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Caledonian
Airframe Wire MIL-W-22759 MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Company ProfileCaledonian. established in 1978.offers one of the most complete
lines of fiber and copper cabling system solutions with over hundreds
of different cabling system products. Our superior products provide
leading edge within every cable series and for every application.
Among the national and international standards with which
our cables could comply are: BS-British Standard;LPCB Fire
Performance Standard. ISO Standard etc. Caledonian Cables offers
a comprehensive stock of cables and cabling products through its
nationwide network of resellers and distributors. Caledonian Cables
has continually expanded its global presence in Europe and Asia.
Caledonian & Addison. produces a wide range of cables for
communication. power and electronics in its primary plants in UK. Italy
and Spain. To stay in front. we continually keep expanding our manufacturing capabilities in more low cost
region such as Romania. Taiwan. Malaysia etc. This low-cost manufacturing facilities enable us provide a
flexible. scalable global system that delivers superior operational performance and optimal results for our
customers.
Our extensive global network of manufacturing facilities gives us significant scale and the flexibility to
fulfill our customer requirements. This global presence provides design and consultancy solutions that are
combined with core cable manufacturing. logistic services. and vertically integrated with our E commerce
technologies. to optimize customer operations by lowering costs and reducing time to market.
Caledonian & Addison has been respected for its high standards of quality. excellent service level.
competitive pricing and a unique and innovative spirit. With our latest technologies. we are both inspired
and well-positioned to meet the changing needs of our customers. We have the resources to diversify and
to enhance our product lines and services. We understand the need for change and with our accurate
planning. we are ready for the future and the promise of new marketing opportunities. Our tradition of
growth through excellence is assured.
Our Design Centers work closely with customers to constantly improve its standard range of products and
technologies and to develop customized. country and industry specific solutions. Caledonian & Addison
has established an extensive network of design. manufacturing. and logistics facilities in the world’s major
markets to serve the growing outsourcing needs of both multinational and regional customers.
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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Military Specification Product Selection Guide
Specification Main Insulation Material
Voltage Rating
Conductor Type
Temp Rating
°CAWG Size
MIL-DTL27500
Symbol
MIL Composite Equivalent
MIL-W-22759/1Fluoropolymer
insulated TFE and TFE coated glass
600 SPC 200 22-0000 EA
MIL-W-22759/2Fluoropolymer
insulated TFE and TFE coated glass
600 NPC 260 22-0000 E
MIL-W-22759/3Fluoropolymer
insulated TFE and TFE coated glass
600 SPC 260 22-00 RA
MIL-W-22759/4Fluoropolymer
insulated TFE and TFE coated glass
600 NPC 200 22-00 RB
MIL-W-22759/50.0255-0.036
Extruded PTFE Mineral Filled
600 SPC 200 24-4 VA
MIL-W-22759/60.0255-0.036
Extruded PTFE Mineral Filled
600 NPC 260 24-4 WA
MIL-W-22759/70.019-0.025
Extruded PTFE Mineral Filled
600 SPC 200 24-4 SA
MIL-W-22759/80.019-0.025
Extruded PTFE Mineral Filled
600 NPC 260 24-6 TA
MIL-W-22759/9 0.015 Extruded PTFE 1000 SPC 200 28-8 LE
MIL-W-22759/10 0.015 Extruded PTFE 1000 NPC 260 28-8 LH
MIL-W-22759/11 0.010 Extruded PTFE 600 SPC 200 28-8 RC /86
MIL-W-22759/12 0.010 Extruded PTFE 600 NPC 260 28-8 RE /87
MIL-W-22759/13 0.011 Extruded FEP 600 TPC 135 24-0 CA /88
MIL-W-22759/14 0.008 Extruded FEP 600 TPC 135 26-12 CB /88
MIL-W-22759/15 0.008 Extruded FEP 600 SP Alloy 135 26-10 CC /89
MIL-W-22759/16 0.010 Extruded ETFE 600 TPC 150 24-00 TE /88
MIL-W-22759/17 0.010 Extruded ETFE 600 SP Alloy 150 26-20 TF /89
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Specification Main Insulation Material
Voltage Rating
Conductor Type
Temp Rating
°CAWG Size
MIL-DTL27500
Symbol
MIL Composite Equivalent
MIL-W-22759/18 0.006 Extruded ETFE 600 TPC 150 26-10 TG /80
MIL-W-22759/19 0.006 Extruded ETFE 600 SP Alloy 150 26-20 TH /81
MIL-W-22759/20 0.015 Extruded ETFE 1000 SP Alloy 200 28-20 TK
MIL-W-22759/21 0.015 Extruded PTFE 1000 SP Alloy 260 28-20 TL
MIL-W-22759/22 0.010 Extruded PTFE 600 SP Alloy 200 28-20 TM /89
MIL-W-22759/23 0.010 Extruded PTFE 600 SP Alloy 260 28-20 TN /90
MIL-W-22759/24 0.010 Extruded PTFE 600 SPC 260 28-20 JB /86
MIL-W-22759/25 0.010 Extruded PTFE 600 NPC 260 28-20 JC /87
MIL-W-22759/26 0.010 Extruded PTFE 600 SP Alloy 200 28-20 JD /89
MIL-W-22759/27 0.010 Extruded PTFE 600 SP Alloy 260 28-20 JE /90
MIL-W-22759/320.006 XL-
ETFE Single Layer
600 TPC 150 30-12 SB /80
MIL-W-22759/330.006 XL-
ETFE Single Layer
600 SP Alloy 200 30-20 SC /81
MIL-W-22759/340.010 XL-ETFE Dual
Layer600 TPC 150 24-00 SD /88
MIL-W-22759/350.010 XL-ETFE Dual
Layer600 SP Alloy 200 26-20 SE /89
MIL-W-22759/410.010 XL-ETFE Dual
Layer600 NPC 200 26-00 SM /87
MIL-W-22759/420.010 XL-ETFE Dual
Layer600 SP Alloy 200 26-20 SN /90
MIL-W-22759/430.010 XL-ETFE Dual
Layer600 SPC 200 28-00 SP /86
MIL-W-22759/440.006 XL-
ETFE Single Layer
600 SPC 200 28-12 SR /91
MIL-W-22759/450.006 XL-
ETFE Single Layer
600 NPC 200 28-12 SS /92
MIL-W-22759/460.006 XL-
ETFE Single Layer
600 NP Alloy 200 28-20 ST /82
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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Specification Main Insulation Material
Voltage Rating
Conductor Type
Temp Rating
°CAWG Size
MIL-DTL27500
Symbol
MIL Composite Equivalent
MIL-W-22759/80 Light Weight Composite 600 TPC 150 26-20 WB
MIL-W-22759/81 Light Weight Composite 600 SP Alloy 200 26-20 WC
MIL-W-22759/82 Light Weight Composite 600 NP Alloy 260 26-20 WE
MIL-W-22759/83 Normal Weight Composite 600 SPC 200 02-0000 WF
MIL-W-22759/84 Normal Weight Composite 600 NPC 260 02-0000 WG
MIL-W-22759/85 Normal Weight Composite 600 TPC 150 02-0000 WH
MIL-W-22759/86 Normal Weight Composite 600 SPC 200 26-0000 WJ
MIL-W-22759/87 Normal Weight Composite 600 NPC 260 26-0000 WK
MIL-W-22759/88 Normal Weight Composite 600 TPC 150 26-0000 WL
MIL-W-22759/89 Normal Weight Composite 600 SP Alloy 200 26-20 WM
MIL-W-22759/90 Normal Weight Composite 600 NP Alloy 260 26-20 WN
MIL-W-22759/91 Light Weight Composite 600 SPC 200 WP
MIL-W-22759/92 Light Weight Composite 600 NPC 260 WR
MIL-W-81044/5 Extruded Xl Polyalkene 600 SPC 150 24-0 MD
MIL-W-81044/6 Extruded Xl Polyalkene 600 TPC 150 24-0 ME
MIL-W-81044/7 Extruded Xl Polyalkene 600 SP Alloy 150 26-20 MF
MIL-W-81044/8 Extruded Xl Polyalkene 600 SPC 150 24-0 MG
MIL-W-81044/9 Extruded Xl Polyalkene 600 TPC 150 24-0 MH
MIL-W-81044/10 Extruded Xl Polyalkene 600 SP Alloy 150 26-20 MJ
MIL-W-81044/11 Extruded Xl Polyalkene 600 SPC 150 30-12 MK
MIL-W-81044/12 Extruded Xl Polyalkene 600 TPC 150 30-12 ML
MIL-W-81044/13 Extruded Xl Polyalkene 600 SP Alloy 150 30-20 MM
SPC: Silver plated copper; NPC: Nickel Plated Copper; TPC: Tin Plated Copperl; SP Alloy: Silver Plated,
High Strength Copper Alloy, Conductor; NP Alloy: Nickel Plated, High Strength Copper Alloy Conductor
NP
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
M27500 Basic Wire SpecificationsCable DesignationM27500 – 22 RC 2 S 06M27500 : Specification number
“-” : Shied coverage and color coding
22 : Conductor size
RC : Component wire type
2 : Number of component wires
S : Shield code
06 : Jacket code
Shied coverage and color coding
(Color coding for M27500 cables is specified in conjunction with desired shiels coverage)
Color code for Shield Coverage of M27500 terminology Component wire identification method
85% 90%
“ - ” C Preferred method , Table IIIA
White wires with colored stripes - stripe color per Table IIIA
F H Preferred method, Table IIIB
White wires with colored stripes - stripe color per Table IIIB
A D Optional method A, Table IIIA
Solid color wires - colors per Table IIIA
G J Optional method A, Table IIIB
Solid color wires - colors per Table IIIB
B E Optional method B, Table IIIC
Wires are all the same color (based on AWG size), per Table IIIC.
Bands of a contrasting color are printed on each wire to denote
wire number (circuit ID) per Table IIID.
K M Optional method C
Wires are all the same color (based on AWG size), per Table IIIC.
Numbers in a contrasting color are printed on each wire to denote
wire number (circuit ID).
L N Optional method DWhite wires with numbers in a
contrasting color printed on eachwire to denote wire number (circuit
ID).
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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Tabl
e III
A co
lor c
odin
g●
For “
pref
erre
d m
etho
d” c
olor
cod
ing,
col
or a
re s
tripe
s on
whi
te in
sula
tion
(wire
#1
has
no s
tripe
).W
ires
11-1
5 ha
ve d
oubl
e st
ripes
as
indi
cate
d.
● Fo
r “op
tiona
l met
hod
A” c
olor
cod
ing,
col
ors
are
solid
insu
latio
n co
lor.
Wire
s 11
-15
have
a s
tripe
in a
ligh
ter s
hade
of t
he b
ase
colo
r.
Wire
Num
ber
12
34
56
78
910
1112
1314
15
Whi
teB
lue
Ora
nge
Gre
enR
edB
lack
Yello
wVi
olet
Gra
yB
row
nB
lue/
Blu
eO
rang
e/O
rang
eG
reen
/G
reen
Red
/R
edB
lack
/B
lack
Tabl
e III
B c
olor
cod
ing
● Fo
r “pr
efer
red
met
hod”
col
or c
odin
g, c
olor
s ar
e st
ripes
on
whi
te in
cula
tion
(wire
#5
has
no s
tripe
), fo
r wire
s 1-
10.
For w
ires
11-1
5, c
olor
pai
rs in
dica
te in
sula
tion
of th
e fir
st c
olor
, with
a s
tripe
of t
he s
econ
d co
lor.
● Fo
r “op
tiona
l met
hod
A” c
olor
cod
ing,
col
ors
are
solid
insu
latio
n co
lor,
for w
ires
1-10
.Fo
r wire
s 11
-15,
col
or p
airs
indi
cate
insu
latio
n of
the
first
col
or, w
ith a
stri
pe o
f the
sec
ond
colo
r.
●For
eith
er m
etho
d th
e co
lor o
f the
wire
in a
one
-con
duct
or c
able
is w
hite
.
Wire
Num
ber
12
34
56
78
910
1112
1314
15
Red
Blu
eYe
llow
Gre
enW
hite
Bla
ckB
row
nO
rang
eVi
olet
Gra
yR
ed/
Whi
teB
lue/
Whi
teYe
llow
/W
hite
Gre
en/
Whi
ter
Bla
ck/
Whi
te
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Table IIIC color coding
● For "optional method B" color coding, wire insulation coloris based on AWG size, with color bands per Table IIID toindicate wire number (circuit ID).● For "optional method C" color coding, wire insulation coloris based on AWG size, with numbers printed on eachwire to indicate wire number (circuit ID).
AWG Size Color AWG Size Color
26 Black 10 Brown
24 Blue 8 Red
22 Green 6 Blue
20 Red 4 Yellow
18 White 2 Red
16 Blue 1 White
14 Green 0 Blue
12 Yellow 1/0 Green
Table IIID Color Band Configuration● For "optional method B" color coding, band groups as shown below are printed on wires to indicate wire number (circuit ID).
Wire Number Band configuration Wire
Number Band Configuration
1 None 9 1 wide, 2 narrow ■■■■
2 2 narrow ■■ 10 1 wide, 3 narrow ■■■■■
3 3 narrow ■■■ 11 1 wide, 4 narrow ■■■■■■
4 4 narrow ■■■■ 12 1 wide, 5 narrow ■■■■■■■
5 5 narrow ■■■■■ 13 1 wide, 1 narrow ■■■■■
6 6 narrow ■■■■■■ 14 1 wide, 2 narrow ■■■■■■
7 7 narrow ■■■■■■■ 15 1 wide, 3 narrow ■■■■■■■
8 1 wide, 1 narrow ■■■
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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Component wire type
Symbol sequence Symbol sequence
CA MIL-W-22759/13 SC MIL-W-22759/33
CB MIL-W-22759/14 SD MIL-W-22759/34
CC MIL-W-22759/15 SE MIL-W-22759/35
E MIL-W-22759/2 SM MIL-W-22759/41
EA MIL-W-22759/1 SN MIL-W-22759/42
JB MIL-W-22759/28 SP MIL-W-22759/43
JC MIL-W-22759/29 SR MIL-W-22759/44
JD MIL-W-22759/30 SS MIL-W-22759/45
JE MIL-W-22759/31 ST MIL-W-22759/46
LE MIL-W-22759/9 TA MIL-W-22759/8
LH MIL-W-22759/10 TE MIL-W-22759/16
RA MIL-W-22759/3 TF MIL-W-22759/17
RB MIL-W-22759/4 TG MIL-W-22759/18
RC MIL-W-22759/11 TH MIL-W-22759/19
RE MIL-W-22759/12 TK MIL-W-22759/20
SA MIL-W-22759/7 TL MIL-W-22759/21
SB MIL-W-22759/32 TM MIL-W-22759/22
MD MIL-W-81044/5 TN MIL-W-22759/23
ME MIL-W-81044/6 VA MIL-W-22759/5
MF MIL-W-81044/7 WA MIL-W-22759/6
MG MIL-W-81044/8 WB MIL-W-22759/80
MH MIL-W-81044/9 WC MIL-W-22759/81
MJ MIL-W-81044/10 WE MIL-W-22759/82
MK MIL-W-81044/11 WF MIL-W-22759/83
ML MIL-W-81044/12 WG MIL-W-22759/84
MM MIL-W-81044/13 WH MIL-W-22759/85
WM MIL-W-22759/89 WJ MIL-W-22759/86
WN MIL-W-22759/90 WK MIL-W-22759/87
WP MIL-W-22759/91 WL MIL-W-22759/88
WR MIL-W-22759/92
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Number of component wires1 to 15 for shielded or shielded and jacketed cables
2 to 15 for unshield, unjacketed or unshielded jacket cables
Cables with 10 to 15 conductors will be limited to conductor size 12 and smaller
Shield code(When both double shield and double jacket are specified, the inner jacket is between the two layers of shield.)
Letter CodeDescription
Maximum temperature limit for shield materalSingle Shield
Double Shield ℃ ℉
U No Shield N/A N/A
T V Round, tin-coated copper 150 302
S W Round, silver-coated copper 200 392
N Y Round, nickel-coated copper 160 500
F Z Round, stainless steel 400 752
C R Round, heavy nickel-coated copper 400 752
M K Round, silver-coated high strength copper alloy 200 392
P L Round, nickel-coated high strength copper alloy 260 500
G A Flat, silver-coated copper 200 392
H B Flat, silver-coated high strength copper alloy 200 392
* # Flat, nickel-coated copper 260 500
J D Flat, tin-coated copper 150 302
E X Flat, nickel-coated high strength copper alloy 260 500
I Q Flat, nickel-chromium alloy 400 752
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Airframe Wire MIL-W-22759/MIL-W-81044
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Airframe Wire MIL-W-22759/MIL-W-81044
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Jacket Code(Descriptions include jacket material and color)
Jacket CodeDescription
Temperature limit for jactet
materialSingle Jacket
Double Jacket ℃ ℉
00 00 No Jacket N/A N/A
01 511 Extruded white polyvinylchloride (PVC) 90 194
022 522 Extruded clear polyamide in accordance with ASTM-D-4066 105 221
03 53 White Polyamide braid impregnated with clear polyamide finisher over polyester tape 105 221
04 54 Polyester braid impregnated with high temperature finishers over polyester tape 150 302
05 55 Extruded clear fluorinated ethylene propylene (FEP) 200 392
06 56 Extruded or taped and heat sealed white polytetrafluoroethylene (PTFE) 260 500
07 57White polytetrafluoroethylene (PTFE) treated glass braid imprgnated
and coated withpolytetrafluoroethylene finisher over presintered
polytetrafluoroethylene tape260 500
083 583 Cross-linked white extruded polyvinylidene fluoride (PVDF) 150 302
09 59 Extruded white fluorinated ethylene propylene (FEP) 200 392
103 603 Extruded clear polyvinylidene fluoride (PVDF) 125 257
11* 61*Tape of natural polyimide combined with clear fluorinated ethylene
propylene (FEP) wrappedand heat sealed witf (FEP) outer surface
200 392
12* 62*Tape of natural polyimide combined with fluorinated ethylene
propylene (FEP) wrapped andheat sealed with polyimide outer surface
200 392
14 64 Extruded white ethylene-tetrafluoroethylene copolymer (ETFE) 150 302
15 65 Extruded clear ethylene-tetrafluoroethylene copolymer (ETFE) 150 302
16 66Braid of aromatic polyamide with high temperature finisher over
presinteredpolytetraflouroethylene (PTFE) tape
200 392
17a 67 a Extruded white ethylene chlorotrifluoroethylene (ECTFE) 150 302
18 a 68 a Exturded clear ethylene chlorotrifluoroethylene (ECTFE) 150 302
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Airframe Wire MIL-W-22759/MIL-W-81044
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Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Jacket Code(Descriptions include jacket material and color)
Jacket CodeDescription
Temperature limit for jactet
materialSingle Jacket
Double Jacket ℃ ℉
20 70 Extruded white perfluoroalkoxy (PFA) 260 500
21 71 Extruded clear perfluoroalkoxy (PFA) 260 500
22 72Tape of polyimide combined with clear fluorinated ethylene
propylene (FEP) wrapped andheat sealed with opaque polyimide outer surface
260 392
23 73 Extruded white cross-linked modified ethylene-tetrafluoroethylene copolymer (XLETFE 200 392
24 74Tape layer of white polytetrafluoroethylene (PTFE) wrapped over a
tape layer of naturalpolyimide combined with FEP and heat sealed
200 392
¹ Polyvinylchloride (PVC) materials shall not be used for Aerospace applications
² Jacket material 02/52 is not to be used for cables having a diameter of 0.251” (6.38mm) or greater
³ Jacket materials 08, 10, 58, and 60 are not to be used for cables having a diameter of 0.401” (10.19mm)
or greater
* Not for Naval Air Systems Command usage
ª Inactive for new design
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
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MIL-STD-681
Color Code Designators for Wire
Designator Base Color 1st Stripe 2nd Stripe
0 BLK
1 BRN
2 RED
3 ORN
4 YEL
5 GRN
6 BLU
7 VIO
8 GRY
9 WHT
90 WHT BLK
91 WHT BRN
92 WHT RED
93 WHT ORN
94 WHT YEL
95 WHT GRN
96 WHT BLU
97 WHT VIO
98 WHT GRY
901 WHT BLK BRN
902 WHT BLK RED
903 WHT BLK ORN
904 WHT BLK YEL
905 WHT BLK GRN
906 WHT BLK BLU
907 WHT BLK VIO
908 WHT BLK GRY
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Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Designator Base Color 1st Stripe 2nd Stripe
912 WHT BRN RED
913 WHT BRN ORN
914 WHT BRN YEL
915 WHT BRN GRN
916 WHT BRN BLU
917 WHT BRN VIO
918 WHT BRN GRY
923 WHT RED ORN
924 WHT RED YEL
925 WHT RED GRN
926 WHT RED BLU
927 WHT RED VIO
928 WHT RED GRY
934 WHT ORN YEL
935 WHT ORN GRN
936 WHT ORN BLU
937 WHT ORN VIO
938 WHT ORN GRY
945 WHT YEL GRN
946 WHT YEL BLU
947 WHT YEL VIO
948 WHT YEL GRY
956 WHT GRN BLU
957 WHT GRN VIO
958 WHT GRN GRY
967 WHT BLU VIO
968 WHT BLU GRY
978 WHT VIO GRY
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Designator Base Color 1st Stripe 2nd Stripe 3nd Stripe
9012 WHT BLK BRN RED
9013 WHT BLK BRN ORN
9014 WHT BLK BRN YEL
9015 WHT BLK BRN GRN
9016 WHT BLK BRN BLU
9017 WHT BLK BRN VIO
9018 WHT BLK BRN GRY
9026 WHT BLK RED ORN
9024 WHT BLK RED YEL
9025 WHT BLK RED GRN
9026 WHT BLK RED BLU
9027 WHT BLK RED VIO
9028 WHT BLK RED GRY
9034 WHT BLK ORN YEL
9035 WHT BLK ORN GRN
9036 WHT BLK ORN BLU
9037 WHT BLK ORN VIO
9038 WHT BLK ORN GRY
9045 WHT BLK YEL GRN
9046 WHT BLK YEL BLU
9047 WHT BLK YEL VIO
9048 WHT BLK YEL GRY
9056 WHT BLK GRN BLU
9057 WHT BLK GRN VIO
9058 WHT BLK GRN GRY
9067 WHT BLK BLU VIO
9068 WHT BLK BLU GRY
9078 WHT BLK VIO GRY
9123 WHT BRN RED ORN
9124 WHT BRN RED YEL
9125 WHT BRN RED GRN
9126 WHT BRN RED BLU
9127 WHT BRN RED VIO
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Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Designator Base Color 1st Stripe 2nd Stripe 3nd Stripe
9128 WHT BRN RED GRY
9134 WHT BRN ORN YEL
9135 WHT BRN ORN GEN
9136 WHT BRN ORN BLU
9137 WHT BRN ORN VIO
9138 WHT BRN ORN GRY
9145 WHT BRN YEL GRN
9146 WHT BRN YEL BLU
9147 WHT BRN YEL VIO
9148 WHT BRN YEL GRY
9156 WHT BRN GRN BLU
9157 WHT BRN GRN VIO
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 17
Table of content
MIL-W-22759/1 ..................................................................................................................19
MIL-W-22759/2 ..................................................................................................................20
MIL-W-22759/3 ..................................................................................................................21
MIL-W-22759/4 ..................................................................................................................22
MIL-W-22759/5 ..................................................................................................................23
MIL-W-22759/6 ..................................................................................................................24
MIL-W-22759/7 ..................................................................................................................25
MIL-W-22759/8 ..................................................................................................................26
MIL-W-22759/9 ..................................................................................................................27
MIL-W-22759/10 ................................................................................................................28
MIL-W-22759/11 ................................................................................................................29
MIL-W-22759/12 ................................................................................................................30
MIL-W-22759/13 ................................................................................................................31
MIL-W-22759/14 ................................................................................................................32
MIL-W-22759/15 ................................................................................................................33
MIL-W-22759/16 ................................................................................................................34
MIL-W-22759/17 ................................................................................................................35
MIL-W-22759/18 ................................................................................................................36
MIL-W-22759/19 ................................................................................................................37
MIL-W-22759/20 ................................................................................................................38
MIL-W-22759/21 ................................................................................................................39
MIL-W-22759/22 ................................................................................................................40
MIL-W-22759/23 ................................................................................................................41
MIL-W-22759/28 ................................................................................................................42
MIL-W-22759/29 ................................................................................................................44
MIL-W-22759/30 ................................................................................................................45
MIL-W-22759/31 ................................................................................................................46
MIL-W-22759/32 ................................................................................................................47
MIL-W-22759/33 ................................................................................................................48
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
18 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/34 ................................................................................................................49
MIL-W-22759/35 ................................................................................................................51
MIL-W-22759/41 ................................................................................................................52
MIL-W-22759/42 ................................................................................................................54
MIL-W-22759/43 ................................................................................................................55
MIL-W-22759/44 ................................................................................................................57
MIL-W-22759/45 ................................................................................................................58
MIL-W-22759/46 ................................................................................................................59
MIL-W-22759/80 ................................................................................................................60
MIL-W-22759/81 ................................................................................................................61
MIL-W-22759/82 ................................................................................................................62
MIL-W-22759/83 ................................................................................................................63
MIL-W-22759/84 ................................................................................................................64
MIL-W-22759/85 ................................................................................................................65
MIL-W-22759/86 ................................................................................................................66
MIL-W-22759/87 ................................................................................................................68
MIL-W-22759/88 ................................................................................................................70
MIL-W-22759/89 ................................................................................................................72
MIL-W-22759/90 ................................................................................................................73
MIL-W-22759/91 ................................................................................................................74
MIL-W-22759/92 ................................................................................................................75
MIL-W-81044/5 ..................................................................................................................76
MIL-W-81044/6 ..................................................................................................................78
MIL-W-81044/7 ..................................................................................................................80
MIL-W-81044/8 ..................................................................................................................81
MIL-W-81044/9 ..................................................................................................................83
MIL-W-81044/10 ................................................................................................................85
MIL-W-81044/11 ................................................................................................................86
MIL-W-81044/12 ................................................................................................................88
MIL-W-81044/13 ................................................................................................................90
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 19
MIL-W-22759/1
Application and DescriptionThese PTFE, FEP, and Glass insulated single-core MIL-W-22759/1 wires are used for MIL-Spec and
Aerospace, government applications in which wire must operate in extremely harsh environments. These
wires are abrasion resistant, withstanding vibration and exposure to open flame.
Construction DetailsThe first layer is PTFE wrapped tape. The second and third layers are PTFE coated glass braid.
ConstructionConductor: Silver-plated copper
Insulation: PTFE, FEP, and Glass
Insulating Material Thickness: 54 mil ( 1.4 mm) to 125 mil ( 3.2mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
SAE AS22759/1
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm22 19/34 0.029 0.737 0.032 0.813 0.08 2.032 0.088 2.235 7.520 19/32 0.037 0.940 0.040 1.016 0.09 2.286 0.098 2.489 9.518 19/30 0.046 1.168 0.050 1.270 0.100 2.540 0.110 2.794 13.016 19/29 0.052 1.321 0.057 1.448 0.115 2.921 0.125 3.175 16.514 19/27 0.065 1.651 0.072 1.829 0.133 3.378 0.143 3.632 23.012 37/28 0.084 2.134 0.089 2.261 0.152 3.861 0.162 4.115 32.110 37/16 0.406 10.312 0.112 2.845 0.174 4.420 0.188 4.775 478 133/29 0.158 4.013 0.169 4.293 0.241 6.121 0.255 6.477 826 133/27 0.198 5.029 0.213 5.410 0.283 7.188 0.303 7.696 1224 133/25 0.250 6.350 0.268 6.807 0.400 10.160 0.43 10.922 1802 665/30 0.320 8.128 0.340 8.636 0.405 10.287 0.435 11.049 2751 817/30 0.360 9.144 0.380 9.652 0.455 11.557 0.485 12.319 348
1/0 1045/30 0.395 10.033 0.425 10.795 0.495 12.573 0.535 13.589 4292/0 1330/30 0.440 11.176 0.475 12.065 0.555 14.097 0.595 15.113 5423/0 1665/30 0.500 12.70 0.540 13.716 0.620 15.748 0.660 16.764 6684/0 2109/30 0.565 14.351 0.605 15.367 0.69 17.526 0.730 18.542 835
Silver-plated copper conductor FEP insulation
Glass insulation
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
20 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/2
Application and DescriptionThese PTFE, FEP, and Glass insulated single-core MIL-W-22759/2 wires are used for MIL-Spec and
Aerospace, government applications in which wire must operate in extremely harsh environments. These
wires are abrasion resistant, withstanding vibration and exposure to open flame.
Construction DetailsThe first layer is PTFE wrapped tape. The second and third layers are PTFE coated glass braid.
ConstructionConductor: Nickel plated copper
Insulation: PTFE, FEP, and Glass
Insulating Material Thickness: 54 mil ( 1.4 mm) to 125 mil ( 3.2mm)
Characteristics
Temperature Rating: 260°C
Voltage Rating: 600 volts
SAE AS22759/2
Color Code: MIL-STD-681
Dimensions and Weight:
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm22 19/34 0.029 0.737 0.033 0.838 7.5 2.032 0.088 2.235 7.520 19/32 0.037 0.940 0.041 1.041 9.5 2.286 0.098 2.489 9.518 19/30 0.046 1.168 0.051 1.295 13.0 2.540 0.110 2.794 13.016 19/29 0.052 1.321 0.058 1.473 16.5 2.921 0.125 3.175 16.514 19/27 0.065 1.651 0.073 1.854 23.0 3.378 0.143 3.632 23.012 37/28 0.084 2.134 0.090 2.286 32.1 3.861 0.162 4.115 32.110 37/16 0.106 2.692 0.114 2.896 47.0 4.420 0.188 4.775 47.08 133/29 0.158 4.013 0.173 4.394 82.0 6.121 0.255 6.477 82.06 133/27 0.198 5.029 0.217 5.512 122.0 7.188 0.303 7.696 122.04 133/25 0.250 6.350 0.274 6.960 180.0 10.160 0.430 10.922 180.02 665/30 0.320 8.128 0.340 8.636 275.0 10.287 0.435 11.049 275.01 817/30 0.360 9.144 0.380 9.652 348.0 11.557 0.485 12.319 348.0
1/0 1045/30 0.395 10.033 0.425 10.795 429.0 12.573 0.535 13.589 429.02/0 1330/30 0.440 11.176 0.475 12.065 542.0 14.097 0.595 15.113 542.03/0 1665/30 0.500 12.700 0.540 13.716 668.0 15.748 0.660 16.764 668.04/0 2109/30 0.565 14.351 0.605 15.367 835.0 17.526 0.730 18.542 835.0
Nickel plated copper conductor FEP insulation
Glass insulation
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 21
MIL-W-22759/3
Application and DescriptionThese PTFE, FEP, and Glass insulated single-core MIL-W-22759/3 wires are used for MIL-Spec and
Aerospace, government applications. These wires are used in aircraft engines and abrasion environment.
Construction DetailsThe first layer is PTFE either as a wrapped tape or PTFE coated glass tape. The second layer is PTFE
coated glass braid and finisher. The jacket FEP is either extruded or on larger wire sizes a tape; the FEP
has to be fused.
ConstructionConductor: Nickel plated copper
Insulation: PTFE, FEP, and Glass
Insulating Material Thickness: 40 mil ( 1.0 mm) to 125 mil ( 3.2mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
SAE AS22759/3
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm22 19/34 0.029 0.737 0.033 0.838 0.08 2.032 0.088 2.235 5.920 19/32 0.037 0.940 0.041 1.041 0.09 2.286 0.098 2.489 7.918 19/30 0.046 1.168 0.051 1.295 0.10 2.540 0.110 2.794 11.016 19/29 0.052 1.321 0.058 1.473 0.115 2.921 0.125 3.175 13.614 19/27 0.065 1.651 0.073 1.854 0.133 3.378 0.143 3.632 18.512 37/28 0.084 2.134 0.090 2.286 0.152 3.861 0.162 4.115 26.610 37/16 0.106 2.692 0.114 2.896 0.174 4.420 0.188 4.775 41.58 133/29 0.158 4.013 0.173 4.394 0.241 6.121 0.255 6.477 77.46 133/27 0.198 5.029 0.217 5.512 0.283 7.188 0.303 7.696 115.04 133/25 0.250 6.350 0.274 6.960 0.40 10.16 0.430 10.922 184.02 665/30 0.320 8.128 0.340 8.636 0.405 10.287 0.435 11.049 281.01 817/30 0.360 9.144 0.380 9.652 0.455 11.557 0.485 12.319 358.0
1/0 1045/30 0.395 10.033 0.425 10.795 0.495 12.573 0.535 13.589 436.02/0 1330/30 0.440 11.176 0.475 12.065 0.555 14.097 0.595 15.113 554.0
Nickel plated copper conductor FEP insulation
Glass insulation
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
22 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/4
Application and DescriptionThese PTFE, FEP, and Glass insulated single-core MIL-W-22759/4 wires are used for MIL-Spec and
Aerospace, government applications. These wires are used in aircraft engines and abrasion environment.
Construction DetailsThe first layer is PTFE either as a wrapped tape or PTFE coated glass tape. The second layer is PTFE
coated glass braid and finisher. The jacket FEP is either extruded or on larger wire sizes a tape; the FEP
has to be fused.
ConstructionConductor: Silver plated copper
Insulation: PTFE, FEP, and Glass
Insulating Material Thickness: 25 mil ( 0.6 mm) to 44 mil ( 1.1mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
SAE AS22759/4
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm22 19/34 0.029 0.724 0.030 0.772 0.071 1.803 0.077 1.956 5.920 19/32 0.037 0.927 0.039 0.975 0.079 2.007 0.085 2.159 7.918 19/30 0.046 1.156 0.048 1.229 0.092 2.337 0.098 2.489 11.016 19/29 0.052 1.308 0.054 1.382 0.990 25.146 0.998 25.349 13.614 19/27 0.065 1.638 0.068 1.737 0.112 2.845 0.120 3.048 18.512 37/28 0.084 2.121 0.087 2.220 0.129 3.277 0.137 3.48 26.610 37/26 0.106 2.692 0.110 2.794 0.159 4.039 0.171 4.343 41.58 133/29 0.158 4.013 0.166 4.216 0.228 5.791 0.242 6.147 77.46 133/27 0.198 5.029 0.208 5.283 0.272 6.909 0.292 7.417 115.04 133/25 0.250 6.350 0.263 6.680 0.336 8.534 0.366 9.296 184.02 665/30 0.320 8.128 0.340 8.636 0.415 10.541 0.445 11.303 281.01 817/30 0.366 9.296 0.380 9.652 0.465 11.811 0.495 12.573 358.0
1/0 1045/30 0.395 10.033 0.425 10.795 0.500 12.700 0.550 13.97 436.02/0 1330/30 0.440 11.176 0.475 12.065 0.560 14.224 0.610 15.494 554.0
Silver plated copper conductor FEP insulation
Glass insulation
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 23
MIL-W-22759/5
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/5 wires are used for MIL-Spec and Aerospace,
government applications or aircraft engines, and where extra abrasion resistance and good flexibility are
required.
Construction DetailsPTFE is extruded
ConstructionConductor: Silver plated copper
Insulation: Mineral filled PTFE Teflon
Insulating Material Thickness: 25 mil ( 0.6 mm) to 44 mil ( 1.1mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
SAE AS22759/5
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm
24 19/36 0.023 0.584 0.025 0.635 6.0 1.778 0.08 2.032 6.0
22 19/34 0.029 0.737 0.031 0.772 8.0 2.032 0.09 2.286 8.0
20 19/32 0.037 0.940 0.038 0.975 10.0 2.286 0.10 2.540 10.0
18 19/30 0.046 1.156 0.048 1.229 12.9 2.667 0.12 2.921 12.9
16 19/29 0.052 1.308 0.054 1.382 16.6 3.048 0.13 3.302 16.6
14 19/27 0.065 1.638 0.068 1.737 22.5 3.454 0.15 3.810 22.5
12 19/25 0.084 2.121 0.087 2.220 30.9 3.886 0.17 4.242 30.9
10 37/26 0.106 2.692 0.110 2.794 42.5 4.369 0.183 4.648 42.5
8 133/29 0.158 4.013 0.166 4.216 77.0 6.121 0.255 6.477 77.0
6 133/27 0.198 5.029 0.208 5.283 126.0 7.366 0.310 7.874 126.0
4 133/25 0.250 6.350 0.263 6.680 188.0 8.636 0.370 9.398 188.0
Silver plated copper conductor
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
24 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/6Application and DescriptionThese PTFE insulated single-core MIL-W-22759/6 wires are used for MIL-Spec and Aerospace,
government applications or aircraft engines, and where extra abrasion resistance and good flexibility are
required.
Construction DetailsPTFE is extruded
ConstructionConductor: Nickel plated copper
Insulation: Mineral filled PTFE Teflon
Insulating Material Thickness:25 mil ( 0.6 mm) to 44 mil ( 1.1mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
SAE AS22759/6
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm In mm24 19/36 0.023 0.584 0.026 0.660 0.070 1.78 0.08 2.03 6.022 19/34 0.029 0.737 0.031 0.787 0.080 2.03 0.09 2.29 8.020 19/32 0.037 0.940 0.039 0.991 0.090 2.29 0.10 2.54 10.018 19/30 0.046 1.168 0.049 1.245 0.105 2.67 0.12 2.92 13.116 19/29 0.052 1.321 0.053 1.346 0.120 3.05 0.13 3.30 16.914 19/27 0.065 1.651 0.069 1.753 0.136 3.45 0.15 3.81 23.312 19/25 0.084 2.134 0.089 2.261 0.153 3.89 0.17 4.24 31.910 37/26 0.106 2.692 0.112 2.845 0.172 4.37 0.19 4.73 43.58 133/29 0.158 4.013 0.169 4.293 0.241 6.12 0.26 6.48 79.06 133/27 0.198 5.029 0.213 5.410 0.283 7.19 0.30 7.70 127.04 133/29 0.250 6.350 0.268 6.807 0.400 10.16 0.43 10.92 190.0
Nickel plated copper conductor
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 25
MIL-W-22759/7
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/7 wires are used for MIL-Spec and Aerospace,
government applications or aircraft engines, and where extra abrasion resistance and good flexibility are
required.
Construction DetailsPTFE is extruded
ConstructionConductor: Silver plated copper
Insulation: Mineral filled PTFE Teflon
Insulating Material Thickness: 14 mil ( 0.4 mm) to 36 mil ( 0.9mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
SAE AS22759/7
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm24 19/36 0.023 0.584 0.025 0.635 0.060 1.524 0.064 1.626 4.322 19/34 0.029 0.724 0.030 0.772 0.071 1.803 0.075 1.905 6.020 19/32 0.037 0.927 0.038 0.975 0.080 2.032 0.084 2.134 8.118 19/30 0.046 1.156 0.048 1.229 0.090 2.286 0.094 2.388 11.016 19/29 0.052 1.308 0.054 1.382 0.099 2.515 0.105 2.667 13.814 19/27 0.065 1.638 0.068 1.737 0.112 2.845 0.118 2.997 18.612 19/25 0.084 2.121 0.087 2.220 0.131 3.327 0.137 3.480 28.510 37/26 0.106 2.692 0.110 2.794 0.154 3.912 0.162 4.115 41.88 133/29 0.158 4.013 0.166 4.216 0.215 5.461 0.225 5.715 73.16 133/27 0.198 5.029 0.208 5.283 0.264 6.706 0.276 7.010 111.04 133/25 0.250 6.350 0.263 6.680 0.321 8.153 0.335 8.509 169.0
Silver plated copper conductor
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
26 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/8
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/8 wires are used for MIL-Spec and Aerospace,
government applications or aircraft engines, and where extra abrasion resistance and good flexibility are
required.
Construction DetailsPTFE is extruded
ConstructionConductor: Nickel plated copper
Insulation: Mineral filled PTFE Teflon
Insulating Material Thickness: 14 mil ( 0.4 mm) to 36 mil ( 0.9mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
SAE AS22759/8
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D. Approx LBS/MFT
in mm in mm in mm in mm
24 19/36 0.023 0.584 0.026 0.660 0.060 1.524 0.064 1.626 4.322 19/34 0.029 0.737 0.033 0.838 0.071 1.803 0.075 1.905 6.020 19/32 0.037 0.940 0.041 1.041 0.080 2.032 0.084 2.134 8.118 19/30 0.046 1.168 0.052 1.321 0.090 2.286 0.094 2.388 11.016 19/29 0.052 1.321 0.058 1.473 0.099 2.515 0.105 2.667 13.814 19/27 0.065 1.651 0.073 1.854 0.112 2.845 0.118 2.997 18.612 19/25 0.087 2.210 0.092 2.337 0.131 3.327 0.137 3.480 28.510 37/26 0.106 2.692 0.114 2.896 0.154 3.912 0.162 4.115 41.88 133/29 0.158 4.013 0.173 4.394 0.215 5.461 0.225 5.715 73.16 133/27 0.198 5.029 0.217 5.512 0.264 6.706 0.276 7.010 113.04 133/25 0.250 6.350 0.274 6.960 0.319 8.103 0.333 8.458 173.0
Nickel plated copper conductor
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 27
MIL-W-22759/9Application and DescriptionThese PTFE insulated single-core MIL-W-22759/9 wires are used for MIL-Spec and Aerospace
applications or aircraft engines, These wires work especially well where smoke emission, overload
stability, and flammability are major concerns.
Construction DetailsPTFE is extruded
ConstructionConductor: Silver plated copper
Insulation: Extruded PTFE Teflon
Insulating Material Thickness: 14 mil ( 0.4 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 1000 volts
SAE AS22759/9
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
28 7/36 0.014 0.356 0.015 0.381 0.041 1.041 0.045 1.143 1.926 19/36 0.018 0.457 0.020 0.508 0.046 1.168 0.05 1.270 2.624 19/38 0.025 0.635 0.025 0.635 0.051 1.295 0.055 1.397 3.322 19/34 0.029 0.724 0.030 0.772 0.058 1.473 0.062 1.575 4.620 19/32 0.037 0.927 0.038 0.975 0.066 1.676 0.070 1.778 6.418 19/30 0.046 1.156 0.048 1.229 0.076 1.930 0.080 2.032 9.116 19/29 0.0515 1.308 0.054 1.382 0.083 2.108 0.087 2.210 11.014 19/27 0.0645 1.638 0.068 1.737 0.097 2.464 0.103 2.616 16.412 19/25 0.0835 2.121 0.087 2.220 0.116 2.946 0.124 3.150 25.310 37/26 0.1060 2.692 0.110 2.794 0.137 3.480 0.145 3.683 38.28 133/29 0.1580 4.013 0.166 4.216 0.202 5.131 0.212 5.385 68.8
Silver plated copper conductor
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
28 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/10
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/10 wires are used for MIL-Spec and Aerospace
applications or aircraft engines, These wires work especially well where smoke emission, overload
stability, and flammability are major concerns
Construction DetailsPTFE is extruded
ConstructionConductor: Nickel plated copper
Insulation: Extruded PTFE Teflon
Insulating Material Thickness: 14 mil ( 0.4 mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 1000 volts
SAE AS22759/10
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm
28 7/36 0.014 0.356 0.016 0.406 0.041 1.041 0.045 1.143 1.926 19/38 0.016 0.406 0.022 0.559 0.046 1.168 0.050 1.270 2.624 19/36 0.023 0.584 0.026 0.660 0.051 1.295 0.055 1.397 3.322 19/34 0.029 0.737 0.033 0.838 0.058 1.473 0.062 1.575 4.620 19/32 0.037 0.940 0.041 1.041 0.066 1.676 0.070 1.778 6.418 19/30 0.046 1.168 0.052 1.321 0.076 1.93 0.080 2.032 9.116 19/29 0.052 1.321 0.058 1.473 0.083 2.108 0.087 2.210 11.014 19/27 0.065 1.651 0.073 1.854 0.097 2.464 0.103 2.616 16.412 19/25 0.087 2.210 0.092 2.337 0.116 2.946 0.124 3.150 25.310 37/26 0.106 2.692 0.114 2.896 0.137 3.48 0.145 3.683 38.28 133/29 0.158 4.013 0.173 4.394 0.202 5.131 0.212 5.385 68.8
Nickel plated copper conductor
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 29
MIL-W-22759/11
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/11 wires are used for MIL-Spec and Aerospace. These
wires are used in aircraft engines and wherever abrasion.
Construction DetailsPTFE is extruded
ConstructionConductor: Silver plated copper
Insulation: Extruded PTFE Teflon
Insulating Material Thickness: 10 mil ( 0.25 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
SAE AS22759/11
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
28 7/36 0.014 0.356 0.015 0.381 0.031 0.787 0.035 0.889 1.22
26 19/38 0.018 0.457 0.020 0.508 0.036 0.914 0.040 1.016 1.74
24 19/36 0.023 0.584 0.025 0.635 0.041 1.041 0.045 1.143 2.41
22 19/34 0.029 0.724 0.030 0.772 0.047 1.194 0.051 1.295 3.44
20 19/32 0.037 0.927 0.038 0.975 0.056 1.422 0.060 1.524 5.15
18 19/30 0.046 1.156 0.048 1.229 0.066 1.676 0.070 1.778 7.58
16 19/29 0.052 1.308 0.054 1.382 0.073 1.854 0.077 1.956 9.64
14 19/27 0.066 1.638 0.068 1.737 0.088 2.235 0.092 2.337 14.7
12 19/25 0.084 2.121 0.087 2.220 0.108 2.743 0.114 2.896 23.5
10 37/26 0.106 2.692 0.110 2.794 0.106 2.692 0.112 2.845 37.8
8 133/29 0.158 4.013 0.166 4.216 0.158 4.013 0.169 4.293 65.5
Silver plated copper conductor
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
30 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/12
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/12 wires are used for MIL-Spec and Aerospace. These
wires are used in aircraft engines and wherever abrasion.
Construction DetailsPTFE is extruded
ConstructionConductor: Nickel plated copper
Insulation: Extruded PTFE Teflon
Insulating Material Thickness: 10 mil ( 0.25 mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
SAE AS22759/12
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
28 7/36 0.015 0.381 0.026 0.66 0.031 0.787 0.035 0.889 1.23
26 19/38 0.016 0.406 0.022 0.559 0.036 0.914 0.040 1.016 1.75
24 19/36 0.023 0.584 0.026 0.660 0.041 1.041 0.045 1.143 2.42
22 19/34 0.029 0.737 0.033 0.838 0.047 1.194 0.051 1.295 3.46
20 19/32 0.037 0.940 0.041 1.041 0.056 1.422 0.060 1.524 5.19
18 19/30 0.046 1.168 0.052 1.321 0.066 1.676 0.070 1.778 7.64
16 19/29 0.052 1.321 0.058 1.473 0.073 1.854 0.077 1.956 9.74
14 19/27 0.065 1.651 0.073 1.854 0.088 2.235 0.092 2.337 14.8
12 19/25 0.087 2.210 0.092 2.337 0.108 2.743 0.114 2.896 24.0
10 37/26 0.106 2.692 0.114 2.896 0.100 2.540 0.114 2.896 39.0
8 133/29 0.158 4.013 0.173 4.394 0.158 4.013 0.173 4.394 67.0
Nickel plated copper conductor
PTFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 31
MIL-W-22759/13
Application and DescriptionThese FEP insulated single-core MIL-W-22759/13 wires are used for MIL-Spec and Aerospace.
Construction DetailsFEP is extruded
ConstructionConductor: Tin plated copper
Insulation: Extruded FEP
Jacket: Clear PVDF
Insulating Material Thickness: 11 mil ( 0.30 mm)
CharacteristicsTemperature Rating: 135°C
Voltage Rating: 600 volts
SAE AS22759/13
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm
24 19/36 0.023 0.584 0.025 0.635 0.047 1.194 0.051 1.295 2.922 19/34 0.029 0.724 0.030 0.772 0.048 1.219 0.054 1.372 3.920 19/32 0.037 0.927 0.038 0.975 0.058 1.473 0.064 1.626 5.518 19/30 0.045 1.130 0.048 1.229 0.068 1.727 0.074 1.880 8.016 19/29 0.052 1.308 0.054 1.382 0.073 1.854 0.081 2.057 10.114 19/27 0.065 1.638 0.068 1.737 0.087 2.210 0.095 2.413 15.512 37/28 0.086 2.172 0.089 2.261 0.107 2.718 0.115 2.921 23.010 37/26 0.106 2.692 0.112 2.845 0.134 3.404 0.142 3.607 35.78 133/28 1.580 40.132 0.169 4.293 0.190 4.826 0.202 5.131 62.86 133/27 1.980 50.292 0.212 5.385 0.239 6.071 0.255 6.477 99.34 133/25 0.250 6.350 0.268 6.807 0.292 7.417 0.308 7.823 153.02 665/30 0.320 8.128 0.340 8.636 0.362 9.195 0.386 9.804 247.01 817/30 0.360 9.144 0.380 9.652 0.398 10.109 0.426 10.82 311.0
1/0 1045/30 0.405 10.287 0.425 10.795 0.442 11.227 0.474 12.04 387.0
Tin plated copper conductor
FEP insulation
PVDF jacket
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
32 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/14
Application and DescriptionThese FEP insulated single-core MIL-W-22759/14 wires are used for MIL-Spec and Aerospace.
Construction DetailsFEP is extruded
ConstructionConductor: Tin plated copper
Insulation: Extruded FEP
Jacket: Clear PVDF
Insulating Material Thickness: 8 mil ( 0.2 mm)
CharacteristicsTemperature Rating: 135°C
Voltage Rating: 600 volts
SAE AS22759/14
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
In Mm In mm (in) mm (in) mm
26 19/38 0.018 0.457 0.020 0.508 0.035 0.889 0.039 0.991 1.8
24 19/36 0.023 0.584 0.024 0.610 0.040 1.016 0.044 1.118 2.47
22 19/34 0.029 0.724 0.031 0.787 0.045 1.143 0.051 1.295 3.53
20 19/32 0.037 0.927 0.039 0.991 0.053 1.346 0.059 1.499 5.13
18 19/30 0.046 1.156 0.049 1.245 0.063 1.600 0.069 1.753 7.64
16 19/29 0.052 1.308 0.055 1.397 0.067 1.702 0.075 1.905 9.34
14 19/27 0.065 1.638 0.069 1.753 0.083 2.108 0.091 2.311 14.4
12 37/28 0.084 2.134 0.089 2.261 0.103 2.616 0.111 2.819 22.3
Tin plated copper conductor
FEP insulation
PVDF jacket
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 33
MIL-W-22759/15
Application and DescriptionThese FEP insulated single-core MIL-W-22759/15 wires are used for MIL-Spec and Aerospace.
Construction DetailsFEP is extruded
Construction
Conductor: Silver plated high-strength copper alloy
Insulation: Extruded FEP
Jacket: Clear PVDF
Insulating Material Thickness: 11 mil ( 0.30 mm)
CharacteristicsTemperature Rating: 135°C
Voltage Rating: 600 volts
SAE AS22759/15
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.457 0.020 0.508 0.035 0.889 0.039 0.991 1.75
24 19/36 0.023 0.584 0.026 0.660 0.040 1.016 0.044 1.118 2.42
22 19/34 0.029 0.737 0.330 8.382 0.045 1.143 0.051 1.295 3.59
20 19/32 0.037 0.94 0.041 1.041 0.053 1.346 0.059 1.499 5.22
Silver plated high-strength copper conductor
FEP insulation
PVDF jacket
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
34 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/16
Application and DescriptionThese ETFE insulated single-core MIL-W-22759/16 wires are used for MIL-Spec and Aerospace and other
applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE
insulation also provides exceptional resistance to radiation and chemicals.
Construction DetailsETFE is extruded
ConstructionConductor: Tin plated copper
Insulation: Extruded ETFE
Insulating Material Thickness: 10 mil ( 0.25 mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
SAE AS22759/16
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm24 19/36 0.023 0.584 0.024 0.610 0.043 1.092 0.047 1.194 2.422 19/34 0.029 0.737 0.031 0.787 0.050 1.270 0.054 1.372 3.5220 19/32 0.037 0.940 0.039 0.991 0.058 1.473 0.062 1.575 5.1818 19/30 0.046 1.168 0.049 1.245 0.069 1.753 0.073 1.854 7.6516 19/29 0.052 1.321 0.055 1.397 0.077 1.956 0.081 2.057 9.6814 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.095 2.413 14.512 37/28 0.087 2.210 0.089 2.261 0.111 2.819 0.117 2.972 21.810 37/26 0.106 2.692 0.112 2.845 0.136 3.454 0.142 3.607 34.08 133/29 0.158 4.013 0.169 4.293 0.196 4.978 0.202 5.131 61.56 133/27 0.198 5.029 0.212 5.385 0.247 6.274 0.253 6.426 96.94 133/25 0.250 6.350 0.268 6.807 0.308 7.823 0.316 8.026 152.02 665/30 0.320 8.128 0.340 8.636 0.384 9.754 0.392 9.957 231.01 817/30 0.360 9.144 0.380 9.652 0.426 10.820 0.436 11.074 314.0
2/0 1330/30 0.440 11.176 0.475 12.065 0.539 13.691 0.553 14.046 504.01/0 1045/30 0.395 10.033 0.425 10.795 0.473 12.014 0.485 12.319 391.0
Tin plated copper conductor
ETFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 35
MIL-W-22759/17
Application and DescriptionThese ETFE insulated single-core MIL-W-22759/17 wires are used for MIL-Spec and Aerospace and other
applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE
insulation also provides exceptional resistance to radiation and chemicals.
Construction DetailsETFE is extruded
Construction
Silver plated high-strength copper conductor
ETFE insulation
Conductor: Silver plated high-strength copper alloy
Insulation: Extruded ETFE
Insulating Material Thickness: 10 mil ( 0.25 mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
SAE AS22759/17
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.457 0.020 0.508 0.038 0.965 0.042 1.067 1.6724 19/36 0.023 0.584 0.026 0.660 0.043 1.092 0.047 1.194 2.3222 19/34 0.029 0.737 0.033 0.838 0.050 1.270 0.054 1.372 3.4020 19/32 0.037 0.940 0.041 1.041 0.058 1.473 0.062 1.575 4.96
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
36 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/18Application and DescriptionThese ETFE insulated single-core MIL-W-22759/18 wires are used for MIL-Spec and Aerospace and other
applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE
insulation also provides exceptional resistance to radiation and chemicals.
Construction DetailsETFE is extruded
Construction
Silver plated high-strength copper conductor
ETFE insulation
Conductor: Tin plated copper
Insulation: Extruded Thin Wall ETFE
Insulating Material Thickness: 6 mil ( 0.15 mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
SAE AS22759/18
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm26 19/38 0.180 4.572 0.020 0.508 0.030 0.762 0.034 0.864 1.4524 19/36 0.023 0.584 0.024 0.610 0.034 0.864 0.038 0.965 2.0222 19/34 0.029 0.737 0.031 0.787 0.041 1.041 0.045 1.143 3.0420 19/32 0.037 0.940 0.039 0.991 0.049 1.245 0.053 1.346 4.6018 19/30 0.046 1.168 0.049 1.245 0.059 1.499 0.063 1.600 6.8616 19/29 0.052 1.321 0.055 1.397 0.065 1.651 0.069 1.753 8.6914 19/27 0.065 1.651 0.069 1.753 0.079 2.007 0.083 2.108 13.3012 37/28 0.087 2.210 0.089 2.261 0.101 2.565 0.105 2.667 20.5010 37/26 0.106 2.692 0.112 2.845 0.124 3.150 0.128 3.251 31.90
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 37
MIL-W-22759/19
Application and DescriptionThese ETFE insulated single-core MIL-W-22759/19 wires are used for MIL-Spec and Aerospace and other
applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE
insulation also provides exceptional resistance to radiation and chemicals.
Construction DetailsETFE is extruded
Construction
Silver plated high-strength copper conductor
PTFE insulation
Conductor: Silver plated high-strength copper alloy
Insulation: Extruded Thin Wall ETFE
Insulating Material Thickness: 6 mil ( 0.15 mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
SAE AS22759/19
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.445 0.020 0.518 0.030 0.762 0.034 0.864 1.424 19/36 0.023 0.572 0.024 0.620 0.034 0.864 0.038 0.965 1.922 19/34 0.029 0.724 0.031 0.798 0.041 1.041 0.045 1.143 2.920 19/32 0.037 0.927 0.040 1.003 0.049 1.245 0.053 1.346 4.6
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
38 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/20Application and DescriptionThese PTFE insulated single-core MIL-W-22759/20 wires are used for MIL-Spec and Aerospace, They are
ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life,
and resistance to high temperatures. These wires are especially well-suited in applications where smoke
emission, overload stability, and flammability are major concerns.
Construction DetailsPTFE is extruded
Construction
Silver plated high-strength copper conductor
PTFE insulation
Conductor: Silver plated high-strength copper alloy
Insulation: Extruded PTFE
Insulating Material Thickness: 29 mil ( 0.70 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 1000 volts
SAE AS22759/20
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
In Mm In mm (in) mm (in) mm28 7/36 0.140 3.556 0.015 0.381 0.041 1.041 0.045 1.143 1.9126 19/38 0.018 0.445 0.020 0.518 0.046 1.168 0.05 1.270 2.5724 19/36 0.023 0.572 0.024 0.620 0.051 1.295 0.055 1.397 3.3522 19/34 0.029 0.724 0.031 0.798 0.058 1.473 0.062 1.575 4.5920 19/32 0.037 0.927 0.040 1.003 0.066 1.676 0.070 1.778 6.41
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 39
MIL-W-22759/21
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/21 wires are used for MIL-Spec and Aerospace, They
are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex
life, and resistance to high temperatures. These wires work especially well in applications where smoke
emission, overload stability and flammability are major concerns.
Construction DetailsPTFE is extruded
Construction
Nickel plated high-strength copper conductor
PTFE insulation
Conductor: Nickel plated high-strength copper alloy
Insulation: Extruded PTFE
Insulating Material Thickness: 29 mil ( 0.70 mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 1000 volts
SAE AS22759/21
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size Conductor Stranding Conductor Diam. Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm28 7/36 0.015 0.38 0.041 1.041 0.045 1.143 1.9326 19/38 0.019 0.48 0.046 1.168 0.050 1.270 2.6024 19/36 0.024 0.61 0.051 1.295 0.055 1.397 3.3822 19/34 0.030 0.76 0.058 1.473 0.062 1.575 4.6120 19/32 0.038 0.97 0.066 1.676 0.070 1.778 6.43
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
40 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/22
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/22 wires are used for MIL-Spec and Aerospace, They
are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex
life, and resistance to high temperatures. These wires work especially well in applications where smoke
emission, overload stability and flammability are major concerns.
Construction DetailsPTFE is extruded
Construction
Silver plated high-strength copper conductor
PTFE insulation
Conductor: Silver plated high-strength copper alloy
Insulation: Extruded PTFE
Insulating Material Thickness: 19 mil ( 0.50 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
SAE AS22759/22
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm28 7/36 0.014 0.356 0.015 0.381 0.031 0.787 0.035 0.889 1.3226 19/38 0.018 0.445 0.020 0.518 0.036 0.914 0.040 1.016 1.9124 19/36 0.023 0.572 0.244 6.198 0.041 1.041 0.045 1.143 2.6122 19/34 0.029 0.724 0.031 0.798 0.047 1.194 0.051 1.295 3.6820 19/32 0.037 0.927 0.040 1.003 0.056 1.422 0.060 1.524 5.38
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 41
MIL-W-22759/23
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/23 wires are used for MIL-Spec and Aerospace, They
are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex
life, and resistance to high temperatures. These wires work especially well in applications where smoke
emission, overload stability and flammability are major concerns.
Construction DetailsPTFE is extruded
Construction
Nickel plated high-strength copper conductor
PTFE insulation
Conductor: Nickel plated high-strength copper alloy
Insulation: Extruded PTFE
Insulating Material Thickness: 33 mil ( 0.8 mm) to 58 mil ( 1.5mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
SAE AS22759/23
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm28 7/36 0.014 0.356 0.016 0.406 0.031 0.787 0.035 0.889 1.3426 19/38 0.018 0.445 0.0204 0.518 0.036 0.914 0.040 1.016 1.9224 19/36 0.023 0.572 0.0254 0.645 0.041 1.041 0.045 1.143 2.6322 19/34 0.029 0.724 0.0314 0.798 0.047 1.194 0.051 1.295 3.7320 19/32 0.037 0.927 0.0404 1.026 0.056 1.422 0.060 1.524 5.44
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
42 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/28
Application and DescriptionThese PTFE insulated single-core MIL-W-22759/28 wires are used for MIL-Spec and Aerospace, They
are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex
life, and resistance to high temperatures. These wires work especially well in applications where smoke
emission, overload stability and flammability are major concerns.
Construction DetailsPTFE is extruded
Construction
Nickel plated high-strength copper conductor
PTFE insulation
Polyimide coating jacket
Conductor: Silver plated copper
Insulation: Extruded PTFE
Insulating Material Thickness: 10 mil ( 0.25 mm)
Jacket: Polyimide coating
CharacteristicsTemperature Rating: -55°C+200°C
Voltage rating: 600 volts
SAE AS22759/23
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
28 7/36 0.014 0.356 0.015 0.381 0.032 0.813 0.036 0.914 1.35
26 19/38 0.018 0.457 0.02 0.508 0.037 0.940 0.041 1.041 1.92
24 19/36 0.023 0.572 0.025 0.635 0.042 1.067 0.046 1.168 2.61
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 43
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
22 19/34 0.029 0.724 0.030 0.772 0.048 1.219 0.052 1.321 3.66
20 19/32 0.037 0.927 0.038 0.975 0.057 1.448 0.061 1.549 5.42
18 19/30 0.046 1.156 0.048 1.229 0.067 1.702 0.071 1.803 8.05
16 19/29 0.052 1.308 0.054 1.382 0.073 1.854 0.079 2.007 9.88
14 19/27 0.065 1.638 0.068 1.737 0.088 2.235 0.094 2.388 14.90
12 19/25 0.084 2.121 0.087 2.220 0.108 2.743 0.114 2.896 23.00
10 37/26 0.106 2.692 0.110 2.794 0.137 3.480 0.143 3.632 35.20
8 133/29 0.158 4.013 0.166 4.216 0.194 4.928 0.200 5.080 62.50
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
44 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/29Application and DescriptionThese PTFE insulation with a polyimide hard single-core MIL-W-22759/29 wires are used for MIL-Spec
and Aerospace, These wires are designed for aerospace and other applications requiring excellent
thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in
applications where smoke emission, overload stability, and flammability are major concerns.
Construction DetailsPTFE is extruded
ConstructionConductor: Nickel plated copper
Insulation: Extruded PTFE
Insulating Material Thickness: 10 mil ( 0.25 mm)
Jacket: Polyimide coating
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
SAE AS22759/29
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm28 7/36 0.014 0.356 0.016 0.406 0.032 0.813 0.036 0.914 1.3726 19/38 0.016 0.406 0.022 0.559 0.037 0.940 0.041 1.041 1.9924 19/36 0.023 0.584 0.024 0.610 0.042 1.067 0.046 1.168 2.7322 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.7720 19/32 0.037 0.94 0.039 0.991 0.057 1.448 0.061 1.549 5.5518 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.071 1.803 8.1516 19/29 0.052 1.321 0.053 1.346 0.073 1.854 0.079 2.007 10.1014 19/27 0.065 1.651 0.069 1.753 0.088 2.235 0.094 2.388 15.3012 19/25 0.087 2.210 0.086 2.184 0.108 2.743 0.114 2.896 23.6010 37/26 0.106 2.692 0.112 2.845 0.137 3.480 0.143 3.632 36.108 133/29 0.158 4.013 0.169 4.293 0.198 5.029 0.204 5.182 64.80
Nickel plated copper conductor
PTFE insulation
Polyimide coating jacket
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 45
MIL-W-22759/30
Application and DescriptionThese PTFE insulation with a polyimide hard single-core MIL-W-22759/30 wires are used for MIL-Spec
and Aerospace, These wires are designed for aerospace and other applications requiring excellent
thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in
applications where smoke emission, overload stability, and flammability are major concerns.
Construction DetailsPTFE is extruded
Construction
Silver-plated high-strength copper conductor
PTFE insulation
Polyimide coating jacket
Conductor: Silver-plated high-strength copper alloy
Insulation: Extruded PTFE
Insulating Material Thickness: 10 mil ( 0.25 mm)
Jacket: Polyimide coating
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
SAE AS22759/30
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D. Approx
LBS/MFTin mm in mm in mm in mm
28 7/36 0.014 0.356 0.015 0.381 0.032 0.813 0.036 0.914 1.3526 19/38 0.018 0.445 0.020 0.518 0.037 0.940 0.041 1.041 1.9324 19/36 0.023 0.572 0.024 0.620 0.042 1.067 0.046 1.168 2.6322 19/34 0.029 0.724 0.031 0.798 0.048 1.219 0.052 1.321 3.6820 19/32 0.037 0.927 0.039 1.003 0.057 1.448 0.061 1.549 5.45
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
46 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/31Application and Description:These PTFE insulation with a polyimide hard single-core MIL-W-22759/31 wires are used for MIL-Spec
and Aerospace, These wires are designed for aerospace and other applications requiring excellent
thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in
applications where smoke emission, overload stability, and flammability are major concerns.
Construction DetailsPTFE is extruded
Construction
Nickel plated high-strength copper conductor
PTFE insulation
Polyimide coating jacket
Conductor: Nickel plated high-strength copper alloy
Insulation: Extruded PTFE
Insulating Material Thickness: 10 mil ( 0.25 mm)
Jacket: Polyimide coating
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
SAE AS22759/31
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm28 7/36 0.014 0.356 0.016 0.406 0.032 0.813 0.036 0.914 1.3726 19/38 0.018 0.445 0.020 0.518 0.037 0.940 0.041 1.041 1.9924 19/36 0.023 0.572 0.025 0.645 0.042 1.067 0.046 1.168 2.7322 19/34 0.029 0.724 0.031 0.798 0.048 1.219 0.052 1.321 3.7720 19/32 0.037 0.927 0.040 1.026 0.057 1.448 0.061 1.549 5.55
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 47
MIL-W-22759/32
Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/32 wires are used for MIL-Spec and Aerospace,
These cable is a light weight, high temperature airframe and avionics wire which utilizes an insulation of
cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). ETFE insulation resists high PH
cleaning fluids, fuels, lubricants and many other chemicals.
Construction DetailsSingle layer over conductor
ConstructionConductor: Tinned copper
Insulation: Fluoropolymer Cross-linked Modified ETFE Single (XL-ETFE)
Insulating Material Thickness: 6 mil ( 0.15 mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/32
Color Code: 10 basic colors
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
30 7/38 0.011 0.279 0.013 0.330 0.022 0.559 0.026 0.660 128 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 126 19/38 0.180 4.572 0.020 0.508 0.032 0.813 0.034 0.864 224 19/36 0.023 0.584 0.024 0.610 0.035 0.889 0.039 0.991 222 19/34 0.029 0.737 0.031 0.787 0.041 1.041 0.045 1.143 320 19/32 0.037 0.940 0.039 0.991 0.048 1.219 0.052 1.321 418 19/30 0.046 1.168 0.049 1.245 0.058 1.473 0.062 1.575 716 19/29 0.052 1.321 0.055 1.397 0.066 1.676 0.070 1.778 814 19/27 0.065 1.651 0.069 1.753 0.052 1.321 0.088 2.235 1312 19/25 0.087 2.21 0.089 2.261 0.100 2.540 0.106 2.692 20
Tin plated copper conductor
XL-ETFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
48 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/33
Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/33 wires are used for MIL-Spec and Aerospace,
These cable is a light weight, high temperature airframe and avionics wire which utilizes an insulation
of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). ETFE insulation resists high
PH cleaning fluids, fuels, lubricants and many other chemicals. MIL-W-22759/33 wires are mechanically
tough, flame retardant and weight saving.
Construction DetailsSingle layer over conductor
ConstructionConductor: Silver coated high strength copper alloy
Insulation: Fluoropolymer Cross-linked Modified ETFE Single (XL-ETFE)
Insulating Material Thickness: 6 mil ( 0.15 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/33
Color Code: 10 basic colors
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm
30 7/38 0.011 0.279 0.012 0.305 0.022 0.559 0.026 0.66 0.66
28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 0.91
26 19/38 0.018 0.457 0.020 0.508 0.03 0.762 0.034 0.864 1.40
24 19/36 0.023 0.584 0.026 0.660 0.035 0.889 0.039 0.991 2.00
22 19/34 0.029 0.737 0.033 0.838 0.041 1.041 0.045 1.143 2.90
20 19/32 0.037 0.94 0.041 1.041 0.048 1.219 0.052 1.321 4.40
Silver plated high strength copper conductor
XL-ETFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 49
MIL-W-22759/34
Application and DescriptionThese ETFE insulation single-core MIL-W-22759/34 wires are used for MIL-Spec and Aerospace, these
cable is a normal weight, high temperature airframe and avionics wire which utilizes a dual layer insulation
of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). The layers have contrasting
colors to provide a visual indication of possible abrasion or other mechanical damage due to physical
abuse during service or installation. ETFE insulation resists high PH cleaning fluids, fuels, lubricants and
many other chemicals, MIL-W-22759/34 wires are mechanically tough, flame retardant and weight saving.
Construction DetailsDual layers over conductor
Construction
Silver plated high strength copper conductor
XL-ETFE insulation
XL-ETFE insulation Treated aromatic polyamide braid
Conductor: Tinned copper
Insulation: Fluoropolymer Cross-linked Modified ETFE Dual
Insulating Material Thickness: 10 mil ( 0.25 mm)
Jacket: XL-ETFE
Braid: Treated aromatic polyamide for size 2 and larger only
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/34
Color Code: 10 basic colors
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
50 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm24 19/36 0.023 0.584 0.025 0.635 0.043 1.092 0.047 1.194 2.322 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.220 19/32 0.037 0.940 0.039 0.991 0.056 1.422 0.060 1.524 4.718 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.073 1.854 7.216 19/29 0.052 1.321 0.055 1.397 0.074 1.880 0.080 2.032 9.014 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.097 2.464 13.812 37/28 0.084 2.134 0.089 2.261 0.108 2.743 0.114 2.896 20.510 37/26 0.106 2.692 0.113 2.870 0.13 3.302 0.138 3.505 32.48 133/29 0.158 4.013 0.173 4.394 0.187 4.750 0.203 5.156 60.36 133/27 0.198 5.029 0.217 5.512 0.231 5.867 0.251 6.375 94.54 133/25 0.250 6.350 0.274 6.960 0.300 7.620 0.320 8.128 150.02 665/30 0.320 8.128 0.340 8.636 0.390 9.906 0.428 10.871 239.01 817/30 0.360 9.144 0.380 9.652 0.429 10.897 0.461 11.709 290.0
1/0 1045/30 0.395 10.033 0.425 10.795 0.469 11.913 0.501 12.725 377.02/0 1330/30 0.440 11.176 0.475 12.065 0.529 13.437 0.561 14.249 487.0
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 51
MIL-W-22759/35Application and DescriptionThese ETFE insulation single-core MIL-W-22759/35 wires are used for MIL-Spec and Aerospace, these
cable is a normal weight, high temperature airframe and avionics wire which utilizes a dual layer insulation
of cross-linked, modified ethylene tetrafluoroethylene copolymer (ETFE). The layers have contrasting
colors to provide a visual indication of possible abrasion or other mechanical damage due to physical
abuse during service or installation. ETFE insulation resists high PH cleaning fluids, fuels, lubricants and
many other chemicals, MIL-W-22759/34 wires are mechanically tough, flame retardant and weight saving.
Construction DetailsDual layers over conductor
ConstructionConductor: Silver coated high strength copper alloy
Insulation: Fluoropolymer Cross-linked Modified ETFE Dual
Insulating Material Thickness: 10 mil ( 0.25 mm)
Jacket: Cross-linked ETFE
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759
Color Code: 10 basic colors
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.445 0.020 0.518 0.038 0.965 0.042 1.067 1.7
24 19/36 0.023 0.572 0.024 0.620 0.043 1.092 0.047 1.194 2.3
22 19/34 0.029 0.724 0.031 0.798 0.048 1.219 0.052 1.321 3.3
20 19/32 0.037 0.927 0.040 1.003 0.056 1.422 0.06 1.524 4.8
Silver plated high strength copper conductor
XL-ETFE insulation
XL-ETFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
52 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/41
Application and DescriptionThese ETFE insulation single-core MIL-W-22759/41 wires are used for MIL-Spec and Aerospace, These
normal weight, high temperature airframe and avionics wires have contrasting colored insulation layers
which provide a visual indication of possible abrasion or other mechanical damage due to physical abuse
during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and many
other chemicals , MIL-W-22759/41 wires are mechanically tough, flame retardant and weight saving.
Construction DetailsDual layers over conductor
Construction
Nickel plated copper conductor
XL-ETFE insulation
XL-ETFE insulation Treated aromatic polyamide braid
Conductor: Nickel plated copper
Insulation: Cross-linked ETFE
Insulating Material Thickness: 10 mil ( 0.25 mm)
Jacket: Cross-linked ETFE
Braid: Treated aromatic polyamide for size 2 and larger only
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/41
Color Code: MIL-STD-681
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 53
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.457 0.020 0.508 0.038 0.965 0.042 1.067 1.724 19/36 0.023 0.584 0.025 0.635 0.043 1.092 0.047 1.194 2.322 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.220 19/32 0.037 0.940 0.039 0.991 0.056 1.422 0.06 1.524 4.718 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.073 1.854 7.216 19/29 0.052 1.321 0.053 1.346 0.074 1.880 0.080 2.032 9.014 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.097 2.464 13.812 37/28 0.084 2.134 0.089 2.261 0.108 2.743 0.114 2.896 20.510 37/26 0.106 2.692 0.112 2.845 0.130 3.302 0.138 3.505 32.48 133/29 0.158 4.013 0.169 4.293 0.187 4.750 0.203 5.156 60.36 133/27 0.198 5.029 0.213 5.41 0.231 5.867 0.251 6.375 94.54 133/25 0.250 6.350 0.268 6.807 0.300 7.620 0.320 8.128 150.02 665/30 0.320 8.128 0.340 8.636 0.390 9.906 0.428 10.871 239.01 817/30 0.360 9.144 0.380 9.652 0.429 10.897 0.461 11.709 290.0
1/0 1045/30 0.395 10.033 0.425 10.795 0.469 11.913 0.501 12.725 377.02/0 1330/30 0.440 11.176 0.475 12.065 0.529 13.437 0.561 14.249 518.0
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
54 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/42
Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/42 wires are used for MIL-Spec and Aerospace,
These normal weight, high temperature airframe and avionics wires have contrasting colored insulation
layers which provide a visual indication of possible abrasion or other mechanical damage due to physical
abuse during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and
many other chemicals , MIL-W-22759/42 wires are mechanically tough, flame retardant and weight saving.
Construction DetailsDual layers over conductor
ConstructionConductor: Nickel coated high strength copper alloy
Insulation: XL-ETFE
Insulating Material Thickness: 10 mil ( 0.25 mm)
Jacket: XL-ETFE
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/42
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.457 0.020 0.508 0.038 0.965 0.042 1.067 1.7
24 19/36 0.023 0.584 0.026 0.660 0.043 1.092 0.047 1.194 2.3
22 19/34 0.029 0.737 0.033 0.838 0.048 1.219 0.052 1.321 3.3
20 19/32 0.037 0.94 0.039 0.991 0.056 1.422 0.060 1.524 4.8
Nickel coated high strength copper conductor
XL-ETFE insulation
XL-ETFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 55
MIL-W-22759/43
Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/43 wires are used for MIL-Spec and Aerospace,
These normal weight, high temperature airframe and avionics wires have contrasting colored insulation
layers which provide a visual indication of possible abrasion or other mechanical damage due to physical
abuse during service or installation. The insulation resists high PH cleaning fluids, lubricating oils, fuel and
many other chemicals , MIL-W-22759/43 wires are mechanically tough, flame retardant and weight saving.
Construction DetailsDual layers over conductor
Construction
Silver plated copper conductor
XL-ETFE insulation
XL-ETFE insulation Treated aromatic polyamide braid
Conductor: Silver plated copper
Insulation: Fluoropolymer Cross-linked Modified ETFE Dual
Insulating Material Thickness: 10 mil ( 0.25 mm)
Jacket: XL-ETFE
Braid: Treated aromatic polyamide for size 2 and larger only
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/43
Color Code: MIL-STD-681
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
56 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
28 7/36 0.014 0.356 0.015 0.381 0.025 0.635 0.029 0.737 0.926 19/38 0.018 0.457 0.019 0.483 0.038 0.965 0.042 1.067 1.724 19/36 0.023 0.584 0.025 0.635 0.043 1.092 0.047 1.194 2.322 19/34 0.029 0.737 0.031 0.787 0.048 1.219 0.052 1.321 3.220 19/32 0.037 0.940 0.039 0.991 0.056 1.422 0.06 1.524 4.718 19/30 0.046 1.168 0.049 1.245 0.067 1.702 0.073 1.854 7.216 19/29 0.052 1.321 0.055 1.397 0.074 1.880 0.080 2.032 9.014 19/27 0.065 1.651 0.069 1.753 0.091 2.311 0.097 2.464 13.812 37/28 0.084 2.134 0.089 2.261 0.108 2.743 0.114 2.896 20.510 37/26 0.106 2.692 0.113 2.870 0.130 3.302 0.138 3.505 32.48 133/29 0.158 4.013 0.173 4.394 0.187 4.750 0.203 5.156 61.96 133/27 0.198 5.029 0.217 5.512 0.231 5.867 0.251 6.375 94.54 133/25 0.250 6.350 0.274 6.960 0.300 7.620 0.32 8.128 158.02 665/30 0.320 8.128 0.340 8.636 0.390 9.906 0.428 10.871 239.01 817/30 0.360 9.144 0.380 9.652 0.429 10.897 0.461 11.709 305.0
1/0 1045/30 0.395 10.033 0.425 10.795 0.469 11.913 0.501 12.725 385.02/0 1330/30 0.440 11.176 0.475 12.065 0.529 13.437 0.561 14.249 487.0
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 57
MIL-W-22759/44Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/44 wires are used for MIL-Spec and Aerospace,
ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals,
MIL-W-22759/44 wires are mechanically tough, flame retardant and weight saving.
Construction DetailsSingle layer over conductor
ConstructionConductor: Soft, annealed silver plated copper
Insulation: Fluoropolymer Cross-linked Modified ETFE Single
Insulating Material Thickness: 6 mil ( 0.15 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/44
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm
28 7/36 0.0250 0.635 0.029 0.737 0.9
26 19/38 0.030 0.762 0.034 0.864 1.4
24 19/36 0.035 0.889 0.039 0.991 2.0
22 19/34 0.041 1.041 0.045 1.143 2.8
20 19/32 0.048 1.219 0.052 1.321 4.3
18 19/30 0.058 1.473 0.062 1.575 6.5
16 19/29 0.066 1.676 0.070 1.778 8.3
14 19/27 0.082 2.083 0.088 2.235 13.0
12 37/28 0.100 2.540 0.106 2.692 19.7
Silver plated copper conductor
XL-ETFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
58 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/45
Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/45 wires are used for MIL-Spec and Aerospace,
ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals,
MIL-W-22759/45 wires are mechanically tough, flame retardant and weight saving.
Construction DetailsSingle layer over conductor
ConstructionConductor: Nickel coated copper
Insulation: XL-ETFE Single Layer
Insulating Material Thickness: 6 mil ( 0.15 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/45
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 0.9
26 19/38 0.018 0.457 0.022 0.559 0.030 0.762 0.034 0.864 1.4
24 19/36 0.023 0.584 0.024 0.610 0.035 0.889 0.039 0.991 2.0
22 19/34 0.029 0.737 0.031 0.787 0.041 1.041 0.045 1.143 2.8
20 19/32 0.037 0.940 0.039 0.991 0.048 1.219 0.052 1.321 4.3
18 19/30 0.046 1.168 0.049 1.245 0.058 1.473 0.062 1.575 6.5
16 19/29 0.052 1.321 0.053 1.346 0.066 1.676 0.070 1.778 8.3
14 19/27 0.065 1.651 0.069 1.753 0.082 2.083 0.088 2.235 13.0
12 37/28 0.084 2.134 0.089 2.261 0.100 2.540 0.106 2.692 19.7
Nickel coated copper conductor
XL-ETFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 59
MIL-W-22759/46
Application and DescriptionThese XL-ETFE insulation single-core MIL-W-22759/46 wires are used for MIL-Spec and Aerospace,
ETFE insulation resists high PH cleaning fluids, fuels, lubricants and many other chemicals,
MIL-W-22759/46 wires are mechanically tough, flame retardant and weight saving.
Construction DetailsSingle layer over conductor
ConstructionConductor: Nickel plated high strength Copper
Insulation: XL-ETFE Single Layer
Insulating Material Thickness: 6 mil ( 0.15 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/46
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm
28 7/36 0.014 0.356 0.016 0.406 0.025 0.635 0.029 0.737 0.9
26 19/38 0.018 0.457 0.020 0.508 0.030 0.762 0.034 0.864 1.4
24 19/36 0.023 0.584 0.026 0.660 0.035 0.889 0.039 0.991 2.0
22 19/34 0.029 0.737 0.033 0.838 0.041 1.041 0.045 1.143 2.9
20 19/32 0.037 0.940 0.039 0.991 0.048 1.219 0.052 1.321 4.4
Nickel plated high strength copper conductor
XL-ETFE insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
60 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/80
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/80 wires are used for MIL-Spec and Aerospace,
these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of
PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other
applications which require excellent thermal stability, light weight and high break strength.
Construction DetailsA PTFE/K/PTFE layer construction
ConstructionConductor: Tin plated copper
Insulation: Light Weight Fluoropolymer/Polyimide Tape
Insulating Material Thickness: 13 mil ( 0.30 mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/80
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.445 0.020 0.518 0.03 0.762 0.034 0.864 1.4324 19/36 0.023 0.572 0.024 0.620 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.724 0.031 0.798 0.04 1.016 0.043 1.092 2.8520 19/32 0.037 0.927 0.039 1.001 0.048 1.219 0.051 1.295 4.3818 19/30 0.046 1.156 0.049 1.255 0.056 1.422 0.060 1.524 6.6016 19/29 0.052 1.308 0.055 1.407 0.063 1.600 0.067 1.702 8.3014 19/27 0.065 1.638 0.069 1.763 0.076 1.930 0.080 2.032 12.6012 37/28 0.084 2.121 0.089 2.271 0.096 2.438 0.100 2.540 19.6010 37/26 0.106 2.692 0.112 2.845 0.119 3.023 0.123 3.124 30.60
Tin plate copper conductor
Fluoropolymer/polyimide tapes
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 61
MIL-W-22759/81
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/81 wires are used for MIL-Spec and Aerospace,
these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of
PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other
applications which require excellent thermal stability, light weight and high break strength.
Construction DetailsA PTFE/K/PTFE layer construction
Construction
Silver plated high strength copper conductor
Fluoropolymer/polyimide tapes
Conductor: Silver plated high strength copper alloy
Insulation: Light Weight Fluoropolymer/Polyimide Tape
Insulating Material Thickness: 13 mil ( 0.30 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/81
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm26 19/38 0.018 0.445 0.020 0.518 0.030 0.762 0.034 0.864 1.4324 19/36 0.023 0.572 0.024 0.620 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.724 0.031 0.798 0.040 1.016 0.043 1.092 2.8520 19/32 0.037 0.927 0.040 1.003 0.048 1.219 0.051 1.295 4.38
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
62 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/82
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/82 wires are used for MIL-Spec and Aerospace,
these cables are light-weight, high-performance aerospace hook up wires with a dual-layer insulation of
PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other
applications which require excellent thermal stability, light weight and high break strength.
Construction DetailsA PTFE/K/PTFE layer construction
Construction
Nickel plated high strength copper conductor
Fluoropolymer/polyimide tapes
Conductor: Nickel plated high strength copper alloy
Insulation: Light Weight Fluoropolymer/Polyimide Tape
Insulating Material Thickness: 13 mil ( 0.30 mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/82
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm26 19/38 0.018 0.445 0.020 0.518 0.030 0.762 0.034 0.864 1.4324 19/36 0.023 0.572 0.025 0.645 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.724 0.031 0.798 0.040 1.016 0.043 1.092 2.8520 19/32 0.037 0.927 0.040 1.026 0.048 1.219 0.051 1.295 4.38
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 63
MIL-W-22759/83
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/83 wires are used for MIL-Spec and Aerospace,
these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of
PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion
resistance. These wires are designed for aerospace and other applications which require excellent thermal
stability and abrasion resistance.
Construction DetailsA PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of
an Aramid.
ConstructionConductor: Silver plated copper
Insulation: Fluoropolymer/Polyimide Tape
Braid: Aramid (option)
Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/83
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
In Mm In mm (in) mm (in) mm
2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 2271 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295
1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 3512/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 4323/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 5424/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689
Nickel plated high strength copper conductor
Fluoropolymer/polyimide tapes
Aramid(option)
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
64 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/84
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/84 wires are used for MIL-Spec and Aerospace,
these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of
PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion
resistance. These wires are designed for aerospace and other applications which require excellent thermal
stability and abrasion resistance.
Construction DetailsA PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of
an Aramid.
ConstructionConductor: Nickel plated copper
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm)
Braid: Aramid (option)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/84
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
In Mm In mm (in) Mm (in) mm
2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 2271 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295
1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 3512/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 4323/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 5424/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689
Nickel plated copper conductor
Fluoropolymer/polyimide tapes
Aramid(option)
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 65
MIL-W-22759/85
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/84 wires are used for MIL-Spec and Aerospace,
these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of
PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion
resistance. These wires are designed for aerospace and other applications which require excellent thermal
stability and abrasion resistance.
Construction DetailsA PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of
an Aramid.
ConstructionConductor: Tin plated copper
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm)
Braid: Aramid (option)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/85
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 2271 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295
1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 3512/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 4323/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 5424/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689
Tin plated copper conductor
Fluoropolymer/polyimide tapes
Aramid(option)
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
66 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/86
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/86 wires are used for MIL-Spec and Aerospace,
these cables are normal weight, high-performance, aerospace hook up wires with insulation composed
of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for
aerospace and other applications which require excellent thermal stability and good abrasion resistance.
Construction DetailsSizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an
intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer
and two top PTFE layers.
Construction
Silver plated copper conductor
Fluoropolymer/Polyimide Tape Insulation
Conductor: Silver plated copper
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25
mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/86
Color Code: MIL-STD-681
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 67
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.445 0.0194 0.493 0.033 0.838 0.037 0.94 1.5524 19/36 0.023 0.572 0.0244 0.620 0.038 0.965 0.042 1.067 2.2022 19/34 0.029 0.724 0.0304 0.772 0.043 1.092 0.047 1.194 3.0020 19/32 0.037 0.927 0.0384 0.975 0.051 1.295 0.055 1.397 4.5518 19/30 0.046 1.156 0.0484 1.229 0.061 1.549 0.065 1.651 6.7016 19/29 0.052 1.308 0.0544 1.382 0.068 1.727 0.073 1.854 8.6014 19/27 0.065 1.638 0.0684 1.737 0.081 2.057 0.086 2.184 12.9512 37/28 0.084 2.121 0.0874 2.220 0.100 2.540 0.105 2.667 20.1010 37/26 0.106 2.692 0.110 2.794 0.122 3.099 0.127 3.226 31.408 133/29 0.158 4.013 0.166 4.216 0.180 4.572 0.188 4.775 57.606 133/27 0.198 5.029 0.208 5.283 0.219 5.563 0.229 5.817 88.304 133/27 0.250 6.350 0.263 6.680 0.276 7.010 0.288 7.315 143.002 665/30 0.320 8.128 0.340 8.636 0.344 8.738 0.364 9.246 223.001 817/30 0.366 9.296 0.380 9.652 0.388 9.855 0.408 10.363 289.00
1/0 1045/30 0.395 10.033 0.425 10.795 0.420 10.668 0.450 11.43 345.002/0 1330/30 0.440 11.176 0.475 12.065 0.475 12.065 0.505 12.827 432.003/0 1665/30 0.500 12.700 0.540 13.716 0.530 13.462 0.560 14.224 542.004/0 2109/30 0.565 14.351 0.605 15.367 0.590 14.986 0.630 16.002 681.00
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
68 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/87Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/87 wires are used for MIL-Spec and Aerospace,
these cables are normal weight, high-performance, aerospace hook up wires with insulation composed
of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for
aerospace and other applications which require excellent thermal stability and good abrasion resistance.
Construction DetailsSizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an
intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer
and two top PTFE layers.
Construction
Nickel plated copper conductor
Fluoropolymer/Polyimide Tape Insulation
Conductor: Nickel plated copper
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25
mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/87
Color Code: MIL-STD-681
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 69
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
In Mm In mm (in) mm (in) mm
26 19/38 0.018 0.445 0.020 0.518 0.033 0.838 0.037 0.940 1.5524 19/36 0.023 0.572 0.024 0.620 0.038 0.965 0.042 1.067 2.1522 19/34 0.029 0.724 0.031 0.798 0.043 1.092 0.047 1.194 3.0020 19/32 0.037 0.927 0.039 1.001 0.051 1.295 0.055 1.397 4.5518 19/30 0.046 1.156 0.049 1.255 0.061 1.549 0.065 1.651 6.7016 19/29 0.052 1.308 0.055 1.407 0.068 1.727 0.073 1.854 8.6014 19/27 0.065 1.638 0.069 1.763 0.081 2.057 0.086 2.184 12.9512 37/28 0.084 2.121 0.089 2.271 0.100 2.540 0.105 2.667 20.1010 37/26 0.106 2.692 0.112 2.845 0.122 3.099 0.127 3.226 31.408 133/29 0.158 4.013 0.169 4.293 0.18 4.572 0.188 4.775 57.606 133/27 0.198 5.029 0.212 5.385 0.219 5.563 0.229 5.817 88.304 133/25 0.250 6.350 0.268 6.807 0.276 7.010 0.288 7.315 143.002 665/30 0.320 8.128 0.340 8.636 0.344 8.738 0.364 9.246 222.001 817/30 0.366 9.296 0.380 9.652 0.388 9.855 0.408 10.363 289.00
1/0 1045/30 0.395 10.033 0.425 10.795 0.420 10.668 0.450 11.430 345.002/0 1330/30 0.440 11.176 0.476 12.090 0.475 12.065 0.505 12.827 432.003/0 1665/30 0.500 12.70 0.540 13.716 0.530 13.462 0.560 14.224 542.004/0 2109/30 0.565 14.351 0.605 15.367 0.590 14.986 0.630 16.002 681.00
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
70 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/88
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/88 wires are used for MIL-Spec and Aerospace,
these cables are normal weight, high-performance, aerospace hook up wires with insulation composed
of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for
aerospace and other applications which require excellent thermal stability and good abrasion resistance.
Construction DetailsSizes 10 to 26 have a PTFE/K/PTFE layer construction. Sizes 6 to 8 have a PTFE layer with an
intermediate K layer and a top PTFE layer. Sizes 4 to 4/0 have a PTFE layer with an intermediate K layer
and two top PTFE layers.
Construction
Tin plated copper conductor
Fluoropolymer/Polyimide Tape Insulation
Conductor: Tin plated copper
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: Size 10 to 26 - 16 mil ( 0.5 mm) Size 6 to 8 - 22 mil ( 0.6 mm) Size 4 - 25
mil ( 0.6 mm) Size 2 to 4/0 - 25 mil ( 0.6 mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/88
Color Code: MIL-STD-681
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 71
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
In Mm In mm (in) mm (in) mm
26 19/38 0.033 0.838 0.037 0.940 0.033 0.838 0.037 0.940 1.5524 19/36 0.038 0.965 0.042 1.067 0.038 0.965 0.042 1.067 2.1522 19/34 0.043 1.092 0.047 1.194 0.043 1.092 0.047 1.194 3.0020 19/32 0.051 1.295 0.055 1.397 0.051 1.295 0.055 1.397 4.5518 19/30 0.061 1.549 0.065 1.651 0.061 1.549 0.065 1.651 6.7016 19/29 0.068 1.727 0.073 1.854 0.068 1.727 0.073 1.854 8.6014 19/27 0.081 2.057 0.083 2.108 0.081 2.057 0.086 2.184 12.9512 37/28 0.100 2.540 0.105 2.667 0.100 2.540 0.105 2.667 20.1010 37/26 0.122 3.099 0.127 3.226 0.122 3.099 0.127 3.226 31.408 133/29 0.180 4.572 0.188 4.775 0.18 4.572 0.188 4.775 57.606 133/27 0.219 5.563 0.229 5.817 0.219 5.563 0.229 5.817 88.304 133/25 0.276 7.010 0.288 7.315 0.276 7.010 0.288 7.315 143.002 665/30 0.344 8.738 0.364 9.246 0.344 8.738 0.364 9.246 222.001 817/30 0.388 9.855 0.408 10.363 0.388 9.855 0.408 10.363 289.00
1/0 1045/30 0.420 10.668 0.450 11.430 0.420 10.668 0.45 11.430 345.002/0 1330/30 0.475 12.065 0.505 12.827 0.475 12.065 0.505 12.827 432.003/0 1665/30 0.550 13.970 0.560 14.224 0.530 13.462 0.560 14.224 542.004/0 2109/30 0.590 14.986 0.630 16.002 0.590 14.986 0.630 16.002 681.00
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
72 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/89
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/89 wires are used for MIL-Spec and Aerospace,
these cables are normal weight, high-performance, aerospace hook up wires with insulation composed
of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other
applications which require excellent thermal stability and high break strength.
Construction DetailsA PTFE/K/PTFE layer construction
ConstructionConductor: Silver plated high strength copper alloy
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: 14 mil ( 0.40 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/89
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.0175 0.445 0.0204 0.518 0.033 0.838 0.037 0.94 1.55
24 19/36 0.0225 0.572 0.0244 0.62 0.038 0.965 0.042 1.067 2.15
22 19/34 0.0285 0.724 0.0314 0.798 0.043 1.092 0.047 1.194 3
20 19/32 0.0365 0.927 0.0395 1.003 0.051 1.295 0.055 1.397 4.55
Silver plated high strength copper conductor
Fluoropolymer/Polyimide Tape Insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 73
MIL-W-22759/90Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/90 wires are used for MIL-Spec and Aerospace,
these cables are normal weight, high-performance, aerospace hook up wires with insulation composed
of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other
applications which require excellent thermal stability and high break strength.
Construction DetailsA PTFE/K/PTFE layer construction
Construction
Nickel plated high strength copper conductor
Fluoropolymer/Polyimide Tape Insulation
Conductor: Nickel plated high strength copper alloy
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: 14 mil ( 0.40 mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/90
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm26 19/38 0.018 0.440 0.020 0.520 0.033 0.838 0.037 0.940 1.5524 19/36 0.023 0.570 0.025 0.650 0.038 0.965 0.042 1.067 2.1522 19/34 0.029 0.720 0.031 0.800 0.043 1.092 0.047 1.194 3.0020 19/32 0.037 0.930 0.040 1.030 0.051 1.295 0.055 1.397 4.55
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
74 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-22759/91
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/91 wires are used for MIL-Spec and Aerospace,
these cables are light weight, high-performance, aerospace hook up wires with insulation composed
of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other
applications which require excellent thermal stability and light weight
Construction DetailsA PTFE/K/PTFE layer construction
ConstructionConductor: Silver plated copper
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: 13 mil ( 0.30 mm)
CharacteristicsTemperature Rating: 200°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/91
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max Min O.D. Max O.D.
Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.440 0.019 0.490 0.030 0.762 0.034 0.864 1.4324 19/36 0.023 0.570 0.024 0.620 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.720 0.030 0.770 0.040 1.016 0.043 1.092 2.8520 19/32 0.037 0.930 0.038 0.980 0.048 1.219 0.051 1.295 4.3818 19/30 0.046 1.160 0.048 1.230 0.056 1.422 0.060 1.524 6.6016 19/29 0.052 1.310 0.054 1.380 0.063 1.600 0.067 1.702 8.3014 19/27 0.065 1.640 0.068 1.740 0.076 1.930 0.080 2.032 12.6012 37/28 0.084 2.120 0.087 2.220 0.096 2.438 0.100 2.540 19.6010 37/26 0.106 2.690 0.110 2.790 0.119 3.023 0.123 3.124 30.60
Silver plated copper conductor
Fluoropolymer/Polyimide tape insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 75
MIL-W-22759/92
Application and DescriptionThese PTFE tape insulation single-core MIL-W-22759/92 wires are used for MIL-Spec and Aerospace,
these cables are light weight, high-performance, aerospace hook up wires with insulation composed
of PTFE/polyimide/PTFE tape and PTFE tape. These wires are designed for aerospace and other
applications which require excellent thermal stability and light weight
Construction DetailsA PTFE/K/PTFE layer construction
ConstructionConductor: Nickel plated copper
Insulation: Fluoropolymer/Polyimide Tape
Insulating Material Thickness: 13 mil ( 0.30 mm)
CharacteristicsTemperature Rating: 260°C
Voltage Rating: 600 volts
MIL-Spec Wire
SAE AS22759/92
Color Code: MIL-STD-681
Dimensions and Weight
AWG Size
Conductor Stranding
Conductor Diam.Min
Conductor Diam.Max
Min O.D. Max O.D.Approx LBS/MFT
in mm in mm in mm in mm
26 19/38 0.018 0.440 0.020 0.520 0.030 0.762 0.034 0.864 1.4324 19/36 0.023 0.570 0.024 0.620 0.034 0.864 0.038 0.965 1.9322 19/34 0.029 0.720 0.031 0.800 0.040 1.016 0.043 1.092 2.8520 19/32 0.037 0.930 0.039 1.000 0.048 1.219 0.051 1.295 4.3818 19/30 0.046 1.160 0.049 1.250 0.056 1.422 0.060 1.524 6.6016 19/29 0.052 1.310 0.055 1.410 0.063 1.600 0.067 1.702 8.3014 19/27 0.065 1.640 0.069 1.760 0.076 1.930 0.08 2.032 12.6012 37/28 0.084 2.120 0.089 2.270 0.096 2.438 0.100 2.540 19.6010 37/26 0.106 2.690 0.112 2.840 0.119 3.023 0.123 3.124 30.60
Nickel plated copper conductor
Fluoropolymer/Polyimide tape insulation
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
76 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-81044/5
ApplicationsMIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other
electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding
performance that makes it suitable for many functions where high density cabling and harnessing are
required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch
propagation and common chemicals.
Construction DetailsThe jacket is XL-PVDF
Construction
Silver plated Copper
Irradiation cross-linked extruded Polyalkene
XL-PVDF
Conductor: Silver plated Copper
Insulation: Irradiation cross-linked extruded Polyalkene insulation
jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)
Insulating Material Thickness: 30 mil ( 0.8 mm) to 85 mil ( 2.2mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-W-81044/5
SAE AS81044
10 basic colors
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 77
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D. Approx LBS/MFT
In Mm In mm
24 19/36 0.055 1.397 0.059 1.499 3.00
22 19/34 0.066 1.676 0.072 1.829 4.30
20 19/32 0.075 1.905 0.081 2.057 6.10
18 19/30 0.085 2.159 0.091 2.311 8.70
16 19/29 0.095 2.413 0.101 2.565 10.90
14 19/27 0.111 2.819 0.119 3.023 16.20
12 37/28 0.127 3.226 0.135 3.429 24.20
10 37/26 0.156 3.962 0.166 4.216 36.50
8 133/29 0.213 5.410 0.225 5.715 65.00
6 133/27 0.262 6.655 0.276 7.010 103.00
4 133/25 0.317 8.052 0.333 8.458 158.00
2 665/30 0.392 9.957 0.416 10.566 252.00
1/0 1045/30 0.478 12.141 0.510 12.954 380.00
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
78 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-81044/6
ApplicationsMIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other
electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding
performance that makes it suitable for many functions where high density cabling and harnessing are
required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch
propagation and common chemicals.
Construction DetailsThe jacket is XL-PVDF
Construction
Silver plated high strength Copper
Irradiation cross-linked extruded Polyalkene
XL-PVDF
Conductor: Stranded tinned copper
Insulation: Irradiation cross-linked extruded Polyalkene insulation
jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)
Insulating Material Thickness: 30 mil ( 0.8 mm) to 80 mil ( 2.0mm) Does not include the over braid (see
below)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-W-81044/6
SAE AS81044
10 basic colors
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 79
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D. Approx LBS/MFT
In Mm In mm
24 19/36 0.055 1.397 0.059 1.499 3.00
22 19/34 0.066 1.676 0.072 1.829 4.30
20 19/32 0.075 1.905 0.081 2.057 6.10
18 19/30 0.085 2.159 0.091 2.311 8.70
16 19/29 0.093 2.362 0.101 2.565 10.90
14 19/27 0.111 2.819 0.119 3.023 16.20
12 37/28 0.127 3.226 0.135 3.429 24.20
10 37/26 0.156 3.962 0.166 4.216 36.50
8 133/29 0.213 5.410 0.225 5.715 65.00
6 133/27 0.262 6.655 0.276 7.010 103.00
4 133/25 0.317 8.052 0.333 8.458 158.00
2 665/30 0.405 10.287 0.431 10.947 252.00
1 817/30 0.445 11.303 0.475 12.065 305.00
1/0 1045/30 0.491 12.471 0.525 13.335 380.00
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
80 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-81044/7
ApplicationsMIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other
electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding
performance that makes it suitable for many functions where high density cabling and harnessing are
required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch
propagation and common chemicals.
Construction DetailsThe jacket is XL-PVDF
ConstructionConductor: Silver plated high strength Copper
Insulation: Irradiation cross-linked extruded Polyalkene insulation
jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)
Insulating Material Thickness: 34 mil ( 0.9 mm) to 39 mil ( 1.0mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-W-81044/7
SAE AS81044
10 basic colors
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D.Approx LBS/MFT
In Mm In mm
26 19/38 0.051 1.295 0.055 1.397 2.20
24 19/36 0.055 1.397 0.059 1.499 3.00
22 19/34 0.066 1.676 0.072 1.829 4.30
20 19/32 0.075 1.905 0.081 2.057 6.10
Silver plated high strength Copper
Irradiation cross-linked extruded Polyalkene
XL-PVDF
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 81
MIL-W-81044/8
Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other
electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding
performance that makes it suitable for many functions where high density cabling and harnessing are
required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch
propagation and common chemicals.
Construction DetailsThe jacket is XL-PVDF
Construction
Silver plated Copper
Irradiation cross-linked extruded Polyalkene
XL-PVDF
Conductor: Silver plated Copper
Insulation: Irradiation cross-linked extruded Polyalkene insulation
jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)
Insulating Material Thickness: 30 mil ( 0.8 mm) to 85 mil ( 2.2mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-W-81044/7
SAE AS81044
10 basic colors
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
82 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D.Approx LBS/MFT
In Mm In mm
24 19/36 0.052 1.321 0.056 1.422 2.70
22 19/34 0.059 1.499 0.065 1.651 3.90
20 19/32 0.067 1.702 0.073 1.854 5.50
18 19/30 0.077 1.956 0.083 2.108 8.00
16 19/29 0.085 2.159 0.093 2.362 10.10
14 19/27 0.104 2.642 0.112 2.845 15.50
12 37/28 0.122 3.099 0.130 3.302 23.00
10 37/26 0.150 3.810 0.160 4.064 35.70
8 133/29 0.208 5.283 0.220 5.588 62.80
6 133/27 0.257 6.528 0.271 6.883 99.30
4 133/25 0.312 7.925 0.328 8.331 153.00
2 665/30 0.388 9.855 0.412 10.465 247.00
1/0 1045/30 0.474 12.040 0.506 12.852 377.00
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 83
MIL-W-81044/9
Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other
electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding
performance that makes it suitable for many functions where high density cabling and harnessing are
required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch
propagation and common chemicals.
Construction DetailsThe jacket is XL-PVDF
Construction
Tin plated Copper
Irradiation cross-linked extruded Polyalkene
XL-PVDF
Conductor: Tin plated Copper
Insulation: Irradiation cross-linked extruded Polyalkene insulation
jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)
Insulating Material Thickness: 30 mil ( 0.8 mm) to 85 mil ( 2.2mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-W-81044/9
SAE AS81044
10 basic colors
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
84 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D.Approx LBS/MFT
In Mm In mm
24 19/36 0.052 1.321 0.056 1.422 2.70
22 19/34 0.059 1.499 0.065 1.651 3.90
20 19/32 0.067 1.702 0.073 1.854 5.50
18 19/30 0.077 1.956 0.083 2.108 8.00
16 19/29 0.085 2.159 0.093 2.362 10.10
14 19/27 0.104 2.642 0.112 2.845 15.50
12 37/28 0.122 3.099 0.130 3.302 23.00
10 37/26 0.150 3.810 0.160 4.064 35.70
8 133/29 0.208 5.283 0.220 5.588 62.80
6 133/27 0.257 6.528 0.271 6.883 99.30
4 133/25 0.321 8.153 0.328 8.331 153.00
2 665/30 0.388 9.855 0.412 10.465 247.00
1/0 1045/30 0.474 12.040 0.506 12.852 377.00
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 85
MIL-W-81044/10
ApplicationsMIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other
electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding
performance that makes it suitable for many functions where high density cabling and harnessing are
required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch
propagation and common chemicals.
Construction DetailsThe jacket is XL-PVDF
ConstructionConductor: Stranded silver-plated high strength copper alloy conductor
Insulation: Irradiation cross-linked extruded Polyalkene insulation
jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)
Insulating Material Thickness: 29 mil ( 0.7 mm) to 32 mil ( 0.8mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-W-81044/10
SAE AS81044
10 basic colors
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D. Approx
LBS/MFT
In Mm In mm
26 19/38 0.046 1.168 0.050 1.270 1.90
24 19/36 0.052 1.321 0.056 1.422 2.70
22 19/34 0.059 1.499 0.065 1.651 3.90
20 19/32 0.067 1.702 0.073 1.854 5.50
Stranded silver-plated high strength copper alloy conductor
Irradiation cross-linked extruded Polyalkene
XL-PVDF
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
86 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-81044/11
Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other
electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding
performance that makes it suitable for many functions where high density cabling and harnessing are
required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch
propagation and common chemicals.
Construction DetailsThe jacket is XL-PVDF
Construction
Stranded soft annealed silver-plated copper
Irradiation cross-linked extruded Polyalkene
XL-PVDF
Conductor: Stranded soft annealed silver-plated copper conductor
Insulation: Irradiation cross-linked extruded Polyalkene insulation
jacket : Extruded XL Polyvinylidene Fluoride (XL-PVDF)
Insulating Material Thickness: 15 mil ( 0.4 mm) to 19 mil ( 0.5mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-W-81044/11
SAE AS81044
10 basic colors
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 87
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D. Approx
LBS/MFT
In Mm In mm
30 7/38 0.025 0.635 0.029 0.737 0.71
28 7/36 0.028 0.711 0.032 0.813 0.91
26 19/38 0.032 0.813 0.036 0.914 1.30
24 19/36 0.038 0.965 0.042 1.067 2.00
22 19/34 0.045 1.143 0.049 1.245 2.90
20 19/32 0.053 1.346 0.057 1.448 4.40
18 19/30 0.063 1.600 0.067 1.702 6.80
16 19/29 0.069 1.753 0.075 1.905 8.50
14 29/27 0.085 2.159 0.093 2.362 13.40
12 37/28 0.104 2.642 0.112 2.845 20.70
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
88 www.caledonian-cables.co.uk www.addison-cables.com
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
MIL-W-81044/12
Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other
electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding
performance that makes it suitable for many functions where high density cabling and harnessing are
required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch
propagation and common chemicals.
Construction DetailsThe jacket is XL-PVDF
Construction
Stranded soft annealed tinned copper
Irradiation cross-linked extruded Polyalkene
XL-PVDF
Conductor: Stranded soft annealed tinned copper conductor
Insulation: Irradiation cross-linked extruded Polyalkene insulation
jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)
Insulating Material Thickness: 15 mil ( 0.4 mm) to 21 mil ( 0.5mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-W-81044/12
SAE AS81044
10 basic colors
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
www.caledonian-cables.co.uk www.addison-cables.com 89
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D.Approx LBS/MFT
In Mm In mm
30 7/38 0.025 0.635 0.029 0.737 0.71
28 7/36 0.028 0.711 0.032 0.813 0.96
26 19/38 0.032 0.813 0.036 0.914 1.40
24 19/36 0.038 0.965 0.042 1.067 2.10
22 19/34 0.045 1.143 0.049 1.245 3.10
20 19/32 0.053 1.346 0.057 1.448 4.60
18 19/30 0.063 1.600 0.067 1.702 7.00
16 19/29 0.069 1.753 0.075 1.905 8.90
14 29/27 0.085 2.159 0.093 2.362 13.90
12 37/28 0.104 2.642 0.112 2.845 21.70
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
90 www.caledonian-cables.co.uk www.addison-cables.com
MIL-W-81044/13
Applications:MIL-W-81044 wire may be used for airframe, avionics, military vehicle, shipboard, missile and other
electronic applications, Additionally, the dual layer, lightweight, high temperature wire offers outstanding
performance that makes it suitable for many functions where high density cabling and harnessing are
required, these wires have excellent resistance to cut-through, abrasion, cold flow, shrink back, notch
propagation and common chemicals.
Construction DetailsThe jacket is XL-PVDF
ConstructionConductor: Stranded silver-plated high strength copper alloy conductor
Insulation: Irradiation cross-linked extruded Polyalkene insulation
jacket: Extruded XL Polyvinylidene Fluoride (XL-PVDF)
Insulating Material Thickness: 15 mil ( 0.4 mm) to 19 mil ( 0.5mm)
CharacteristicsTemperature Rating: 150°C
Voltage Rating: 600 volts
MIL-W-81044/13
SAE AS81044
10 basic colors
Dimensions and Weight
AWG Size Conductor Stranding Min O.D. Max O.D. Approx LBS/
MFT In Mm In mm
30 7/38 0.025 0.635 0.029 0.737 0.71
28 7/36 0.028 0.711 0.032 0.813 0.96
26 19/38 0.032 0.813 0.036 0.914 1.40
24 19/36 0.038 0.965 0.042 1.067 2.10
22 19/34 0.045 1.143 0.049 1.245 3.10
20 19/32 0.053 1.346 0.057 1.448 4.60
Stranded silver-plated high strength copper alloy
Irradiation cross-linked extruded Polyalkene
XL-PVDF
Caledonian Military Cables
Airframe Wire MIL-W-22759/MIL-W-81044
Caledonian Cables Merchant Ind. CentreMill-Lane, Laughton, Lewes, Sussex, BN8 6AJEnglandUnited KingdomTel: 44- 207- 4195087Fax: 44- 207- 8319489Email: [email protected] [email protected] [email protected]