case 1 abc cement
TRANSCRIPT
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ITL,Dr.DSinha,IIFT,KOLKATACAMPUS CASESTUDY:ONLYFORCLASSROOMDISCUSSIONS
GLOBALLOGISTICSMANAGEMENT:THECASEOFABCCEMENT
ABC
CEMENT
is
a
French
multinational
and
global
leader
in
Cement
in
building
material
with
a
strong
presenceintheeasternpartofIndia
AsapartofourbrownfieldexpansionatJamshedpur,wehadorderedtheVerticalCementgrindingmill
withLoesche,Germany.
Rotarycomponentssuchasdrivegearbox,grindingrollers&tableweremanufacturedatHamburg,
Germany.(Volume625cum&Netweight417tons)
StaticcomponentssuchasMillstand,baseplateweremadeatShanghai,China(Volume433cum
&Netweight150tons)
Somecomponentssuchasseparatorfixedplateetc.,wereoutsourcedbyLoescheinChennai,India.
ThetaskathandwastotransportthematerialsafelyfromLoeschesworksatShanghaiandHamburgto
Jamshedpur,India.
ThemiscellaneousconsignmentfromChennaiwasmuchsimplerandthereforehandledbyusthrougha
localtransporter.
WhenweanalyzedthemodalityofshippingtheconsignmenttoIndia,werealizedthatwedidnothave
muchexpertise/knowhowonthefollowing
Importformalitiesanddocumentation
Indepthknowledgeofthecountriesinvolved.
Knowledgeofthecarriersandroutes
Risksinvolved
Consignmenttrackingandmonitoring
Q.
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Followingwerethekeychallengesfacedinthetask.PerformanceoftheThirdpartylogisticproviderwas
evaluatedbasedonthesame.
Safetyofconsignment(Accidents/damagesetc.,)
Securityofconsignment(pilferages,lossofdocumentetc.,)
TimelyshipmenttoJamshedpursite.
Crossborderlegalissues
Repacking
/correction
ifreqd
Continuousmonitoring/tracking
Coordinationandnetworkingwithmultipleagencies Equipmentmanufacturerandtheirtransporter,third
partyqualityinspectors,Customs,Carriers,Inlandtransporters.
InlandtransportationEasiestandsafestroute,infrastructurelimitations(Bridges/raillinecrossing/
narrowroads,Congestedandthicklypopulatedareasenroute
Manageenvironmentalissues&liaisonwithcustoms,railways,villagers,highwayauthorities,local
administrationen
route,
police
etc.,
Allocationofresponsibilityatvariousstages
Executionoftheactivityatminimumcost
Q.WHATISROUTINGPLANOFABCCEMENTINDIAPVTLTD.?
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Q.WHATSEAROUTETHECARGOWOULDFOLLOW?
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GLOBALSEAROUTES
(ROUTEDESCRIPTIONATANNEXURE)
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SEAROUTEFROMHAMBURGTOMUMBAIPORT
SEAROUTEFROMSHANGHAITOMUMBAIPORT
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Q. ISTHISTHEBESTROUTING?WHATAREFACTORSFORCHOOSINGAPORT?
INLANDTRANSPORTATIONROUTEFROMMUMBAITOJAMSHEDPUR
Figure:Inlandtransportationroute
(MumbaiPortThane NasikDhuleBandaraRajnandGaonBhilaiRaipurRaigardhGumla
RanchiJamshedpur JojoberaCementPlant)
Q.
CAN
THERE
BE
ALTERNATE
MODE
OF
TRANSPORT
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KUEHNE + NAGEL Projects 2010
Process Steps
Prealert
Arrival of shipment at
destination.
M Filing and B/E processing
Break Bulk Import cargo operation and documentation flow (India)
Customs Process
Logistics Service Provider
Sea Freight project & Import Department Importer
Shipment arrives at destination and
consignee is sent arrival
notice.Delivery Order is picked up
from carrier after paying all charges
and surrendering of the Carrier B/L
Prealert received from
Origin office.Notice of
shipment sent to
Consignee.
Consignee surrenders the
duly endorsed House B/l.
Copies of Master B/L ,House B/L.Invoice
and Packing List sent to carrier for fi ling
ofIGM.Carrierfiles the IGM with customs
prior arrival of shipment at port
Based on the documents submitted by the
carrier's the cus toms approves t he IGMThe consignee forwards the invoice and pa
to K+ N for filing of Bill of Entry with custo
shipment is under some special licence it i
handed over to K+N.
K+N files prior Bill Of
entry and arranges to
send check list to cnee
for confirmation about
duty amount.After
confirmation from cnee
KN arrnange for
assessment of Bill Of
Entry with customs.
Customs checks the Bill of
Entry advises discrpancy ,if
any.
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Delivery of cargo Once duty is paid the Bill of
Entry is endorsed by customsand cargo is released..
K+N picks the Demand Draft for the dutyfrom the consignee and pays same to
customs.
Consignee arranges for
customs duty payable by
Demand Draft once K+N
confirms the duty figure.
Physical examination of cargo
by Customs.Duty figure is
confirmed after completion of
K+N takes permission from customs to open
pkgs for physical examination of the cargo in
port.
K+N pays the port dues if any and gets the
gate pass from port Authorities.K+N arranges
trucking for delivery cargo to consignee
premises.
K+N raises invoice on the consignee
for the services as per agreement and
sends same to consginee for payment.
Cargo received by
consignee's at their
premises
Consignee's arrange for
payment of charges as per
K+N invoice.
Upon receipt of all charges from the
consignee's K+N arranges to send the
Original Bill Of Entry to the
consignee's as this is required by
them for disbursement of foreign
h n
Upon receipt of Original Bill of E
from K+N the consignee's proce
complete their disbursement of
foreign exchange.
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CHOICEOFCARRIER
Figure:Inlandtransportcarrierandunloadingplan
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CONSIGNMENTTRACKING
Figure:Webbaseddashboardforvesseltracking
Webbaseddashboardforcargotracking Inland
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Q.WhatelsecouldbetheMISSTRUCTUREforABCCEMENTPVT.LTD.
State Place
1 19.09 .09 7 3084 RJ01GA- 4604 16 Whee le rs - Low bed v o lv o Maharas ht ra BHUSAWAL 2050 km s ( Appx ) 600 Km s
2 19.09 .09 44 ,3 ,25 3085 CG04JA - 6916 Sem i Low bed Maharas h t ra Ra ipu r 2050 km s ( Appx ) 1150 Km s
3 19 .09 .09 8 ,9 3086 MH- 06 AQ- 2397 Low bed Maharas h t ra MP- MH Bo rde r 2050 km s ( Appx ) 10 50Km s
4 19 .09 .09 1 3087 MH 43U- 566 Hy d ro lic Ex e l Maha ras ht ra Au rangabad 2050 km s ( Appx ) 450 Km s
5 19.09 .09 13 ,35,39 3088 NL- 01D- 2629 Sem i Low bed Maharas ht ra Pa t ha lgaon 2050 km s ( Appx ) 14 00Km s
6 19.09 .09 26 ,11 ,40 ,5 3089 NL- 01D- 1039 Sem i Low bed Maharas ht ra Pa t ha lgaon 2050 km s ( Appx ) 1400 Km s
7 19.09 .09 27 ,28 ,12,17 3090 NL- 01D- 2669 Sem i Low bed Maharas ht ra Pa t ha lgaon 2050 km s ( Appx ) 1400 Km s
8 19.09 .09 10 ,29 3091 RJ- 06G- 5247 Low bed Maharas ht ra AKOLA 2050 km s ( Appx ) 700Km s
9 19.09 .09 2 ,6 ,20 ,33 3092 MH- 06AQ- 320 Sem i Low bed Maharas h t ra Ra igarh 2050 k m s ( Appx ) 1300 Km s
10 19.09 .09 30 ,23 ,22,19 ,4 3093 PB- 06G- 6664 Sem i Low bed - 3 Ex el Maha ras h t ra Ra ipu r 2050 k m s ( Appx ) 1150 Km s
11 19.09 .09 31 ,24 ,21,18 ,34 3094 CG- 04JB - 2074 Sem i Low bed - 3 Ex e l Maha ras ht ra Ra ipu r 2050 km s ( Appx ) 1150 Km s
12 19.09 .09 42 ,32 ,14,16 ,36 3095 MH- 06K- 3520 Sem i Low bed Maharas ht ra Bhanda ra 2050 km s ( Appx ) 950 Km s
13 19.09 .09 15 ,35 ,38 ,41,43 ,45SP1 3096 CG/ 04 / JA/ 4621 Sem i Low bed Maharas h t ra Am rav a t i 2050 k m s ( Ap px ) 700 Km s
Package No.
Ac tua l da te
o f a r r i v a l
(A t Po r t )
Veh ic le num bers Ty pe o f Vehic le
2 n d L o t - A n t w e r p p o r t t o M u m b a i p o r t - To t a l 4 5 P ac k a g es
LR NO.
Sam ple -ABC- CEMENT I nd ia Pvt .L td - Cargo Tracker Sheet
Tota l Dis tanc e f rom
M um ba i po r t t o S i t e (Km s )
D is tanc e c ov e red
f rom Po r t (Km s )
Vehic le Pos i t ionSr.No.
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ANNEXURE
Circum Equatorial Route. With the expansion of the Panama Canal expected tocome online in 2014, a relative parity will exist for the first time between the Panamaand Suez canals. In such a setting, maritime shipping companies may elect toestablish circum equatorial routes in both directions with the usage of high capacity(8,000 to 12,000 TEU) containerships. This high frequency "conveyor belt" couldsupport a significant share of global east-west freight movements in a cost effectiveway. This does not imply a homogeneous service as several different configurationsof ports of call are possible along this route, particularly if a 300 nautical milesdeviation is considered. This enables different circum equatorial networkconfigurations.
North-South Pendulum Connectors. These connectors reflect existing commercialrelations, namely for raw materials (oil, minerals, agricultural goods), such as SouthAmerica / North America, Africa / Europe or Australia / Asia. For container shipping,they are mostly based on the rationale that there is not enough volume to supporttransoceanic services, so cargo is collected / delivered along a latitudinal sequenceof ports. This conventional network will be expanded with transshipmentOpportunities with the circum equatorial route.
Transoceanic Pendulum Connectors. Connect through pendulum servicesselected ports of the facades of large oceanic masses. The three maintransoceanic connectors are transpacific, Asia-Europe (through the Indian Ocean)and transatlantic. The industrialization of Asia (China in particular) has made the
Asia - Europe and the transpacific connectors particularly important.Growth within the BRIC countries (Brazil, India and China) favors the emergenceof a new connector in the Southern Hemisphere between the east coast of SouthAmerica, the Cape of Good Hope and to Southeast Asia.
Transshipment Markets. They connect regional port systems to transoceanic andcircum equatorial routes, mainly through hub-and-spoke services. The relayfunction between long distance shipping services performed by those markets isalso significant. The most important are Southeast Asia, the Mediterranean and theCaribbean. They are referred as markets because the transshipment function canbe substituted to another port. Therefore, a group of ports in a transshipmentmarket are "bidding" for port calls as this type of traffic is difficult to anchor. The
development of circum equatorial routes is thus likely to expand the opportunities oftransshipment, including interlining between these routes.