by applied fibrematrix india - ogale groupogalegroup.com/afmi presentation.pdf · applied...
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Presentation on Composites / SMC Products
By
Applied FibreMatrix India
Pune.
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Applied FibreMatrix India (AFMI)
AFMI is a Composites „Manufacturer‟ based out of Pune.
The Promoters of AFMI are well established Technocrats and
Entrepreneurs with an extensive combined experience of 40+
years in sectors viz. Engineering, Procurement and
Construction (EPC); Infrastructure; Communication;
Composites for Automobile, Defense, Aviation, Utilities and
Electrical Industries.
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Applied FibreMatrix India, envisions to leverage its
capacity and capability with focus on Sheet Molding
Compound (SMC) Composite with existing and future
facilities to cater to the ever growing demand of this
futuristic material and provide world class and “state of
the art” Products and Solutions for various sectors.
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• A composition of two or more physically and chemically
different materials having significantly different
properties, when combined produce a single material
with characteristics totally different from its individual
components.
• Composites are thus a polymer matrix , reinforced with
fiber which is either carbon, aramid, natural or glass
fibre. The polymer matrix is either a thermoplastic or a
thermoset resin.
What are Composites?
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MATRIX COMPOSITESREINFORCEMENT
Thermoplastic
PPDET/PBT
PPODC
ABC
Thermosets
PolyesterVinyl ester
epoxy
Fibers
GlassCarbonCeramicAramid
Natural Fibre
FRPSMCDMCRTM
What are Composites?
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a. SMC (Sheet Molding Compound) Composite is an ideally suited futuristic
material of construction having the following benefits as compared to
conventional material used today.
Increased Durability – 25+ years.
Enhanced Aesthetics.
Light Weight
Improved Strength v/s conventional material viz. steel etc.
Chemical Resistant
Flame retardant – UL 94 V0 Compliant
Cost Competitive
b. SMC Composite is a globally accepted alternative to conventional material in
various sectors namely Automotive, Electrical, Defence , Aeronautical,
Space, Construction and many other sectors
Why use Composites?
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Sheet Molding Composites (SMC) – Manufacturing Process
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AFMI Location and Facilities
AFMI‟s Manufacturing Plant is located at the upcoming Industrial
Hub for Automobile Industry in Chakan, Pune.
Corporate Office -Swaroop Complex, Karve Road, Pune.
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Our Capabilities
• Art-to-part development under one roof.
• Design Setup with a team of Engineers and Latest 3D
Modeling Software like CATIA.
• SMC manufacturing facility.
• Good Knowledge of SMC Formulation and Design for
Product.
• Testing Laboratory.
• Extensive experience of working with glass and carbon fiber
technology.
• Molding Facility with Presses Ranging from 100T to 300Tons.
• Value Engineering & Value Analysis.
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In House Engineering Capabilities
Our commercial and technical facility including
design team to facilitate,
New Product and Tooling Development
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SMC Formulation and Manufacturing Capability
• SMC Formulation Based on the Structural, thermal applications.
• Formulations based on requirement of different electrical grades and applications
for panel enclosures, components and connectors, etc
• Formulations Based on Processing and Finishing Requirements
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Project Management Experience
Design & Engineering
Part Validation (FEA)
Mould Design
Tooling & Manufacturing
Installation & Commissioning
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Products Offered
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Single Phase Meter Boxes
Three Phase
Meter Boxes
Electrical Distribution
Boxes
Electrical Insulators
Products offered
Pole Mounted
Boxes
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Can be tailor-made as per requirement
Typical Drawing for SMC Enclosure
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Gas Meter Boxes Water Meter Boxes
FRP / GRP Manhole cover
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Specialty Accommodation for Gang man
Gang man Onsite temporary living Shelters with Built-in Toilet and
Shower unit suitable for
o6 People
o8 People
o10 People
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SMC Water Tank Panels
SMC Water Storage Tanks instead of RCC / MS water tanks, which can be
assembled at site and can be relocated to another site quickly, if required by
dismantling the same
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SMC - Technical Properties Data Sheet
Particulars Properties in SI Units
Impact Strength-Izod Notched
Test Method: ASTM D-256
1,330 J/m
Flexural Strength
Test Method: ASTM D-790
193 MPa
Flexural Modulus
Test Method: ASTM D-790
14 GPa
Tensile Strength
Test Method: ASTM D-638138 MPa
Tensile Modulus
Test Method: ASTM D-638
12 GPa
Water Absorption (24 Hrs @ 23C)
Test Method: ASTM D-570
0.1 to 0.3%
Density
Test Method: ASTM D-792
1.8 to 1.95 g/cc
Shrinkage
Test Method: ISO 2577
0.0 to 0.2%
Barcol Hardness
Test Method: ASTM D-2583
30 to 60
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Other SMC Applications – Under Development
Automobile Sector
Development of Specialty parts for
high-end Cars.
Development for Hood Covers for
Tractors & Commercial vehicles.
Aviation Sector
Development of Import replacement parts
for Aviation Industry, HAL, etc
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Contact
Applied FibreMatrix IndiaFirst Floor, Swaroop Complex
Karve Road, Pune – 411004
Tel : +91-20-25440011, 25435157, 25441658
Fax : +91-20-25438191
Email: [email protected]
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Thank You
We Value your Business…