are gradually sloped down. After that,

    cables are tensioned against the anchor points to

    achieve the design prestress in the membrane

    (figure 10c).

    (b) Arches are rotated about the

    hinge support

    (c) Membrane is stretched to final

    configuration

    Figure 9.Deployment process of three-wing butterly structure

    (a) Arches are installed upright

    Figure 8.Display model of a two-wing butterflystructure

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    VOL. 47 (2006) No. 3 December n. 152

    6. DEPLOYABLE CABLE-STRUT ARCHES

    AS BUTTERFLY WING

    For arch with span over 30m, space truss should be

    used for the arch to enhance its lateral stability.

    However, assembly of conventional space truss is a

    time consuming process and thus increasing the

    cost of site labour for construction. Vu et al. [4] hasintroduced four types of deployable cable-strut

    structures which are capable of rapid transportationand erection on site yet having equivalent weight

    and structural efficiency as space truss. In this

    paper, a deployable cable-strut structure is proposed

    for large span arch of butterfly structure to ensure

    rapid site erection and ease of transportation.

    The arch is formed by several identical cable-strut

    modules connected together. Each module is

    constructed from two strut-pyramids and four

    scissor-like elements as shown in figure 11.

    Deployment concept of strut-pyramid was

    explained by Liew & Tran [9] and Vu et al [13]while the scissor-like element is a well known

    deployable X-frame proposed by Escrig [14,15].

    The joints are specially designed so that they allow

    each strut connected to them to rotate freely in a

    prescribed plane (figure 11). Therefore, the module

    can be folded and deployed efficiently. The

    deployment of each module is constraint by the top

    and bottom layers of cables as illustrated in figure

    11. The final configuration of the module after

    deployment is stabilized by attaching and pre-

    stressing the central add-in cable.

    Deployment of the arch is relied on deployment of

    modules. When the arch is deployed, all modulesare deployed simultaneously due to joint constraint.

    The deployment process of the cable-strut arch is

    illustrated in figure 12.

    Figure 13 shows the configuration of a two-wing

    butterfly structure using deployable cable-strut arch.

    The membrane is attached to upper-middle joints of

    modules. With the membrane being continuously

    attached, the arches are laterally braced along their

    length.

    In order to avoid the obstruction to the entrances ofstructure, the center cable-fan is replaced by two

    side cable-fans as shown in figure 13. Each cable-

    fan, including a safety strut, is radiated from the

    anchor point to the upper middle joints of the arch.

    Although the safety struts are subjected to tension

    forces, they are designed to resist the self-weight of

    the arch to prevent catastrophic collapse due to

    accidental damage in the membrane. The top cables

    Figure 10. Deployment process of

    multiple two-wing butterfly structure

    (a) Arches are installed

    (c) Membrane is stretched to final configuration

    (b) Arches are slided along ground beam

    Temporary struts

    Scissor-like

    elements

    Top pyramid

    Locked by add-

    in cable

    Underneath

    pyramid

    Cablesrestraint the

    deploymentMiddle joints

    Top joint

    Bottom joint

    Figure 11. Module configuration and deployment (Vu et al. [4,13])

    (a) Stowed state (b) Deployed state (c) Final configuration lockedby central cable

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    30m

    hu

    h

    hl

    Wc

    D

    Crossed side

    Figure 14.Configuration of two-wing butterfly structure with 14 modules and span = 30m

    10m

    Wu

    Wl

    hu

    h

    hlD

    Front side

    therefore can be removed. The feet of the truss

    arches are assembled with a group of four struts

    which forms an upside-down pyramid. The vertex

    of strut-pyramid is pinned to the ground supports

    so that the arches are able to rotate about the

    supports (figure 13).

    The height of arch is in proportion to its span.

    Therefore, unlike small span steel tube arch,

    deployable truss arch can be either semi-circular

    or arc shape depending on the clear height

    requirement of applications. For very large span

    enclosure, the membrane may be reinforced by

    small valley cables running between the arches, so

    that it will be supported at closer interval.

    The use of deployable cable-strut system for arch

    not only reduces the erection time but also helps

    to increase the span of the arch, thus the coveringarea of membrane is widened. Hence, larger clear

    space can be created.

    7. PARAMETRIC STUDIES

    One of the important design parameters of

    butterfly structure is the inclination angle of the

    arch with respect to the ground plane (figure 14).

    Different inclination angles generate different

    weights of arch and covered areas of the structure.

    Optimal inclination angle should provide the

    lightest weight of arch with respect to covered

    area of the structure. Due to the requirements of

    clear height and covered area of applications as

    Figure 12. Deployment of a cable-strut arch

    Figure 13. Two-wing butterfly

    structure using deployable cable-

    Pyramid supporting

    HingeSafetystruts

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    VOL. 47 (2006) No. 3 December n. 152

    well as the architectural aesthetic, the inclined

    angle should not be too small or too large. Thus,

    in this paper, parametric studies are carried out for

    arch with inclination ranging from 40 to 60

    degree.

    The number of module and the span/depth ratio of

    the cable-strut arch are also the important design

    parameters. The common way to evaluate

    the structural efficiency of the cable-strut arch is

    to study its weight-to-strength ratio. In this paper,

    the weights of all structural elements that are

    designed to resist predetermined load combination

    is used as a basis for comparing the cable-strut

    arches of different inclination angles, numbers of

    module and span/depth ratios

    These parametric studies are carried out on a 30mspan two-wing butterfly structure using

    deployable cable-strut arch of semi-circular shape

    as shown in figure 14. The corresponding length

    of the arch is 47.12m. Distance between the

    adjacent arch supports is 10m. Safety struts are

    connected at the upper-middle joints of the second

    modules with respect to supports. The inclination

    angles studied are 40, 45, 50 and 60 degree. The

    span/depth ratios h/L are chosen to be 15, 20 and25 while the numbers of module are 8, 10, 12 and

    14.

    The ratio between upper/lower inclination heights

    (hu , h l) and upper/lower modular widths (Wu, Wl)is kept unchanged at 0.1, i.e. hu/Wu = hl/Wl = 0.1.The upper width Wu, lower width Wland depth hof the arch are determined directly from

    parameters of span/depth ratio and number of

    module. Due to the deployment constraint of the

    module, the length D of scissor-like elements intwo perpendicular plane of the module should be

    equal (figure 14). Therefore, the crossed-width Wcof the module is also dependant on the parameters

    of span/depth ratio and number of module.

    The upper/lower inclination heights (hu , hl),upper/lower modular widths (Wu, Wl), depth h,length D of scissor-like element and crossed-width Wc are defined as illustrated in figure 14.

    For membrane structures, wind force is often the

    predominant loading on fabric roof. Based on the

    saddle shape of the membrane surface and wind

    speed of 35m/s which is commonly used in South

    East Asia region, wind uplift force of 0.45kN/m2

    and wind downward pressure of 0.15kN/m2

    are

    adopted for the design of two-wing butterfly

    structure [16]. The wind forces are applied

    perpendicular to the membrane surface.

    Due to the eccentricity of scissor-like elements

    meeting at the central joint, square hollowsections are preferred for all struts of arch to resist

    torsion/moment arising from joint eccentricity.

    Struts are made of steel of design strength

    275N/mm2

    and modulus of elasticity

    210000N/mm2. Cable are high strength strand

    with breaking stress 1089 N/mm2

    and modulus of

    elasticity 145000 N/mm2.

    PVC coated polyester fabric is used for membrane

    due to its high flexibility. The fabric has a

    breaking tensile strength of 84000 N/m and

    modulus of elasticity of 420000 N/m in both warpand weft directions. Prestress are introduced to the

    membrane fabric to stabilize it, pull out wrinkles,

    and prevent the fabric from slackening when

    experiencing loads. Prestress level in the

    membrane should not be lower than minimum

    requirement while ensuring that the stresses

    induced in membrane by applied loads should not

    exceed allowable stress which is 1/4 to 1/8 of

    breaking strength. Commonly, membrane

    prestress ranges from 10-20% of allowable stress.

    In this case, prestress level of 150daN/m is

    applied in two major curvature directions of the

    membrane surface.

    Membrane analysis is a geometrically nonlinear

    problem. Conventional nonlinear analyses that

    capture the nonlinear response of membrane

    separately from the supporting system [5] are

    inadequate when the structure is subject to

    significant deflection [8]. In this study,

    geometrically nonlinear response behaviour of

    membrane with support flexibility effect is

    captured directly using nonlinear analysis

    software developed by Gerry [7]. More details on

    this geometric nonlinear analysis can be found in

    Refs. [6,9].

    The following procedure has been adopted for the

    design of butterfly structure.

    1. Only one section size is selected for eachgroup of struts and cables in the structure.

    2. Form-finding process is performed usingForce density method to find the initial

    equilibrium shape of structure [6].

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    JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

    Figure 15. Self-weight versus inclination angle of two-wing butterfly structure with span of 30m, 12 modules,

    span/depth = 20

    13.00

    13.50

    14.00

    14.50

    15.00

    15.50

    35 40 45 50 55 60 65

    Inclined angle a (degree)

    Totalself-weight(kg/m

    2)

    3. Geometric nonlinear analysis [9] is performedwith two load combinations of wind uplift and

    wind pressure to calculate member forces.

    4. Section capacity and member buckling ofstruts and cables are checked against the

    ultimate limit state. Membrane stress ischecked whether any part is under

    compression or exceeded allowable stress.

    Maximum deflection of the supporting

    structure is checked against serviceability

    limit state. In this study, the maximum

    deflection limit of L/200 is adopted.

    5. Resize members if necessary and repeat fromstep 2.

    The membrane shape of structure after form

    finding is shown in figure 14

    8. OPTIMAL DESIGN PARAMETERS

    Parametric studies show that the optimum

    inclination angle of the arch occurs at about 45

    degree (figure 15). For small inclination angle, the

    membrane area is large, resulting in large applied

    wind load and thus large forces induced in

    structural members of the arches. As a result,

    large member sizes of struts are required, leading

    to the high self-weight of the arches. When

    inclination angle increases, the covered area and

    membrane area are reduced. However, thedecrease of member forces in arches due to

    loading reduced is more significant and thus

    resulting in smaller ratio of self-weight/covered

    area of the structure. When inclination angle

    exceeds 45 degree, the ratio of self-

    weight/covered area starts to increase in spite of

    the decrease of member forces. This is because

    the covered area of membrane is narrowed

    significantly as compared to the self-weight

    reduction.

    Parametric studies also show that the optimum

    number of module falls in range of 12 to 14 while

    the optimum span/depth ratio occurs around 19 to

    21 as illustrated in figure 16

    Since the major action in the arch is compression

    force, the effective length of struts has significant

    influence on their strength. For the same number

    of module, the increase of span/depth ratio

    reduces the buckling length of struts in the arch,

    resulting in small member size required and thus

    lower self-weight. When the span/depth ratio

    becomes large, the arch becomes slender in plane

    and serviceability limit will govern the design.

    Hence larger member sizes are required, resulting

    in higher self-weight. The minimum weight of

    structure occurs at span/depth ratio of 19 to 21.

    Different number of module also influences the

    self-weight of structure significantly. The increase

    in number of modules will reduce the buckling

    length of struts but also increase the number of

    joints and members. On the other hand, crossed

    width Wc of module also reduces with the increasein number of module, causing the arch to be

    slender out of plane. Therefore, it can be seen

    from figure 16 that self-weight of structure is

    reduced considerably when number of moduleincreases from 8 to 12 due to the decrease in

    member buckling length. However, the self-

    weight of structure does not reduce much and

    starts increasing with the increase in number of

    module. Apart from that, larger number of module

    will create more connections and thus inverse the

    fabrication cost. Therefore, optimum number of

    module falls in range of 12 to 14.

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    VOL. 47 (2006) No. 3 December n. 152

    The relationship between average width/gross

    height ratio (W/H) of module and self-weight ofthe studied two-wing butterfly structure can be

    deduced as shown in figure 17. The gross height

    and average width are defined asH = hu + h + hl

    and W= (Wu + Wl)/2 respectively (figure 17). Itcan be seen that optimum W/Hratio is about 1.7.This ratio can be used as reference to determine

    the optimum number of module and span/depth

    ratio for different butterfly structures.

    9. ASSEMBLY

    The assembly process of butterfly structure takes

    place in the following subsequent steps:

    a. Ground beam, if required, is laid out andsecured to the ground using anchor bolts.

    b. Tube arches are assembled from segmentson the ground. For deployable truss arch,

    the arch is laid on its side and deployed onthe ground from bundle to its final

    configuration (figure 18).

    c. All arches are raised up and kept standingvertically by using temporary masts and

    cables.

    d. Membrane and valley cables (if any) areloosely attached to the arches.

    Figure 16. Self-weight versus span/depth ratio for different number of module of two-wing butterfly

    structure with s an o 30m and = 45

    12

    14

    16

    18

    20

    22

    24

    10 15 20 25 30

    Span/depth ratio

    Totalself-weight(kg/m2)

    8 modules10 modules

    12 modules14 modules

    30m

    45

    12.00

    14.00

    16.00

    18.00

    20.00

    1.4 1.6 1.8 2 2.2 2.4

    W/H ratio

    Totalself-weight(kg/m2

    )

    Figure 17. Self-weight versus W/H ratio of two-wing butterfly structure with span of 30m and = 45

    30m

    45

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    JOURNAL OF THE INTERNATIONAL ASSOCIATION FOR SHELL AND SPATIAL STRUCTURES: IASS

    e. Arches are gradually sloped down by usingtemporary masts. Cables fans are then

    tensioned by turn-buckles against anchor

    points until achieving design prestress in

    concave direction of membrane (figure

    19).

    f. Safety struts (if any) are assembled. Edgecables and valley cables (along convex

    curvature, if any) are tensioned until the

    design prestress in convex direction of

    membrane is achieved (figure 19).

    10. COST IMPLICATION

    Construction time is one of the factors which have

    great influence to the cost of a structure. Due to its

    deployability, butterfly structure possesses the

    advantage of rapid erection compared to

    conventional structures. In addition, cranes andscaffolds which are the major expense of

    construction are often not necessary for erecting

    butterfly structure. With the use of deployable

    cable-strut arch, rapid erection of large span

    structures can be accommodated with aesthetic

    appearance.

    High strength fabric is often costly. The anticlastic

    curvature of butterfly structure enables the use of

    lighter and lower strength fabric since the tension

    in the materials is reduced as a result of the

    surface curvature. The temporary impermanent

    character of the structure also lowers the cost of

    assembly, requiring less labour force involved.

    The structure can be conveniently dismantled and

    reused. With the use of ground beam, the whole

    structure can be moved on wheels on hard

    surfaces so that it can be relocated.

    The lightweight and flexibility character of

    membrane structure enables butterfly structure to

    be packed and shipped in standard containers,

    resulting in lower transportation cost. Butterfly

    structure can be used for large space enclosure

    such as amphitheatres, exhibition halls, etc. It also

    aims at military and emergency applications

    which often require rapid installation on site.

    11. CONCLUSIONS

    A new form of tensioned membrane structures has

    been introduced. Based on the concept of inclined

    arches, different butterfly-shape structures can be

    created. By combining either identical of different

    butterfly structures in an accordion manner, many

    structural forms of various shape and size can be

    achieved.

    Parametric studies were carried out on 30m span

    of two-wing butterfly structure using deployable

    truss arch of semi-circular shape. It is found that

    optimum inclination angle of the arch is about 45

    degree while optimum number of module and

    span/depth ratio of the arch fall in ranges of 12 to

    Figure 18. Side deployment of the cable-strut arch

    Edge cables

    Figure 19.Pretensioning of membrane usingcables

    Anchorcables

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    VOL. 47 (2006) No. 3 December n. 152

    14 and 19 to 21 respectively. The module average

    width/gross height ratio of 1.7 can be used as

    reference to determine optimal design parameters

    of different butterfly structures in order to achieve

    lightweight design.

    Due to the light weight of membrane structure,

    butterfly structure can be packed and shipped in

    standard containers. Furthermore, the

    deployability of butterfly structure allows it to be

    erected rapidly on site. A novel deployable

    tension-strut structure has been proposed for large

    span arch to ensure the rapid erection and

    transportation of butterfly structure. The structure

    is thus cost effective by saving construction time

    and manpower.

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