calio s type series booklet - lenntech
TRANSCRIPT
High-efficiency Circulator Pump
Calio S
Type Series Booklet
[email protected] Tel. +31-152-610-900www.lenntech.com Fax. [email protected] Tel. +31-152-610-900www.lenntech.com Fax. +31-152-616-289
Lenntech
Legal information/Copyright
Type Series Booklet Calio S
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,edited or processed for any other purpose, nor otherwise transmitted, published or made available toa third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft, Frankenthal 08.05.2015
Contents
Building Services: Heating .................................................................................................................................4
Variable-Speed Circulator Pumps .................................................................................................................................. 4
Calio S ........................................................................................................................................................................ 4
Main applications ................................................................................................................................................ 4
Fluids handled ...................................................................................................................................................... 4
Operating data .................................................................................................................................................... 4
Designation .......................................................................................................................................................... 4
Design details ....................................................................................................................................................... 4
Materials .............................................................................................................................................................. 5
Product benefits .................................................................................................................................................. 5
Certifications ........................................................................................................................................................ 5
Selection information .......................................................................................................................................... 6
Programme overview / selection tables ............................................................................................................. 7
Technical data ...................................................................................................................................................... 8
Selection chart ..................................................................................................................................................... 9
Characteristic curves .......................................................................................................................................... 10
Dimensions ......................................................................................................................................................... 13
Installation information .................................................................................................................................... 13
Scope of supply .................................................................................................................................................. 13
Contents
3
Building Services: Heating
Variable-Speed Circulator Pumps
Calio S
Main applications
Heating, ventilation, air-conditioning and circulation systems
▪ One-pipe and two-pipe systems
▪ Underfloor heating systems
▪ Boiler or primary circuits
▪ Storage tank circuits
▪ Solar power systems
▪ Heat pumps
Fluids handled
▪ Heating water to VDI 2035Can handle higher-viscosity fluids (e.g. water/glycolmixture up to mixing ratio of 1:1)
▪ Pure, thin, non-aggressive and non-explosive fluids notcontaining any mineral oil, solids or long fibres
▪ Fluids with a viscosity of max. 10 mm2/s
Operating data
Operating properties
Characteristic Value
Calio S Calio S BMSFlow rate Q [m3/h] ≤ 3.5 ≤ 7
Q [l/s] ≤ 1.0 ≤ 1.95Head H [m] ≤ 6Fluid temperature 1) T [°C] 2 to 95 -10 to +110Ambient temperature T [°C] 0 to 40Operating pressure p [bar] ≤ 10
Characteristic Value
Calio S Calio S BMSSound pressure level [dB (A)] < 45Piping connection R 1/2, R 1, R 1 1/4
Designation
Example: Calio S 25-40-130
Designation key
Code DescriptionCalio S High-efficiency pump25 Nominal diameter of pipe connection
15 = R 1/225 = R 130 = R 1 1/4
40 Head in m x 10 (example: 4 m = 40)-130 Overall length 130 mmBMS Building Management System
Design details
Design
▪ Highly efficient, maintenance-free wet rotor pump(glandless)
▪ Screw-ended
Drive
▪ High-efficiency electric motor with continuously variabledifferential pressure control
▪ Electronically commutated synchronous motor withpermanent magnet rotor
▪ 230 V - 50/60 Hz
▪ Thermal class F
Calio S:
▪ IP42 enclosure
▪ Temperature class TF 95
▪ Interference emission EN 55014-1
▪ Interference immunity EN 55014-2
Calio S BMS:
▪ IP44 enclosure
▪ Temperature class TF 110
▪ Interference emissions EN 61 000-6-3
▪ Interference immunity EN 61 000-6-2
Bearings
▪ Product-lubricated special plain bearing
Operating modes
▪ Automatic mode with constant-pressure or proportional-pressure control
▪ Fixed-speed operation with manual setpoint input
Calio S BMS:
▪ Automatic mode with constant-pressure or proportional-pressure control, Eco Mode, Boost Mode
1) To prevent condensation in the terminal box and stator, the fluid temperature must always be equal to or higher than theambient temperature.
Building Services: HeatingVariable-Speed Circulator Pumps
4 Calio S
Automatic functions
▪ Continuous output adjustment depending on theoperating mode
▪ Soft start (limitation of starting current)
▪ Full motor protection with integrated trip electronics
▪ Setback operation
Calio S BMS:
▪ 0 – 10 V with external differential pressure/speed setpoint
▪ External start/stop
▪ General fault message
Manual functions
▪ Setting the operating mode
▪ Setting the differential pressure setpoint
▪ Setting the speed level
▪ Vent function
▪ Deblocking option
Calio S BMS:
▪ Self-venting function
▪ Automatic deblocking function (pump starts at max.torque and current limitation with an unlimited numberof start-up attempts)
Signalling and display functions
▪ Alternating display of flow rate and electrical input power
▪ Error messages on the display
Materials
Overview of available materials
Component Material
Calio S Calio S BMSVolute casing Grey cast iron with cathodic
electrocoatingShaft Ceramics Stainless steel
1.4034Impeller Plastic with glass
fibre content (PA -GF 35)
Plastic with glassfibre content (PSU-
GF30)Bearing Ceramics Ceramics/carbonBearing plate Stainless steel 1.4301Can Stainless steel 1.4301Thermal insulationshells
Polypropylene
Product benefits
Calio S
▪ Maximum savings of operating costs by high-efficiencytechnology combined with speed control
▪ Future-proof by maximum energy efficiency, exceedingfuture energy efficiency regulations such as ErP2015
▪ Easy to use with a combination of control keys, integrateddisplay and symbols showing the operating status
▪ High availability by manual and integrated protectivefunctions
▪ Compact dimensions and KSB plug make the pumps easyto install. Thermal insulation shell included in the scope ofsupply.
Calio S BMS
▪ Maximum savings of operating costs by high-efficiencytechnology combined with speed control
▪ Future-proof by maximum energy efficiency, exceedingfuture energy efficiency regulations such as ErP2015
▪ Simple to set with turn&press dial combined with anintegrated display and symbols indicating the operatingmode
▪ Integrated 0 - 10 V DC, External Start/Stop and generalfault message functions
▪ New Eco Mode for additional savings of more than 40%compared with proportional-pressure control.
▪ Thermal insulation shell included in scope of supply
Certifications
Overview
Label Valid in: CommentEurope Calio S 15...-40 EEI ≤ 0.20
Calio S 15...-60 EEI ≤ 0.23Calio S 25/30-60 BMS EEI≤ 0.23
Germany All sizes
Building Services: HeatingVariable-Speed Circulator Pumps
Calio S 5
Selection information
Minimum pressure
The minimum pressure pmin at the pump suction nozzle servesto avoid cavitation noises at an ambient temperature of +40 °Cand the indicated fluid temperature Tmax.
The indicated values are applicable up to 300 m above sealevel. For installation at altitudes > 300 m, an allowance of0.01 bar / 100 m must be added.
Minimum pressure pmin [bar] specified for the fluid temperature [°C]
Calio Fluid temperature Minimum pressure
[°C] [bar]S 5 to 75 0,05
76 to 95 0,28S BMS 5 to 80 0,5
81 to 95 1,5
Building Services: HeatingVariable-Speed Circulator Pumps
6 Calio S
Description of the characteristic curve
H
P
Q
1~230 VAC
Q
1
10
a)
b)
a) b)
1
10
Selection example
1 Min. Fixed speed operation10 Max. Fixed speed operation
Control range, settings in 0.1 m increments
a) Control curve, maximum headb) Control curve, minimum head
The characteristic curve can be adjusted between a) and b)by pressing the control keys.
Programme overview / selection tables
Features and functions
Features and functions
Functions Feature
Calio S Calio S BMSOperating modes Δp-v for variable differential pressure ✘ ✘Δp-c for constant differential pressure ✘ ✘Fixed speed operation ✘ ✘Eco Mode - ✘Manual functions Setting the operating mode ✘ ✘Setting the differential pressure setpoint ✘ ✘Setting of speed level ✘ ✘
Building Services: HeatingVariable-Speed Circulator Pumps
Calio S 7
Functions Feature
Calio S Calio S BMSVent plug ✘ -Deblocking option ✘ -Automatic functions Continuous output adjustment depending on mode (Δp control) ✘ ✘Setback operation ✘ ✘Soft start ✘ ✘Integrated interfaces: 0 - 10 V DC, external start/stop, general fault (volt-freerelay contact)
- ✘
Signalling and display functions Error codes shown on display ✘ ✘"System operational" message via additional module - -Alternating display of flow rate and electrical input power ✘ ✘
Technical data
Selection table Calio S
Calio S Connection PN P1
Mo
tor
pro
tect
ion
2)
Sig
nal
ling
co
nta
cts
3) Nominal current Mat. No. [kg]
[W] 1~230 VAC,50/60 Hz
[A]
Pip
ing
Pum
p
15-40-130 R ½ G 1 10 4,0 - 23 ✘ - 0,05 - 0,23 29134760 2.515-60-130 R ½ G 1 10 4,0 - 47 ✘ - 0,05 - 0,48 29134761 2.525-40-130 R 1 G 1 ½ 10 4,0 - 23 ✘ - 0,05 - 0,23 29134762 2.525-60-130 R 1 G 1 ½ 10 4,0 - 47 ✘ - 0,05 - 0,48 29134763 2.525-40 R 1 G 1 ½ 10 4,0 - 23 ✘ - 0,05 - 0,23 29134756 2.725-60 R 1 G 1 ½ 10 4,0 - 47 ✘ - 0,05 - 0,48 29134757 2.730-40 R 1 ¼ G 2 10 4,0 - 23 ✘ - 0,05 - 0,23 29134758 2.730-60 R 1 ¼ G 2 10 4,0 - 47 ✘ - 0,05 - 0,48 29134759 2.725-60 BMS R 1 G 1 ½ 10 8,0 - 100 ✘ ✘ 0,10 - 0,80 29134307 4.630-60 BMS R 1 ¼ G 2 10 8,0 - 100 ✘ ✘ 0,10 - 0,80 29134308 4.8
2) Integrated motor protection3) General fault message relay and terminal pairs for 0 - 10 V input and external start/stop
Building Services: HeatingVariable-Speed Circulator Pumps
8 Calio S
Selection chart
Calio S
ρ = 1000.0 kg/m³
(15-25-30-(BMS)) -40 -60/1
H [m]
0 1 2 3 4 5 6 7 8Q [m³/h]
0 5 10 15 20 25 30 35US.gpm
0 5 10 15 20 25IM.gpm
1
2
3
4
5
6
m
5
10
15
[ft]
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2[l/s]
25-60 BMS 30-60 BMS
15-60 25-60 30-60
15-40 25-40 30-40
Building Services: HeatingVariable-Speed Circulator Pumps
Calio S 9
Characteristic curves
Calio S 15/25/30-40 Δpv
Calio_S_15-40/0
0.0 0.5 1.0 1.5 2.0Q [m³/h]
0 2 4 6 8 10Q [US.gpm]0 2 4 6 8Q [IM.gpm]
0
1
2
3
4
H [m]
0
5
10
H [ft]
0.0 0.2 0.4 0.6Q [l/s]
0.005
0.010
0.015
0.020
0.025
P [kW]
0.01
0.02
0.03
P [hp]
0.0 0.5 1.0 1.5 2.0Q [m³/h]
max.
min.
3,5m 3m 2,5m 2m 1,5m 1m
max.
min.
1~230 VACR 1/2, 1, 1 1/4
Calio S 15/25/30-40 fixed speed operation
Stellerbetrieb_Calio_S_15-40/0
0.0 0.5 1.0 1.5 2.0 2.5 3.0Q [m³/h]
0 2 4 6 8 10 12Q [US.gpm]
0 2 4 6 8 10Q [IM.gpm]
0
1
2
3
4
5
H [m]
0
5
10
15
H [ft]
0.0 0.2 0.4 0.6 0.8Q [l/s]
0.005
0.010
0.015
0.020
0.025
P [kW]
0.01
0.02
0.03
P [hp]
0.0 0.5 1.0 1.5 2.0 2.5 3.0Q [m³/h]
1
2
3
1~230 VACR 1/2, 1, 1 1/4
1, 2, 3 = speed level 1, 2, 3
Calio S 15/25/30-40 Δpc
Calio_S_ 15-40/0
0.0 0.5 1.0 1.5 2.0Q [m³/h]
0 2 4 6 8 10Q [US.gpm]0 2 4 6 8Q [IM.gpm]
0
1
2
3
4
H [m]
0
5
10
H [ft]
0.0 0.2 0.4 0.6Q [l/s]
0.005
0.010
0.015
0.020
0.025
P [kW]
0.01
0.02
0.03
P [hp]
0.0 0.5 1.0 1.5 2.0Q [m³/h]
2,5m3m
3,5m
2m1,5m
1m
min.
min.
max.
max.
1~230 VACR 1/2, 1, 1 1/4
Building Services: HeatingVariable-Speed Circulator Pumps
10 Calio S
Calio S 15/25/30-60 Δpv
Calio_S_15-60-Dpv/4
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
0 5 10 15
0 2 4 6 8 10 12
0
1
2
3
4
5
6
0
5
10
15
0.0 0.2 0.4 0.6 0.8 1.0
0.00
0.02
0.04
0.00
0.02
0.04
0.06
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
max.
max.
min.
min.
5m 2m3m4m
Q [m³/h]
Q [US.gpm]Q [IM.gpm]
H [m]
H [ft]
Q [l/s]
P [kW]
P [hp]
Q [m³/h]
1~230 VACR 1/2, 1, 1 1/4
Calio S 15/25/30-60 fixed speed operation
Stellerbetrieb_Calio_S_15-60/0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0Q [m³/h]
0 5 10 15Q [US.gpm]0 5 10 15Q [IM.gpm]
0
1
2
3
4
5
6
7
H [m]
0
5
10
15
20
H [ft]
0.0 0.2 0.4 0.6 0.8 1.0Q [l/s]
0.01
0.02
0.03
0.04
0.05
P [kW]
0.02
0.04
0.06
P [hp]
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0Q [m³/h]
1
2
3
1~230 VACR 1/2, 1, 1 1/4
1, 2, 3 = speed level 1, 2, 3
Calio S 15/25/30-60 Δpc
Calio_S_15-60-Dpc/4
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
0 5 10 15
0 2 4 8 10 12
0
1
2
3
4
5
6
0
5
10
15
0.0 0.2 0.4 0.6 0.8 1.0
0.00
0.02
0.04
0.00
0.02
0.04
0.06
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
max.
max.
min.
min.
5m 3m4m 2m5,5m 1,5m
Q [US.gpm]Q [IM.gpm]
H [m]
P [kW]
Q [m³/h]
Q [l/s]
Q [m³/h]
H [ft]
P [hp]
1~230 VACR 1/2, 1, 1 1/4
Building Services: HeatingVariable-Speed Circulator Pumps
Calio S 11
Calio S BMS 25/30-60 Δpv
Calio 25-60/0
0 1 2 3 4 5 6 7
0 10 20 30
0 5 10 15 20 25
0
1
2
3
4
5
0
5
10
15
0.0 0.5 1.0 1.5
0.00
0.02
0.04
0.06
0.08
0.10
0.00
0.05
0.10
0 1 2 3 4 5 6 7
max.
max.
min.
min.
0%100% 40%60% 20%80%
Q [m³/h]
Q [US.gpm]
Q [IM.gpm]
H [m]
H [ft]
Q [l/s]
P [kW]
P [hp]
Q [m³/h]
1~230 VACR 1, 1 1/4
Calio S BMS 25/30-60 fixed speed operation
Boost-Mode 25-60 BMS/1
0 2 4 6 8Q [m³/h]
0 10 20 30Q [US.gpm]0 10 20 30Q [IM.gpm]
0
1
2
3
4
5
6
H [m]
0
5
10
15
H [ft]
0.0 0.5 1.0 1.5 2.0 2.5Q [l/s]
0.00
0.05
0.10
P [kW]
0.00
0.05
0.10
0.15
P [hp]
0 2 4 6 8Q [m³/h]
min.
min.
10
100%
9
90%
8
80%
7
70%
1
5
50%
4
40%
3
30%
2
20%
6
60%
10%
1~230 VACR 1, 1 1/4
Total of 100 speed levels can be set between stage "min" and"10".
Calio S BMS 25/30-60 Δpc
Calio25-60/0
0 1 2 3 4 5 6 7 8
0 10 20 30
0 10 20
0
1
2
3
4
5
0
5
10
15
0.0 0.5 1.0 1.5 2.0
0.02
0.04
0.06
0.08
0.10
0.05
0.10
0 1 2 3 4 5 6 7 8
max.
max.
min.
min.
0%20%40%100% 80% 60%
Q [m³/h]
Q [US.gpm]
Q [IM.gpm]
H [m]
H [ft]
Q [l/s]
P [kW]
P [hp]
Q [m³/h]
1~230 VACR 1, 1 1/4
Calio S BMS 25/30-60 Eco Mode
Eco -Mode/0
0 1 2 3 4 5 6 7
0 10 20 30
0 5 10 15 20 25
0
1
2
3
4
5
0
5
10
15
0.0 0.5 1.0 1.5
0.02
0.04
0.06
0.08
0.10
0.05
0.10
0 1 2 3 4 5 6 7
max.
max.
min.
min.
0%40%80% 60% 20%100%
Q [m³/h]
Q [US.gpm]
Q [IM.gpm]
H [m]
H [ft]
Q [l/s]
P [kW]
P [hp]
Q [m³/h]
1~230 VACR 1, 1 1/4
Building Services: HeatingVariable-Speed Circulator Pumps
12 Calio S
Dimensions
Calio S
Calio S
169132
116
H2
H1
99 R / G
Calio S
245R / G
H1
102
160140
Calio S BMS
Dimensions [mm]
Size Rp G H1 H215-40-130 1/2 1 130 15015-60-130 1/2 1 130 15025-40-130 1 1 1/2 130 15025-60-130 1 1 1/2 130 15025-40 1 1 1/2 180 20025-60 1 1 1/2 180 20030-40 1 1/4 2 180 20030-60 1 1/4 2 180 20025-60 BMS 1 1 1/2 180 -30-60 BMS 1 1/4 2 180 -
Installation information
Calio S
Permissible installation positions
Sizes All
Scope of supply
▪ Pump
▪ Sealing elements
▪ Installation and operating manual
▪ Thermal insulation shells (for 180 mm overall length only)
Building Services: HeatingVariable-Speed Circulator Pumps
Calio S 13
1157
.51/
06-EN
08.0
5.20
15
[email protected] Tel. +31-152-610-900www.lenntech.com Fax. [email protected] Tel. +31-152-610-900www.lenntech.com Fax. +31-152-616-289
Lenntech