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Calculation of energy payback time of PV and its determinants Hans-Joerg Althaus PhD LCA expert / scientific coordinator [email protected] Presentation at the Swiss Photonics Workshop Dübendorf, October22 th 2013

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Calculation of energy payback time of PV

and its determinants

Hans-Joerg Althaus PhD

LCA expert / scientific coordinator

[email protected]

Presentation at the Swiss Photonics Workshop

Dübendorf, October22th 2013

3 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

The principle of Energy payback time calculation

𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =

𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚

𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟

𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =

𝐸𝑙𝑒𝑐𝑡𝑟𝑖𝑐𝑎𝑙 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚

𝐸𝑙𝑒𝑐𝑡𝑟𝑖𝑐𝑎𝑙 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟

or

4 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

The principle of Energy payback time calculation

𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =

𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚

𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟

5 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Definition of “primary energy”

• Energy embodied in natural resources prior to undergoing any

human-made conversions or transformations.

• Energy contained in raw fuels, and other forms of energy received as

input to a system.

• Can be non-renewable or renewable.

6 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

What is the “primary energy” of different sources?

• Fossil fuels: lower or upper heating value

• Natural Uranium: various methods

• Substitution: how much primary fossil energy would be needed to

produce the same amount of electricity?

• Average thermal efficiency of nuclear power plant (ca. 32%)

• Energy content in fissile isotope (considering remaining fissile

isotopes in nuclear waste or not)

• Solar: various methods

• Irradiation

• Harvested (by PV (cell, module or system) or thermal collector)

Value choice introduces ambiguity. Differences up to one order of magnitude!

Important to choose consistent values for

all energy sources! Important to compare only EPBT values from different studies if they are consistent!

7 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

The principle of Energy payback time calculation

𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =

𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚

𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟

1) For production, use and end of life but without solar irradiation on PV

modules during use phase

1)

8 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

How to calculate primary energy invested in PV system?

chain of production

LCA

9

Life Cycle Model

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Goal definition

Cumulative

Life Cycle Inventory

System per

functional

unit

Resources Emissions

Life Cycle Inventory

Disposal

Use

Production

Resources

Energy

Emissions

Waste

Product Materials

Discussion Life Cycle Impact

Assessment

How to do life cycle assessment?

LCA (ISO 14’040)

10 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Model of the Product system of PV power generation

Reference

function

11 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Production of PV cells (thin film Si)

Glass

ZnO

Electricity

12 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Influence of production location

0%

20%

40%

60%

80%

100%

120%

Electricity,Switzerland

Electricity,Europe

Electricity,China

CED Non-renewable

13 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Product system of PV power generation

Reference

function

Central Europe 100% South Europe 170%

14 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Ambiguities in LCA (of PV system)

• System boundaries

• Cut-off criteria

• Inclusion of infrastructure

• Inclusion of R&D

• Principles for modeling multi-functionality of systems

• Data sources

• Choice of background data

15 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Energy payback time; principle

𝐸𝑃𝐵𝑇 𝑦𝑒𝑎𝑟𝑠 =

𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑖𝑛𝑣𝑒𝑠𝑡𝑒𝑑 𝑖𝑛 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚

𝑃𝑟𝑖𝑚𝑎𝑟𝑦 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑢𝑏𝑠𝑡𝑖𝑡𝑢𝑡𝑒𝑑 𝑏𝑦 𝑃𝑉 𝑠𝑦𝑠𝑡𝑒𝑚 𝑝𝑒𝑟 𝑦𝑒𝑎𝑟

1) For production, use and end of life but without solar irradiation on PV

modules during use phase

1)

16 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

What energy is substituted by PV electricity?

Source: EEA

40

0

Sh

are

of

ele

ctr

icit

y

pro

du

ce

d b

y f

ue

l [%

]

1990 2004

Coal & lignite

Natural gas Renewables

Oil

Nuclear

Renewables

17

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

Electricity,Switzerland

Electricity,Europe

Electricity,China

HydroElectricity

Windelectricity

Nuclearelectricity

UCTEnatural gaselectricity

UCTE oilelectricity

UCTE coalelectricity

CED Non-renewable [kWh/kWh] CED Total [kWh/kWh]

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

What energy is substituted by PV electricity?

18 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Examples

CED System [MJ/m2]

electricity generated [kWh/m2]

Central Europe South Europe

Crystalline Si 6500 3530 6000

mc-Si 5000 3295 5600

Ribbon-Si 3500 2940 5000

Cd-Te 1500 2235 4500

Amorpous Si 1900 2650 3800

Exemplary values in reasonable range for PV system produced in

Europe.

CED of substituted electricity from ecoinvent v2.2

Values would be ca. 20% higher

for production in China

19

0

1

2

3

4

5

6

Energy payback time [years]

Crystalline Si mc-Si Ribbon-Si Amorpous Si Cd-Te

Differences in

electricity

generated and

substituted.

No difference in

PV production

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Examples

Values would be ca. 20% higher

for production in China

Value choice introduces ambiguity. Differences up to a factor of 2!

Important to choose reasonable

substitute!

20

A glimpse beyond energy

Payback of greenhouse

gasses emitted

21 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Examples

GWP System (kg CO2-eq/m2)

electricity generated [kWh/m2]

Central Europe South Europe

Crystalline Si 280 3530 6000

mc-Si 200 3295 5600

Ribbon-Si 150 2940 5000

Cd-Te 80 2235 4500

Amorpous Si 100 2650 3800

Exemplary values in reasonable range for PV system produced in

Europe.

GWP of substituted electricity from ecoinvent v2.2

22

Differences in

electricity

generated and

substituted.

No difference in

PV production

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Examples

0

20

40

60

80

100

120

140

160

CO2 payback time [years]

Crystalline Si mc-Si Ribbon-Si Amorpous Si Cd-Te

Value choice introduces ambiguity. Differences up to two orders of magnitude!

Important to choose reasonable

substitute!

23

Differences in

electricity

generated and

substituted.

No difference in

PV production

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Examples

0

2

4

6

8

10

12

14

16

18

20

CO2 payback time [years]

Crystalline Si mc-Si Ribbon-Si Amorpous Si Cd-Te

24 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Example: Influence of production location

0%

50%

100%

150%

200%

250%

300%

Electricity, Europe Electricity, China

GWP

Assumption:

GWP of PV system

produced in China is

1.5 times the GWP of

the same system

produced in Europe.

25 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Examples

GWP System (kg CO2-eq/m2)

electricity generated [kWh/m2]

Central Europe South Europe

Crystalline Si 420 3530 6000

mc-Si 300 3295 5600

Ribbon-Si 225 2940 5000

Cd-Te 150 2235 4500

Amorpous Si 120 2650 3800

Exemplary values in reasonable range for PV system produced in

China.

GWP of substituted electricity from ecoinvent v2.2

26

Differences in

electricity

generated and

substituted.

No difference in

PV production

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Examples

0

5

10

15

20

25

30

CO2 payback time [years] if PV system produced in China

Crystalline Si mc-Si Ribbon-Si Amorpous Si Cd-Te

27

Emissions from scale up of PV

What happens if PV

electricity generation in

Switzerland is scaled

from today 0.33 to 11

TWh in 2050?

28

0

10'000

20'000

30'000

40'000

50'000

60'000

70'000

80'000

90'000

100'000

2010 2015 2020 2025 2030 2035 2040 2045 2050 2055

GHG emitted by expansion of PV to 11 TWh in 2050 in Switzerland

GHG emitted / year [t/a]

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.1GHG emitted per kWh PV electricity

kg/kWht/a

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Scale-up

Worst case

Assumptions:

- C-Si

- Production

in CN

- Constant

properties

(efficiency,

GHG

intensity)

1 ‰ of Swiss emission 2011

29

Conclusions

30 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Conclusions

• EPBT calculation is value based.

• Care has to be taken when comparing EPBT values of different

studies.

• Influence of (arbitrary) choices can be larger then differences between

PV technologies.

• GHG payback can be much longer then EPBT

• Influence of value choices on GHG payback is much bigger than on

EPBT

• GHG emissions from transition towards high solar share in electricity

generation are comparably small.

31

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H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

32

BauxiteSheet

rolling

Door

production

New scrap to

recycling

Vehicle

door

Use phase

Old scrap to

recycling

Old scrap to

disposal

Landfill

Alu

Aluminium sheet

De-

construction

System boundary

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Allocation: cut off

3 products

33

BauxiteSheet

rolling

Door

production

New scrap to

recycling

Vehicle

door

Use phase

Old scrap to

recycling

Old scrap to

disposal

Landfill

Alu

Aluminium sheet

De-

construction

System boundary

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Allocation

3 products

Mass •New scrap:10%

•Car part: 0%

•Old scrap: 90%

Value •New scrap:3%

•Car part: 95%

•Old scrap: 2%

What is “right”

and why?

34

BauxiteSheet

rolling

Door

production

New scrap to

recycling

Vehicle

door

Use phase

Old scrap to

recycling

Scrap

preparation

Old scrap to

disposal

Landfill

Alu

min

ium

Aluminium sheet

De-

construction

Alu

Alu

min

ium

mel

tin

g

Alu

min

ium

cas

tin

g

System boundary

H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

Avoided allocation

1 product 2 products 3 products

35 H.J. Althaus, Swiss Photonics Workshop, Dübendorf 22nd 2013

What energy is substituted by PV electricity?