carbide circular sawing systems - marvel saws · 2017. 9. 21. · sawing systems. carbide circular...

15
P-70B Min. 5/8” Max. 2.75” Capacity P-100B Min. 3/4” Max. 4” Capacity P-150B Min. 2-3/4” Max. 6” Capacity Carbide Circular Sawing Systems

Upload: others

Post on 30-Mar-2021

4 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

P-70B Min. 5/8” Max. 2.75” Capacity

P-100B Min. 3/4” Max. 4” Capacity

P-150B Min. 2-3/4” Max. 6” Capacity

Carbide Circular

Sawing Systems

Page 2: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

Carbide Circular Saws

• Servo Driven Automatic Bar Feed

• Hydraulic Vise Clamping (side & vertical vises)

• Floating Bar Feed Vise

• Servo Drive & Precision Ball Screw Feed

• Hydraulic Sorting Chute

• Inverter Control Blade Speeds

• Automatic Loading Table

• Electro-magnetic Blade Brake

• 4 Carbide Blade Guides

• Air Filter

• Automatic Chip Conveyor

• Mist Type Coolant System

• Automatic trim cut separation

Standard Features Include

Page 3: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

• Allows for fully automatic

operation

• Can be set for continuous

operation or just one bar

• Material is lifted onto the shuttle

table one by one

• Trim cut is made automatically

• Remnant is ejected

automatically

• Adjustable ramp settings

• Continuous operation increases

productivity

Automatic Loading Table

Page 4: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

Loading Table Capacities

Weight Capacity

P-70B 8,200 lbs.

P-100B 8,200 lbs.

P-150B 11,000 lbs.

Shuttle Pulling Capacity

P-70B 1,210 lbs.

P-100B 1,320 lbs.

P-150B 2,750 lbs.

Page 5: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

• The saw blade is controlled by a Mitsubishi servo in conjunction with a

precision ball screw.

• Precision blade control provides

• Vibration free cutting

• Optimum cycle time

• Surface finish of 64 RMS

• Minimal burr

• Saw blade is driven through a heavy duty transmission

• Blade speeds are controlled through an inverter

Blade Feed System

P70B P100B & P150B

Page 6: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

• The blade drive

transmission is cooled by an

oil bath lubrication system.

• The electro-magnetic

powdered metal blade brake

compensates for

transmission gear backlash

which reduces vibration and

prevents blade damage,

ensuring smoother cuts and

longer blade life

Blade Drive & Brake

Page 7: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

• Four carbide blade guides

• Thin body carbide blades

• Minimal kerf loss

• Mist Type Coolant System

• Powered blade brush

• Automatic Chip Removal

System

Carbide Blade Guides

Page 8: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

• The Automatic Bar Feed is

powered by an AC servo motor and

precision ball screw

• Hydraulic floating vise jaws

accommodate crooked stock

• Sensors detect the bar end and

signal the automatic loader

• Rollers both support and provide

ease of material movement

• Blade Saver Feature - at the end of

each cut the bar feed vise retracts

the material preventing the blade

from contacting the material as the

head returns

• Remnants can be as Little as 3.4”

Automatic Bar Feed System

Page 9: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

• Hydraulically operated

• Clamping the material on

three sides

• Two Machine vise clamps

and one machine vertical

clamp

• The position of the vise

jaws automatically set the

start and return limits of the

blade

P150B shown with optional remnant reducing vise.

Vise Clamping

Page 10: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

• User friendly touch screen control.

• Storage for up to 9 different jobs.

• Storage for up to 21 different material types with pre-

programmed blade speeds and cutting rates.

• The self-diagnostic feature monitors 18 separate saw

functions

• Amp meter can be set to automatically stop job when

blade wear is detected.

• From the Touch Screen the Operator Can Set

• Shape and Size of the Work Piece

• Blade Speed in RPM

• Chip load

• Trim Cut Length

• Cut Length

• Job Quantities

Touch Screen Control

Page 11: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

The large capacity Air Filter is standard equipment on all models

and filters the vapors from the mist lubrication system keeping

the environment around the saw clean

Air Filter

Page 12: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

• Hydraulically controlled sorting chute automatically

separates trims and remnants from finished parts.

Hydraulic Discharge Chute

Page 13: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

Optional Roller Chain Loader

Optional Roller Chain Loading Tables

are available in place of the standard

gravity feed loading tables.

These powered loading tables are

used for loading squares, rectangles

and other non-round shapes.

Page 14: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

Optional Remnant Reducing Vice

Note: Some covers and guards may have been removed for illustration purposes.

Page 15: Carbide Circular Sawing Systems - Marvel Saws · 2017. 9. 21. · Sawing Systems. Carbide Circular Saws • Servo Driven Automatic Bar Feed • Hydraulic Vise Clamping (side & vertical

Model P-70B P-100B P-150B

Capacity

Min: .50”

Max: 2.75”

Min: .75”

Max: 4”

Min: 2.75”

Max: 6”

Min: .625”

Max: 2”

Min: .75”

Max: 3.125”

Min: 2.75”

Max: 4.375”

Motor

Blade Drive 10 HP 15HP 20HP

Hydraulic Pump 2HP 3HP 5HP

Saw Blade (T=Kerf t=Thickness) Ø285 x T2.0 x 1.75t

mm

Ø360 x T2.6 x 2.25t mm Ø460 x T2.7 x 2.25t mm

Blade Feed Servo Motor and Ball Screw

Blade Speed 30-150 RPM 30-130 RPM 30-130 RPM

Load Table 47.2” x 204.7

Bar Feed AC Servo Motor and Ball Screw

Automatic Feed Length Single Feed 3/8”-24” / Multiple Feed 118” Single Feed 3/8”-27.5”/Multiple

Feed 118”

Automatic Chip Conveyor Chain Type

Cooling Air Compressed Oil Mist

Tank

Capacity

29”L 32”L 35”L

4L

Machine Weight 5060 lbs. 6160 lbs. 7700lbs.

Floor

Space

(“)

Machine 79” W x 68-1/2” L 114” W x 68-1/2” L 122” W x 82” L

With 5M

Load Table 79” W x 269” L 114” W x 269” L 122” W x 282-1/2” L