case study - transmet corporation€¦ · case study replacing alum inum o xide an investment...

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CASE STUDYReplacing Aluminum Oxide

An investment caster replaced aluminum oxide with Transmet Cast Shot and immediately noced an improvement in cleaning efficiency. The operator noted, “We will never go back to aluminum oxide.”

A remanufacturer replaced aluminum oxide with Transmet Cast Shot and reduced purchases from truckload quan es of aluminum oxide to a 1,500 lb monthly usage of Transmet Cast Shot.

A er-one automove coang supplier reduced the amount of dust in the workplace to the A er-one automove coang supplier reduced the amount of dust in the workplace to the point that their operators did not have to stop work while prearing parts for painng. They also reduced the amount of dust that was escaping from cabinets, improving the workplace environment for their operators.

Project Outcome

Aluminum oxide will hit a part three or four mes before it fractures and turns to dust. It is a very hard media with a low bulk density. Transmet Cast Zinc Shot is extremely durable; lasng over 12,000 hits before it fractures and turns to dust.

Cast Zinc Shot is a relavely so material, but with a higher bulk density than aluminum oxide. The higher bulk density enables the shot to clean more effecvely than the aluminum oxide without the work stoppage dust causes.

Transmet Approach

Customers are consuming massive quan es of aluminum oxide on a monthly basis. They are also generang a lot of dust. Not only is the dust a nuisance to collect and deal with, but it is slowing down machine operators. The operators are slowed down by excess dust clouding the machine so much that they are unable to see the parts they are blasng, thereby requiring them to stop work periodically for dust to clear from the cabinet.

Business Challenge