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Caledonian Airframe Wire MIL-W-22759 MIL-W-81044

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Caledonian Cables Ltd specialise in the manufacture of a wide range of cables.including Industrial Cables,NEK606 Offshore & Marine Cables,Railway Cables,coax cable,microphone cable,telephone cable

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Page 1: caledonian military cables

Caledonian

Airframe Wire MIL-W-22759 MIL-W-81044

Page 2: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

2 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Company ProfileCaledonian. established in 1978.offers one of the most complete

lines of fiber and copper cabling system solutions with over hundreds

of different cabling system products. Our superior products provide

leading edge within every cable series and for every application.

Among the national and international standards with which

our cables could comply are: BS-British Standard;LPCB Fire

Performance Standard. ISO Standard etc. Caledonian Cables offers

a comprehensive stock of cables and cabling products through its

nationwide network of resellers and distributors. Caledonian Cables

has continually expanded its global presence in Europe and Asia.

Caledonian & Addison. produces a wide range of cables for

communication. power and electronics in its primary plants in UK. Italy

and Spain. To stay in front. we continually keep expanding our manufacturing capabilities in more low cost

region such as Romania. Taiwan. Malaysia etc. This low-cost manufacturing facilities enable us provide a

flexible. scalable global system that delivers superior operational performance and optimal results for our

customers.

Our extensive global network of manufacturing facilities gives us significant scale and the flexibility to

fulfill our customer requirements. This global presence provides design and consultancy solutions that are

combined with core cable manufacturing. logistic services. and vertically integrated with our E commerce

technologies. to optimize customer operations by lowering costs and reducing time to market.

Caledonian & Addison has been respected for its high standards of quality. excellent service level.

competitive pricing and a unique and innovative spirit. With our latest technologies. we are both inspired

and well-positioned to meet the changing needs of our customers. We have the resources to diversify and

to enhance our product lines and services. We understand the need for change and with our accurate

planning. we are ready for the future and the promise of new marketing opportunities. Our tradition of

growth through excellence is assured.

Our Design Centers work closely with customers to constantly improve its standard range of products and

technologies and to develop customized. country and industry specific solutions. Caledonian & Addison

has established an extensive network of design. manufacturing. and logistics facilities in the world’s major

markets to serve the growing outsourcing needs of both multinational and regional customers.

Page 3: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 3

Military Specification Product Selection Guide

Specification Main Insulation Material

Voltage Rating

Conductor Type

Temp Rating

°CAWG Size

MIL-DTL27500

Symbol

MIL Composite Equivalent

MIL-W-22759/1Fluoropolymer

insulated TFE and TFE coated glass

600 SPC 200 22-0000 EA

MIL-W-22759/2Fluoropolymer

insulated TFE and TFE coated glass

600 NPC 260 22-0000 E

MIL-W-22759/3Fluoropolymer

insulated TFE and TFE coated glass

600 SPC 260 22-00 RA

MIL-W-22759/4Fluoropolymer

insulated TFE and TFE coated glass

600 NPC 200 22-00 RB

MIL-W-22759/50.0255-0.036

Extruded PTFE Mineral Filled

600 SPC 200 24-4 VA

MIL-W-22759/60.0255-0.036

Extruded PTFE Mineral Filled

600 NPC 260 24-4 WA

MIL-W-22759/70.019-0.025

Extruded PTFE Mineral Filled

600 SPC 200 24-4 SA

MIL-W-22759/80.019-0.025

Extruded PTFE Mineral Filled

600 NPC 260 24-6 TA

MIL-W-22759/9 0.015 Extruded PTFE 1000 SPC 200 28-8 LE

MIL-W-22759/10 0.015 Extruded PTFE 1000 NPC 260 28-8 LH

MIL-W-22759/11 0.010 Extruded PTFE 600 SPC 200 28-8 RC /86

MIL-W-22759/12 0.010 Extruded PTFE 600 NPC 260 28-8 RE /87

MIL-W-22759/13 0.011 Extruded FEP 600 TPC 135 24-0 CA /88

MIL-W-22759/14 0.008 Extruded FEP 600 TPC 135 26-12 CB /88

MIL-W-22759/15 0.008 Extruded FEP 600 SP Alloy 135 26-10 CC /89

MIL-W-22759/16 0.010 Extruded ETFE 600 TPC 150 24-00 TE /88

MIL-W-22759/17 0.010 Extruded ETFE 600 SP Alloy 150 26-20 TF /89

Page 4: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

4 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Specification Main Insulation Material

Voltage Rating

Conductor Type

Temp Rating

°CAWG Size

MIL-DTL27500

Symbol

MIL Composite Equivalent

MIL-W-22759/18 0.006 Extruded ETFE 600 TPC 150 26-10 TG /80

MIL-W-22759/19 0.006 Extruded ETFE 600 SP Alloy 150 26-20 TH /81

MIL-W-22759/20 0.015 Extruded ETFE 1000 SP Alloy 200 28-20 TK

MIL-W-22759/21 0.015 Extruded PTFE 1000 SP Alloy 260 28-20 TL

MIL-W-22759/22 0.010 Extruded PTFE 600 SP Alloy 200 28-20 TM /89

MIL-W-22759/23 0.010 Extruded PTFE 600 SP Alloy 260 28-20 TN /90

MIL-W-22759/24 0.010 Extruded PTFE 600 SPC 260 28-20 JB /86

MIL-W-22759/25 0.010 Extruded PTFE 600 NPC 260 28-20 JC /87

MIL-W-22759/26 0.010 Extruded PTFE 600 SP Alloy 200 28-20 JD /89

MIL-W-22759/27 0.010 Extruded PTFE 600 SP Alloy 260 28-20 JE /90

MIL-W-22759/320.006 XL-

ETFE Single Layer

600 TPC 150 30-12 SB /80

MIL-W-22759/330.006 XL-

ETFE Single Layer

600 SP Alloy 200 30-20 SC /81

MIL-W-22759/340.010 XL-ETFE Dual

Layer600 TPC 150 24-00 SD /88

MIL-W-22759/350.010 XL-ETFE Dual

Layer600 SP Alloy 200 26-20 SE /89

MIL-W-22759/410.010 XL-ETFE Dual

Layer600 NPC 200 26-00 SM /87

MIL-W-22759/420.010 XL-ETFE Dual

Layer600 SP Alloy 200 26-20 SN /90

MIL-W-22759/430.010 XL-ETFE Dual

Layer600 SPC 200 28-00 SP /86

MIL-W-22759/440.006 XL-

ETFE Single Layer

600 SPC 200 28-12 SR /91

MIL-W-22759/450.006 XL-

ETFE Single Layer

600 NPC 200 28-12 SS /92

MIL-W-22759/460.006 XL-

ETFE Single Layer

600 NP Alloy 200 28-20 ST /82

Page 5: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 5

Specification Main Insulation Material

Voltage Rating

Conductor Type

Temp Rating

°CAWG Size

MIL-DTL27500

Symbol

MIL Composite Equivalent

MIL-W-22759/80 Light Weight Composite 600 TPC 150 26-20 WB

MIL-W-22759/81 Light Weight Composite 600 SP Alloy 200 26-20 WC

MIL-W-22759/82 Light Weight Composite 600 NP Alloy 260 26-20 WE

MIL-W-22759/83 Normal Weight Composite 600 SPC 200 02-0000 WF

MIL-W-22759/84 Normal Weight Composite 600 NPC 260 02-0000 WG

MIL-W-22759/85 Normal Weight Composite 600 TPC 150 02-0000 WH

MIL-W-22759/86 Normal Weight Composite 600 SPC 200 26-0000 WJ

MIL-W-22759/87 Normal Weight Composite 600 NPC 260 26-0000 WK

MIL-W-22759/88 Normal Weight Composite 600 TPC 150 26-0000 WL

MIL-W-22759/89 Normal Weight Composite 600 SP Alloy 200 26-20 WM

MIL-W-22759/90 Normal Weight Composite 600 NP Alloy 260 26-20 WN

MIL-W-22759/91 Light Weight Composite 600 SPC 200 WP

MIL-W-22759/92 Light Weight Composite 600 NPC 260 WR

MIL-W-81044/5 Extruded Xl Polyalkene 600 SPC 150 24-0 MD

MIL-W-81044/6 Extruded Xl Polyalkene 600 TPC 150 24-0 ME

MIL-W-81044/7 Extruded Xl Polyalkene 600 SP Alloy 150 26-20 MF

MIL-W-81044/8 Extruded Xl Polyalkene 600 SPC 150 24-0 MG

MIL-W-81044/9 Extruded Xl Polyalkene 600 TPC 150 24-0 MH

MIL-W-81044/10 Extruded Xl Polyalkene 600 SP Alloy 150 26-20 MJ

MIL-W-81044/11 Extruded Xl Polyalkene 600 SPC 150 30-12 MK

MIL-W-81044/12 Extruded Xl Polyalkene 600 TPC 150 30-12 ML

MIL-W-81044/13 Extruded Xl Polyalkene 600 SP Alloy 150 30-20 MM

SPC: Silver plated copper; NPC: Nickel Plated Copper; TPC: Tin Plated Copperl; SP Alloy: Silver Plated,

High Strength Copper Alloy, Conductor; NP Alloy: Nickel Plated, High Strength Copper Alloy Conductor

NP

Page 6: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

6 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

M27500 Basic Wire SpecificationsCable DesignationM27500 – 22 RC 2 S 06M27500 : Specification number

“-” : Shied coverage and color coding

22 : Conductor size

RC : Component wire type

2 : Number of component wires

S : Shield code

06 : Jacket code

Shied coverage and color coding

(Color coding for M27500 cables is specified in conjunction with desired shiels coverage)

Color code for Shield Coverage of M27500 terminology Component wire identification method

85% 90%

“ - ” C Preferred method , Table IIIA

White wires with colored stripes - stripe color per Table IIIA

F H Preferred method, Table IIIB

White wires with colored stripes - stripe color per Table IIIB

A D Optional method A, Table IIIA

Solid color wires - colors per Table IIIA

G J Optional method A, Table IIIB

Solid color wires - colors per Table IIIB

B E Optional method B, Table IIIC

Wires are all the same color (based on AWG size), per Table IIIC.

Bands of a contrasting color are printed on each wire to denote

wire number (circuit ID) per Table IIID.

K M Optional method C

Wires are all the same color (based on AWG size), per Table IIIC.

Numbers in a contrasting color are printed on each wire to denote

wire number (circuit ID).

L N Optional method DWhite wires with numbers in a

contrasting color printed on eachwire to denote wire number (circuit

ID).

Page 7: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 7

Tabl

e III

A co

lor c

odin

g●

For “

pref

erre

d m

etho

d” c

olor

cod

ing,

col

or a

re s

tripe

s on

whi

te in

sula

tion

(wire

#1

has

no s

tripe

).W

ires

11-1

5 ha

ve d

oubl

e st

ripes

as

indi

cate

d.

● Fo

r “op

tiona

l met

hod

A” c

olor

cod

ing,

col

ors

are

solid

insu

latio

n co

lor.

Wire

s 11

-15

have

a s

tripe

in a

ligh

ter s

hade

of t

he b

ase

colo

r.

Wire

Num

ber

12

34

56

78

910

1112

1314

15

Whi

teB

lue

Ora

nge

Gre

enR

edB

lack

Yello

wVi

olet

Gra

yB

row

nB

lue/

Blu

eO

rang

e/O

rang

eG

reen

/G

reen

Red

/R

edB

lack

/B

lack

Tabl

e III

B c

olor

cod

ing

● Fo

r “pr

efer

red

met

hod”

col

or c

odin

g, c

olor

s ar

e st

ripes

on

whi

te in

cula

tion

(wire

#5

has

no s

tripe

), fo

r wire

s 1-

10.

For w

ires

11-1

5, c

olor

pai

rs in

dica

te in

sula

tion

of th

e fir

st c

olor

, with

a s

tripe

of t

he s

econ

d co

lor.

● Fo

r “op

tiona

l met

hod

A” c

olor

cod

ing,

col

ors

are

solid

insu

latio

n co

lor,

for w

ires

1-10

.Fo

r wire

s 11

-15,

col

or p

airs

indi

cate

insu

latio

n of

the

first

col

or, w

ith a

stri

pe o

f the

sec

ond

colo

r.

●For

eith

er m

etho

d th

e co

lor o

f the

wire

in a

one

-con

duct

or c

able

is w

hite

.

Wire

Num

ber

12

34

56

78

910

1112

1314

15

Red

Blu

eYe

llow

Gre

enW

hite

Bla

ckB

row

nO

rang

eVi

olet

Gra

yR

ed/

Whi

teB

lue/

Whi

teYe

llow

/W

hite

Gre

en/

Whi

ter

Bla

ck/

Whi

te

Page 8: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

8 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Table IIIC color coding

● For "optional method B" color coding, wire insulation coloris based on AWG size, with color bands per Table IIID toindicate wire number (circuit ID).● For "optional method C" color coding, wire insulation coloris based on AWG size, with numbers printed on eachwire to indicate wire number (circuit ID).

AWG Size Color AWG Size Color

26 Black 10 Brown

24 Blue 8 Red

22 Green 6 Blue

20 Red 4 Yellow

18 White 2 Red

16 Blue 1 White

14 Green 0 Blue

12 Yellow 1/0 Green

Table IIID Color Band Configuration● For "optional method B" color coding, band groups as shown below are printed on wires to indicate wire number (circuit ID).

Wire Number Band configuration Wire

Number Band Configuration

1 None 9 1 wide, 2 narrow ■■■■

2 2 narrow ■■ 10 1 wide, 3 narrow ■■■■■

3 3 narrow ■■■ 11 1 wide, 4 narrow ■■■■■■

4 4 narrow ■■■■ 12 1 wide, 5 narrow ■■■■■■■

5 5 narrow ■■■■■ 13 1 wide, 1 narrow ■■■■■

6 6 narrow ■■■■■■ 14 1 wide, 2 narrow ■■■■■■

7 7 narrow ■■■■■■■ 15 1 wide, 3 narrow ■■■■■■■

8 1 wide, 1 narrow ■■■

Page 9: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 9

Component wire type

Symbol sequence Symbol sequence

CA MIL-W-22759/13 SC MIL-W-22759/33

CB MIL-W-22759/14 SD MIL-W-22759/34

CC MIL-W-22759/15 SE MIL-W-22759/35

E MIL-W-22759/2 SM MIL-W-22759/41

EA MIL-W-22759/1 SN MIL-W-22759/42

JB MIL-W-22759/28 SP MIL-W-22759/43

JC MIL-W-22759/29 SR MIL-W-22759/44

JD MIL-W-22759/30 SS MIL-W-22759/45

JE MIL-W-22759/31 ST MIL-W-22759/46

LE MIL-W-22759/9 TA MIL-W-22759/8

LH MIL-W-22759/10 TE MIL-W-22759/16

RA MIL-W-22759/3 TF MIL-W-22759/17

RB MIL-W-22759/4 TG MIL-W-22759/18

RC MIL-W-22759/11 TH MIL-W-22759/19

RE MIL-W-22759/12 TK MIL-W-22759/20

SA MIL-W-22759/7 TL MIL-W-22759/21

SB MIL-W-22759/32 TM MIL-W-22759/22

MD MIL-W-81044/5 TN MIL-W-22759/23

ME MIL-W-81044/6 VA MIL-W-22759/5

MF MIL-W-81044/7 WA MIL-W-22759/6

MG MIL-W-81044/8 WB MIL-W-22759/80

MH MIL-W-81044/9 WC MIL-W-22759/81

MJ MIL-W-81044/10 WE MIL-W-22759/82

MK MIL-W-81044/11 WF MIL-W-22759/83

ML MIL-W-81044/12 WG MIL-W-22759/84

MM MIL-W-81044/13 WH MIL-W-22759/85

WM MIL-W-22759/89 WJ MIL-W-22759/86

WN MIL-W-22759/90 WK MIL-W-22759/87

WP MIL-W-22759/91 WL MIL-W-22759/88

WR MIL-W-22759/92

Page 10: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

10 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Number of component wires1 to 15 for shielded or shielded and jacketed cables

2 to 15 for unshield, unjacketed or unshielded jacket cables

Cables with 10 to 15 conductors will be limited to conductor size 12 and smaller

Shield code(When both double shield and double jacket are specified, the inner jacket is between the two layers of shield.)

Letter CodeDescription

Maximum temperature limit for shield materalSingle Shield

Double Shield ℃ ℉

U No Shield N/A N/A

T V Round, tin-coated copper 150 302

S W Round, silver-coated copper 200 392

N Y Round, nickel-coated copper 160 500

F Z Round, stainless steel 400 752

C R Round, heavy nickel-coated copper 400 752

M K Round, silver-coated high strength copper alloy 200 392

P L Round, nickel-coated high strength copper alloy 260 500

G A Flat, silver-coated copper 200 392

H B Flat, silver-coated high strength copper alloy 200 392

* # Flat, nickel-coated copper 260 500

J D Flat, tin-coated copper 150 302

E X Flat, nickel-coated high strength copper alloy 260 500

I Q Flat, nickel-chromium alloy 400 752

Page 11: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 11

Jacket Code(Descriptions include jacket material and color)

Jacket CodeDescription

Temperature limit for jactet

materialSingle Jacket

Double Jacket ℃ ℉

00 00 No Jacket N/A N/A

01 511 Extruded white polyvinylchloride (PVC) 90 194

022 522 Extruded clear polyamide in accordance with ASTM-D-4066 105 221

03 53 White Polyamide braid impregnated with clear polyamide finisher over polyester tape 105 221

04 54 Polyester braid impregnated with high temperature finishers over polyester tape 150 302

05 55 Extruded clear fluorinated ethylene propylene (FEP) 200 392

06 56 Extruded or taped and heat sealed white polytetrafluoroethylene (PTFE) 260 500

07 57White polytetrafluoroethylene (PTFE) treated glass braid imprgnated

and coated withpolytetrafluoroethylene finisher over presintered

polytetrafluoroethylene tape260 500

083 583 Cross-linked white extruded polyvinylidene fluoride (PVDF) 150 302

09 59 Extruded white fluorinated ethylene propylene (FEP) 200 392

103 603 Extruded clear polyvinylidene fluoride (PVDF) 125 257

11* 61*Tape of natural polyimide combined with clear fluorinated ethylene

propylene (FEP) wrappedand heat sealed witf (FEP) outer surface

200 392

12* 62*Tape of natural polyimide combined with fluorinated ethylene

propylene (FEP) wrapped andheat sealed with polyimide outer surface

200 392

14 64 Extruded white ethylene-tetrafluoroethylene copolymer (ETFE) 150 302

15 65 Extruded clear ethylene-tetrafluoroethylene copolymer (ETFE) 150 302

16 66Braid of aromatic polyamide with high temperature finisher over

presinteredpolytetraflouroethylene (PTFE) tape

200 392

17a 67 a Extruded white ethylene chlorotrifluoroethylene (ECTFE) 150 302

18 a 68 a Exturded clear ethylene chlorotrifluoroethylene (ECTFE) 150 302

Page 12: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

12 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Jacket Code(Descriptions include jacket material and color)

Jacket CodeDescription

Temperature limit for jactet

materialSingle Jacket

Double Jacket ℃ ℉

20 70 Extruded white perfluoroalkoxy (PFA) 260 500

21 71 Extruded clear perfluoroalkoxy (PFA) 260 500

22 72Tape of polyimide combined with clear fluorinated ethylene

propylene (FEP) wrapped andheat sealed with opaque polyimide outer surface

260 392

23 73 Extruded white cross-linked modified ethylene-tetrafluoroethylene copolymer (XLETFE 200 392

24 74Tape layer of white polytetrafluoroethylene (PTFE) wrapped over a

tape layer of naturalpolyimide combined with FEP and heat sealed

200 392

¹ Polyvinylchloride (PVC) materials shall not be used for Aerospace applications

² Jacket material 02/52 is not to be used for cables having a diameter of 0.251” (6.38mm) or greater

³ Jacket materials 08, 10, 58, and 60 are not to be used for cables having a diameter of 0.401” (10.19mm)

or greater

* Not for Naval Air Systems Command usage

ª Inactive for new design

Page 13: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 13

MIL-STD-681

Color Code Designators for Wire

Designator Base Color 1st Stripe 2nd Stripe

0 BLK

1 BRN

2 RED

3 ORN

4 YEL

5 GRN

6 BLU

7 VIO

8 GRY

9 WHT

90 WHT BLK

91 WHT BRN

92 WHT RED

93 WHT ORN

94 WHT YEL

95 WHT GRN

96 WHT BLU

97 WHT VIO

98 WHT GRY

901 WHT BLK BRN

902 WHT BLK RED

903 WHT BLK ORN

904 WHT BLK YEL

905 WHT BLK GRN

906 WHT BLK BLU

907 WHT BLK VIO

908 WHT BLK GRY

Page 14: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

14 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Designator Base Color 1st Stripe 2nd Stripe

912 WHT BRN RED

913 WHT BRN ORN

914 WHT BRN YEL

915 WHT BRN GRN

916 WHT BRN BLU

917 WHT BRN VIO

918 WHT BRN GRY

923 WHT RED ORN

924 WHT RED YEL

925 WHT RED GRN

926 WHT RED BLU

927 WHT RED VIO

928 WHT RED GRY

934 WHT ORN YEL

935 WHT ORN GRN

936 WHT ORN BLU

937 WHT ORN VIO

938 WHT ORN GRY

945 WHT YEL GRN

946 WHT YEL BLU

947 WHT YEL VIO

948 WHT YEL GRY

956 WHT GRN BLU

957 WHT GRN VIO

958 WHT GRN GRY

967 WHT BLU VIO

968 WHT BLU GRY

978 WHT VIO GRY

Page 15: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 15

Designator Base Color 1st Stripe 2nd Stripe 3nd Stripe

9012 WHT BLK BRN RED

9013 WHT BLK BRN ORN

9014 WHT BLK BRN YEL

9015 WHT BLK BRN GRN

9016 WHT BLK BRN BLU

9017 WHT BLK BRN VIO

9018 WHT BLK BRN GRY

9026 WHT BLK RED ORN

9024 WHT BLK RED YEL

9025 WHT BLK RED GRN

9026 WHT BLK RED BLU

9027 WHT BLK RED VIO

9028 WHT BLK RED GRY

9034 WHT BLK ORN YEL

9035 WHT BLK ORN GRN

9036 WHT BLK ORN BLU

9037 WHT BLK ORN VIO

9038 WHT BLK ORN GRY

9045 WHT BLK YEL GRN

9046 WHT BLK YEL BLU

9047 WHT BLK YEL VIO

9048 WHT BLK YEL GRY

9056 WHT BLK GRN BLU

9057 WHT BLK GRN VIO

9058 WHT BLK GRN GRY

9067 WHT BLK BLU VIO

9068 WHT BLK BLU GRY

9078 WHT BLK VIO GRY

9123 WHT BRN RED ORN

9124 WHT BRN RED YEL

9125 WHT BRN RED GRN

9126 WHT BRN RED BLU

9127 WHT BRN RED VIO

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Airframe Wire MIL-W-22759/MIL-W-81044

Designator Base Color 1st Stripe 2nd Stripe 3nd Stripe

9128 WHT BRN RED GRY

9134 WHT BRN ORN YEL

9135 WHT BRN ORN GEN

9136 WHT BRN ORN BLU

9137 WHT BRN ORN VIO

9138 WHT BRN ORN GRY

9145 WHT BRN YEL GRN

9146 WHT BRN YEL BLU

9147 WHT BRN YEL VIO

9148 WHT BRN YEL GRY

9156 WHT BRN GRN BLU

9157 WHT BRN GRN VIO

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Table of content

MIL-W-22759/1 ..................................................................................................................19

MIL-W-22759/2 ..................................................................................................................20

MIL-W-22759/3 ..................................................................................................................21

MIL-W-22759/4 ..................................................................................................................22

MIL-W-22759/5 ..................................................................................................................23

MIL-W-22759/6 ..................................................................................................................24

MIL-W-22759/7 ..................................................................................................................25

MIL-W-22759/8 ..................................................................................................................26

MIL-W-22759/9 ..................................................................................................................27

MIL-W-22759/10 ................................................................................................................28

MIL-W-22759/11 ................................................................................................................29

MIL-W-22759/12 ................................................................................................................30

MIL-W-22759/13 ................................................................................................................31

MIL-W-22759/14 ................................................................................................................32

MIL-W-22759/15 ................................................................................................................33

MIL-W-22759/16 ................................................................................................................34

MIL-W-22759/17 ................................................................................................................35

MIL-W-22759/18 ................................................................................................................36

MIL-W-22759/19 ................................................................................................................37

MIL-W-22759/20 ................................................................................................................38

MIL-W-22759/21 ................................................................................................................39

MIL-W-22759/22 ................................................................................................................40

MIL-W-22759/23 ................................................................................................................41

MIL-W-22759/28 ................................................................................................................42

MIL-W-22759/29 ................................................................................................................44

MIL-W-22759/30 ................................................................................................................45

MIL-W-22759/31 ................................................................................................................46

MIL-W-22759/32 ................................................................................................................47

MIL-W-22759/33 ................................................................................................................48

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MIL-W-22759/34 ................................................................................................................49

MIL-W-22759/35 ................................................................................................................51

MIL-W-22759/41 ................................................................................................................52

MIL-W-22759/42 ................................................................................................................54

MIL-W-22759/43 ................................................................................................................55

MIL-W-22759/44 ................................................................................................................57

MIL-W-22759/45 ................................................................................................................58

MIL-W-22759/46 ................................................................................................................59

MIL-W-22759/80 ................................................................................................................60

MIL-W-22759/81 ................................................................................................................61

MIL-W-22759/82 ................................................................................................................62

MIL-W-22759/83 ................................................................................................................63

MIL-W-22759/84 ................................................................................................................64

MIL-W-22759/85 ................................................................................................................65

MIL-W-22759/86 ................................................................................................................66

MIL-W-22759/87 ................................................................................................................68

MIL-W-22759/88 ................................................................................................................70

MIL-W-22759/89 ................................................................................................................72

MIL-W-22759/90 ................................................................................................................73

MIL-W-22759/91 ................................................................................................................74

MIL-W-22759/92 ................................................................................................................75

MIL-W-81044/5 ..................................................................................................................76

MIL-W-81044/6 ..................................................................................................................78

MIL-W-81044/7 ..................................................................................................................80

MIL-W-81044/8 ..................................................................................................................81

MIL-W-81044/9 ..................................................................................................................83

MIL-W-81044/10 ................................................................................................................85

MIL-W-81044/11 ................................................................................................................86

MIL-W-81044/12 ................................................................................................................88

MIL-W-81044/13 ................................................................................................................90

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MIL-W-22759/1

Application and DescriptionThese PTFE, FEP, and Glass insulated single-core MIL-W-22759/1 wires are used for MIL-Spec and

Aerospace, government applications in which wire must operate in extremely harsh environments. These

wires are abrasion resistant, withstanding vibration and exposure to open flame.

Construction DetailsThe first layer is PTFE wrapped tape. The second and third layers are PTFE coated glass braid.

ConstructionConductor: Silver-plated copper

Insulation: PTFE, FEP, and Glass

Insulating Material Thickness: 54 mil ( 1.4 mm) to 125 mil ( 3.2mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

SAE AS22759/1

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm22 19/34 0.029 0.737 0.032 0.813 0.08 2.032 0.088 2.235 7.520 19/32 0.037 0.940 0.040 1.016 0.09 2.286 0.098 2.489 9.518 19/30 0.046 1.168 0.050 1.270 0.100 2.540 0.110 2.794 13.016 19/29 0.052 1.321 0.057 1.448 0.115 2.921 0.125 3.175 16.514 19/27 0.065 1.651 0.072 1.829 0.133 3.378 0.143 3.632 23.012 37/28 0.084 2.134 0.089 2.261 0.152 3.861 0.162 4.115 32.110 37/16 0.406 10.312 0.112 2.845 0.174 4.420 0.188 4.775 478 133/29 0.158 4.013 0.169 4.293 0.241 6.121 0.255 6.477 826 133/27 0.198 5.029 0.213 5.410 0.283 7.188 0.303 7.696 1224 133/25 0.250 6.350 0.268 6.807 0.400 10.160 0.43 10.922 1802 665/30 0.320 8.128 0.340 8.636 0.405 10.287 0.435 11.049 2751 817/30 0.360 9.144 0.380 9.652 0.455 11.557 0.485 12.319 348

1/0 1045/30 0.395 10.033 0.425 10.795 0.495 12.573 0.535 13.589 4292/0 1330/30 0.440 11.176 0.475 12.065 0.555 14.097 0.595 15.113 5423/0 1665/30 0.500 12.70 0.540 13.716 0.620 15.748 0.660 16.764 6684/0 2109/30 0.565 14.351 0.605 15.367 0.69 17.526 0.730 18.542 835

Silver-plated copper conductor FEP insulation

Glass insulation

PTFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/2

Application and DescriptionThese PTFE, FEP, and Glass insulated single-core MIL-W-22759/2 wires are used for MIL-Spec and

Aerospace, government applications in which wire must operate in extremely harsh environments. These

wires are abrasion resistant, withstanding vibration and exposure to open flame.

Construction DetailsThe first layer is PTFE wrapped tape. The second and third layers are PTFE coated glass braid.

ConstructionConductor: Nickel plated copper

Insulation: PTFE, FEP, and Glass

Insulating Material Thickness: 54 mil ( 1.4 mm) to 125 mil ( 3.2mm)

Characteristics

Temperature Rating: 260°C

Voltage Rating: 600 volts

SAE AS22759/2

Color Code: MIL-STD-681

Dimensions and Weight:

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm22 19/34 0.029 0.737 0.033 0.838 7.5 2.032 0.088 2.235 7.520 19/32 0.037 0.940 0.041 1.041 9.5 2.286 0.098 2.489 9.518 19/30 0.046 1.168 0.051 1.295 13.0 2.540 0.110 2.794 13.016 19/29 0.052 1.321 0.058 1.473 16.5 2.921 0.125 3.175 16.514 19/27 0.065 1.651 0.073 1.854 23.0 3.378 0.143 3.632 23.012 37/28 0.084 2.134 0.090 2.286 32.1 3.861 0.162 4.115 32.110 37/16 0.106 2.692 0.114 2.896 47.0 4.420 0.188 4.775 47.08 133/29 0.158 4.013 0.173 4.394 82.0 6.121 0.255 6.477 82.06 133/27 0.198 5.029 0.217 5.512 122.0 7.188 0.303 7.696 122.04 133/25 0.250 6.350 0.274 6.960 180.0 10.160 0.430 10.922 180.02 665/30 0.320 8.128 0.340 8.636 275.0 10.287 0.435 11.049 275.01 817/30 0.360 9.144 0.380 9.652 348.0 11.557 0.485 12.319 348.0

1/0 1045/30 0.395 10.033 0.425 10.795 429.0 12.573 0.535 13.589 429.02/0 1330/30 0.440 11.176 0.475 12.065 542.0 14.097 0.595 15.113 542.03/0 1665/30 0.500 12.700 0.540 13.716 668.0 15.748 0.660 16.764 668.04/0 2109/30 0.565 14.351 0.605 15.367 835.0 17.526 0.730 18.542 835.0

Nickel plated copper conductor FEP insulation

Glass insulation

PTFE insulation

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MIL-W-22759/3

Application and DescriptionThese PTFE, FEP, and Glass insulated single-core MIL-W-22759/3 wires are used for MIL-Spec and

Aerospace, government applications. These wires are used in aircraft engines and abrasion environment.

Construction DetailsThe first layer is PTFE either as a wrapped tape or PTFE coated glass tape. The second layer is PTFE

coated glass braid and finisher. The jacket FEP is either extruded or on larger wire sizes a tape; the FEP

has to be fused.

ConstructionConductor: Nickel plated copper

Insulation: PTFE, FEP, and Glass

Insulating Material Thickness: 40 mil ( 1.0 mm) to 125 mil ( 3.2mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

SAE AS22759/3

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm22 19/34 0.029 0.737 0.033 0.838 0.08 2.032 0.088 2.235 5.920 19/32 0.037 0.940 0.041 1.041 0.09 2.286 0.098 2.489 7.918 19/30 0.046 1.168 0.051 1.295 0.10 2.540 0.110 2.794 11.016 19/29 0.052 1.321 0.058 1.473 0.115 2.921 0.125 3.175 13.614 19/27 0.065 1.651 0.073 1.854 0.133 3.378 0.143 3.632 18.512 37/28 0.084 2.134 0.090 2.286 0.152 3.861 0.162 4.115 26.610 37/16 0.106 2.692 0.114 2.896 0.174 4.420 0.188 4.775 41.58 133/29 0.158 4.013 0.173 4.394 0.241 6.121 0.255 6.477 77.46 133/27 0.198 5.029 0.217 5.512 0.283 7.188 0.303 7.696 115.04 133/25 0.250 6.350 0.274 6.960 0.40 10.16 0.430 10.922 184.02 665/30 0.320 8.128 0.340 8.636 0.405 10.287 0.435 11.049 281.01 817/30 0.360 9.144 0.380 9.652 0.455 11.557 0.485 12.319 358.0

1/0 1045/30 0.395 10.033 0.425 10.795 0.495 12.573 0.535 13.589 436.02/0 1330/30 0.440 11.176 0.475 12.065 0.555 14.097 0.595 15.113 554.0

Nickel plated copper conductor FEP insulation

Glass insulation

PTFE insulation

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/4

Application and DescriptionThese PTFE, FEP, and Glass insulated single-core MIL-W-22759/4 wires are used for MIL-Spec and

Aerospace, government applications. These wires are used in aircraft engines and abrasion environment.

Construction DetailsThe first layer is PTFE either as a wrapped tape or PTFE coated glass tape. The second layer is PTFE

coated glass braid and finisher. The jacket FEP is either extruded or on larger wire sizes a tape; the FEP

has to be fused.

ConstructionConductor: Silver plated copper

Insulation: PTFE, FEP, and Glass

Insulating Material Thickness: 25 mil ( 0.6 mm) to 44 mil ( 1.1mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

SAE AS22759/4

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm22 19/34 0.029 0.724 0.030 0.772 0.071 1.803 0.077 1.956 5.920 19/32 0.037 0.927 0.039 0.975 0.079 2.007 0.085 2.159 7.918 19/30 0.046 1.156 0.048 1.229 0.092 2.337 0.098 2.489 11.016 19/29 0.052 1.308 0.054 1.382 0.990 25.146 0.998 25.349 13.614 19/27 0.065 1.638 0.068 1.737 0.112 2.845 0.120 3.048 18.512 37/28 0.084 2.121 0.087 2.220 0.129 3.277 0.137 3.48 26.610 37/26 0.106 2.692 0.110 2.794 0.159 4.039 0.171 4.343 41.58 133/29 0.158 4.013 0.166 4.216 0.228 5.791 0.242 6.147 77.46 133/27 0.198 5.029 0.208 5.283 0.272 6.909 0.292 7.417 115.04 133/25 0.250 6.350 0.263 6.680 0.336 8.534 0.366 9.296 184.02 665/30 0.320 8.128 0.340 8.636 0.415 10.541 0.445 11.303 281.01 817/30 0.366 9.296 0.380 9.652 0.465 11.811 0.495 12.573 358.0

1/0 1045/30 0.395 10.033 0.425 10.795 0.500 12.700 0.550 13.97 436.02/0 1330/30 0.440 11.176 0.475 12.065 0.560 14.224 0.610 15.494 554.0

Silver plated copper conductor FEP insulation

Glass insulation

PTFE insulation

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MIL-W-22759/5

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/5 wires are used for MIL-Spec and Aerospace,

government applications or aircraft engines, and where extra abrasion resistance and good flexibility are

required.

Construction DetailsPTFE is extruded

ConstructionConductor: Silver plated copper

Insulation: Mineral filled PTFE Teflon

Insulating Material Thickness: 25 mil ( 0.6 mm) to 44 mil ( 1.1mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

SAE AS22759/5

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm

24 19/36 0.023 0.584 0.025 0.635 6.0 1.778 0.08 2.032 6.0

22 19/34 0.029 0.737 0.031 0.772 8.0 2.032 0.09 2.286 8.0

20 19/32 0.037 0.940 0.038 0.975 10.0 2.286 0.10 2.540 10.0

18 19/30 0.046 1.156 0.048 1.229 12.9 2.667 0.12 2.921 12.9

16 19/29 0.052 1.308 0.054 1.382 16.6 3.048 0.13 3.302 16.6

14 19/27 0.065 1.638 0.068 1.737 22.5 3.454 0.15 3.810 22.5

12 19/25 0.084 2.121 0.087 2.220 30.9 3.886 0.17 4.242 30.9

10 37/26 0.106 2.692 0.110 2.794 42.5 4.369 0.183 4.648 42.5

8 133/29 0.158 4.013 0.166 4.216 77.0 6.121 0.255 6.477 77.0

6 133/27 0.198 5.029 0.208 5.283 126.0 7.366 0.310 7.874 126.0

4 133/25 0.250 6.350 0.263 6.680 188.0 8.636 0.370 9.398 188.0

Silver plated copper conductor

PTFE insulation

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/6Application and DescriptionThese PTFE insulated single-core MIL-W-22759/6 wires are used for MIL-Spec and Aerospace,

government applications or aircraft engines, and where extra abrasion resistance and good flexibility are

required.

Construction DetailsPTFE is extruded

ConstructionConductor: Nickel plated copper

Insulation: Mineral filled PTFE Teflon

Insulating Material Thickness:25 mil ( 0.6 mm) to 44 mil ( 1.1mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

SAE AS22759/6

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm In mm24 19/36 0.023 0.584 0.026 0.660 0.070 1.78 0.08 2.03 6.022 19/34 0.029 0.737 0.031 0.787 0.080 2.03 0.09 2.29 8.020 19/32 0.037 0.940 0.039 0.991 0.090 2.29 0.10 2.54 10.018 19/30 0.046 1.168 0.049 1.245 0.105 2.67 0.12 2.92 13.116 19/29 0.052 1.321 0.053 1.346 0.120 3.05 0.13 3.30 16.914 19/27 0.065 1.651 0.069 1.753 0.136 3.45 0.15 3.81 23.312 19/25 0.084 2.134 0.089 2.261 0.153 3.89 0.17 4.24 31.910 37/26 0.106 2.692 0.112 2.845 0.172 4.37 0.19 4.73 43.58 133/29 0.158 4.013 0.169 4.293 0.241 6.12 0.26 6.48 79.06 133/27 0.198 5.029 0.213 5.410 0.283 7.19 0.30 7.70 127.04 133/29 0.250 6.350 0.268 6.807 0.400 10.16 0.43 10.92 190.0

Nickel plated copper conductor

PTFE insulation

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MIL-W-22759/7

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/7 wires are used for MIL-Spec and Aerospace,

government applications or aircraft engines, and where extra abrasion resistance and good flexibility are

required.

Construction DetailsPTFE is extruded

ConstructionConductor: Silver plated copper

Insulation: Mineral filled PTFE Teflon

Insulating Material Thickness: 14 mil ( 0.4 mm) to 36 mil ( 0.9mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

SAE AS22759/7

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm24 19/36 0.023 0.584 0.025 0.635 0.060 1.524 0.064 1.626 4.322 19/34 0.029 0.724 0.030 0.772 0.071 1.803 0.075 1.905 6.020 19/32 0.037 0.927 0.038 0.975 0.080 2.032 0.084 2.134 8.118 19/30 0.046 1.156 0.048 1.229 0.090 2.286 0.094 2.388 11.016 19/29 0.052 1.308 0.054 1.382 0.099 2.515 0.105 2.667 13.814 19/27 0.065 1.638 0.068 1.737 0.112 2.845 0.118 2.997 18.612 19/25 0.084 2.121 0.087 2.220 0.131 3.327 0.137 3.480 28.510 37/26 0.106 2.692 0.110 2.794 0.154 3.912 0.162 4.115 41.88 133/29 0.158 4.013 0.166 4.216 0.215 5.461 0.225 5.715 73.16 133/27 0.198 5.029 0.208 5.283 0.264 6.706 0.276 7.010 111.04 133/25 0.250 6.350 0.263 6.680 0.321 8.153 0.335 8.509 169.0

Silver plated copper conductor

PTFE insulation

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/8

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/8 wires are used for MIL-Spec and Aerospace,

government applications or aircraft engines, and where extra abrasion resistance and good flexibility are

required.

Construction DetailsPTFE is extruded

ConstructionConductor: Nickel plated copper

Insulation: Mineral filled PTFE Teflon

Insulating Material Thickness: 14 mil ( 0.4 mm) to 36 mil ( 0.9mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

SAE AS22759/8

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D. Approx LBS/MFT

in mm in mm in mm in mm

24 19/36 0.023 0.584 0.026 0.660 0.060 1.524 0.064 1.626 4.322 19/34 0.029 0.737 0.033 0.838 0.071 1.803 0.075 1.905 6.020 19/32 0.037 0.940 0.041 1.041 0.080 2.032 0.084 2.134 8.118 19/30 0.046 1.168 0.052 1.321 0.090 2.286 0.094 2.388 11.016 19/29 0.052 1.321 0.058 1.473 0.099 2.515 0.105 2.667 13.814 19/27 0.065 1.651 0.073 1.854 0.112 2.845 0.118 2.997 18.612 19/25 0.087 2.210 0.092 2.337 0.131 3.327 0.137 3.480 28.510 37/26 0.106 2.692 0.114 2.896 0.154 3.912 0.162 4.115 41.88 133/29 0.158 4.013 0.173 4.394 0.215 5.461 0.225 5.715 73.16 133/27 0.198 5.029 0.217 5.512 0.264 6.706 0.276 7.010 113.04 133/25 0.250 6.350 0.274 6.960 0.319 8.103 0.333 8.458 173.0

Nickel plated copper conductor

PTFE insulation

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MIL-W-22759/9Application and DescriptionThese PTFE insulated single-core MIL-W-22759/9 wires are used for MIL-Spec and Aerospace

applications or aircraft engines, These wires work especially well where smoke emission, overload

stability, and flammability are major concerns.

Construction DetailsPTFE is extruded

ConstructionConductor: Silver plated copper

Insulation: Extruded PTFE Teflon

Insulating Material Thickness: 14 mil ( 0.4 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 1000 volts

SAE AS22759/9

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

28 7/36 0.014 0.356 0.015 0.381 0.041 1.041 0.045 1.143 1.926 19/36 0.018 0.457 0.020 0.508 0.046 1.168 0.05 1.270 2.624 19/38 0.025 0.635 0.025 0.635 0.051 1.295 0.055 1.397 3.322 19/34 0.029 0.724 0.030 0.772 0.058 1.473 0.062 1.575 4.620 19/32 0.037 0.927 0.038 0.975 0.066 1.676 0.070 1.778 6.418 19/30 0.046 1.156 0.048 1.229 0.076 1.930 0.080 2.032 9.116 19/29 0.0515 1.308 0.054 1.382 0.083 2.108 0.087 2.210 11.014 19/27 0.0645 1.638 0.068 1.737 0.097 2.464 0.103 2.616 16.412 19/25 0.0835 2.121 0.087 2.220 0.116 2.946 0.124 3.150 25.310 37/26 0.1060 2.692 0.110 2.794 0.137 3.480 0.145 3.683 38.28 133/29 0.1580 4.013 0.166 4.216 0.202 5.131 0.212 5.385 68.8

Silver plated copper conductor

PTFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/10

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/10 wires are used for MIL-Spec and Aerospace

applications or aircraft engines, These wires work especially well where smoke emission, overload

stability, and flammability are major concerns

Construction DetailsPTFE is extruded

ConstructionConductor: Nickel plated copper

Insulation: Extruded PTFE Teflon

Insulating Material Thickness: 14 mil ( 0.4 mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 1000 volts

SAE AS22759/10

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm

28 7/36 0.014 0.356 0.016 0.406 0.041 1.041 0.045 1.143 1.926 19/38 0.016 0.406 0.022 0.559 0.046 1.168 0.050 1.270 2.624 19/36 0.023 0.584 0.026 0.660 0.051 1.295 0.055 1.397 3.322 19/34 0.029 0.737 0.033 0.838 0.058 1.473 0.062 1.575 4.620 19/32 0.037 0.940 0.041 1.041 0.066 1.676 0.070 1.778 6.418 19/30 0.046 1.168 0.052 1.321 0.076 1.93 0.080 2.032 9.116 19/29 0.052 1.321 0.058 1.473 0.083 2.108 0.087 2.210 11.014 19/27 0.065 1.651 0.073 1.854 0.097 2.464 0.103 2.616 16.412 19/25 0.087 2.210 0.092 2.337 0.116 2.946 0.124 3.150 25.310 37/26 0.106 2.692 0.114 2.896 0.137 3.48 0.145 3.683 38.28 133/29 0.158 4.013 0.173 4.394 0.202 5.131 0.212 5.385 68.8

Nickel plated copper conductor

PTFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/11

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/11 wires are used for MIL-Spec and Aerospace. These

wires are used in aircraft engines and wherever abrasion.

Construction DetailsPTFE is extruded

ConstructionConductor: Silver plated copper

Insulation: Extruded PTFE Teflon

Insulating Material Thickness: 10 mil ( 0.25 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

SAE AS22759/11

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

28 7/36 0.014 0.356 0.015 0.381 0.031 0.787 0.035 0.889 1.22

26 19/38 0.018 0.457 0.020 0.508 0.036 0.914 0.040 1.016 1.74

24 19/36 0.023 0.584 0.025 0.635 0.041 1.041 0.045 1.143 2.41

22 19/34 0.029 0.724 0.030 0.772 0.047 1.194 0.051 1.295 3.44

20 19/32 0.037 0.927 0.038 0.975 0.056 1.422 0.060 1.524 5.15

18 19/30 0.046 1.156 0.048 1.229 0.066 1.676 0.070 1.778 7.58

16 19/29 0.052 1.308 0.054 1.382 0.073 1.854 0.077 1.956 9.64

14 19/27 0.066 1.638 0.068 1.737 0.088 2.235 0.092 2.337 14.7

12 19/25 0.084 2.121 0.087 2.220 0.108 2.743 0.114 2.896 23.5

10 37/26 0.106 2.692 0.110 2.794 0.106 2.692 0.112 2.845 37.8

8 133/29 0.158 4.013 0.166 4.216 0.158 4.013 0.169 4.293 65.5

Silver plated copper conductor

PTFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

30 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/12

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/12 wires are used for MIL-Spec and Aerospace. These

wires are used in aircraft engines and wherever abrasion.

Construction DetailsPTFE is extruded

ConstructionConductor: Nickel plated copper

Insulation: Extruded PTFE Teflon

Insulating Material Thickness: 10 mil ( 0.25 mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

SAE AS22759/12

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

28 7/36 0.015 0.381 0.026 0.66 0.031 0.787 0.035 0.889 1.23

26 19/38 0.016 0.406 0.022 0.559 0.036 0.914 0.040 1.016 1.75

24 19/36 0.023 0.584 0.026 0.660 0.041 1.041 0.045 1.143 2.42

22 19/34 0.029 0.737 0.033 0.838 0.047 1.194 0.051 1.295 3.46

20 19/32 0.037 0.940 0.041 1.041 0.056 1.422 0.060 1.524 5.19

18 19/30 0.046 1.168 0.052 1.321 0.066 1.676 0.070 1.778 7.64

16 19/29 0.052 1.321 0.058 1.473 0.073 1.854 0.077 1.956 9.74

14 19/27 0.065 1.651 0.073 1.854 0.088 2.235 0.092 2.337 14.8

12 19/25 0.087 2.210 0.092 2.337 0.108 2.743 0.114 2.896 24.0

10 37/26 0.106 2.692 0.114 2.896 0.100 2.540 0.114 2.896 39.0

8 133/29 0.158 4.013 0.173 4.394 0.158 4.013 0.173 4.394 67.0

Nickel plated copper conductor

PTFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

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Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/13

Application and DescriptionThese FEP insulated single-core MIL-W-22759/13 wires are used for MIL-Spec and Aerospace.

Construction DetailsFEP is extruded

ConstructionConductor: Tin plated copper

Insulation: Extruded FEP

Jacket: Clear PVDF

Insulating Material Thickness: 11 mil ( 0.30 mm)

CharacteristicsTemperature Rating: 135°C

Voltage Rating: 600 volts

SAE AS22759/13

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm

24 19/36 0.023 0.584 0.025 0.635 0.047 1.194 0.051 1.295 2.922 19/34 0.029 0.724 0.030 0.772 0.048 1.219 0.054 1.372 3.920 19/32 0.037 0.927 0.038 0.975 0.058 1.473 0.064 1.626 5.518 19/30 0.045 1.130 0.048 1.229 0.068 1.727 0.074 1.880 8.016 19/29 0.052 1.308 0.054 1.382 0.073 1.854 0.081 2.057 10.114 19/27 0.065 1.638 0.068 1.737 0.087 2.210 0.095 2.413 15.512 37/28 0.086 2.172 0.089 2.261 0.107 2.718 0.115 2.921 23.010 37/26 0.106 2.692 0.112 2.845 0.134 3.404 0.142 3.607 35.78 133/28 1.580 40.132 0.169 4.293 0.190 4.826 0.202 5.131 62.86 133/27 1.980 50.292 0.212 5.385 0.239 6.071 0.255 6.477 99.34 133/25 0.250 6.350 0.268 6.807 0.292 7.417 0.308 7.823 153.02 665/30 0.320 8.128 0.340 8.636 0.362 9.195 0.386 9.804 247.01 817/30 0.360 9.144 0.380 9.652 0.398 10.109 0.426 10.82 311.0

1/0 1045/30 0.405 10.287 0.425 10.795 0.442 11.227 0.474 12.04 387.0

Tin plated copper conductor

FEP insulation

PVDF jacket

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/14

Application and DescriptionThese FEP insulated single-core MIL-W-22759/14 wires are used for MIL-Spec and Aerospace.

Construction DetailsFEP is extruded

ConstructionConductor: Tin plated copper

Insulation: Extruded FEP

Jacket: Clear PVDF

Insulating Material Thickness: 8 mil ( 0.2 mm)

CharacteristicsTemperature Rating: 135°C

Voltage Rating: 600 volts

SAE AS22759/14

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

In Mm In mm (in) mm (in) mm

26 19/38 0.018 0.457 0.020 0.508 0.035 0.889 0.039 0.991 1.8

24 19/36 0.023 0.584 0.024 0.610 0.040 1.016 0.044 1.118 2.47

22 19/34 0.029 0.724 0.031 0.787 0.045 1.143 0.051 1.295 3.53

20 19/32 0.037 0.927 0.039 0.991 0.053 1.346 0.059 1.499 5.13

18 19/30 0.046 1.156 0.049 1.245 0.063 1.600 0.069 1.753 7.64

16 19/29 0.052 1.308 0.055 1.397 0.067 1.702 0.075 1.905 9.34

14 19/27 0.065 1.638 0.069 1.753 0.083 2.108 0.091 2.311 14.4

12 37/28 0.084 2.134 0.089 2.261 0.103 2.616 0.111 2.819 22.3

Tin plated copper conductor

FEP insulation

PVDF jacket

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/15

Application and DescriptionThese FEP insulated single-core MIL-W-22759/15 wires are used for MIL-Spec and Aerospace.

Construction DetailsFEP is extruded

Construction

Conductor: Silver plated high-strength copper alloy

Insulation: Extruded FEP

Jacket: Clear PVDF

Insulating Material Thickness: 11 mil ( 0.30 mm)

CharacteristicsTemperature Rating: 135°C

Voltage Rating: 600 volts

SAE AS22759/15

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.457 0.020 0.508 0.035 0.889 0.039 0.991 1.75

24 19/36 0.023 0.584 0.026 0.660 0.040 1.016 0.044 1.118 2.42

22 19/34 0.029 0.737 0.330 8.382 0.045 1.143 0.051 1.295 3.59

20 19/32 0.037 0.94 0.041 1.041 0.053 1.346 0.059 1.499 5.22

Silver plated high-strength copper conductor

FEP insulation

PVDF jacket

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/16

Application and DescriptionThese ETFE insulated single-core MIL-W-22759/16 wires are used for MIL-Spec and Aerospace and other

applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE

insulation also provides exceptional resistance to radiation and chemicals.

Construction DetailsETFE is extruded

ConstructionConductor: Tin plated copper

Insulation: Extruded ETFE

Insulating Material Thickness: 10 mil ( 0.25 mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

SAE AS22759/16

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm24 19/36 0.023 0.584 0.024 0.610 0.043 1.092 0.047 1.194 2.422 19/34 0.029 0.737 0.031 0.787 0.050 1.270 0.054 1.372 3.5220 19/32 0.037 0.940 0.039 0.991 0.058 1.473 0.062 1.575 5.1818 19/30 0.046 1.168 0.049 1.245 0.069 1.753 0.073 1.854 7.6516 19/29 0.052 1.321 0.055 1.397 0.077 1.956 0.081 2.057 9.6814 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.095 2.413 14.512 37/28 0.087 2.210 0.089 2.261 0.111 2.819 0.117 2.972 21.810 37/26 0.106 2.692 0.112 2.845 0.136 3.454 0.142 3.607 34.08 133/29 0.158 4.013 0.169 4.293 0.196 4.978 0.202 5.131 61.56 133/27 0.198 5.029 0.212 5.385 0.247 6.274 0.253 6.426 96.94 133/25 0.250 6.350 0.268 6.807 0.308 7.823 0.316 8.026 152.02 665/30 0.320 8.128 0.340 8.636 0.384 9.754 0.392 9.957 231.01 817/30 0.360 9.144 0.380 9.652 0.426 10.820 0.436 11.074 314.0

2/0 1330/30 0.440 11.176 0.475 12.065 0.539 13.691 0.553 14.046 504.01/0 1045/30 0.395 10.033 0.425 10.795 0.473 12.014 0.485 12.319 391.0

Tin plated copper conductor

ETFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/17

Application and DescriptionThese ETFE insulated single-core MIL-W-22759/17 wires are used for MIL-Spec and Aerospace and other

applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE

insulation also provides exceptional resistance to radiation and chemicals.

Construction DetailsETFE is extruded

Construction

Silver plated high-strength copper conductor

ETFE insulation

Conductor: Silver plated high-strength copper alloy

Insulation: Extruded ETFE

Insulating Material Thickness: 10 mil ( 0.25 mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

SAE AS22759/17

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.457 0.020 0.508 0.038 0.965 0.042 1.067 1.6724 19/36 0.023 0.584 0.026 0.660 0.043 1.092 0.047 1.194 2.3222 19/34 0.029 0.737 0.033 0.838 0.050 1.270 0.054 1.372 3.4020 19/32 0.037 0.940 0.041 1.041 0.058 1.473 0.062 1.575 4.96

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/18Application and DescriptionThese ETFE insulated single-core MIL-W-22759/18 wires are used for MIL-Spec and Aerospace and other

applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE

insulation also provides exceptional resistance to radiation and chemicals.

Construction DetailsETFE is extruded

Construction

Silver plated high-strength copper conductor

ETFE insulation

Conductor: Tin plated copper

Insulation: Extruded Thin Wall ETFE

Insulating Material Thickness: 6 mil ( 0.15 mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

SAE AS22759/18

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm26 19/38 0.180 4.572 0.020 0.508 0.030 0.762 0.034 0.864 1.4524 19/36 0.023 0.584 0.024 0.610 0.034 0.864 0.038 0.965 2.0222 19/34 0.029 0.737 0.031 0.787 0.041 1.041 0.045 1.143 3.0420 19/32 0.037 0.940 0.039 0.991 0.049 1.245 0.053 1.346 4.6018 19/30 0.046 1.168 0.049 1.245 0.059 1.499 0.063 1.600 6.8616 19/29 0.052 1.321 0.055 1.397 0.065 1.651 0.069 1.753 8.6914 19/27 0.065 1.651 0.069 1.753 0.079 2.007 0.083 2.108 13.3012 37/28 0.087 2.210 0.089 2.261 0.101 2.565 0.105 2.667 20.5010 37/26 0.106 2.692 0.112 2.845 0.124 3.150 0.128 3.251 31.90

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Airframe Wire MIL-W-22759/MIL-W-81044

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Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/19

Application and DescriptionThese ETFE insulated single-core MIL-W-22759/19 wires are used for MIL-Spec and Aerospace and other

applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE

insulation also provides exceptional resistance to radiation and chemicals.

Construction DetailsETFE is extruded

Construction

Silver plated high-strength copper conductor

PTFE insulation

Conductor: Silver plated high-strength copper alloy

Insulation: Extruded Thin Wall ETFE

Insulating Material Thickness: 6 mil ( 0.15 mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

SAE AS22759/19

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.445 0.020 0.518 0.030 0.762 0.034 0.864 1.424 19/36 0.023 0.572 0.024 0.620 0.034 0.864 0.038 0.965 1.922 19/34 0.029 0.724 0.031 0.798 0.041 1.041 0.045 1.143 2.920 19/32 0.037 0.927 0.040 1.003 0.049 1.245 0.053 1.346 4.6

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/20Application and DescriptionThese PTFE insulated single-core MIL-W-22759/20 wires are used for MIL-Spec and Aerospace, They are

ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life,

and resistance to high temperatures. These wires are especially well-suited in applications where smoke

emission, overload stability, and flammability are major concerns.

Construction DetailsPTFE is extruded

Construction

Silver plated high-strength copper conductor

PTFE insulation

Conductor: Silver plated high-strength copper alloy

Insulation: Extruded PTFE

Insulating Material Thickness: 29 mil ( 0.70 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 1000 volts

SAE AS22759/20

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

In Mm In mm (in) mm (in) mm28 7/36 0.140 3.556 0.015 0.381 0.041 1.041 0.045 1.143 1.9126 19/38 0.018 0.445 0.020 0.518 0.046 1.168 0.05 1.270 2.5724 19/36 0.023 0.572 0.024 0.620 0.051 1.295 0.055 1.397 3.3522 19/34 0.029 0.724 0.031 0.798 0.058 1.473 0.062 1.575 4.5920 19/32 0.037 0.927 0.040 1.003 0.066 1.676 0.070 1.778 6.41

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Airframe Wire MIL-W-22759/MIL-W-81044

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Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/21

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/21 wires are used for MIL-Spec and Aerospace, They

are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex

life, and resistance to high temperatures. These wires work especially well in applications where smoke

emission, overload stability and flammability are major concerns.

Construction DetailsPTFE is extruded

Construction

Nickel plated high-strength copper conductor

PTFE insulation

Conductor: Nickel plated high-strength copper alloy

Insulation: Extruded PTFE

Insulating Material Thickness: 29 mil ( 0.70 mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 1000 volts

SAE AS22759/21

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size Conductor Stranding Conductor Diam. Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm28 7/36 0.015 0.38 0.041 1.041 0.045 1.143 1.9326 19/38 0.019 0.48 0.046 1.168 0.050 1.270 2.6024 19/36 0.024 0.61 0.051 1.295 0.055 1.397 3.3822 19/34 0.030 0.76 0.058 1.473 0.062 1.575 4.6120 19/32 0.038 0.97 0.066 1.676 0.070 1.778 6.43

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/22

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/22 wires are used for MIL-Spec and Aerospace, They

are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex

life, and resistance to high temperatures. These wires work especially well in applications where smoke

emission, overload stability and flammability are major concerns.

Construction DetailsPTFE is extruded

Construction

Silver plated high-strength copper conductor

PTFE insulation

Conductor: Silver plated high-strength copper alloy

Insulation: Extruded PTFE

Insulating Material Thickness: 19 mil ( 0.50 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

SAE AS22759/22

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm28 7/36 0.014 0.356 0.015 0.381 0.031 0.787 0.035 0.889 1.3226 19/38 0.018 0.445 0.020 0.518 0.036 0.914 0.040 1.016 1.9124 19/36 0.023 0.572 0.244 6.198 0.041 1.041 0.045 1.143 2.6122 19/34 0.029 0.724 0.031 0.798 0.047 1.194 0.051 1.295 3.6820 19/32 0.037 0.927 0.040 1.003 0.056 1.422 0.060 1.524 5.38

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/23

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/23 wires are used for MIL-Spec and Aerospace, They

are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex

life, and resistance to high temperatures. These wires work especially well in applications where smoke

emission, overload stability and flammability are major concerns.

Construction DetailsPTFE is extruded

Construction

Nickel plated high-strength copper conductor

PTFE insulation

Conductor: Nickel plated high-strength copper alloy

Insulation: Extruded PTFE

Insulating Material Thickness: 33 mil ( 0.8 mm) to 58 mil ( 1.5mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

SAE AS22759/23

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm28 7/36 0.014 0.356 0.016 0.406 0.031 0.787 0.035 0.889 1.3426 19/38 0.018 0.445 0.0204 0.518 0.036 0.914 0.040 1.016 1.9224 19/36 0.023 0.572 0.0254 0.645 0.041 1.041 0.045 1.143 2.6322 19/34 0.029 0.724 0.0314 0.798 0.047 1.194 0.051 1.295 3.7320 19/32 0.037 0.927 0.0404 1.026 0.056 1.422 0.060 1.524 5.44

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/28

Application and DescriptionThese PTFE insulated single-core MIL-W-22759/28 wires are used for MIL-Spec and Aerospace, They

are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex

life, and resistance to high temperatures. These wires work especially well in applications where smoke

emission, overload stability and flammability are major concerns.

Construction DetailsPTFE is extruded

Construction

Nickel plated high-strength copper conductor

PTFE insulation

Polyimide coating jacket

Conductor: Silver plated copper

Insulation: Extruded PTFE

Insulating Material Thickness: 10 mil ( 0.25 mm)

Jacket: Polyimide coating

CharacteristicsTemperature Rating: -55°C+200°C

Voltage rating: 600 volts

SAE AS22759/23

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

28 7/36 0.014 0.356 0.015 0.381 0.032 0.813 0.036 0.914 1.35

26 19/38 0.018 0.457 0.02 0.508 0.037 0.940 0.041 1.041 1.92

24 19/36 0.023 0.572 0.025 0.635 0.042 1.067 0.046 1.168 2.61

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Airframe Wire MIL-W-22759/MIL-W-81044

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Airframe Wire MIL-W-22759/MIL-W-81044

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AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

22 19/34 0.029 0.724 0.030 0.772 0.048 1.219 0.052 1.321 3.66

20 19/32 0.037 0.927 0.038 0.975 0.057 1.448 0.061 1.549 5.42

18 19/30 0.046 1.156 0.048 1.229 0.067 1.702 0.071 1.803 8.05

16 19/29 0.052 1.308 0.054 1.382 0.073 1.854 0.079 2.007 9.88

14 19/27 0.065 1.638 0.068 1.737 0.088 2.235 0.094 2.388 14.90

12 19/25 0.084 2.121 0.087 2.220 0.108 2.743 0.114 2.896 23.00

10 37/26 0.106 2.692 0.110 2.794 0.137 3.480 0.143 3.632 35.20

8 133/29 0.158 4.013 0.166 4.216 0.194 4.928 0.200 5.080 62.50

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/29Application and DescriptionThese PTFE insulation with a polyimide hard single-core MIL-W-22759/29 wires are used for MIL-Spec

and Aerospace, These wires are designed for aerospace and other applications requiring excellent

thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in

applications where smoke emission, overload stability, and flammability are major concerns.

Construction DetailsPTFE is extruded

ConstructionConductor: Nickel plated copper

Insulation: Extruded PTFE

Insulating Material Thickness: 10 mil ( 0.25 mm)

Jacket: Polyimide coating

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

SAE AS22759/29

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm28 7/36 0.014 0.356 0.016 0.406 0.032 0.813 0.036 0.914 1.3726 19/38 0.016 0.406 0.022 0.559 0.037 0.940 0.041 1.041 1.9924 19/36 0.023 0.584 0.024 0.610 0.042 1.067 0.046 1.168 2.7322 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.7720 19/32 0.037 0.94 0.039 0.991 0.057 1.448 0.061 1.549 5.5518 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.071 1.803 8.1516 19/29 0.052 1.321 0.053 1.346 0.073 1.854 0.079 2.007 10.1014 19/27 0.065 1.651 0.069 1.753 0.088 2.235 0.094 2.388 15.3012 19/25 0.087 2.210 0.086 2.184 0.108 2.743 0.114 2.896 23.6010 37/26 0.106 2.692 0.112 2.845 0.137 3.480 0.143 3.632 36.108 133/29 0.158 4.013 0.169 4.293 0.198 5.029 0.204 5.182 64.80

Nickel plated copper conductor

PTFE insulation

Polyimide coating jacket

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/30

Application and DescriptionThese PTFE insulation with a polyimide hard single-core MIL-W-22759/30 wires are used for MIL-Spec

and Aerospace, These wires are designed for aerospace and other applications requiring excellent

thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in

applications where smoke emission, overload stability, and flammability are major concerns.

Construction DetailsPTFE is extruded

Construction

Silver-plated high-strength copper conductor

PTFE insulation

Polyimide coating jacket

Conductor: Silver-plated high-strength copper alloy

Insulation: Extruded PTFE

Insulating Material Thickness: 10 mil ( 0.25 mm)

Jacket: Polyimide coating

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

SAE AS22759/30

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D. Approx

LBS/MFTin mm in mm in mm in mm

28 7/36 0.014 0.356 0.015 0.381 0.032 0.813 0.036 0.914 1.3526 19/38 0.018 0.445 0.020 0.518 0.037 0.940 0.041 1.041 1.9324 19/36 0.023 0.572 0.024 0.620 0.042 1.067 0.046 1.168 2.6322 19/34 0.029 0.724 0.031 0.798 0.048 1.219 0.052 1.321 3.6820 19/32 0.037 0.927 0.039 1.003 0.057 1.448 0.061 1.549 5.45

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/31Application and Description:These PTFE insulation with a polyimide hard single-core MIL-W-22759/31 wires are used for MIL-Spec

and Aerospace, These wires are designed for aerospace and other applications requiring excellent

thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in

applications where smoke emission, overload stability, and flammability are major concerns.

Construction DetailsPTFE is extruded

Construction

Nickel plated high-strength copper conductor

PTFE insulation

Polyimide coating jacket

Conductor: Nickel plated high-strength copper alloy

Insulation: Extruded PTFE

Insulating Material Thickness: 10 mil ( 0.25 mm)

Jacket: Polyimide coating

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

SAE AS22759/31

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm28 7/36 0.014 0.356 0.016 0.406 0.032 0.813 0.036 0.914 1.3726 19/38 0.018 0.445 0.020 0.518 0.037 0.940 0.041 1.041 1.9924 19/36 0.023 0.572 0.025 0.645 0.042 1.067 0.046 1.168 2.7322 19/34 0.029 0.724 0.031 0.798 0.048 1.219 0.052 1.321 3.7720 19/32 0.037 0.927 0.040 1.026 0.057 1.448 0.061 1.549 5.55

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Airframe Wire MIL-W-22759/MIL-W-81044

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Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/32

Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/32 wires are used for MIL-Spec and Aerospace,

These cable is a light weight, high temperature airframe and avionics wire which utilizes an insulation of

cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). ETFE insulation resists high PH

cleaning fluids, fuels, lubricants and many other chemicals.

Construction DetailsSingle layer over conductor

ConstructionConductor: Tinned copper

Insulation: Fluoropolymer Cross-linked Modified ETFE Single (XL-ETFE)

Insulating Material Thickness: 6 mil ( 0.15 mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/32

Color Code: 10 basic colors

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

30 7/38 0.011 0.279 0.013 0.330 0.022 0.559 0.026 0.660 128 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 126 19/38 0.180 4.572 0.020 0.508 0.032 0.813 0.034 0.864 224 19/36 0.023 0.584 0.024 0.610 0.035 0.889 0.039 0.991 222 19/34 0.029 0.737 0.031 0.787 0.041 1.041 0.045 1.143 320 19/32 0.037 0.940 0.039 0.991 0.048 1.219 0.052 1.321 418 19/30 0.046 1.168 0.049 1.245 0.058 1.473 0.062 1.575 716 19/29 0.052 1.321 0.055 1.397 0.066 1.676 0.070 1.778 814 19/27 0.065 1.651 0.069 1.753 0.052 1.321 0.088 2.235 1312 19/25 0.087 2.21 0.089 2.261 0.100 2.540 0.106 2.692 20

Tin plated copper conductor

XL-ETFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/33

Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/33 wires are used for MIL-Spec and Aerospace,

These cable is a light weight, high temperature airframe and avionics wire which utilizes an insulation

of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). ETFE insulation resists high

PH cleaning fluids, fuels, lubricants and many other chemicals. MIL-W-22759/33 wires are mechanically

tough, flame retardant and weight saving.

Construction DetailsSingle layer over conductor

ConstructionConductor: Silver coated high strength copper alloy

Insulation: Fluoropolymer Cross-linked Modified ETFE Single (XL-ETFE)

Insulating Material Thickness: 6 mil ( 0.15 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/33

Color Code: 10 basic colors

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm

30 7/38 0.011 0.279 0.012 0.305 0.022 0.559 0.026 0.66 0.66

28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 0.91

26 19/38 0.018 0.457 0.020 0.508 0.03 0.762 0.034 0.864 1.40

24 19/36 0.023 0.584 0.026 0.660 0.035 0.889 0.039 0.991 2.00

22 19/34 0.029 0.737 0.033 0.838 0.041 1.041 0.045 1.143 2.90

20 19/32 0.037 0.94 0.041 1.041 0.048 1.219 0.052 1.321 4.40

Silver plated high strength copper conductor

XL-ETFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/34

Application and DescriptionThese ETFE insulation single-core MIL-W-22759/34 wires are used for MIL-Spec and Aerospace, these

cable is a normal weight, high temperature airframe and avionics wire which utilizes a dual layer insulation

of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). The layers have contrasting

colors to provide a visual indication of possible abrasion or other mechanical damage due to physical

abuse during service or installation. ETFE insulation resists high PH cleaning fluids, fuels, lubricants and

many other chemicals, MIL-W-22759/34 wires are mechanically tough, flame retardant and weight saving.

Construction DetailsDual layers over conductor

Construction

Silver plated high strength copper conductor

XL-ETFE insulation

XL-ETFE insulation Treated aromatic polyamide braid

Conductor: Tinned copper

Insulation: Fluoropolymer Cross-linked Modified ETFE Dual

Insulating Material Thickness: 10 mil ( 0.25 mm)

Jacket: XL-ETFE

Braid: Treated aromatic polyamide for size 2 and larger only

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/34

Color Code: 10 basic colors

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm24 19/36 0.023 0.584 0.025 0.635 0.043 1.092 0.047 1.194 2.322 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.220 19/32 0.037 0.940 0.039 0.991 0.056 1.422 0.060 1.524 4.718 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.073 1.854 7.216 19/29 0.052 1.321 0.055 1.397 0.074 1.880 0.080 2.032 9.014 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.097 2.464 13.812 37/28 0.084 2.134 0.089 2.261 0.108 2.743 0.114 2.896 20.510 37/26 0.106 2.692 0.113 2.870 0.13 3.302 0.138 3.505 32.48 133/29 0.158 4.013 0.173 4.394 0.187 4.750 0.203 5.156 60.36 133/27 0.198 5.029 0.217 5.512 0.231 5.867 0.251 6.375 94.54 133/25 0.250 6.350 0.274 6.960 0.300 7.620 0.320 8.128 150.02 665/30 0.320 8.128 0.340 8.636 0.390 9.906 0.428 10.871 239.01 817/30 0.360 9.144 0.380 9.652 0.429 10.897 0.461 11.709 290.0

1/0 1045/30 0.395 10.033 0.425 10.795 0.469 11.913 0.501 12.725 377.02/0 1330/30 0.440 11.176 0.475 12.065 0.529 13.437 0.561 14.249 487.0

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MIL-W-22759/35Application and DescriptionThese ETFE insulation single-core MIL-W-22759/35 wires are used for MIL-Spec and Aerospace, these

cable is a normal weight, high temperature airframe and avionics wire which utilizes a dual layer insulation

of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). The layers have contrasting

colors to provide a visual indication of possible abrasion or other mechanical damage due to physical

abuse during service or installation. ETFE insulation resists high PH cleaning fluids, fuels, lubricants and

many other chemicals, MIL-W-22759/34 wires are mechanically tough, flame retardant and weight saving.

Construction DetailsDual layers over conductor

ConstructionConductor: Silver coated high strength copper alloy

Insulation: Fluoropolymer Cross-linked Modified ETFE Dual

Insulating Material Thickness: 10 mil ( 0.25 mm)

Jacket: Cross-linked ETFE

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759

Color Code: 10 basic colors

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.445 0.020 0.518 0.038 0.965 0.042 1.067 1.7

24 19/36 0.023 0.572 0.024 0.620 0.043 1.092 0.047 1.194 2.3

22 19/34 0.029 0.724 0.031 0.798 0.048 1.219 0.052 1.321 3.3

20 19/32 0.037 0.927 0.040 1.003 0.056 1.422 0.06 1.524 4.8

Silver plated high strength copper conductor

XL-ETFE insulation

XL-ETFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

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Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/41

Application and DescriptionThese ETFE insulation single-core MIL-W-22759/41 wires are used for MIL-Spec and Aerospace, These

normal weight, high temperature airframe and avionics wires have contrasting colored insulation layers

which provide a visual indication of possible abrasion or other mechanical damage due to physical abuse

during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and many

other chemicals , MIL-W-22759/41 wires are mechanically tough, flame retardant and weight saving.

Construction DetailsDual layers over conductor

Construction

Nickel plated copper conductor

XL-ETFE insulation

XL-ETFE insulation Treated aromatic polyamide braid

Conductor: Nickel plated copper

Insulation: Cross-linked ETFE

Insulating Material Thickness: 10 mil ( 0.25 mm)

Jacket: Cross-linked ETFE

Braid: Treated aromatic polyamide for size 2 and larger only

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/41

Color Code: MIL-STD-681

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Airframe Wire MIL-W-22759/MIL-W-81044

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Airframe Wire MIL-W-22759/MIL-W-81044

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Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.457 0.020 0.508 0.038 0.965 0.042 1.067 1.724 19/36 0.023 0.584 0.025 0.635 0.043 1.092 0.047 1.194 2.322 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.220 19/32 0.037 0.940 0.039 0.991 0.056 1.422 0.06 1.524 4.718 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.073 1.854 7.216 19/29 0.052 1.321 0.053 1.346 0.074 1.880 0.080 2.032 9.014 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.097 2.464 13.812 37/28 0.084 2.134 0.089 2.261 0.108 2.743 0.114 2.896 20.510 37/26 0.106 2.692 0.112 2.845 0.130 3.302 0.138 3.505 32.48 133/29 0.158 4.013 0.169 4.293 0.187 4.750 0.203 5.156 60.36 133/27 0.198 5.029 0.213 5.41 0.231 5.867 0.251 6.375 94.54 133/25 0.250 6.350 0.268 6.807 0.300 7.620 0.320 8.128 150.02 665/30 0.320 8.128 0.340 8.636 0.390 9.906 0.428 10.871 239.01 817/30 0.360 9.144 0.380 9.652 0.429 10.897 0.461 11.709 290.0

1/0 1045/30 0.395 10.033 0.425 10.795 0.469 11.913 0.501 12.725 377.02/0 1330/30 0.440 11.176 0.475 12.065 0.529 13.437 0.561 14.249 518.0

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/42

Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/42 wires are used for MIL-Spec and Aerospace,

These normal weight, high temperature airframe and avionics wires have contrasting colored insulation

layers which provide a visual indication of possible abrasion or other mechanical damage due to physical

abuse during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and

many other chemicals , MIL-W-22759/42 wires are mechanically tough, flame retardant and weight saving.

Construction DetailsDual layers over conductor

ConstructionConductor: Nickel coated high strength copper alloy

Insulation: XL-ETFE

Insulating Material Thickness: 10 mil ( 0.25 mm)

Jacket: XL-ETFE

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/42

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.457 0.020 0.508 0.038 0.965 0.042 1.067 1.7

24 19/36 0.023 0.584 0.026 0.660 0.043 1.092 0.047 1.194 2.3

22 19/34 0.029 0.737 0.033 0.838 0.048 1.219 0.052 1.321 3.3

20 19/32 0.037 0.94 0.039 0.991 0.056 1.422 0.060 1.524 4.8

Nickel coated high strength copper conductor

XL-ETFE insulation

XL-ETFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/43

Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/43 wires are used for MIL-Spec and Aerospace,

These normal weight, high temperature airframe and avionics wires have contrasting colored insulation

layers which provide a visual indication of possible abrasion or other mechanical damage due to physical

abuse during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and

many other chemicals , MIL-W-22759/43 wires are mechanically tough, flame retardant and weight saving.

Construction DetailsDual layers over conductor

Construction

Silver plated copper conductor

XL-ETFE insulation

XL-ETFE insulation Treated aromatic polyamide braid

Conductor: Silver plated copper

Insulation: Fluoropolymer Cross-linked Modified ETFE Dual

Insulating Material Thickness: 10 mil ( 0.25 mm)

Jacket: XL-ETFE

Braid: Treated aromatic polyamide for size 2 and larger only

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/43

Color Code: MIL-STD-681

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Airframe Wire MIL-W-22759/MIL-W-81044

56 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

28 7/36 0.014 0.356 0.015 0.381 0.025 0.635 0.029 0.737 0.926 19/38 0.018 0.457 0.019 0.483 0.038 0.965 0.042 1.067 1.724 19/36 0.023 0.584 0.025 0.635 0.043 1.092 0.047 1.194 2.322 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.220 19/32 0.037 0.940 0.039 0.991 0.056 1.422 0.06 1.524 4.718 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.073 1.854 7.216 19/29 0.052 1.321 0.055 1.397 0.074 1.880 0.080 2.032 9.014 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.097 2.464 13.812 37/28 0.084 2.134 0.089 2.261 0.108 2.743 0.114 2.896 20.510 37/26 0.106 2.692 0.113 2.870 0.130 3.302 0.138 3.505 32.48 133/29 0.158 4.013 0.173 4.394 0.187 4.750 0.203 5.156 61.96 133/27 0.198 5.029 0.217 5.512 0.231 5.867 0.251 6.375 94.54 133/25 0.250 6.350 0.274 6.960 0.300 7.620 0.32 8.128 158.02 665/30 0.320 8.128 0.340 8.636 0.390 9.906 0.428 10.871 239.01 817/30 0.360 9.144 0.380 9.652 0.429 10.897 0.461 11.709 305.0

1/0 1045/30 0.395 10.033 0.425 10.795 0.469 11.913 0.501 12.725 385.02/0 1330/30 0.440 11.176 0.475 12.065 0.529 13.437 0.561 14.249 487.0

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Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/44Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/44 wires are used for MIL-Spec and Aerospace,

ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals,

MIL-W-22759/44 wires are mechanically tough, flame retardant and weight saving.

Construction DetailsSingle layer over conductor

ConstructionConductor: Soft, annealed silver plated copper

Insulation: Fluoropolymer Cross-linked Modified ETFE Single

Insulating Material Thickness: 6 mil ( 0.15 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/44

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm

28 7/36 0.0250 0.635 0.029 0.737 0.9

26 19/38 0.030 0.762 0.034 0.864 1.4

24 19/36 0.035 0.889 0.039 0.991 2.0

22 19/34 0.041 1.041 0.045 1.143 2.8

20 19/32 0.048 1.219 0.052 1.321 4.3

18 19/30 0.058 1.473 0.062 1.575 6.5

16 19/29 0.066 1.676 0.070 1.778 8.3

14 19/27 0.082 2.083 0.088 2.235 13.0

12 37/28 0.100 2.540 0.106 2.692 19.7

Silver plated copper conductor

XL-ETFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/45

Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/45 wires are used for MIL-Spec and Aerospace,

ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals,

MIL-W-22759/45 wires are mechanically tough, flame retardant and weight saving.

Construction DetailsSingle layer over conductor

ConstructionConductor: Nickel coated copper

Insulation: XL-ETFE Single Layer

Insulating Material Thickness: 6 mil ( 0.15 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/45

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 0.9

26 19/38 0.018 0.457 0.022 0.559 0.030 0.762 0.034 0.864 1.4

24 19/36 0.023 0.584 0.024 0.610 0.035 0.889 0.039 0.991 2.0

22 19/34 0.029 0.737 0.031 0.787 0.041 1.041 0.045 1.143 2.8

20 19/32 0.037 0.940 0.039 0.991 0.048 1.219 0.052 1.321 4.3

18 19/30 0.046 1.168 0.049 1.245 0.058 1.473 0.062 1.575 6.5

16 19/29 0.052 1.321 0.053 1.346 0.066 1.676 0.070 1.778 8.3

14 19/27 0.065 1.651 0.069 1.753 0.082 2.083 0.088 2.235 13.0

12 37/28 0.084 2.134 0.089 2.261 0.100 2.540 0.106 2.692 19.7

Nickel coated copper conductor

XL-ETFE insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/46

Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/46 wires are used for MIL-Spec and Aerospace,

ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals,

MIL-W-22759/46 wires are mechanically tough, flame retardant and weight saving.

Construction DetailsSingle layer over conductor

ConstructionConductor: Nickel plated high strength Copper

Insulation: XL-ETFE Single Layer

Insulating Material Thickness: 6 mil ( 0.15 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/46

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm

28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 0.9

26 19/38 0.018 0.457 0.020 0.508 0.030 0.762 0.034 0.864 1.4

24 19/36 0.023 0.584 0.026 0.660 0.035 0.889 0.039 0.991 2.0

22 19/34 0.029 0.737 0.033 0.838 0.041 1.041 0.045 1.143 2.9

20 19/32 0.037 0.940 0.039 0.991 0.048 1.219 0.052 1.321 4.4

Nickel plated high strength copper conductor

XL-ETFE insulation

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/80

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/80 wires are used for MIL-Spec and Aerospace,

these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of

PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other

applications which require excellent thermal stability, light weight and high break strength.

Construction DetailsA PTFE/K/PTFE layer construction

ConstructionConductor: Tin plated copper

Insulation: Light Weight Fluoropolymer/Polyimide Tape

Insulating Material Thickness: 13 mil ( 0.30 mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/80

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.445 0.020 0.518 0.03 0.762 0.034 0.864 1.4324 19/36 0.023 0.572 0.024 0.620 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.724 0.031 0.798 0.04 1.016 0.043 1.092 2.8520 19/32 0.037 0.927 0.039 1.001 0.048 1.219 0.051 1.295 4.3818 19/30 0.046 1.156 0.049 1.255 0.056 1.422 0.060 1.524 6.6016 19/29 0.052 1.308 0.055 1.407 0.063 1.600 0.067 1.702 8.3014 19/27 0.065 1.638 0.069 1.763 0.076 1.930 0.080 2.032 12.6012 37/28 0.084 2.121 0.089 2.271 0.096 2.438 0.100 2.540 19.6010 37/26 0.106 2.692 0.112 2.845 0.119 3.023 0.123 3.124 30.60

Tin plate copper conductor

Fluoropolymer/polyimide tapes

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MIL-W-22759/81

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/81 wires are used for MIL-Spec and Aerospace,

these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of

PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other

applications which require excellent thermal stability, light weight and high break strength.

Construction DetailsA PTFE/K/PTFE layer construction

Construction

Silver plated high strength copper conductor

Fluoropolymer/polyimide tapes

Conductor: Silver plated high strength copper alloy

Insulation: Light Weight Fluoropolymer/Polyimide Tape

Insulating Material Thickness: 13 mil ( 0.30 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/81

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm26 19/38 0.018 0.445 0.020 0.518 0.030 0.762 0.034 0.864 1.4324 19/36 0.023 0.572 0.024 0.620 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.724 0.031 0.798 0.040 1.016 0.043 1.092 2.8520 19/32 0.037 0.927 0.040 1.003 0.048 1.219 0.051 1.295 4.38

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/82

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/82 wires are used for MIL-Spec and Aerospace,

these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of

PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other

applications which require excellent thermal stability, light weight and high break strength.

Construction DetailsA PTFE/K/PTFE layer construction

Construction

Nickel plated high strength copper conductor

Fluoropolymer/polyimide tapes

Conductor: Nickel plated high strength copper alloy

Insulation: Light Weight Fluoropolymer/Polyimide Tape

Insulating Material Thickness: 13 mil ( 0.30 mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/82

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm26 19/38 0.018 0.445 0.020 0.518 0.030 0.762 0.034 0.864 1.4324 19/36 0.023 0.572 0.025 0.645 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.724 0.031 0.798 0.040 1.016 0.043 1.092 2.8520 19/32 0.037 0.927 0.040 1.026 0.048 1.219 0.051 1.295 4.38

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MIL-W-22759/83

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/83 wires are used for MIL-Spec and Aerospace,

these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of

PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion

resistance. These wires are designed for aerospace and other applications which require excellent thermal

stability and abrasion resistance.

Construction DetailsA PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of

an Aramid.

ConstructionConductor: Silver plated copper

Insulation: Fluoropolymer/Polyimide Tape

Braid: Aramid (option)

Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/83

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

In Mm In mm (in) mm (in) mm

2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 2271 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295

1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 3512/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 4323/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 5424/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689

Nickel plated high strength copper conductor

Fluoropolymer/polyimide tapes

Aramid(option)

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/84

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/84 wires are used for MIL-Spec and Aerospace,

these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of

PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion

resistance. These wires are designed for aerospace and other applications which require excellent thermal

stability and abrasion resistance.

Construction DetailsA PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of

an Aramid.

ConstructionConductor: Nickel plated copper

Insulation: Fluoropolymer/Polyimide Tape

Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm)

Braid: Aramid (option)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/84

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

In Mm In mm (in) Mm (in) mm

2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 2271 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295

1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 3512/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 4323/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 5424/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689

Nickel plated copper conductor

Fluoropolymer/polyimide tapes

Aramid(option)

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MIL-W-22759/85

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/84 wires are used for MIL-Spec and Aerospace,

these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of

PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion

resistance. These wires are designed for aerospace and other applications which require excellent thermal

stability and abrasion resistance.

Construction DetailsA PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of

an Aramid.

ConstructionConductor: Tin plated copper

Insulation: Fluoropolymer/Polyimide Tape

Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm)

Braid: Aramid (option)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/85

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 2271 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295

1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 3512/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 4323/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 5424/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689

Tin plated copper conductor

Fluoropolymer/polyimide tapes

Aramid(option)

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/86

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/86 wires are used for MIL-Spec and Aerospace,

these cables are normal weight, high-performance, aerospace hook up wires with insulation composed

of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for

aerospace and other applications which require excellent thermal stability and good abrasion resistance.

Construction DetailsSizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an

intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer

and two top PTFE layers.

Construction

Silver plated copper conductor

Fluoropolymer/Polyimide Tape Insulation

Conductor: Silver plated copper

Insulation: Fluoropolymer/Polyimide Tape

Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25

mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/86

Color Code: MIL-STD-681

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Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.445 0.0194 0.493 0.033 0.838 0.037 0.94 1.5524 19/36 0.023 0.572 0.0244 0.620 0.038 0.965 0.042 1.067 2.2022 19/34 0.029 0.724 0.0304 0.772 0.043 1.092 0.047 1.194 3.0020 19/32 0.037 0.927 0.0384 0.975 0.051 1.295 0.055 1.397 4.5518 19/30 0.046 1.156 0.0484 1.229 0.061 1.549 0.065 1.651 6.7016 19/29 0.052 1.308 0.0544 1.382 0.068 1.727 0.073 1.854 8.6014 19/27 0.065 1.638 0.0684 1.737 0.081 2.057 0.086 2.184 12.9512 37/28 0.084 2.121 0.0874 2.220 0.100 2.540 0.105 2.667 20.1010 37/26 0.106 2.692 0.110 2.794 0.122 3.099 0.127 3.226 31.408 133/29 0.158 4.013 0.166 4.216 0.180 4.572 0.188 4.775 57.606 133/27 0.198 5.029 0.208 5.283 0.219 5.563 0.229 5.817 88.304 133/27 0.250 6.350 0.263 6.680 0.276 7.010 0.288 7.315 143.002 665/30 0.320 8.128 0.340 8.636 0.344 8.738 0.364 9.246 223.001 817/30 0.366 9.296 0.380 9.652 0.388 9.855 0.408 10.363 289.00

1/0 1045/30 0.395 10.033 0.425 10.795 0.420 10.668 0.450 11.43 345.002/0 1330/30 0.440 11.176 0.475 12.065 0.475 12.065 0.505 12.827 432.003/0 1665/30 0.500 12.700 0.540 13.716 0.530 13.462 0.560 14.224 542.004/0 2109/30 0.565 14.351 0.605 15.367 0.590 14.986 0.630 16.002 681.00

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/87Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/87 wires are used for MIL-Spec and Aerospace,

these cables are normal weight, high-performance, aerospace hook up wires with insulation composed

of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for

aerospace and other applications which require excellent thermal stability and good abrasion resistance.

Construction DetailsSizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an

intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer

and two top PTFE layers.

Construction

Nickel plated copper conductor

Fluoropolymer/Polyimide Tape Insulation

Conductor: Nickel plated copper

Insulation: Fluoropolymer/Polyimide Tape

Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25

mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/87

Color Code: MIL-STD-681

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Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

In Mm In mm (in) mm (in) mm

26 19/38 0.018 0.445 0.020 0.518 0.033 0.838 0.037 0.940 1.5524 19/36 0.023 0.572 0.024 0.620 0.038 0.965 0.042 1.067 2.1522 19/34 0.029 0.724 0.031 0.798 0.043 1.092 0.047 1.194 3.0020 19/32 0.037 0.927 0.039 1.001 0.051 1.295 0.055 1.397 4.5518 19/30 0.046 1.156 0.049 1.255 0.061 1.549 0.065 1.651 6.7016 19/29 0.052 1.308 0.055 1.407 0.068 1.727 0.073 1.854 8.6014 19/27 0.065 1.638 0.069 1.763 0.081 2.057 0.086 2.184 12.9512 37/28 0.084 2.121 0.089 2.271 0.100 2.540 0.105 2.667 20.1010 37/26 0.106 2.692 0.112 2.845 0.122 3.099 0.127 3.226 31.408 133/29 0.158 4.013 0.169 4.293 0.18 4.572 0.188 4.775 57.606 133/27 0.198 5.029 0.212 5.385 0.219 5.563 0.229 5.817 88.304 133/25 0.250 6.350 0.268 6.807 0.276 7.010 0.288 7.315 143.002 665/30 0.320 8.128 0.340 8.636 0.344 8.738 0.364 9.246 222.001 817/30 0.366 9.296 0.380 9.652 0.388 9.855 0.408 10.363 289.00

1/0 1045/30 0.395 10.033 0.425 10.795 0.420 10.668 0.450 11.430 345.002/0 1330/30 0.440 11.176 0.476 12.090 0.475 12.065 0.505 12.827 432.003/0 1665/30 0.500 12.70 0.540 13.716 0.530 13.462 0.560 14.224 542.004/0 2109/30 0.565 14.351 0.605 15.367 0.590 14.986 0.630 16.002 681.00

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/88

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/88 wires are used for MIL-Spec and Aerospace,

these cables are normal weight, high-performance, aerospace hook up wires with insulation composed

of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for

aerospace and other applications which require excellent thermal stability and good abrasion resistance.

Construction DetailsSizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an

intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer

and two top PTFE layers.

Construction

Tin plated copper conductor

Fluoropolymer/Polyimide Tape Insulation

Conductor: Tin plated copper

Insulation: Fluoropolymer/Polyimide Tape

Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25

mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/88

Color Code: MIL-STD-681

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Airframe Wire MIL-W-22759/MIL-W-81044

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Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

In Mm In mm (in) mm (in) mm

26 19/38 0.033 0.838 0.037 0.940 0.033 0.838 0.037 0.940 1.5524 19/36 0.038 0.965 0.042 1.067 0.038 0.965 0.042 1.067 2.1522 19/34 0.043 1.092 0.047 1.194 0.043 1.092 0.047 1.194 3.0020 19/32 0.051 1.295 0.055 1.397 0.051 1.295 0.055 1.397 4.5518 19/30 0.061 1.549 0.065 1.651 0.061 1.549 0.065 1.651 6.7016 19/29 0.068 1.727 0.073 1.854 0.068 1.727 0.073 1.854 8.6014 19/27 0.081 2.057 0.083 2.108 0.081 2.057 0.086 2.184 12.9512 37/28 0.100 2.540 0.105 2.667 0.100 2.540 0.105 2.667 20.1010 37/26 0.122 3.099 0.127 3.226 0.122 3.099 0.127 3.226 31.408 133/29 0.180 4.572 0.188 4.775 0.18 4.572 0.188 4.775 57.606 133/27 0.219 5.563 0.229 5.817 0.219 5.563 0.229 5.817 88.304 133/25 0.276 7.010 0.288 7.315 0.276 7.010 0.288 7.315 143.002 665/30 0.344 8.738 0.364 9.246 0.344 8.738 0.364 9.246 222.001 817/30 0.388 9.855 0.408 10.363 0.388 9.855 0.408 10.363 289.00

1/0 1045/30 0.420 10.668 0.450 11.430 0.420 10.668 0.45 11.430 345.002/0 1330/30 0.475 12.065 0.505 12.827 0.475 12.065 0.505 12.827 432.003/0 1665/30 0.550 13.970 0.560 14.224 0.530 13.462 0.560 14.224 542.004/0 2109/30 0.590 14.986 0.630 16.002 0.590 14.986 0.630 16.002 681.00

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Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/89

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/89 wires are used for MIL-Spec and Aerospace,

these cables are normal weight, high-performance, aerospace hook up wires with insulation composed

of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other

applications which require excellent thermal stability and high break strength.

Construction DetailsA PTFE/K/PTFE layer construction

ConstructionConductor: Silver plated high strength copper alloy

Insulation: Fluoropolymer/Polyimide Tape

Insulating Material Thickness: 14 mil ( 0.40 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/89

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.0175 0.445 0.0204 0.518 0.033 0.838 0.037 0.94 1.55

24 19/36 0.0225 0.572 0.0244 0.62 0.038 0.965 0.042 1.067 2.15

22 19/34 0.0285 0.724 0.0314 0.798 0.043 1.092 0.047 1.194 3

20 19/32 0.0365 0.927 0.0395 1.003 0.051 1.295 0.055 1.397 4.55

Silver plated high strength copper conductor

Fluoropolymer/Polyimide Tape Insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/90Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/90 wires are used for MIL-Spec and Aerospace,

these cables are normal weight, high-performance, aerospace hook up wires with insulation composed

of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other

applications which require excellent thermal stability and high break strength.

Construction DetailsA PTFE/K/PTFE layer construction

Construction

Nickel plated high strength copper conductor

Fluoropolymer/Polyimide Tape Insulation

Conductor: Nickel plated high strength copper alloy

Insulation: Fluoropolymer/Polyimide Tape

Insulating Material Thickness: 14 mil ( 0.40 mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/90

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm26 19/38 0.018 0.440 0.020 0.520 0.033 0.838 0.037 0.940 1.5524 19/36 0.023 0.570 0.025 0.650 0.038 0.965 0.042 1.067 2.1522 19/34 0.029 0.720 0.031 0.800 0.043 1.092 0.047 1.194 3.0020 19/32 0.037 0.930 0.040 1.030 0.051 1.295 0.055 1.397 4.55

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-22759/91

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/91 wires are used for MIL-Spec and Aerospace,

these cables are light weight, high-performance, aerospace hook up wires with insulation composed

of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other

applications which require excellent thermal stability and light weight

Construction DetailsA PTFE/K/PTFE layer construction

ConstructionConductor: Silver plated copper

Insulation: Fluoropolymer/Polyimide Tape

Insulating Material Thickness: 13 mil ( 0.30 mm)

CharacteristicsTemperature Rating: 200°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/91

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max Min O.D. Max O.D.

Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.440 0.019 0.490 0.030 0.762 0.034 0.864 1.4324 19/36 0.023 0.570 0.024 0.620 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.720 0.030 0.770 0.040 1.016 0.043 1.092 2.8520 19/32 0.037 0.930 0.038 0.980 0.048 1.219 0.051 1.295 4.3818 19/30 0.046 1.160 0.048 1.230 0.056 1.422 0.060 1.524 6.6016 19/29 0.052 1.310 0.054 1.380 0.063 1.600 0.067 1.702 8.3014 19/27 0.065 1.640 0.068 1.740 0.076 1.930 0.080 2.032 12.6012 37/28 0.084 2.120 0.087 2.220 0.096 2.438 0.100 2.540 19.6010 37/26 0.106 2.690 0.110 2.790 0.119 3.023 0.123 3.124 30.60

Silver plated copper conductor

Fluoropolymer/Polyimide tape insulation

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-22759/92

Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/92 wires are used for MIL-Spec and Aerospace,

these cables are light weight, high-performance, aerospace hook up wires with insulation composed

of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other

applications which require excellent thermal stability and light weight

Construction DetailsA PTFE/K/PTFE layer construction

ConstructionConductor: Nickel plated copper

Insulation: Fluoropolymer/Polyimide Tape

Insulating Material Thickness: 13 mil ( 0.30 mm)

CharacteristicsTemperature Rating: 260°C

Voltage Rating: 600 volts

MIL-Spec Wire

SAE AS22759/92

Color Code: MIL-STD-681

Dimensions and Weight

AWG Size

Conductor Stranding

Conductor Diam.Min

Conductor Diam.Max

Min O.D. Max O.D.Approx LBS/MFT

in mm in mm in mm in mm

26 19/38 0.018 0.440 0.020 0.520 0.030 0.762 0.034 0.864 1.4324 19/36 0.023 0.570 0.024 0.620 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.720 0.031 0.800 0.040 1.016 0.043 1.092 2.8520 19/32 0.037 0.930 0.039 1.000 0.048 1.219 0.051 1.295 4.3818 19/30 0.046 1.160 0.049 1.250 0.056 1.422 0.060 1.524 6.6016 19/29 0.052 1.310 0.055 1.410 0.063 1.600 0.067 1.702 8.3014 19/27 0.065 1.640 0.069 1.760 0.076 1.930 0.08 2.032 12.6012 37/28 0.084 2.120 0.089 2.270 0.096 2.438 0.100 2.540 19.6010 37/26 0.106 2.690 0.112 2.840 0.119 3.023 0.123 3.124 30.60

Nickel plated copper conductor

Fluoropolymer/Polyimide tape insulation

Page 76: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

76 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-81044/5

ApplicationsMIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding

performance that makes it suitable for many functions where high density cabling and harnessing are

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch

propagation and common chemicals.

Construction DetailsThe jacket is XL-PVDF

Construction

Silver plated Copper

Irradiation cross-linked extruded Polyalkene

XL-PVDF

Conductor: Silver plated Copper

Insulation: Irradiation cross-linked extruded Polyalkene insulation

jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)

Insulating Material Thickness: 30 mil ( 0.8 mm) to 85 mil ( 2.2mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-W-81044/5

SAE AS81044

10 basic colors

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D. Approx LBS/MFT

In Mm In mm

24 19/36 0.055 1.397 0.059 1.499 3.00

22 19/34 0.066 1.676 0.072 1.829 4.30

20 19/32 0.075 1.905 0.081 2.057 6.10

18 19/30 0.085 2.159 0.091 2.311 8.70

16 19/29 0.095 2.413 0.101 2.565 10.90

14 19/27 0.111 2.819 0.119 3.023 16.20

12 37/28 0.127 3.226 0.135 3.429 24.20

10 37/26 0.156 3.962 0.166 4.216 36.50

8 133/29 0.213 5.410 0.225 5.715 65.00

6 133/27 0.262 6.655 0.276 7.010 103.00

4 133/25 0.317 8.052 0.333 8.458 158.00

2 665/30 0.392 9.957 0.416 10.566 252.00

1/0 1045/30 0.478 12.141 0.510 12.954 380.00

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

78 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-81044/6

ApplicationsMIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding

performance that makes it suitable for many functions where high density cabling and harnessing are

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch

propagation and common chemicals.

Construction DetailsThe jacket is XL-PVDF

Construction

Silver plated high strength Copper

Irradiation cross-linked extruded Polyalkene

XL-PVDF

Conductor: Stranded tinned copper

Insulation: Irradiation cross-linked extruded Polyalkene insulation

jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)

Insulating Material Thickness: 30 mil ( 0.8 mm) to 80 mil ( 2.0mm) Does not include the over braid (see

below)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-W-81044/6

SAE AS81044

10 basic colors

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D. Approx LBS/MFT

In Mm In mm

24 19/36 0.055 1.397 0.059 1.499 3.00

22 19/34 0.066 1.676 0.072 1.829 4.30

20 19/32 0.075 1.905 0.081 2.057 6.10

18 19/30 0.085 2.159 0.091 2.311 8.70

16 19/29 0.093 2.362 0.101 2.565 10.90

14 19/27 0.111 2.819 0.119 3.023 16.20

12 37/28 0.127 3.226 0.135 3.429 24.20

10 37/26 0.156 3.962 0.166 4.216 36.50

8 133/29 0.213 5.410 0.225 5.715 65.00

6 133/27 0.262 6.655 0.276 7.010 103.00

4 133/25 0.317 8.052 0.333 8.458 158.00

2 665/30 0.405 10.287 0.431 10.947 252.00

1 817/30 0.445 11.303 0.475 12.065 305.00

1/0 1045/30 0.491 12.471 0.525 13.335 380.00

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

80 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-81044/7

ApplicationsMIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding

performance that makes it suitable for many functions where high density cabling and harnessing are

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch

propagation and common chemicals.

Construction DetailsThe jacket is XL-PVDF

ConstructionConductor: Silver plated high strength Copper

Insulation: Irradiation cross-linked extruded Polyalkene insulation

jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)

Insulating Material Thickness: 34 mil ( 0.9 mm) to 39 mil ( 1.0mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-W-81044/7

SAE AS81044

10 basic colors

Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D.Approx LBS/MFT

In Mm In mm

26 19/38 0.051 1.295 0.055 1.397 2.20

24 19/36 0.055 1.397 0.059 1.499 3.00

22 19/34 0.066 1.676 0.072 1.829 4.30

20 19/32 0.075 1.905 0.081 2.057 6.10

Silver plated high strength Copper

Irradiation cross-linked extruded Polyalkene

XL-PVDF

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 81

MIL-W-81044/8

Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding

performance that makes it suitable for many functions where high density cabling and harnessing are

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch

propagation and common chemicals.

Construction DetailsThe jacket is XL-PVDF

Construction

Silver plated Copper

Irradiation cross-linked extruded Polyalkene

XL-PVDF

Conductor: Silver plated Copper

Insulation: Irradiation cross-linked extruded Polyalkene insulation

jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)

Insulating Material Thickness: 30 mil ( 0.8 mm) to 85 mil ( 2.2mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-W-81044/7

SAE AS81044

10 basic colors

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

82 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D.Approx LBS/MFT

In Mm In mm

24 19/36 0.052 1.321 0.056 1.422 2.70

22 19/34 0.059 1.499 0.065 1.651 3.90

20 19/32 0.067 1.702 0.073 1.854 5.50

18 19/30 0.077 1.956 0.083 2.108 8.00

16 19/29 0.085 2.159 0.093 2.362 10.10

14 19/27 0.104 2.642 0.112 2.845 15.50

12 37/28 0.122 3.099 0.130 3.302 23.00

10 37/26 0.150 3.810 0.160 4.064 35.70

8 133/29 0.208 5.283 0.220 5.588 62.80

6 133/27 0.257 6.528 0.271 6.883 99.30

4 133/25 0.312 7.925 0.328 8.331 153.00

2 665/30 0.388 9.855 0.412 10.465 247.00

1/0 1045/30 0.474 12.040 0.506 12.852 377.00

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

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MIL-W-81044/9

Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding

performance that makes it suitable for many functions where high density cabling and harnessing are

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch

propagation and common chemicals.

Construction DetailsThe jacket is XL-PVDF

Construction

Tin plated Copper

Irradiation cross-linked extruded Polyalkene

XL-PVDF

Conductor: Tin plated Copper

Insulation: Irradiation cross-linked extruded Polyalkene insulation

jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)

Insulating Material Thickness: 30 mil ( 0.8 mm) to 85 mil ( 2.2mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-W-81044/9

SAE AS81044

10 basic colors

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

84 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D.Approx LBS/MFT

In Mm In mm

24 19/36 0.052 1.321 0.056 1.422 2.70

22 19/34 0.059 1.499 0.065 1.651 3.90

20 19/32 0.067 1.702 0.073 1.854 5.50

18 19/30 0.077 1.956 0.083 2.108 8.00

16 19/29 0.085 2.159 0.093 2.362 10.10

14 19/27 0.104 2.642 0.112 2.845 15.50

12 37/28 0.122 3.099 0.130 3.302 23.00

10 37/26 0.150 3.810 0.160 4.064 35.70

8 133/29 0.208 5.283 0.220 5.588 62.80

6 133/27 0.257 6.528 0.271 6.883 99.30

4 133/25 0.321 8.153 0.328 8.331 153.00

2 665/30 0.388 9.855 0.412 10.465 247.00

1/0 1045/30 0.474 12.040 0.506 12.852 377.00

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 85

MIL-W-81044/10

ApplicationsMIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding

performance that makes it suitable for many functions where high density cabling and harnessing are

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch

propagation and common chemicals.

Construction DetailsThe jacket is XL-PVDF

ConstructionConductor: Stranded silver-plated high strength copper alloy conductor

Insulation: Irradiation cross-linked extruded Polyalkene insulation

jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)

Insulating Material Thickness: 29 mil ( 0.7 mm) to 32 mil ( 0.8mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-W-81044/10

SAE AS81044

10 basic colors

Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D. Approx

LBS/MFT

In Mm In mm

26 19/38 0.046 1.168 0.050 1.270 1.90

24 19/36 0.052 1.321 0.056 1.422 2.70

22 19/34 0.059 1.499 0.065 1.651 3.90

20 19/32 0.067 1.702 0.073 1.854 5.50

Stranded silver-plated high strength copper alloy conductor

Irradiation cross-linked extruded Polyalkene

XL-PVDF

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

86 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-81044/11

Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding

performance that makes it suitable for many functions where high density cabling and harnessing are

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch

propagation and common chemicals.

Construction DetailsThe jacket is XL-PVDF

Construction

Stranded soft annealed silver-plated copper

Irradiation cross-linked extruded Polyalkene

XL-PVDF

Conductor: Stranded soft annealed silver-plated copper conductor

Insulation: Irradiation cross-linked extruded Polyalkene insulation

jacket : Extruded XL Polyvinylidene Fluoride (XL-PVDF)

Insulating Material Thickness: 15 mil ( 0.4 mm) to 19 mil ( 0.5mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-W-81044/11

SAE AS81044

10 basic colors

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 87

Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D. Approx

LBS/MFT

In Mm In mm

30 7/38 0.025 0.635 0.029 0.737 0.71

28 7/36 0.028 0.711 0.032 0.813 0.91

26 19/38 0.032 0.813 0.036 0.914 1.30

24 19/36 0.038 0.965 0.042 1.067 2.00

22 19/34 0.045 1.143 0.049 1.245 2.90

20 19/32 0.053 1.346 0.057 1.448 4.40

18 19/30 0.063 1.600 0.067 1.702 6.80

16 19/29 0.069 1.753 0.075 1.905 8.50

14 29/27 0.085 2.159 0.093 2.362 13.40

12 37/28 0.104 2.642 0.112 2.845 20.70

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Airframe Wire MIL-W-22759/MIL-W-81044

88 www.caledonian-cables.co.uk www.addison-cables.com

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

MIL-W-81044/12

Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding

performance that makes it suitable for many functions where high density cabling and harnessing are

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch

propagation and common chemicals.

Construction DetailsThe jacket is XL-PVDF

Construction

Stranded soft annealed tinned copper

Irradiation cross-linked extruded Polyalkene

XL-PVDF

Conductor: Stranded soft annealed tinned copper conductor

Insulation: Irradiation cross-linked extruded Polyalkene insulation

jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)

Insulating Material Thickness: 15 mil ( 0.4 mm) to 21 mil ( 0.5mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-W-81044/12

SAE AS81044

10 basic colors

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Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

www.caledonian-cables.co.uk www.addison-cables.com 89

Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D.Approx LBS/MFT

In Mm In mm

30 7/38 0.025 0.635 0.029 0.737 0.71

28 7/36 0.028 0.711 0.032 0.813 0.96

26 19/38 0.032 0.813 0.036 0.914 1.40

24 19/36 0.038 0.965 0.042 1.067 2.10

22 19/34 0.045 1.143 0.049 1.245 3.10

20 19/32 0.053 1.346 0.057 1.448 4.60

18 19/30 0.063 1.600 0.067 1.702 7.00

16 19/29 0.069 1.753 0.075 1.905 8.90

14 29/27 0.085 2.159 0.093 2.362 13.90

12 37/28 0.104 2.642 0.112 2.845 21.70

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Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

90 www.caledonian-cables.co.uk www.addison-cables.com

MIL-W-81044/13

Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other

electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding

performance that makes it suitable for many functions where high density cabling and harnessing are

required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch

propagation and common chemicals.

Construction DetailsThe jacket is XL-PVDF

ConstructionConductor: Stranded silver-plated high strength copper alloy conductor

Insulation: Irradiation cross-linked extruded Polyalkene insulation

jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)

Insulating Material Thickness: 15 mil ( 0.4 mm) to 19 mil ( 0.5mm)

CharacteristicsTemperature Rating: 150°C

Voltage Rating: 600 volts

MIL-W-81044/13

SAE AS81044

10 basic colors

Dimensions and Weight

AWG Size Conductor Stranding Min O.D. Max O.D. Approx LBS/

MFT In Mm In mm

30 7/38 0.025 0.635 0.029 0.737 0.71

28 7/36 0.028 0.711 0.032 0.813 0.96

26 19/38 0.032 0.813 0.036 0.914 1.40

24 19/36 0.038 0.965 0.042 1.067 2.10

22 19/34 0.045 1.143 0.049 1.245 3.10

20 19/32 0.053 1.346 0.057 1.448 4.60

Stranded silver-plated high strength copper alloy

Irradiation cross-linked extruded Polyalkene

XL-PVDF

Page 91: caledonian military cables

Caledonian Military Cables

Airframe Wire MIL-W-22759/MIL-W-81044

Caledonian Cables Merchant Ind. CentreMill-Lane, Laughton, Lewes, Sussex, BN8 6AJEnglandUnited KingdomTel: 44- 207- 4195087Fax: 44- 207- 8319489Email: [email protected] [email protected] [email protected]