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Calculation of energy payback time of PV
and its determinants
Hans-Joerg Althaus PhD
LCA expert / scientific coordinator
Presentation at the Swiss Photonics Workshop
Dübendorf, October22th 2013
3 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
The principle of Energy payback time calculation
𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟
𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =
𝐸𝑙𝑒𝑐𝑡𝑟𝑖𝑐𝑎𝑙 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚
𝐸𝑙𝑒𝑐𝑡𝑟𝑖𝑐𝑎𝑙 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟
or
4 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
The principle of Energy payback time calculation
𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟
5 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Definition of “primary energy”
• Energy embodied in natural resources prior to undergoing any
human-made conversions or transformations.
• Energy contained in raw fuels, and other forms of energy received as
input to a system.
• Can be non-renewable or renewable.
6 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
What is the “primary energy” of different sources?
• Fossil fuels: lower or upper heating value
• Natural Uranium: various methods
• Substitution: how much primary fossil energy would be needed to
produce the same amount of electricity?
• Average thermal efficiency of nuclear power plant (ca. 32%)
• Energy content in fissile isotope (considering remaining fissile
isotopes in nuclear waste or not)
• Solar: various methods
• Irradiation
• Harvested (by PV (cell, module or system) or thermal collector)
Value choice introduces ambiguity. Differences up to one order of magnitude!
Important to choose consistent values for
all energy sources! Important to compare only EPBT values from different studies if they are consistent!
7 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
The principle of Energy payback time calculation
𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟
1) For production, use and end of life but without solar irradiation on PV
modules during use phase
1)
8 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
How to calculate primary energy invested in PV system?
chain of production
LCA
9
Life Cycle Model
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Goal definition
Cumulative
Life Cycle Inventory
System per
functional
unit
Resources Emissions
Life Cycle Inventory
Disposal
Use
Production
Resources
Energy
Emissions
Waste
Product Materials
Discussion Life Cycle Impact
Assessment
How to do life cycle assessment?
LCA (ISO 14’040)
10 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Model of the Product system of PV power generation
Reference
function
11 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Production of PV cells (thin film Si)
Glass
ZnO
Electricity
12 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Influence of production location
0%
20%
40%
60%
80%
100%
120%
Electricity,Switzerland
Electricity,Europe
Electricity,China
CED Non-renewable
13 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Product system of PV power generation
Reference
function
Central Europe 100% South Europe 170%
14 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Ambiguities in LCA (of PV system)
• System boundaries
• Cut-off criteria
• Inclusion of infrastructure
• Inclusion of R&D
• Principles for modeling multi-functionality of systems
• Data sources
• Choice of background data
15 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Energy payback time; principle
𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚
𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟
1) For production, use and end of life but without solar irradiation on PV
modules during use phase
1)
16 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
What energy is substituted by PV electricity?
Source: EEA
40
0
Sh
are
of
ele
ctr
icit
y
pro
du
ce
d b
y f
ue
l [%
]
1990 2004
Coal & lignite
Natural gas Renewables
Oil
Nuclear
Renewables
17
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
Electricity,Switzerland
Electricity,Europe
Electricity,China
HydroElectricity
Windelectricity
Nuclearelectricity
UCTEnatural gaselectricity
UCTE oilelectricity
UCTE coalelectricity
CED Non-renewable [kWh/kWh] CED Total [kWh/kWh]
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
What energy is substituted by PV electricity?
18 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Examples
CED System [MJ/m2]
electricity generated [kWh/m2]
Central Europe South Europe
Crystalline Si 6500 3530 6000
mc-Si 5000 3295 5600
Ribbon-Si 3500 2940 5000
Cd-Te 1500 2235 4500
Amorpous Si 1900 2650 3800
Exemplary values in reasonable range for PV system produced in
Europe.
CED of substituted electricity from ecoinvent v2.2
Values would be ca. 20% higher
for production in China
19
0
1
2
3
4
5
6
Energy payback time [years]
Crystalline Si mc-Si Ribbon-Si Amorpous Si Cd-Te
Differences in
electricity
generated and
substituted.
No difference in
PV production
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Examples
Values would be ca. 20% higher
for production in China
Value choice introduces ambiguity. Differences up to a factor of 2!
Important to choose reasonable
substitute!
21 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Examples
GWP System (kg CO2-eq/m2)
electricity generated [kWh/m2]
Central Europe South Europe
Crystalline Si 280 3530 6000
mc-Si 200 3295 5600
Ribbon-Si 150 2940 5000
Cd-Te 80 2235 4500
Amorpous Si 100 2650 3800
Exemplary values in reasonable range for PV system produced in
Europe.
GWP of substituted electricity from ecoinvent v2.2
22
Differences in
electricity
generated and
substituted.
No difference in
PV production
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Examples
0
20
40
60
80
100
120
140
160
CO2 payback time [years]
Crystalline Si mc-Si Ribbon-Si Amorpous Si Cd-Te
Value choice introduces ambiguity. Differences up to two orders of magnitude!
Important to choose reasonable
substitute!
23
Differences in
electricity
generated and
substituted.
No difference in
PV production
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Examples
0
2
4
6
8
10
12
14
16
18
20
CO2 payback time [years]
Crystalline Si mc-Si Ribbon-Si Amorpous Si Cd-Te
24 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Example: Influence of production location
0%
50%
100%
150%
200%
250%
300%
Electricity, Europe Electricity, China
GWP
Assumption:
GWP of PV system
produced in China is
1.5 times the GWP of
the same system
produced in Europe.
25 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Examples
GWP System (kg CO2-eq/m2)
electricity generated [kWh/m2]
Central Europe South Europe
Crystalline Si 420 3530 6000
mc-Si 300 3295 5600
Ribbon-Si 225 2940 5000
Cd-Te 150 2235 4500
Amorpous Si 120 2650 3800
Exemplary values in reasonable range for PV system produced in
China.
GWP of substituted electricity from ecoinvent v2.2
26
Differences in
electricity
generated and
substituted.
No difference in
PV production
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Examples
0
5
10
15
20
25
30
CO2 payback time [years] if PV system produced in China
Crystalline Si mc-Si Ribbon-Si Amorpous Si Cd-Te
27
Emissions from scale up of PV
What happens if PV
electricity generation in
Switzerland is scaled
from today 0.33 to 11
TWh in 2050?
28
0
10'000
20'000
30'000
40'000
50'000
60'000
70'000
80'000
90'000
100'000
2010 2015 2020 2025 2030 2035 2040 2045 2050 2055
GHG emitted by expansion of PV to 11 TWh in 2050 in Switzerland
GHG emitted / year [t/a]
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1GHG emitted per kWh PV electricity
kg/kWht/a
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Scale-up
Worst case
Assumptions:
- C-Si
- Production
in CN
- Constant
properties
(efficiency,
GHG
intensity)
1 ‰ of Swiss emission 2011
30 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Conclusions
• EPBT calculation is value based.
• Care has to be taken when comparing EPBT values of different
studies.
• Influence of (arbitrary) choices can be larger then differences between
PV technologies.
• GHG payback can be much longer then EPBT
• Influence of value choices on GHG payback is much bigger than on
EPBT
• GHG emissions from transition towards high solar share in electricity
generation are comparably small.
31
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H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
32
BauxiteSheet
rolling
Door
production
New scrap to
recycling
Vehicle
door
Use phase
Old scrap to
recycling
Old scrap to
disposal
Landfill
Alu
Aluminium sheet
De-
construction
System boundary
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Allocation: cut off
3 products
33
BauxiteSheet
rolling
Door
production
New scrap to
recycling
Vehicle
door
Use phase
Old scrap to
recycling
Old scrap to
disposal
Landfill
Alu
Aluminium sheet
De-
construction
System boundary
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Allocation
3 products
Mass •New scrap:10%
•Car part: 0%
•Old scrap: 90%
Value •New scrap:3%
•Car part: 95%
•Old scrap: 2%
What is “right”
and why?
34
BauxiteSheet
rolling
Door
production
New scrap to
recycling
Vehicle
door
Use phase
Old scrap to
recycling
Scrap
preparation
Old scrap to
disposal
Landfill
Alu
min
ium
Aluminium sheet
De-
construction
Alu
Alu
min
ium
mel
tin
g
Alu
min
ium
cas
tin
g
System boundary
H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013
Avoided allocation
1 product 2 products 3 products