catalog general

BUTT FUSION MACHINES

SOCKETWELDERS

ANDACCESSORIES

Machines suitable for butt fusion joining of plastic pipes and fittings such as Polyethylene (HDPE), Polypropylene (PP), Polyvinyl fluoride (PVDF), Polybutene (PB) and other plastic materials, by means of an heating element coated with non-stick material.They are divided into:

MANUAL BUTT FUSION MACHINESMachines suitable for butt fusion joining of plastic pipes and fittings which are not subject to internal pressure, after being installed: they are especially indicated for liquids drainage in civil and industrial applications.

HYDRAULIC BUTT FUSION MACHINESMachines suitable for butt fusion joining of plastic pipes and fittings for civil and industrial installations for carrying fluids under pressure, such as water, combustible gas, acids and others; their use is recommended for ducts of particular thickness and which are subject to internal pressure.

AUTOMATIC BUTT FUSION MACHINES This section shows three electronic devices which upgrade functions of DELTA units:

- INSPECTOR Data Logger which registers and certify joints according to Italian and German standards;

- EASY LIFE Hydraulic Unit for semi automatic fusion procedures.

- CNC Hydraulic Unit which allows automatic fusion procedures.

FITTINGS FABRICATION MACHINES & BAND SAWSALFA hydraulic machines can fabricate Elbows, Tees, Crosses and Wyes using pipe segments.SIGMA band saws are ideal to be placed beside ALFA machines in order to cut pipes segments for the fabrication of fittings.

Socket welders for job site or in plant use, which work through a heating element and calibrated sockets coated with non-stick material. They can fuse pipes and fittings such as Polypropylene (PP), Polypropylene Random (PPr), Polyvinyl fluoride (PVDF), Polybutene (PB), Polyethylene (PE) for several applications. Some examples are: heating and sanitary water installations, air or acids in the industrial sector.They are divided into:

MANUAL SOCKET WELDERS Manual heating plate available with electronic adjustable temperature control (TE).

SOCKET WELDING MACHINES Bench machines for easier and fast fusion joining: they guarantee precision and perfect alignment.

RANGE OF PRODUCTS

This catalogue contains information about RITMO’s complete range of products. In order to make it easier to consult, products have been divided into different categories, according to the type of joint and application.

AUXILIARY MACHINESAND TOOLSPIPE BENDING MACHINE

Machine for in plant use for the thermoforming of a special fitting in Polypropylene called “cross over”.

PIPE CUTTERS- SHEARS – BEVELING TOOLSRange of tools to facilitate the installation, pipe laying and operator’s procedures.

ELECTROFUSION MACHINES AND TOOLS

Electronic machines for job site suitable for welding electrofusion fittings.They are divided into:

LOW PRESSURE/DRAINAGE ELECTROFUSION MACHINESPractical machines capable of auto calibration, which can fuse different Polyethylene (HDPE)

electrofusion fittings for drainage pipes.

HIGH PRESSURE ELECTROFUSION MACHINESMachines for joining fittings made of Polyehtylene (HDPE), Polypropylene (PP), Polypropylene

random (PPr). Two main types are provided:

- Multipurpose Electrofusion Units which can weld several different brands of fittings.Supplied in manual version or with bar code reader.

- Manual Units which can weld several different brands of fittings manually introducing fusion parameters.

- Single Purpose Machines which can fuse single brands of fittings only.

LOW AND HIGH PRESSURE ELECTROFUSION MACHINES- Multipurpose Universal and Manual Machine which can fuse any brand

of fittings available in the market in Polyetylene (HDPE), Polypropylene (PP), Polypropylene random (PPR) for low pressure and high pressure pipes,

low and/or constant current.

ACCESSORIES

PIPE SCRAPERSEssential for preparing pipes and fittings before electrofusion.

PIPE STANDReclining support which facilitates pipe scraping procedure.

PIPE ROLLERS AND ALIGNERSEssential tools which facilitate and guarantee precision and alignment of pipes and fittings before fusion.

PIPE SQUEEZERTool which allow prompt intervention, by shutting down duct only on the necessary area and

for a limited time.

PLASTIC FABRICATION

SHEET WELDING MACHINES AND EXTRUSION WELDERSVersatile and multipurpose machines for fabrication of special parts such as angled fusion joints, circular or plane, for tanks, containers, manholes, ventilation systems, scrubbers,

sifters, aquaculture cages, etc.

SHEET WELDING MACHINESPneumatic and automatic machines for sheets in Polyethylene (HDPE), Polypropylene (PP),

PVC, Polyvinyl fluoride (PVDF) for the fabrication of different types of products.

EXTRUSION WELDERSHand extruder, portable, compact and handy, for fabrication and welding of pipes, sheets

and plastic parts in Polyethylene (HDPE), Polypropylene (PP).

BUTT FUSION MACHINESMANUAL BUTT FUSION MACHINES --------------------------------------------------------------- Pag. 14

HYDRAULIC BUTT FUSION MACHINES ------------------------------------------------------- Pag. 28

AUTOMATIC BUTT FUSION MACHINES ----------------------------------------------------------- Pag. 52

FITTINGS FABRICATION MACHINES & BAND SAWS -------------------------------- Pag. 58

SOCKET WELDERSMANUAL SOCKET FUSION ------------------------------------------------------------------------------- Pag. 74

SOCKET FUSION MACHINES ---------------------------------------------------------------------------- Pag. 76

AUXILIARY MACHINES AND TOOLSPIPE TREATMENT MACHINES ---------------------------------------------------------------------------- Pag. 104

PIPE CUTTERS – SHEARS – BEVELLING TOOLS -------------------------------------------------- Pag. 106

PLASTIC FABRICATIONEXTRUSION WELDERS ----------------------------------------------------------------------------------------- Pag. 99

SHEET WELDING MACHINES -------------------------------------------------------------------------- Pag. 100

INDEX

ELECTROFUSION MACHINESLOW PRESSURE/DRAINAGE ELECTROFUSION MACHINES ----------------------------------- Pag. 84

HIGH PRESSURE ELECTROFUSION MACHINES -------------------------------------------------- Pag. 86

LOW AND HIGH PRESSURE ELECTROFUSION MACHINES ----------------------------- Pag. 90

PIPE SCRAPERS --------------------------------------------------------------------------------------------- Pag. 92

PIPE SUPPORTS ------------------------------------------------------------------------------------------------ Pag. 94

PIPE ROLLERS --------------------------------------------------------------------------------------------------- Pag. 95

PIPE ALIGNERS -------------------------------------------------------------------------------------------------- Pag. 96

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BUTT FUSION MACHINESMANUAL BUTT FUSION MACHINES

These welders are controlled directly by the operator who, by hand or by means of a

mechanical spring system, supplies the welding force directly to the elements to join. Their use

is recommended when the operator must weld pipes and/or fittings that will not be subjected to

stress due to internal pressure after being laid. They are particularly suitable for liquid drainage

systems in both civil and industrial fields, made in Polyethylene (PE).

• HEATING PLATES -------------------------------------------- pag. 14

• GAMMA -------------------------------------------------------------- pag. 16

• MINI 160 JOYT -------------------------------------------------- pag. 18

• VR 160 JOYT ---------------------------------------------------- pag. 20

• VR 250 --------------------------------------------------------------- pag. 22

• MAXI 315 ------------------------------------------------------------ pag. 24

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HEATING PLATES SERIES FOR BUTT WELDING

Series of manual instruments equipped with an aluminum heating plate Teflon-coated (PTFE) and a practical heat-insulated plastic handle. Available in two versions: one with a fixed mechanical thermostat (TF) and one with an adjustable electronic thermoregulator (TE). The heating plates are available in different shapes and working ranges according to the operator’s requirements.

SUPPLIED WITH

All the models are supplied with:- A basic heating plate- A fork support

ON REQUEST (ACCESSORIES)

- Bench vice support (the same for all models except TP 300)- Transportation box in electro-painted steel.

TP 125

TP 125/45°

TP 200

TP 300

Fork support

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Dimensions (W x D x H)75 x 65 x 225 mm75 x 65 x 270 mm - TP 300

Weight0,75 Kg

0,80 Kg - TP 300

Bench vice

Model

TP 125TP 125/45°TP 200TP 300

Dimensions(W x D x H)

300 x 100 x 480 mm260 x 127 x 440 mm295 x 104 x 550 mm350 x 170 x 620 mm

Weight

3,12 Kg3,20 Kg 3,50 Kg4,83 Kg

Steel case

(*) Available in 110 V -Single-phase - 50/60 Hzfor TP 125 TE -700 W, TP 200 TE -850 W and TP 300 TE -1300 W

Steel cases

Power supply (*)

Working temperature

Ambient temperature

Time to reach welding temperature

(A) Materials

230 V - Single phase - 50/60 Hz

TE: 180 ÷ 280°C (A)

-5 ÷ +40°C

TE: ~ 10 min.

PE, PP, PB, PVDF

TECHNICAL FEATURES

Model

TP 125TP 125/45°

TP 200TP 300

Pipe max Ø(O.D.)

125 mm110 mm180 mm280 mm

Absorbedpower 700 W500 W1200 W1300 W



Weight

2,16 Kg1,95 Kg3,21 Kg5,09 Kg

Dimensions (W x D x H)225 x 195 x 90 mm 160 x 360 x 240 mm - TP 300

Weight0,40 Kg

0,60 Kg - TP 300

Fork supports

Bench vice

Model

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GAMMA 110

Portable welding machine for the construction of segmented bends.Thanks to a special clamp, this machine can also weld moulded fittings like bends, tees, wyes (Y) and flange necks up to Ø110 mm. Necks with a highly reduced tang can be welded with the help of a special tool (on request), applied to the clamps.

Composed of:- a machine body with pressure regulating device, a support base and a bench vice for the heating plate;- an extractable heating plate with an automatic electronic temperature control device;- an electrically controlled extractable milling cutter for levelling the ends of the pipe and/or fitting;- a pair of special clamps for making bends (useful also for straight welding);- a special right clamp for welding fittings;- a three-leg machine support;- a support for the milling cutter and the heating plate;- two tripod supports to sustain the pipe;- a special bench vice so the machine can be used on a work bench.

SUPPLIED WITH

- Machine body with a support base and bench bracket for the heating plate;- TP GAMMA 110 TE plate;- Milling cutter;- Bends clamps Ø 110 mm (2 pcs.) with adapters from Ø 40 to 90 mm (4 pcs./Ø);- Three legs to sustain the machine (3-leg machine support);- Milling cutter/heating plate support;- Pipe support tripod (2 pcs.);- Special vice (to fix to the welding machine’s bench);- Wooden transport case;- Steel case containing a right special clamp Ø 110 mm (lower half), extractable upper jaws (1 pc./Ø) and lower clamp adapters (1 pc./Ø)

Ø 40 ÷ 110 mm (56 mm Ø excluded), and tool kit.


- Bends clamps adapters Ø 25 and 32 mm (4 pcs./Ø) [Ø supplied singly, but Ø 32 mm is required to weld Ø 25 mm];- Right special clamp adapters Ø 25, 32, 56 mm (1 pc. up + 1 pc. down/Ø) [Ø supplied singly ];- Left special clamp Ø 110 mm (for fitting-fitting welding);- Left special clamp adapters from Ø 25 to Ø 90 mm (1 pc. up + 1 pc. down/Ø) [Ø supplied singly];- Tool for flange necks;

GAMMA 110

Machine body

Heating plate

Millingcutter

Bends clamps

3-leg machine support

Milling cutter/heating plate support

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Working range

Power supply

Power absorbed by the TPPower absorbed by the milling cutterTotal absorbed powerWorking temperatureOutside temperature rangeTime to reach welding temperature(A) Materials

DIMENSIONS (W x D x H)

Machine body (without clamps)

Heating plate (TP)Milling cutterBends clamps with adapters (“Supplied with”)3-leg machine supportMilling cutter/heating plate supportPipe support tripodTransport wooden caseSteel caseRight special clamp (lower part) Machine being transported (in case)Machine working (with 3-leg machine support)Left special clampTool for flange necks

WEIGHTMachine body (without clamps)Heating plate (TP)Milling cutterBends clamps with adapters (“Supplied with”)(2 pcs.)3-leg machine supportMilling cutter/heating plate supportPipe support tripodTransport wooden caseSteel caseRight special clamp (lower part)Total (GAMMA 110 only)Left special clampTool for flange necks

25 ÷ 110 mm 110 V 230 V

Single phase - 50/60 Hz 800 W 800 W 450 W 650 W

1250 W 1450 W180 ÷ 280°C (A)

-5 ÷ +40°C~ 10 min.

PE,PP,PVDF and other plastic materials

540 x 180 x 110 mmD: 320 mm (with handwheel)

430 x 50 x 270 mm470 x 85 x 370 mm170 x 85 x 200 mm

770 x 620 x 740 mm225 x 260 x 445 mm410 x 350 x 880 mm840 x 470 x 390 mm335 x 150 x 90 mm200 x 60 x 190 mm

840 x 470 x 390 mm770 x 620 x 1070 mm200 x 60 x 190 mm

180 x 110 x 320 mm

8,00 Kg2,30 Kg5,55 Kg5,16 Kg4,00 Kg3,30 Kg2,38 Kg

18,00 Kg1,34 Kg0,95 Kg

55,76 Kg1,29 Kg1,64 Kg

TECHNICAL FEATURES

Weight (Kg) - bends clamps adapters (4 pcs./Ø - Ø 25 and 32 mm on request) Ø 25 Ø 32 Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 0,10 0,10 0,16 0,12 0,20 0,36 0,56 1,00

Weight (Kg) left special clamp adapters (*) (2 pcs./Ø) Ø 25 Ø 32 Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 0,40 0,38 0,34 0,32 0,32 0,28 0,24 0,20

Weight (Kg) right special clamp lower adapters (*) (1 pc./Ø) Ø 25 Ø 32 Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 0,20 0,19 0,17 0,16 0,16 0,14 0,12 0,10

(*): The right special clamp lower adapters are the same as the left special clamp adapters (up and down)

3–leg pipe support

Special bench vice

Transport wooden case

Steel case

Special clamps

Weight (Kg) right special clamp extractable upper jaws (1 pc./Ø) Ø 25 Ø 32 Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 Ø 110 0,25 0,25 0,30 0,30 0,30 0,31 0,39 0,39 0,39

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The meaning of JOYT

This word identifies the type of clamps adopted on this machine. They have been

specifically designed to be able to lock Y-branches in all the

possible positions (drawings 1,2,3).

MINI 160 JOYT

Portable butt fusion welder for drainage pipes up to Ø 160 mm. This machine is characterized by the extractable heating plate, the safety micro-switches on the milling cutter to avoid accidental starting, the articulated lateral supports and the double-function frame that can be used either as a work bench or as a protection for the transportation of the machine.

• The machine body includes a spring-loaded pressure-regulating device and the rack-feed movement of the carriage provided by a handwheel.

• The rapid-lock clamps, in order to be able to lock elbows (also with a very short neck), tees and Y-branches without the need of any additional device.

• The protection housing around the heating element.

• Thanks to the Ø 135 mm adapters included in the kit and also to the blades made of special anti-wear steel, it is possible to face and weld pipe/fittings “Silent” type (Geberit).

SUPPLIED WITH

- Machine body (with milling cutter, lateral supports and keys)- Heating plate TP 200 TE- Right clamp group Ø 160 JOYT- Left clamp group Ø 160 JOYT- Frame MINI 160 JOYT- Case with the complete set of clamps and lateral supports’ adapters Ø 40 ÷ 140 mm

Machine body

TP 200

Lateral supports and inserts

MINI 160 JOYT

drawing 1

drawing 2

drawing 3

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Weight (Kg) clamp adapters (4 pieces/Ø)) Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 Ø 110 Ø 125 Ø 135 Ø 140 Ø 160

1,22 1,24 1,25 1,22 1,16 1,08 0,98 0,88 0,78 0,78 0,58Total weight: 11,17 Kg

40 ÷ 160 mm230 V - Single phase -50/60Hz

1200 W760 W1960 W

TE: 180 ÷ 280°C-5 ÷ +40°C

TE: ~ 10 min.

PE, PP, PB, PVDF

TECHNICAL FEATURES

WEIGHTMachine with “SUPPLIED WITH”TP 200 plateFrameSteel case with adapters

Inserts JOYT

Extractable Heating Plate

Wye/Branch clamping

Frame for transport/support

Weight (Kg) clamp adapters (2 pieces/Ø) Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 Ø 110 Ø 125 Ø 135 Ø 140 0,35 0,34 0,33 0,33 0,31 0,28 0,23 0,19 0,16 0,16 Total weight: 2,68 Kg

Working rangePower supplyPower absorbed by the TPPower absorbed by the milling cutterTotal absorbed powerWorking temperatureAmbient temperatureTime to reach welding temperature(A) Materials

664 x 520 x 1235 mm200 x 50 x 440 mm

740 x 664 x 520 mm240 x 400 x 125 mm

DIMENSIONS (W x D x H)Machine with “SUPPLIED WITH”TP 200 plateFrameSteel case with adapters

54,00 Kg3,21 Kg4,00 Kg3,80 Kg

Steel case with inserts

The meaning of JOYT

This word identifies the type of clamps adopted on this machine. They have been

specifically designed to be able to lock Y-branches in all the

possible positions (drawings 1,2,3).

drawing 1

drawing 2

drawing 3

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Lateral supports and inserts

VR 160 JOYT

Portable butt fusion welder for drainage pipes up to Ø 160 mm. This

machine is characterized by the extractable heating plate, the safety micro-

switches on the milling cutter to avoid accidental starting, the articulated

lateral supports and the double-function steel box that can be used either as

a work bench or as a protection for transportation.

• The machine body includes a spring-loaded pressure-regulating device

and rack-feed movement of the carriage provided by a handwheel.

• The rapid-lock clamps, in order to be able to lock bends (also with a

very short neck), tees and Y-branches without the need of any additional

device.

• The protection housing around the heating element

• Thanks to the Ø 135 mm adapters included in the kit and also to the

blades made of special anti-wear steel, it is possible to face and weld

added pipe/fittings type “Silent” (Geberit).

SUPPLIED WITH

- Machine body (with milling cutter, lateral supports and keys)

- Heating plate TP 200 TE

- Right clamp group Ø 160 JOYT

- Left clamp group Ø 160 JOYT

- Frame MINI 160 JOYT

- Case with the complete set of clamps and lateral supports’ adapters

Ø 40 ÷ 140 mm

VR 160 JOYT

Machine body

TP 200

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JOYT inserts

Steel box (bench and transport)

JOYT clamps

TECHNICAL FEATURES

Working rangePower supplyPower absorbed by the TPPower absorbed by the milling cutterTotal absorbed power

Working temperature

Ambient temperature

Time to reach welding temperature

Materials

DIMENSIONS (W x D x H)Steel caseTP 200 plateMachine being transportedMachine being used

WEIGHTSteel caseTP 200 plateMachine with “SUPPLIED WITH”

40 ÷ 160 mm230 V - Single phase - 50/60 Hz

1200 W650 W1850 W

TE: 180 ÷ 280°C

-5 ÷ +40°C

TE: ~ 10 min.

PE, PP, PB, PVDF

805 x 565 x 705 mm200 x 50 x 440 mm

835 x 565 x 760 mm1055 x 925 x 1310 mm

20,00 Kg3,21 Kg

98,50 Kg

Weight (Kg) clamp adapters (4 pieces/Ø) Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 Ø 110 Ø 125 Ø 135 Ø 140 Ø 160

1,22 1,24 1,25 1,22 1,16 1,08 0,98 0,88 0,78 0,78 0,58Total weight: 11,17 Kg

Weight (Kg) clamp adapters (2 pieces/Ø) Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 Ø 110 Ø 125 Ø 135 Ø 140 0,35 0,34 0,33 0,33 0,31 0,28 0,23 0,19 0,16 0,16 Total weight: 2,68 Kg

The meaning of SUPRA

This word identifies the different

type of clamps mounted on this

welding machine. They have been

specifically designed to be able to

lock “branch” fittings (shaped like

a Y): with extractable and

interchangeable jaws, shaped

according to the diameter to weld, it

is possible to lock all branch points

(drawings 1, 2, 3).

drawing 1

drawing 2

drawing 3

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VR 250

A professional welding machine ideal for medium sized pipes and sewers up to Ø 250 mm. It consists of a machine body with a pressure regulating device, a pair of clamps, two lateral supports, an electrically controlled milling cutter for levelling the ends of the pipe and/or fitting with a safety microswitch, an extractable heating plate with automatic device to control the temperature, a sliding support and a steel case that acts as a work bench and cover when transporting the machine.The VR 250 can weld fittings such as bends and tees. Branches can also be welded thanks to the upper extractable jaws (on request) called SUPRA.Available in 110 V and 230 V.

SUPPLIED WITH

- Machine body with a milling cutter, lateral supports, clamps adapters and lateral supports adapters Ø 75 - Ø 250 mm (Ø 140 and 180 mm on request) and service spanners; - TP VR 250 TE plate;- Right clamp Ø 250;- Left clamp Ø 250;- Steel case (for transporting and for use as a work bench).


- Clamps adapters Ø 140 and 180 mm (4 pieces/Ø)[Ø supplied singly];

- Lateral supports adapters Ø 140 and 180 mm (2 pieces/Ø)[Ø supplied singly];

- Sets of extractable upper jaws SUPRA Ø 75, 90, 110, 125, 140, 160, 180, 200, 225 mm (2 pieces/Ø)

[Ø supplied singly];- Blades made of special anti wear steel for face pipe/fittings “Silent” type Geberit.- Wooden case for SUPRA extractable upper jaws;

VR 250

Machine body

Lateral supports and adapters

Heating plate

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75 ÷ 250 mm 110 V 230 V

Single phase - 50/60Hz 1300 W 1300 W 450 W 760 W

1750 W 2060 W180 ÷ 280°C (A)

-5 ÷ +40°C~ 20 min.

PE, PP, PB, PVDF

805 x 565 x 705 mm450 x 50 x 440 mm

390 x 200 x 430 mm835 x 565 x 760 mm

835 x 1240 x 1530 mm

20,00 Kg5,84 Kg

123,00 Kg5,50 Kg

TECHNICAL FEATURES

Basic clamps and adapters

Steel case

SUPRA extractable upper jaws

Wooden case

Weight (Kg) clamps adapters (4 pieces/Ø) Ø 75 Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 3,80 3,00 2,90 2,80 2,50 2,20 1,90 1,50 1,50 Total weight: 22,10 Kg

Weight (Kg) SUPRA extractable jaws (2 pieces/Ø) Ø 75 Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 2,30 2,30 2,40 2,40 2,50 2,50 2,50 2,30 2,60 Total weight: 21,80 Kg

Weight (Kg) lateral support adapters (2 pieces/Ø) Ø 75 Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 Ø 250 1,20 1,1 1,00 1,10 0,90 0,80 0,70 0,60 0,50 0,40 Total weight: 8,30 Kg

Working range

Power supply

Power absorbed by the TPPower absorbed by the milling cutterTotal absorbed powerWorking temperatureAmbient temperatureTime to reach welding temperatureMaterials

DIMENSIONS (W x D x H)Steel caseTP VR 250 TE plateWooden case for SUPRA extractable upper jawsMachine being transportedMachine being used

WEIGHTSteel caseTP VR 250 TEMachine with “SUPPLIED WITH”Wooden case for SUPRA extractable upper jaws

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MAXI 315

A professional welding machine ideal for medium sized pipes and sewers up to Ø 315 mm. It consists of a machine body with pressure regulating device, a pair of clamps, two lateral supports, an electrically controlled milling cutter for levelling the ends of the pipe and/or fitting with a safety microswitch, an extractable heating plate with automatic electronic device to control the temperature, a sliding support, a tip-up metal frame on wheels that acts as a work bench and protection when transporting the machine.The MAXI 315 can weld fittings such as bends and tees. Branches can also be welded thanks to the single clamps ( available on request) indicated for all diameters in the working range.Available in 110 V and 230 V.

SUPPLIED WITH

- Machine body with a milling cutter and lateral supports; - TP 315 TE plate;- Right clamp Ø 315;- Left clamp Ø 315;- Steel frame on wheels (for transporting and for use as a work bench);- Wooden case containing the clamps and lateral supports adapters Ø 200 and 250 mm (Ø 90 to 280 mm on request), and the service spanners.


- Clamp adapters Ø 90, 110, 125, 140, 160, 180, 225, 280 mm (4 pieces/Ø) [Ø supplied singly];- Lateral supports adapters Ø 90, 110, 125, 140, 160, 180, 225, 280 mm (2 pieces/Ø) [Ø supplied singly];- Wyes (Y) clamps (for welding branches) Ø 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 mm (2 pieces/Ø)

[Ø supplied singly];- Blades made of special anti wear steel for face pipe/fittings “Silent” type Geberit.- Special transport wooden case;

Maxi 315

Machine body

Lateral supports and adapters

Heating plate

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90 ÷ 315 mm 110 V 230 V

Single phase - 50/60 Hz 3000 W 3000 W 800 W 705 W

3800 W 3705 W180 ÷ 280°C (A)

-5 ÷ + 40°C~ 20 min.

PE, PP, PB, PVDF

1200 x 680 x 1045 mm580 x 80 x 490 mm

510 x 410 x 245 mm1200 x 680 x 1045 mm

1420 x 1300 x 1570 mm1325 x 855 x 1275 mm

30,00 Kg10,56 Kg7,30 Kg

183,00 Kg75,00 Kg

Working range

Power supply

Power absorbed by the TPPower absorbed by the milling cutterTotal absorbed powerWorking temperatureAmbient temperatureTime to reach welding temperature(A) Materials

DIMENSIONS (W x D x H)Frame on wheelsTP 315 MAXI TE plateWooden case for adaptersMachine being transportedMachine being usedSpecial transport wooden case

WEIGHTFrame on wheelsTP 315 MAXI TE plateBasic clampsWooden case for adaptersSpecial transport wooden case

TECHNICAL FEATURES

Clamps and adapters

Frame on wheels

Case for adapters

Clamps

Weight (Kg) clamps adapters (4 pieces/Ø) Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 Ø 250 Ø 280 6,30 6,10 5,90 5,50 5,20 4,80 4,70 3,70 3,00 2,00 Total weight: 47,20 Kg

Weight (Kg) lateral support adapters (2 pieces/Ø) Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 Ø 250 Ø 280 1,10 1,00 1,00 0,90 0,80 0,70 0,60 0,50 0,40 0,30 Total weight: 7,30 Kg

Weight (Kg) wyes (Y) clamps (2 pieces/Ø) Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 Ø 250 Ø 280 Ø 315 5,56 6,28 6,74 7,20 7,62 9,06 9,70 9,50 9,54 13,42 14,14 Total weight: 98,76 Kg

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BUTT FUSION MACHINESHYDRAULIC BUTT FUSION MACHINES

These machines were designed in accordance to the correspondent Italian (UNI 10565)

and international standards (ISO 12176-1), and are particularly indicated for welding pipes

and/or fittings that will be installed in industrial plants for carrying pressurised fluids like water,

combustible gases, acids etc. Their use is also recommended for ducts of a certain thickness

and/or for ducts that will be subjected to particular mechanical stress, not necessarily linked

to the above mentioned fluids.These machines can be used for welding plastic materials like

Polyethylene (PE), Polypropylene (PP), Polyvinyldifluoride (PVDF), among others.

• DELTA 160 M ---------------------------------------------------------- pag. 28

• DELTA DRAGON 160 ----------------------------------------------- pag. 30

• DELTA DRAGON 250 B ---------------------------------------------- pag. 32

• DELTA 250 TRAILER ------------------------------------------------- pag. 34

• DELTA DRAGON 315 B ---------------------------------------------- pag. 36

• DELTA 355 ALL TERRAIN --------------------------------------------pag. 38

• DELTA 500----------------------------------------------------------------pag. 40

• DELTA 630-----------------------------------------------------------------pag. 42

• DELTA 800 ----------------------------------------------------------------pag. 44

• DELTA 1000 --------------------------------------------------------------pag. 46

• DELTA 1200 --------------------------------------------------------------pag. 48

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DELTA 160 M

Delta 160 M is a manual butt fusion welder for pipes up to Ø 160 mm. Leading particulars are the restricted weight, minimum overall dimensions and versatility. Featuring: a machine body, two clamps, an extractable electric milling cutter provided with a safety micro-switch, an extractable heating plate (with an independent thermometer to see the real working temperature and an electronic thermo regulator “Digital Dragon” with display), a locking device that helps the operator to apply the necessary welding force and two lateral supports on request.

The Digital Dragon is an high precision electronic thermoregulator (± 1° C accuracy) which comes in a protective waterproof rubber casing with digital display and regulating buttons. This new system includes Led indicators to check if the machine is working normally (live tension and working temperature), contingent probe’s failures and/or temperature anomalies.

SUPPLIED WITH

- Machine body- Milling cutter- Heating plate with digital thermoregulator- Heating plate/milling cutter support


- Clamps’ inserts group Ø 40,50,56,63,75,90,110,125,140 mm (8 pcs. each Ø)- Lateral Supports- Trolley for machine transportation and support

(*) The machine usage must respect the standards according to the country in which it’s being used.

DELTA 160 M

Heating Plate/Milling cutter support

Stopper

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Trolley for machine transportation & support

40 ÷ 160 mm 110 V 230 V

Single phase - 50/60 Hz 850 W 900 W 1000 W 800 W 1850 W 1700 W

180 ÷ 280°C-5 ÷ +40°C

PE, PP* For other materials contact RITMO spa

450 x 384 x 830 mm430 x 65 x 550 mm

277 x 333 x 447 mm314 x 335 x 468 mm

18,00 Kg3,60 Kg7,50 Kg8,00 Kg

35,10 Kg

Working rangePower supply

Power absorbed by the milling cutterPower absorbed by the gearcaseTotal absorbed powerWorking temperatureAmbient temperature

Materials

DIMENSIONS (W x D x H)Machine body Heating plate (TP)Milling cutterMilling cutter/heating plate support

WEIGHTMachine bodyHeating plate (TP)Milling cutterMilling cutter/heating plate supportTotal (Delta 160 M only)

TECHNICAL FEATURES

Digital dragon thermoregulator

Inserts

Weight (Kg) clamp inserts (8 pieces/Ø) Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 Ø 110 Ø 125 Ø 140 3,1 3,0 2,90 2,80 2,60 2,40 1,90 1,50 1,10 Total weight: 27,20 Kg

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DELTA DRAGON 160

Self-aligning hydraulic butt fusion machine, suitable for welding under-pressure pipes for water, gas and other fluids up to Ø160 mm. Built according to the national and international standards (UNI 10565, ISO 12176-1), DELTA DRAGON 160 includes:

- A machine body built with a supporting frame, four clamps and two hydraulic cylinders with fast non-drip coupling connections.- A Teflon-coated (PTFE) heating plate with a built-in independent thermometer, to check the working temperature, and an high-precision electronic thermoregulator “Digital Dragon” (±1°C) which comes in a protective waterproof rubber casing with digital display and regulating buttons. This new system includes Led indicators to check if the machine is working normally (live tension and working temperature), contingent probe’s failures and/or temperature anomalies.- An extractable electric milling cutter to face the heads of the pipes and/ or fittings. It includes a safety micro-switch and a thermal circuit breaker.- An electro-hydraulic gearcase protected from crashes and atmospheric corrosion by a plastic box. It includes a control lever, to open and close the clamps, maximum pressure and discharge valves (useful also for the “Dual Pressure” welding process), hydraulic connection hoses with non-drip fast couplings and timer (to check the warming and welding time).The machine is preset for the connection of the electronic controller INSPECTOR.- A milling cutter/ heating plate support which comes with a high-

temperature-proof bag, which also protect the heating element from being scratched.

DELTA DRAGON 160 is able to weld fittings like elbows, tees, Y-branches and flange necks without any additional equipment, simply disassembling the fourth clamp from the machine body. DELTA DRAGON 160 is available in the 110V and 230V versions.

SUPPLIED WITH

- Machine body with bag and service keys- Heating plate TP DELTA 160 TE- Milling cutter- Electrohydraulic gearcase- Milling cutter/Heating plate support


- EASY LIFE gearbox- Clamps’ inserts Ø 40,50,56,63,75,90,110,125,140 mm (8 pcs, each)

[supplied independently]- DELTA 160 special transportation box (only off-the-shelf product)- Clamps’ wooden transportation box- INSPECTOR controller/data-logging

DELTA DRAGON 160

Tool kit

Heater with Digital Dragon

Milling cutter

40 ÷ 160 mm 110 V 230 V

Single phase - 50/60 Hz 1000 W 760 W 450 W 760 W 370W 370 W

1820 W 1930 W180 ÷ 280°C-5 ÷ +40°C< 20 min.2,498 cm2

0 ÷ 150 bar

PE, PP, PB, PVDF* For other materials contact RITMO spa

600 x 400 x 410 mm350 x 50 x 450 mm430 x 330 x 80 mm


27,00 Kg3,60 Kg7,50 Kg

26,00 Kg3,50 Kg

67,60 Kg88,80 Kg4,94 Kg

Working range

Power supply

Power absorbed by the TPPower absorbed by the milling cutterPower absorbed by the gearcaseTotal absorbed powerWorking temperature Ambient temperatureTime to reach welding temperatureOverall cylinder sectionPressure working range

Materials

DIMENSIONS (W x D x H)Machine body Heating plate (TP)Milling cutterElectrohydraulic gearcaseMilling cutter/heating plate supportWooden case for insertsINSPECTOR data-logger

WEIGHTMachine bodyHeating plate (TP)Milling cutterElectrohydraulic gearcaseMilling cutter/heating plate supportTotal (Delta Dragon 160 only)Wooden case for insertsINSPECTOR data-logger

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TECHNICAL FEATURES

Milling cutter/Heating plate support

Electrohydraulic gearcase

Roller

Weight (Kg) clamp inserts (8 pieces/Ø) Ø 40 Ø 50 Ø 56 Ø 63 Ø 75 Ø 90 Ø 110 Ø 125 Ø 140 2,90 2,80 2,70 2,60 2,50 2,30 2,10 1,80 1,50 Total weight: 21,20 Kg

Inserts


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DELTA DRAGON 250 B

Self-aligning hydraulic butt fusion machine, suitable for welding under-pressure pipes for water, gas and other fluids up to Ø250 mm. Built according to the national standards (UNI 10565, ISO 12176-1), DELTA DRAGON 250 Bpresents very interesting innovations. It includes:

- A machine body able to assume two working position: inclined or horizontal. The rotation of the machine body INCLINED/HORIZONTAL is very fast, by adjusting only 4 screws on the machine frame is possible to choose the best configuration for the working conditions. It comes with the fast-locking-adapters system SMARTLocK, which speeds up the welding preparation time without using any additional equipment. It features a device (applicable on every welding configuration: between the 2nd and 3rd clamps or 3rd and 4th clamps) which allows the automatic detach of the heating plate from the pipes/fittings. Two rollers can be lodged very quickly on the sides of the machine body. These accessories allow lifting up the welded pipes to make them roll and quickly prepare a new weld.- A Teflon-coated (PTFE) heating plate with a built-in independent thermometer, to check the working temperature, and a hi-precision electronic thermoregulator “Digital Dragon” (±1°C) which comes in a protective waterproof casing with digital display and regulating buttons. This new system includes Led indicators to check if the machine is working normally (live tension and working temperature), contingent probe’s failures and/or temperature anomalies.- A milling cutter that is equipped with a safety micro-switch to prevent from accidental starts, a thermal circuit breaker to protect the engine and also features an ergonomic docking system and on/off switches.- An electro-hydraulic gearcase protected from crashes and atmospheric corrosion by a plastic box. It includes a control lever, to open and close the clamps, maximum pressure and discharge valves (useful also for the “Dual Pressure” welding process), hydraulic connection hoses with non-drip fast couplings and timer (to check the warming and welding time). The machine is preset for the connection of the electronic controller INSPECTOR.- A milling cutter/ heating plate support which comes with a high- temperature-proof bag, which also protect the heating element from being scratched.

DELTA DRAGON 250 B is able to weld fittings like elbows, tees, Y-branches and flanges necks. Available in the 110V and 230V versions.

SUPPLIED WITH- Machine body with bag and service keys- Heating plate TP DELTA 250 TE- Milling cutter- Gearbox- Milling cutter/Heating plate support.

ON REQUEST (ACCESSORIES)- EASY LIFE gearbox- Clamps’ inserts Ø 75,90,110,125,140,160,180,200,225mm (8 pcs, each)- Tool to weld flange necks/stub-end holder- Roller kit with lever applicable on the machine body’ sides.- Clamps’ wooden transportation box- Transportation trolley for milling cutter, heating element and gearbox- INSPECTOR Data-logging

DELTA DRAGON 250 B

Machine body

Milling cutter


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75 ÷ 250 mm 110 V 230 V


3470 W 3470 W180 ÷ 280°C-5 ÷ +40°C< 20 min.5,105 cm2

0 ÷ 150 barPE, PP, PB, PVDF

* For other materilas contact RITMOspa

1000 x 543 x 418 mm518 x 43 x 495 mm


58,00 Kg8,00 Kg

16,00 Kg26,00 Kg10,00 Kg

118,00 Kg7,00 Kg

33,00 Kg4,94 Kg

TECHNICAL FEATURES

Inserts

SMARTLock system


Detach device for heater

Weight (Kg) clamp inserts (8 pieces/Ø) Ø 75 Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 8,00 8,00 7,80 7,80 7,40 6,00 5,50 5,70 3,20Total weight: 60,90 Kg

Working range

Power supply

Power absorbed by the TPPower absorbed by the milling cutterPower absorbed by the gearcaseTotal absorbed powerWorking temperatureAmbient temperatureTime to reach welding temperatureOverall cylinder sectionPressure working range

Materials

DIMENSIONS (W x D x H)Machine body Heating plate (TP)Milling cutterElectrohydraulic gearcaseMilling cutter/heating plate supportTool for flange necksWooden case for insertsINSPECTOR data-logger

WEIGHTMachine bodyHeating plate (TP)Milling cutterElectrohydraulic gearcaseMilling cutter/heating plate supportTotal (Delta Dragin 250 B only)Tool for flange necksWooden case for insertsINSPECTOR data-logger

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Heater

DELTA 250 TRAILER

Self-aligning hydraulic butt fusion machine, suitable for welding under-pressure pipes for water, gas and other fluids up to Ø 250 mm. Built accor-ding to the national and international standards (UNI 10565, ISO 12176-1), DELTA 250 TRAILER includes:

- A trailer-mounted machine body, easily removable from the trolley in order to perform also into the ditch, adapting to the conditions of the job site. The body is also able to tilt, allowing the operator to work with the clamps in a horizontal or inclined position. It comes with the fast-locking-adapters system SMARTLocK, thanks to which is possible to change adapters in few seconds.

- An on-board electric milling cutter that is equipped with a safety micro-switch to prevent from accidental starts, a thermal circuit breaker to protect the engine and also features an ergonomic docking system and on/off switches. To allow the weld in ditches, the milling cutter is easily removable from the trolley/machine body in order to reduce the overall dimensions of the machine and ease the load/unload process.

- An extractable heating plate Teflon-coated (PTFE) equipped with an independent thermometer to check the working temperature.

- An EASY LIFE control panel which is also removable from the machine body to be able to check the welding phases outside from the ditches. It allows the operator to program and pilot all the welding duty cycle in an easy, fast and very intuitive way. It also controls the temperature of the heating plate, always visible on the display. It includes a data-logging system to store the welding data, connectable to a PC or a laptop by serial port/USB for the data download.

- A heating plate support which comes with a high-temperature-proof bag, which also avoid the heating element from being scratched.

DELTA 250 TRAILER is able to weld fittings like elbows, tees, Y-branches and flanges necks. Available in the 110V and 230V versions.

SUPPLIED WITH- Machine body group complete with: trolley with hydraulic gearcase,

EASY LIFE control panel, milling cutter, bag and keys;- Heating plate TP DELTA 250 TE with support; - Lateral rollers

ON REQUEST (ACCESSORIES)- Clamps’ inserts Ø 75,90,110,125,140,160,180,200,225 mm (8 pcs, each)

[supplied independently]- Tool to weld flanges’ necks/ Stub-end holder- Software for data download (data-logging) with serial/USB cable.

DELTA 250 TRAILER

Machine body

Milling cutter

Easy life control panel

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75 ÷ 250 mm 110 V 230 V


4400 W 4200 W180 ÷ 280°C-5 ÷ +40°C< 20 min.5,105 cm2


* For other materials contact RITMO spa

1080 x 1380 x 1330 mm429 x 300 x 600 mm600 x 460 x 390 mm400 x 210 x 565 mm300 x 190 x 490 mm

206,00 Kg85,00 Kg9,00 Kg

16,00 Kg5,00 Kg7,00 Kg

Working range

Power supply

Power absorbed by the TPPower absorbed by the milling cutterPower absorbed by the gearcaseTotal absorbed powerWorking temperatureAmbient temperatureTime to reach welding temperatureOverall cylinder sectionPressure working range

(A) Materials

DIMENSIONS (W x D x H)Machine body Heating plate (TP)Milling cutterMilling cutter/heating plate supportTool for flange necks

WEIGHTMachine body (with milling cutter, gearcase,trolly)

Machine body (without milling, gearcase,trolly)

Heating plate (TP)Milling cutterMilling cutter/heating plate supportTool for flange necks

TECHNICAL FEATURES

Inserts

SMARTLock system

Steering wheels

Weight (Kg) clamp inserts (8 pieces/Ø) Ø 75 Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 8,00 8,00 7,80 7,80 7,40 6,00 5,50 5,70 3,20Total weight: 60,90 Kg

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DELTA DRAGON 315 B


Milling cutter


Machine body

DELTA DRAGON 315 B

Self-aligning hydraulic butt fusion machine, suitable for welding under-pressure pipes for water, gas and other fluids up to Ø 315 mm. Built accor-ding to the national and international standards (UNI 10565, ISO 12176-1), DELTA DRAGON 315 B presents very interesting innovations. It includes:- a machine body able to assume two working position: inclined or

horizontal. The rotation of the machine body INCLINED/HORIZONTALis very fast, by adjusting only 4 screws on the machine frame is possible to choose the best configuration for the working conditions. It comes with the fast-locking-adapters system SMARTLocK, which speed up the welding preparation time without using any additional equipment. It features a device (applicable on every welding configuration: between the 2nd and 3rd clamps or 3rd and 4th clamps) which allows the automatic detach of the heating plate from the pipes/fittings. Two rollers can be lodged very quickly on the sides of the machine body. These accessories allow lifting up the welded pipes to make them roll and quickly prepare a new weld.

- A Teflon-coated (PTFE) heating plate with a built-in independent thermometer, to check the working temperature, and an hi-precision electronic thermoregulator “Digital Dragon” (±1°C) which comes in a protective waterproof casing with digital display and regulating buttons. This new system includes Led indicators to check if the machine is working normally (live tension and working temperature), contingent probe’s failures and/or temperature anomalies.

- A milling cutter that is equipped with a safety micro-switch to prevent from accidental starts, a thermal circuit breaker to protect the engine and also features an ergonomic docking system and on/off switches.

- An electro-hydraulic gearcase protected from crashes and atmospheric corrosion by a plastic box. It includes a control lever to open and close the clamps, maximum pressure and discharge valves (useful also for the “Dual Pressure” welding process), hydraulic connection hoses with non-drip fast couplings and timer (to check the warming and welding time).

- A milling cutter/ heating plate support which comes with a high-temperature-proof bag, which also avoid the heating element from being scratched.

DELTA DRAGON 315 B, thanks to the machine body configurations, is able to weld fittings like elbows, tees, Y-branches and flanges necks.Available in the 110V and 230V versions.

SUPPLIED WITH- Machine body with bag and service keys- Heating plate TP DELTA 315 TE- Milling cutter- Gearbox- Milling cutter/Heating plate support

ON REQUEST (ACCESSORIES)- EASY LIFE gearbox- Clamps’ inserts Ø 90, 110, 125, 140, 160, 180, 200, 225, 250, 280 mm

(8 pcs, each) - Tool to weld flange necks/stub-end holder- Roller kit with lever applicable on the sides of the machine body.- Clamps’ wooden transportation box- Transportation trolley for milling cutter, heating element and gearbox.- INSPECTOR Data-logging

90 ÷ 315 mm 230 V

Single phase - 50/60 Hz 3000 W1050 W370 W4420 W

180 ÷ 280°C-5 ÷ +40°C< 20 min.5,890 cm2



1150 x 530 x 531 mm623 x 600 x 35 mm

525 x 550 x 290 mm535 x 315 x 435 mm630 x 270 x 685 mm

1200 x 440 x 770 mm250 x 200 x 175 mm

86,00 Kg12,00 Kg22,00 Kg22,00 Kg14,00 Kg

160,00 Kg12,00 Kg33,00 Kg4,94 Kg

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TECHNICAL FEATURES

Weight (Kg) clamp inserts (8 pieces/Ø) Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 Ø 250 Ø 280 16,00 15,50 15,00 14,50 14,00 13,30 12,50 11,50 10,50 9,00

Total weight: 131,80 Kg

Working range

Power supply

Power absorbed by the TPPower absorbed by the milling cutterPower absorbed by the gearcaseTotal absorbed powerWorking temperatureOutside temperature rangeTime to reach welding temperatureOverall cylinder sectionPressure working range

Materials

DIMENSIONS (W x D x H)Machine body Heating plate (TP)Milling cutterElectrohydraulic gearcaseMilling cutter/heating plate supportTool for flange necksINSPECTOR data-logger

WEIGHTMachine bodyHeating plate (TP)Milling cutterElectrohydraulic gearcaseMilling cutter/heating plate supportTotal (Delta Dragon 315 B)Tool for flange necksWooden case for insertsINSPECTOR data-logger

Tool for flange necks


Inserts

Pipe roller

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DELTA 355 ALL TERRAIN

DELTA 355 ALL TERRAIN is the butt fusion machine that will change your concept of working in job site.

ALL TERRAIN is a patented system studied to simplify the movements of the machine in all-terrain conditions, including the loading/unloading of the machine itself from the transportation van/truck.

DELTA 355 ALL TERRAIN is powered by a low-vibration gas engine, is equipped with front steering wheels and rear traction. The machine body follows the concepts of the new DELTA line like: the new fast-locking-adapters system SMARTLocK, thanks to which is possible to change adapters in few seconds without using any additional tools. The milling cutter and the EASY LIFE control panel are mounted on-board. The EASY LIFE system allows the operator to program and control, in a very easy way, all the welding cycle and it also incorporates a Data-logging to record all the working process. It also features a GPS system that allows the localization of the working place, and the possibility to connect a portable serial printer.The heating element can be docked in a comfortable on-board support. The machine body, with the four clamps, can be easily removed from the trolley in order to work in ditches. Also the control panel can be removed to allow the operator to control the welding process out from the ditch.The machine is supplied with two rollers that allow the fast shift of the pipes; the one on the rear of the machine is hydraulic-controlled while the other, in front, is manual.

DELTA 355 ALL TERRAIN is suitable for welding under-pressure pipes (PE, PP, PVDF, PB) for the transportation of water, gas and other fluids. It can weld pipes and fittings of diameters between 125 mm and 355 mm.

SUPPLIED WITH

- Machine body group, complete with: trolley with hydraulic gearcase, generator, EASY LIFE control panel, milling cutter, rollers, bag and service keys.

- Heating plate- Heating plate support


- Clamps’ inserts Ø 125, 140, 160, 180, 200, 225, 250, 280, 315 mm (8 pcs, each) - Tool for flange necks/stub-end holder- Inserts’ transportation box - Data-logging software with serial/USB cable

DELTA 355 ALL TERRAIN

Easy life control panel

Generator

Hydraulic lift/roller

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125 ÷ 355 mm Self contained/indipendent

gasolina engine 15 HP 3750 W 900 W 9500 W

14150 W180 ÷ 280°C-5 ÷ +40°C14,13 cm2

0 ÷ 150 bar

PE, PP, PB, PVDF* For other materials contact RITMO spa


554,00 Kg

195,00 Kg

38,00 Kg8,00 Kg

580,00 Kg12,00 Kg

Working range

Power supply

Power absorbed by the TPPower absorbed by the milling cutterPower absorbed by the gearcaseTotal absorbed powerWorking temperatureOutside temperature rangeOverall cylinder sectionPressure working range

Materials

DIMENSIONS (W x D x H)Machine body Heating plate (TP)Milling cutter/heating plate supportTool for flange necks

WEIGHTMachine body (gearcase, milling cutter and Trolly)Machine body with milling cutter(witout trolly and gearcase)Milling cutterMilling cutter/heating plate supportTotal (Delta 355 All Terrain)Tool for flange necks

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TECHNICAL FEATURES

Weight (Kg) clamp inserts (8 pieces/Ø) Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 Ø 250 Ø 280 Ø 315 32,00 30,40 28,80 27,20 24,80 22,40 19,20 14,40 8,80 Total weight: 208 Kg

Heater

Heating plate stand support

Inserts

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DELTA 500

This is a self-aligning machine, suitable for welding ducts for the transport of water, gas and other fluids under high pressure, up to Ø 500 mm. The DELTA 500 was designed in accordance to the Italian and international correspondent standards (UNI 10565, ISO 12176-1), and consists of:

- Machine body with a bearing frame, four clamps and two hydraulic thrust cylinders with non-drip quick couplings;

- Extractable heating plate with separate thermometer for reading the working temperature;

- Extractable electrically controlled milling cutter for levelling the ends of the pipe and/or fitting, with a safety microswitch and overload cutout;

- Electrohydraulic gearcase with a clamp opening and closing lever, maximum pressure and discharge valves (useful also during the “Dual Pressure” welding), hydraulic hoses with non-drip quick couplings, a timer (for the heating and welding phases), an extractable electrical panel with power outlet for the heating plate, an electronic thermoregulator for the control of the working temperature, a differential circuit breaker, and a special connection for the electronic data-logger INSPECTOR;

- Milling cutter/heating plate support.

The DELTA 500 can weld fittings without the need for any additional equipment: bends, tees, branches and flange necks can be welded by simply taking the fourth clamp off the machine body’s frame. Necks with a highly reduced tang can be welded with the help of a special tool (onrequest), applied to the clamps.Available in 230V and 400V.

SUPPLIED WITH

- Machine body with a tool kit;- TP DELTA 500 TE plate;- Milling cutter;- Electrohydraulic gearcase;- Milling cutter/heating plate support.


- EASY LIFE gearbox- Clamps’ inserts Ø 200, 225, 250, 280, 315, 355, 400, 450 mm (8 pieces/Ø) [Ø supplied singly];- Tool for flange necks;- Special transport wooden case (DELTA 500 only);- Special transport wooden case (machine body with trolley);- Special transport wooden case (heating plate, milling cutter, milling

cutter/heating plate support, and electrohydraulic gearcase);- Wooden case for inserts;- Machine body trolley;- Electrical crane;- INSPECTOR data-logger ;

DELTA 500

Machine body

Heating plate

Milling cutter


Electric panel

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Working range

Power supply

Power absorbed by the TPPower absorbed by the milling cutterPower absorbed by the gearcaseTotal absorbed powerWorking temperatureOutside temperature rangeTime to reach welding temperatureOverall cylinder sectionPressure working range

Materials

DIMENSIONS (W x D x H)Machine bodyHeating plate (TP)Milling cutterElectrohydraulic gearcaseElectrical panel with supportMilling cutter/heating plate supportTool for flange necks Transport wooden case (Delta 500 only)Special transport wooden case (machine body with trolley)

Special transport wooden case (*)Wooden case for insertsMachine body trollyINSPECTOR data-logger

WEIGHTMachine body Heating plate (TP)Milling cutterElectrohydraulic gearcaseElectrical panel with supportMilling cutter/heating plate supportTotal (Delta 500)Tool for flange necksTransport wooden case (Delta 500 only)Special transport wooden case (machine body with trolley)

Special transport wooden case (*)Wooden case for insertsMachine body trollyINSPECTOR data-logger

200 ÷ 500 mm 230 V 400 V Single phase Three-phase 50/60 Hz 50/60 Hz 5000W 5000 W 1850 W 1095 W 1100 W 1100 W

7950 W 7200 W180 ÷ 280°C-5 ÷ +40°C< 20 min.

22,384 cm2

0 ÷ 120 barPE, PP, PVDF


1330 x 840 x 845 mm1000 x 770 x 70 mm


1700 x 1900 x 1200 mm920 x 1400 x 960 mm


197,00 Kg25,00 Kg62,00 Kg50,00 Kg10,00 Kg30,00 Kg

364,00 Kg54,00 Kg

~ 130,00 Kg~ 100,00 Kg~ 90,00 Kg54,00 Kg87,00 Kg4,94 Kg

TECHNICAL FEATURES

Weight (Kg) clamp inserts (8 pieces/Ø)Ø 200 Ø 225 Ø 250 Ø 280 Ø 315 Ø 355 Ø 400 Ø 45046,00 45,00 43,20 40,50 36,50 32,00 24,50 18,00Total weight: 285,70 Kg

Inserts


Wooden case for inserts

Machine body trolley


Special transport wooden case

(*) for heating plate+milling cutter+milling cutter/heating plate support+gearcase.

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DELTA 630




- Extractable electrically controlled milling cutter for levelling the ends of the pipe and/or fitting, with a safety microswitch and overload cutout



The DELTA 630 can weld fittings such as bends, tees, branches and flange necks. This is possible because the 3rd clamp can be anchored to the 1 st and 2nd (movable) and slide along with the pipe. The fitting must be locked in the 4th clamp. Necks with a highly reduced tang can be welded with the help of a special tool (on request), applied to the clamps.

SUPPLIED WITH



- Clamps inserts Ø 355, 400, 450, 500, 560 mm (8 pieces/Ø) [Ø supplied singly];

- Tool for flange necks;- Special transport wooden case (DELTA 630 only);- Special transport wooden case (machine body with trolley);- Special transport wooden case (heating plate, milling cutter, milling

cutter/heating plate support, and electrohydraulic gearcase);- Wooden case for inserts;- Machine body trolley;- Electrical crane;- INSPECTOR data-logger

DELTA 630

Machine body

Heating plate

Milling cutter

Hydraulic gearcase and electric panel

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Inserts


Wooden case for inserts



Working rangePower supplyPower absorbed by the TPPower absorbed by the milling cutterPower absorbed by the gearcaseTotal absorbed powerWorking temperatureOutside temperature rangeTime to reach welding temperatureOverall cylinder sectionPressure working range

(A) Materials

DIMENSIONS (W x D x H)Machine bodyHeating plate (TP)Milling cutterElectrohydraulic gearcaseElectrical panel with supportMilling cutter/heating plate supportTool for flange necksSpecial transport wooden case (DELTA 630 only)

Special transport wooden case (machine body with trolley)

Special transport wooden case (*)Wooden case for insertsMachine body trolleyINSPECTOR data-logger

WEIGHTMachine body Heating plateMilling cutterElectrohydraulic gearcaseElectrical panel with supportMilling cutter/heating plate supportTotal (Delta 630 only)Tool for flange necksSpecial transport wooden case (DELTA 630 only)

Special transport wooden case (machine body with trolley)

Special transport wooden case (*)Wooden case for insertsMachine body trolleyINSPECTOR data-logger

355 ÷ 630 mm 400 V - 3F+N +PE- 50/60 Hz

8300 W1840 W1472 W11412 W

180 ÷ 280°C-5 ÷ +40°C< 35 min.

43,982 cm2

0 ÷ 140 bar

PE, PP, PVDF* For other materials contact RITMO spa

1550 x 1010 x 990 mm1160 x 70 x 995 mm



297,00 Kg43,00 Kg

143,00 Kg42,00 Kg10,00 Kg40,00 Kg

573,00 Kg64,00 Kg

~ 140,00 Kg~ 100,00 Kg

~ 100,00 Kg68,00 Kg87,00 Kg4,94 Kg

TECHNICAL FEATURES

Special transport wooden cases

Weight (Kg) clamp inserts (8 pieces/Ø) Ø 355 Ø 400 Ø 450 Ø 500 Ø 560

67,50 62,00 58,00 53,00 42,00Total weight: 282,5 Kg

(*) for heating plate+milling cutter+milling cutter/heating plate support+gearcase.

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DELTA 800

Machine body

Heating plate

milling cutter

DELTA 800








SUPPLIED WITH



- Clamps’ inserts Ø 500, 560, 630, 710 mm (8 pieces/Ø) [Ø supplied singly];- Tool for flange necks;- Special transport wooden case (machine body with trolley);- Special transport wooden case (heating plate, milling cutter, milling

cutter/heating plate support, and electrohydraulic gearcase);- Wooden case for inserts;- Machine body trolley;- Electrical crane- INSPECTOR data-logger.

Hydraulic gearcase

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Materials

DIMENSIONS (W x D x H)Machine bodyHeating plate (TP)Milling cutterElectrohydraulic gearcaseElectrical panel with supportMilling cutter/heating plate supportTool for flange necksSpecial transport wooden case (*)Wooden case for insertsMachine body trollyINSPECTOR data-logger

WEIGHTMachine body Heating plate (TP)Milling cutterElectrohydraulic gearcaseElectrical panel with supportMilling cutter/heating plate supportTotal (Delta 800 only)Tool for flange necksSpecial transport wooden case (*)Wooden case for insertsMachine body trollyINSPECTOR data-logger

500 ÷ 800 mm400 V - 3F+N +PE 50/60 Hz

12000 W2944 W1472 W16416 W

180 ÷ 280°C-5 ÷ +40°C< 45 min.

23,562 cm2

0 ÷ 140 bar

PE, PP, PVDF* For other materials contact RITMOspa

2100 x 1350 x 1300 mm1570 x 70 x 1160 mm

1130 x 280 x 1450 mm670 x 300 x 480 mm340 x 400 x 300 mm

1150 x 980 x 1050 mm1380 x 294 x 1380 mm


762,00 Kg60,00 Kg

222,00 Kg42,00 Kg10,00 Kg

108,00 Kg1212,00 Kg

64,00 Kg~ 100,00 Kg~ 70,00 Kg350,00 Kg4,94 Kg

TECHNICAL FEATURES

Weight (Kg) clampo inserts (8 pieces/Ø) Ø 500 Ø 560 Ø 630 Ø 710 196,00 172,00 136,00 85,00Total weight: 589,00 Kg

(*) For heating plate + milling cutter + milling cutter/heating plate support


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DELTA 1000





- Electrohydraulic gearcase with a clamp opening and closing lever, maximum pressure and discharge valves (useful also during the “Dual Pressure” welding), hydraulic hoses with non-drip quick couplings, an electrical panel with power outlet for the heating plate and crane, an electronic thermoregulator for the control of the working temperature, a differential circuit breaker, and a special connection for the electronic data-logger INSPECTOR;



SUPPLIED WITH



- Clamps’ inserts Ø 630, 710, 800, 900 mm (8 pieces/Ø) [Ø supplied singly];

- Tool for flange necks;- Special transport wooden case (machine body with trolley);- Special transport wooden case (heating plate, milling cutter, milling

cutter/heating plate support, and electrohydraulic gearcase);- Wooden case for inserts;- Machine body trolley;- Electrical crane- INSPECTOR data-logger.

DELTA 1000

Machine body

Heating plate

milling cutter

Hydraulic gearcase

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3rd clamp driving bar

Milling cutter/Heating palte support



Materials

DIMENSIONS (W x D x H)Machine bodyHeating plate (TP)Milling cutterElectrohydraulic gearcaseElectrical panel with supportMilling cutter/heating plate supportTool for flange necksElectrical craneINSPECTOR data-logger

WEIGHTMachine body Heating plate (TP)Milling cutterElectrohydraulic gearcaseElectrical panel with supportMilling cutter/heating plate supportTotal weight (Delta 1000)Tool for flange necksElectrical craneINSPECTOR data-logger

630 ÷1000 mm400 V - 3F+N +PE 50/60 Hz

18700 W4000 W3000 W25700 W

180 ÷ 280°C-5 ÷ +40°C< 45 min.

26,703 cm2

0 ÷ 150 bar

PE, PP, PVDF* For other materials contact RITMO spa

2463 x 1780 x 1700 mm1563 x 1400 x 65 mm

1224 x 330 x 1687 mm815 x 1522 x 841 mm340 x 400 x 300 mm

1228 x 1036 x 1259 mm1522 x 1522 x 290 mm

2640 x 4700 x 4310 mm250 x 200 x 175 mm

2500,00 Kg120,00 Kg430,00 Kg110,00 Kg10,00 Kg

155,00 Kg3315,00 Kg215,00 Kg800,00 Kg4,94 Kg

TECHNICAL FEATURES

Weight (Kg) clamp inserts (8 pieces/Ø) Ø 630 Ø 710 Ø 800 Ø 900 336,00 256,00 216,00 112,00Total weight: 920,00 Kg

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DELTA 1200

Heating plate

Milling cutter


DELTA 1200

This is a self-aligning welding machine, suitable for welding drain pipes and ducts for the transport of water and other fluids under high pressure, up to Ø1200 mm. The DELTA 1200 was designed in accordance to the Italian and international correspondent standards (UNI 10565, ISO 12176-1), and consists of:



- Extractable electrically controlled milling cutter for levelling the ends of the pipe and/or fitting, with a safety microswitch, overload cutout, and emergency push button;

- Electrohydraulic gearcase with a clamp opening and closing lever,maximum pressure and discharge valves (useful also during the “DualPressure” welding), hydraulic hoses with non-drip quick couplings, a timer (for the heating and welding phases) and an electrical panel with a differential circuit breaker;

- Milling cutter/heating plate support with an electrical panel with poweroutlets for the heating plate, milling cutter and electrohydraulic gearcase,an electronic thermoregulator for the control of the working temperature,a turn on/off push button for the milling cutter, and differential circuit breakers.

The DELTA 1200 can weld fittings such as elbows, tees, branches and flange necks. This is possible because the 3rd clamp can be anchored to the 1 st and 2nd (movable) and slide along with the pipe. The fitting must be locked in the 4th clamp. Necks with a highly reduced tang can be welded with the help of a special tool (on request), applied to the clamps.

SUPPLIED WITH

- Machine body, complete with a tool kit;- TP DELTA 1200 TE plate;- Milling cutter;- Electrohydraulic gearcase;- Milling cutter/heating plate support.


- Clamps inserts Ø 710, 800, 900, 1000 mm (8 pieces/Ø)[Ø supplied singly];

- Tool for flange necks;- Electrical crane;- Machine body trolley- INSPECTOR data-logger

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Electrical Panel


Electrical crane

3rd clamp driving bar

Working rangePower supplyPower absorbed by the TPPower absorbed by the milling cutterPower absorbed by the gearcaseTotal absorbed powerPower absorbed by the electrical craneWorking temperatureOutside temperature rangeTime to reach welding temperatureOverall cylinder sectionPressure working range

Materials

DIMENSIONS (W x D x H)Machine bodyMachine body with craneMachine body steering deviceHeating plate (TP)Milling cutterElectrohydraulic gearcaseMilling cutter/TP supportMilling cutter/TP support steering deviceElectrical crane boomTool for flange necksINSPECTOR data-logger

WEIGHTMachine body Heating plate (TP)Milling cutterElectrohydraulic gearcaseMilling cutter/heating plate supportTotal weight (Delta 1200)Tool for flange necksElectrical craneINSPECTOR data-logger

710 ÷ 1200 mm400 V - 3F+N +PE 50/60 Hz

20100 W4048 W4048 W28196 W750 W

180 ÷ 280°C-5 ÷ +40°C< 45 min.

29,845 cm2

0 ÷ 220 barPE, PP, PVDF

* For other materials contact RITMOspa

4500 x 2130 x 2330 mm4500 x 4210 x 5000 mm

L: 2320 mm1590 x 70 x 1660 mm

2000 x 330 x 1850 mm1320 x 610 x 860 mm

2550 x 1700 x 1560 mmL: 1580 mmL: 3000 mm

1840 x 350 x 1840 mm250 x 200 x 175 mm

3800,00 Kg125,00 Kg545,00 Kg135,00 Kg715,00 Kg

5320,00 Kg715,00 Kg345,00 Kg4,94 Kg

TECHNICAL FEATURES

Weight (Kg) clamp inserts (8 pieces/Ø) Ø 710 Ø 800 Ø 900 Ø 1000 572,00 498,00 376,00 271,00Total weight: 1717,00 Kg

Machine body trolley (on request)

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BUTT FUSION MACHINESAUTOMATIC BUTT FUSION MACHINES

CNC for DELTA DRAGON:

This is an electronic device that can be used with some of the DELTA welding machines.

The CNC allows a simple control of the entire welding cycle by means of a control panel, very easy

to use. With this electronic device, welding can be defined as:

- assisted, once the operator has only to interface with a software that shows on the display all the

steps to do for welding;

- automatic, once the same software controls automatically and in a repetitive way the welding

cycle (pressure/time parameters). Thanks to a memory it is possible to obtain a traceability of all

the performed works.

EASY LIFE:

This is an electronic device that can be used with some of the DELTA welding machines.

The EASY LIFE allows a simple control of the entire welding cycle by means of a light touch control

panel, very easy to use.

With this electronic device, welding can be defined as:

- assisted, once the operator has only to press the push buttons to start each phase of the cycle;

- semiautomatic, once there's a software that automatically controls the pressure/time parameters,

and the repeatability of the welding, thanks to a memory (which data can be changed at any

time).

INSPECTOR data-logger:

This is an electronic device that can be used with the DELTA electrohydraulic welders.

It keeps the pressure and real time parameters under control during the entire welding cycle, by

means of a group of sensors, independent from the welding machine it self. The INSPECTOR is

supplied with a software that helps to process the parameters set in by the operator (ex: diameter,

SDR, etc.), in accordance to preset standards.

• CNC for DELTA DRAGON---------------------------------------------- pag. 52

• EASY LIFE------------------------------------------------------------------- pag. 54

• INSPECTOR ---------------------------------------------------------------- pag. 55

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CNC for DELTA DRAGON

Butt fusion welding can be managed automatically by using the DeltaDragon CNC gearcase; this would eliminate any risk of error due to the

operator. It is available in two versions: SA, Semi-Automatic and FA, Fully

Automatic.

The CNC gearcase is available for the Delta Dragon 250 B and 315 B models. It is equipped with a compact and innovative plastic casing, which can

resist to the most extreme job site working conditions; particular attention was

paid to the connections as well, by applying military type plugs.

An easy to use software and control panel allow to view the most widely used

welding standards (UNI – Italian, ISO – International, DVS – German, WIS

– British). By selecting any one of the standard and pipe diameter/SDR, all

the welding parameters (pressure, time, temperature) would be automatically

calculated according to the standard itself. If the chosen welding cycle is

not included in the standards listed above, it is possible to manually input

the welding parameters (diameter, SDR, type of material, welding time and

pressure…) by simply entering the “out of standard” mode. In both cases, the

machine is able to automatically manage all the phases of the welding cycle,

including milling and heating control. At the end of the welding cycle, all data

are stored in the in-built memory, up to 600 records. Serial ports enable the

operator to connect the gearcase to a portable serial printer (to obtain an

immediate report) or to a PC. Using Ritmo data management software, the

operator can create a database for the records of the whole welding history of

each machine.

CNC hydraulic gearcase is usually provided as a component of Delta Dragon 250 B and Delta Dragon 315 B.

The complete configuration includes:

- a linear transducer applied to the machine body- a manually extractable heating element (SA) or an automatically

extractable heating element (FA)

- a milling cutter- hydraulic hoses with non-drip quick couplings for connecting the gearcase

to the machine body

- a transducer cable for connecting the gearcase to the machine body

- a milling cutter/heating plate support- a PC data transfer/management software

CNC gearcase

Auxiliary panel

Control panel

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Dimensions (W x D x H)WeightPower supplyNominal absorbed powerPressure's working rangeWelding cycleHEATING PLATE positioning / extractionHEATING PLATE positioning / extractionMemory capacity

Type of welding

Welding parameters

Available traceability data

Display

User interface

Main menu

Heating plate temperaturePre-setting for connection to:

Yard serial printer

PC

Scanner

Diagnostic

Temperature probes

System to relieve the welding bead

Safety

Protection degree

CNC HYDRAULIC UNIT585 x 384 x 463 mm

39 Kg110 VAC - 50/60 Hz 230 VAC - 50/60 Hz

1100 W0 ÷ 150 bar

AUTOMATIC & SEMIAUTOMATICAUTOMATIC for type FA

MANUAL for type SA600 welding cycles

According to an existing Standard or out of Standard (by manual input of welding parameters)

Standards (italian UNI, german DVS, english

WIS, international ISO);

Material (PE80 - PE100 - PP);

Diameter (it's possible to set Ø out of Standards);

SDR (or thickness if it is out of Standards)

Operator (name or code)

Job (name or code)

Building yard (name or code)

Work (name or code)

Pipe manufacturer (name or code)

Alpha-numeric - LCDUser friendly control panel. Through 6 keys( ”ENTER” -”C”) is possible a quick and simple management of all the welding sequences and to pass through the set menu.Start welding (goes to the welding section

directly) Welding setup (sets all welding parameters)CNC setup (sets the welding machine parameters)Welding info (sets the traceability data)Other operations (manages the free machine movements, printing, etc)

Managed by the CNC electronic board

Prints a report with all the welding data

Transfers the welding data to the PC and manages them through a software

The bar-code read by the scanner is automatically memorised for traceability of:- operator data (badge - ref. ISO 12176-3 Standard) - welding data (manufacturer, kind of material, diameter, SDR, etc - ref. ISO/WD 12176-4 Standard).

Automatic system to check the right working of sensors and probes

- external: takes the ambient T°- internal: monitors the CNC internal T°

Through a linear trasducer applied to the machine body

emergency-stop button to cut off the pressure

[isolation class I]

IP 54

TECHNICAL FEATURES

Transducer + connection cable

CNC connections

Welding report

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EASY LIFE

This is a completely new way of conceiving the butt welding process.

The EASY LIFE manages the welding cycle in a semi-automatic way. It can be

applied to DELTA DRAGON 160, DELTA DRAGON 250 B, DELTA DRAGON 315

B and DELTA 500 (DELTA 250 TRAILER and DELTA 355 ALL TERRAIN already

incorporates the Easy Life system).

The unit features a light-touch control panel that replaces entirely the traditional

gearcase.

The Easy Life enables a simple and quick selection of pressure, time and

temperature data, which can be modified whenever necessary. The welding

process buttons are logically displayed, therefore making its use easily

understandable. The electronic of the machine allows also the continuous

repeating of the welding cycles, and automatically controls the parameters.

The use of this unit with the Inspector data-logger guarantees the operator with

welded joints compliant with the preset welding standards.

The Easy Life system is very flexible, and can adapt to other welding methods,

such as “dual pressure”(*), with the same ease of use and certification.

(*) this method is used when welding PE 100 (UNI Italian standard) and PE 80-PE 100 (WIS British standard).

The Easy Life gearcase for the Delta 160 - 250 B -315 B (230 V) and Delta 500 (400V) welding machines consist of:

- an extractable box in plastic featuring: - a control panel with push buttons for managing “programming and

process”, welding pressure/time- an electric panel with a safety circuit breaker and overload cutout- power outlets for the heating plate and milling cutter, with connection for

the electronic data-logger Inspector - bearing frame and stainless steel box containing the hydraulic unit- hydraulic hoses with non-drip fast couplings

EASY LIFE

Control panel

Used with:Dimensions (W x D x H)WeightPower supply (DELTA 160 - 250 B - 315 B)Power supply (DELTA 500)Maximum absorbed powerPressure’s working range

DELTA 160 B - 250 B - 315 B (230 V)596 x 438 x 573 mm

48,00 Kg230 V - Single phase -50/60 Hz400 V - three-phase -50/60 Hz

1100 W0 ÷ 150 bar

TECHNICAL FEATURES

DimensionsWeight

Power supply

Power absorbed Protection degree

Display

Indicators

Running autonomy

Printer for the welding reportPC communication interface

250 x 200 x 175 mm 4,94 Kg

Through switching power supply48 ÷ 230 V-Single phase-50/60 Hz

11 WIP 44

2 x 20 mm Alphanumericalbacklighted LCD

LED type for the various welding phases

Backup battery to finish recording the welding cycle

and to print the reportImpact rapid type

RS-232

INSPECTOR

The INSPECTOR is an interactive data-logger that records the welding process. It can be used with all DELTA welding machines. Besides controlling the welding cycle in real time, based on the memorised standards (Italian UNI 10520 and German DVS 2207), the INSPECTOR signals and stops the process in case of a malfunction or of an operator's mistake (Attention: it does not physically stop the welding, which is always controlled by the operator). This data-logger can be used with the “Dual Pressure” welding system (for PE100).The welding data can be set in very easily. There are only two backlighted push buttons to control the welding phases, separated from those used for programming. In addition, the INSPECTOR features a built-in printer, controlled by specific printing functions. Among these, there's the option to print the configuration report with the welding parameters that have been calculated by the datalogger (in accordance to the data set in), in order to have them as a reference when using the machine.The INSPECTOR can be connected to a PC, and with the help of a specific software (supplied with the data-logger), it's also possible to keep and manage in a data-base all welding cycles made.Available in different languages (French, English, Italian, Portuguese, Spanish, Russian, Romanian, Danish and others)

SUPPLIED WITH

- INSPECTOR data-logger;- Software for the historical management of the welding on the PC;- INSPECTOR-PC connection cable.


- Transducer connection cables (*)

(*) The cable and the transducer may vary according to the welder model (see price list for the correspondent codes).

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TECHNICAL FEATURES

INSPECTOR

PC software and connection cable

Welding report

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BUTT FUSION MACHINESFITTINGS FABRICATION MACHINES

The ALFA are workshop welding machines designed to make special fittings like bends,wyes

(Y), tees and crosses by means of clamps that lock the segments of pipes previously cut to size.

They are controlled by a hydraulic system that, besides moving the clamp trolley, in certain cases

opens/closes and locks the clamps themselves, also. The ALFA welding machines can be used for

plastic materials such as Polyethylene (PE), Polypropylene (PP), Polyvinyldifluoride (PVDF), among

others

• ALFA 200 CTB ----------------------------------------------------------- pag. 58

• ALFA 400 M ---------------------------------------------------------------- pag. 60

• ALFA 400 CTB ------------------------------------------------------------ pag. 62

• ALFA 630 T ------------------------------------------------------------------- pag. 64

• SUMMARISING TABLES ----------------------------------------------- pag. 66

• HOW TO FABRICATE A SPECIAL FITTING ------------------- pag. 67

BAND SAWS

Workshop band saws for cutting plastic pipes, specially designed to work together with the

ALFA fittings machines (construction of special fittings by joining pipe segments)

• SIGMA 400 PRO -------------------------------------------------------- pag. 68

• SIGMA 630 PRO -------------------------------------------------------- pag. 69

• SIGMA 1200 - 1600 PRO -------------------------------------------------- pag. 70

Milling cutter

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ALFA 200 CTB

This is a workshop welding machine designed to fabricate fittings like elbows (up to Ø 200 mm), tees, crosses and wyes (Y) (up to Ø 160 mm) by joining pipe segments, with the help of special jaws.The ALFA 200 CTB can also weld special and moulded fittings such as elbows, tees and flange necks, thanks to a different type of special jaws.

Composed of:- a machine body with two carriages, one of which driven by a hydraulic

system, and two lateral supports with inserts;- a control panel that features the Easy Life system, thanks to which it

is possible to carry out a whole welding cycle in a simple, intuitive and repeatable way, so that the operator’s interference would be reduced to the minimum. An in-built memory allows the machine to store the data of the welding cycles (including the set diameters and SDR);

- a heating plate with lifting sliding arm;- an electrically controlled milling cutter for levelling the ends of the pipes

and/or fittings with built-in overload cutout and safety microswitch;- an upper cylinder, to be positioned on the jaws, for welding extra thick

pipes and/or whenever it’s necessary to use high pressures.

SUPPLIED WITH

- Welding machine complete with control panel, lateral supports Ø 200 mm with inserts from Ø 40 to Ø 180 mm, heating plate, milling cutter, upper cylinder, and tool kit.


- Elbows jaws Ø 200 mm (1 right -1 left) (A), complete with inserts from Ø 40 to Ø180 mm [jaws supplied singly];

- Tees/crosses jaws Ø 160 mm (4 interchangeable pieces), complete with inserts from Ø 63 to Ø140 mm;

- Wyes (Y) jaws Ø 160 mm (1 right -1 left) (B), complete with inserts from Ø 63 to Ø140 mm;

- Right or left special jaws Ø 200 mm for welding special and moulded fittings, complete with inserts from Ø 40 to Ø 180 mm (C);

- Tool for flange necks;

(A): Straight welding is also possible using the elbows jaws.

(B): Elbows left jaw is required to fabricate wyes (Y)

(C): Left and right special jaws can be used simultaneously when two fittings have to be

welded together.

ALFA 200 CTB

Lateral supports

Heating plate

Elbows jaws

Wyes jaws

Tees/Crosses jaws

Tool for flange neck

Special jaws

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Working range:

ELBOWS

WYES (Y)

TEES-CROSSES

Angle reading sensitivityPower supplyTotal absorbed powerWorking temperatureRoom temperature range

Overall cylinder section

Pressure working range

Materials

DIMENSIONS (W x D x H)Machine bodyELBOWS jawsWYES (Y) jawsTEES/CROSSES jawsSpecial jawsTool for flange necks

WEIGHTMachine bodyELBOWS jaws (2 pcs.) with inserts WYES (Y) jaws (2 pcs.) with inserts TEES/CROSSES jaws (4 pcs.) with insertsSpecial jawsTool for flange necks

40 ÷ 200 mm 0° ÷ 45°

63 ÷ 160 mm 45° ÷ 60°

63 ÷ 160 mm

± 1 °230 V-Single phase-50/60 Hz

3150 W0 ÷ 300°C-5 ÷ +40°C2,898 cm2

with upper cylinder 5,796 cm2

0 ÷ 150 bar

PE, PP* for other plastic materials contact RITMOspa


300 x 190 x 490 mm

248,00 Kg29,00 Kg42,00 Kg48,00 Kg10,00 Kg7,00 Kg

TECHNICAL FEATURES

Weight (Kg) - lateral supports inserts (1 pc. / Ø) Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 0,51 0,49 0,46 0,43 0,40 0,39 Total weight: 3,56 Kg

Weight (Kg) - special jaws inserts (2 pcs. / Ø) Ø 40 Ø 50 Ø 63 Ø 75 Ø 90 Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 3,88 3,75 3,63 3,50 3,33 3,13 2,88 2,63 2,25 2,00Total weight: 32,78 Kg

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ALFA 400 M

This is a workshop welding machine designed to fabricate fittings like elbows(up to Ø 400 mm), wyes (Y), tees and crosses (up to Ø 315 mm) by joining pipe segments, with the help of special jaws.The ALFA 400 M can also weld special and moulded fittings such as elbows, tees and flange necks, thanks to a different type of special jaws (controlled hydraulically).Composed of:- a machine body with two hydraulically controlled carriages;- a control panel that features the Easy Life system, thanks to which it

is possible to carry out a whole welding cycle in a simple, intuitive and repeatable way, so that the operator’s interference would be reduced to the minimum. An in-built memory allows the machine to store the data of the welding cycles (including the set diameters and SDR). It is possible to transfer the welding data to a PC through a serial port (USB adaptor connector available) and data-management software. A printer can be connected to the serial port, to get a welding report at the end of each welding cycle;

- a heating plate featuring a new horizontal sliding system, automatically operated, which enables a fast side-sliding of the plate during the exchange period. The whole process is carried out with no need of disconnecting the upper cylinder, whenever it is in use;

- a milling cutter for levelling the ends of pipes and/or fittings that slides on recirculating ball slideways, with an electronic device for a soft start;

- an upper cylinder, to be positioned on the jaws, for welding extra thick pipes and/or whenever it’s necessary to use high pressures

Available in 230 V and 400 V

SUPPLIED WITH- Welding machine complete with control panel, heating plate, milling

cutter, upper cylinder and tool kit.

ON REQUEST (ACCESSORIES)- Elbows jaws Ø 400 mm (1 right - 1 left) (A) complete with inserts from

Ø 110 to Ø 355 mm [clamps supplied singly];- Wyes (Y) jaws Ø 315 mm (1 right - 1 left) (B) complete with insertrs from

Ø 110 to Ø 280 mm;- Tees/crosses jaws Ø 315 mm (4 interchangeable pieces) complete with

insers from Ø 110 to 280 mm;- Right or left special jaw Ø 400 mm for welding special and moulded

fittings complete with Ø 315 mm insers (C) and fittings support kit;- Right or left special jaw inserts from Ø 110 to Ø 355 mm (2 pcs./Ø)

[Ø supplied singly];- Tool for flange necks;

(A): Straight welding is also possible using the elbows jaws

(B): Elbows left jaw is required to fabricate wyes (Y).


welded together.

ALFA 400 M

Control panel

Heating plate

Milling cutter

Upper cylinder

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Elbows jaws

Tees/Crosses jaws

Wyes (Y) jaws


Weight (Kg) special jaw inserts (2 pcs / Ø) Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 Ø 250 Ø 280 Ø 315 Ø 355 3,88 3,75 3,63 3,50 3,33 3,13 2,88 2,63 2,25 2,00 1,80Total weight: 32,78 Kg

Weight (Kg) special jaw inserts (2 pcs / Ø) Ø 110 Ø 125 Ø 140 Ø 160 Ø 180 Ø 200 Ø 225 Ø 250 Ø 280 Ø 315 Ø 355

0,51 0,49 0,46 0,43 0,40 0,39 0,31 0,25 0,17 0,10 0,05Total weight: 3,56 Kg

Working range:

ELBOWS

WYES (Y)

TEES –CROSSES

Power supply

Total absorbed powerWorking temperatureRoom temperature range



Materials

DIMENSIONS (W x D x H)Machine bodyELBOWS jawsWYES (Y) jawsTEES/CROSSES jawsSpecial jawTool for flange necks

WEIGHTMachine bodyELBOWS jaws (2 pcs.) WYES (Y) jaws (2 pcs.) TEES/CROSSES jaws (4 pcs.) Special jaw with lateral supportTool for flange necks

110 ÷ 400 mm 0 ÷ 60°

110 ÷ 315 mm

110 ÷ 315 45° ÷ 60°

230 W 400WSingle phase 3F + N +PE

7360 W 7360 W180 ÷ 280°C-5 ÷ +40°C12,566 cm2


0 ÷ 150 bar

PE, PP* for other materiales contact RITMO spa


647,00 Kg 150,00 Kg268,00 Kg292,00 Kg92,00 Kg12,00 Kg

TECHNICAL FEATURES

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ALFA 400 CTB

Machine body

Control panel

Heating plate

Milling cutter

Lateral support

ALFA 400 CTB

This is a workshop welding machine designed to fabricate fittings like elbows (up to Ø 400 mm), wyes (Y), tees and crosses (up to Ø 355 mm) by joining pipe segments, with the help of special jaws. Elbows and wyes (Y) jaws opening/closing and locking movements are controlled hydraulically, while tees/crosses jaws opening/closing movements are manual.The ALFA 400 M can also weld special and moulded fittings such as elbows, tees and flange necks, thanks to a different type of special jaws (controlled hydraulically).Composed of:- a machine body with two hydraulically controlled carriages;- a control panel that features the Easy Life system, thanks to which it

is possible to carry out a whole welding cycle in a simple, intuitive and repeatable way, so that the operator’s interference would be reduced to the minimum. An in-built memory allows the machine to store the data of the welding cycles (including the set diameters and SDR). It is possible to transfer the welding data to a PC through a serial port (USB adaptor connector available) and data-management software. A printer can be connected to the serial port, to get a welding report at the end of each welding cycle;

- a Teflon-coated heating plate with hydraulic movement (in / out) on spherical bearings guides;

- A milling cutter with hydraulic movement (in/out) on spherical bearings guides, operated by an electrical engine, provided with eight steel blades;

- an upper cylinder, to be positioned on the jaws, for welding extra thick pipes and/or whenever it’s necessary to use high pressures.

SUPPLIED WITH- Welding machine complete with control panel, heating plate, milling

cutter, lateral supports Ø 400 mm (2 pcs.) with inserts from Ø 110 to Ø 355 mm, upper cylinder and tool kit.

ON REQUEST (ACCESSORIES)- Elbows jaws Ø 400 mm (1 right - 1 left) (A) complete with inserts from

Ø 110 to Ø 355 mm [jaws supplied singly];- Wyes (Y) jaws Ø 355 mm (1 right - 1 left) (B) complete with insertrs

from Ø 110 to Ø 315 mm;- Tees/crosses jaws Ø 355 mm (4 interchangeable pieces) complete with

insers from Ø 110 to 315 mm;- Right or left special jaw Ø 400 mm (C) for welding special and moulded

fittings.- Right or left special jaw inserts from Ø 110 to Ø 355 mm;- Tool for flange necks;- Special milling cutter plates and blades for PVC


(B): Elbows left jaw is required to fabricate wyes (Y)


welded together.

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Upper cylinder

Elbows jaws

Wyes (Y) jaws

Tees/Crosses jaws

Special jaws with fittings support kit

Working range:

ELBOWS

WYES (Y)

TEES – CROSSES

Power supplyTotal absorbed powerWorking temperatureRoom temperature rangeOverall cylinder section


Materials

DIMENSIONS (W x D x H)Machine bodyControl panelELBOWS jawsWYES (Y) jawsTEES/CROSSES jawsSpecial jawTool for flange necksUpper cylinder

WEIGHTMachine bodyControl panelELBOWS jaws (2 pcs.) WYES (Y) jaws (2 pcs.) TEES/CROSSES jaws (4 pcs.) Special jaw (2 Pz.)

Tool for flange necksUpper cylinder

110 ÷ 400 mm 0 ÷ 60°

110 ÷ 355 mm 45° ÷ 60°

110 ÷ 355 mm

400 V-Three-phase+N-50/60 Hz16000 W

180 ÷ 280°C-5 ÷ +40°C8,042 cm2


0 ÷ 230 bar

PE, PP* For other materials contact RITMO spa

2560 x 1725 x 1450 mm650 x 520 x 1080 mm650 x 230 x 600 mm625 x 510 x 570 mm380 x 460 x 570 mm581 x 650 x 602 mm535 x 400 x 190 mm116 x 130 x 650 mm

1203,00 Kg37,00 Kg86,00 Kg

132,00 Kg168,00 Kg120,00 Kg

12,00 Kg12,00 Kg

TECHNICAL FEATURES

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ALFA 630 T

Machine body

Control panel

Heating plate

ALFA 630 T

Workshop welding machine designed to fabricate fittings like elbows, wyes, tees and crosses (up to Ø 630 mm). All jaws movements are electro-hydraulically operated, both the open/close movement and the blocking mechanism.

Composed of:

- A machine body with two hydraulically controlled carriages;- A control panel featuring the Easy Life system, thanks to which it is

possible to carry out a whole welding cycle in a simple, intuitive and repeatable way, so that the operator’s interference would be reduced to the minimum. An in-built memory allows the machine to store the data of the welding cycles (including the set diameters and SDR). It is possible to transfer the welding data to a PC through a serial port (USB adaptor connector available) and data-management software. A printer can be connected to the serial port, to obtain a welding report at the end of each welding cycle;

- a Teflon-coated heating plate with hydraulic movement (in/out) on spherical bearings guides;

- a milling cutter with hydraulic movement (in/out) on spherical bearings guides, operated by an electrical engine;

- an upper cylinder, to be positioned on the jaws, for welding extra thick pipes and/or whenever it is necessary to apply high pressures.

SUPPLIED WITH

- Welding machine complete with control panel, heating plate, milling cutter, upper cylinder and tool kit.


- Elbows jaws (1 right - 1 left) (A) complete with lateral supports;- Elbows jaw (right or left ) and lateral support (right or left) inserts from

Ø 225 to Ø 630 mm;- Wyes (B); jaws (1 right -1 left);- Wyes (Y) jaws inserts from Ø 225 to 630 mm;- Tees/crosses jaws (4 interchangeable pieces);- Tees/crosses jaws inserts (C) from Ø 225 to Ø 630 mm;- Special milling cutter plates and blades for PVC.


(B): Elbows left jaw is required to fabricate wye (Y).

(C): Left and right special jaws can be used together at the same time whenever it is

necessari to weld two fittings together.

Milling cutter

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Working range:

ELBOWS

WYES (Y)

TEES – CROSSES

Angle reading sensitivityPower supplyTotal absorbed powerWorking temperatureRoom temperature range



Materials

DIMENSIONS (W x D x H)Machine bodyControl panel (without printer support)

Control panel (with printer support)

ELBOWS jawsWYES (Y) jawsTEES/CROSSES jaws

WEIGHTMachine bodyControl panelELBOWS jaws (2 pcs.)WYES (Y) jaws (2 pcs.)TEES/CROSSES jaws (4 pcs.)Upper cylinder

225 ÷ 630 mm 0° ÷ 60°

225 ÷ 630 mm 45° ÷ 60°

225 ÷ 630 mm

± 1 °400 V-Three-phase-50/60 Hz

30000 W180 ÷ 280°C-5 ÷ +40°C19,635 cm2


0 ÷ 230 barPE, PP



880 x 1080 x 890 mm930 x 140 x 190 mm

3224,00 Kg37,00 Kg

436,00 Kg818,00 Kg

1156,00 Kg55,00 Kg

TECHNICAL FEATURES

Elbows jaws

Wyes (Y) jaws

Tees/Crosses jaws

Tees/Crosses jaws

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Working range for pipesWorking range sheetsMaterials

Inclination range while cuttingMachine dimensionsBlade dimensions

Machine weightPower supplyMax. absorbed power

Up to Ø 400 mm980 mm (*)

PE, PP, PVDF, PVC* For other materials contact RITMO spa

from – 30° to + 67,5°2980 x 2650 x 2980 mm

width: 16 mmthickness: 0,5 mmlength: 4600 mm

330 Kg400 V – Three phase + N + PE 50/60Hz

860 W

TECHNICAL FEATURES

SIGMA 400 PRO

Sigma 400 PRO is an electric workshop band saw machine, for plastic pipes (PE, PP, PPR, PVC) and plastic sheets. Sigma 400 PRO is designed to make angular cut, featuring a wide range of angles (from - 30° to + 67,5°). It is the ideal equipment to match Alfa fittings fabrication machines. Both the preparation and cutting phases are extremely simple and safe to perform. The machine is provided with special spherical bearings guides where the machine body can easily move sideward. The equipment includes a control panel, located at a safety distance from the cutting area, where the operator can control the automatic movement of the arch saw (IN/OUT) and also adjust and regulate the cutting speed.Sigma 400 PRO can as well cut plastic sheets, using a suitable kit provided upon request. The kit consists of a plane supporting bench and an adjustable sheet guide square. It is possible to rotate the blade of 90° against the band saw arm and, by doing so, cut the sheet in all its length. Special auxiliary devices can relieve the stress on the blade and help reducing the ordinary technical maintenance.

SUPPLIED WITH

- Auxiliary bench for cutting tees


- Auxiliary bench for cutting sheets;- Pipe supporting trolley.

(*) : distance between blade and machine arm. When the blade is rotaded 90° against the band saw arm, it is possibile to cut the sheet in all its length.

SIGMA 400 PRO

Control panel

auxiliary bench for cutting tees

Auxiliary bench for cutting sheets

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SIGMA 630 PRO

Sigma 630 PRO is an electric workshop band saw machine, for plastic pipes (PE, PP, PPR, PVC ) and plastic sheets. Sigma 630 PRO is designed to make angular cut, featuring a wide range of angles (from -30° to +67,5°). It is the ideal equipment to match Alfa fittings fabricator machines. Both the preparation and cutting phases are extremely simple and safe to perform. The machine is provided with special spherical bearings guides where the machine body can easily move sideward. The equipment includes a control panel, located at a safety distance from the cutting area, where the operator can control the automatic movement of the arch saw (IN/OUT) and also adjust and regulate the cutting speed.Sigma 630 PRO can cut plastic sheets as well, using a suitable kit provided upon request. The kit consists of a plane supporting bench and an adjustable sheet guide square. It is also possible to perform a 90° blade rotation against the band saw arm and, by doing so, cut the sheet in all its length. Special auxiliary devices can relieve the stress on the blade and help reducing the ordinary technical maintenance.

SUPPLIED WITH

- auxiliary bench for cutting tees


- auxiliary bench for cutting sheets- pipe supporting trolley- radial cutting kit

TECHNICAL FEATURES

SIGMA 630 PRO

Wyes cut (+ 67.5°)

Pipe trolley support

control panel

Pipe lift/roller

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Working range for pipesWorking range for sheetsMaterials

Inclination range while cuttingMachine dimensionsBlade dimensions

Machine weightPower supplyMax.absorbed power

Up to Ø 655 mm1350 mm (*)

PE, PP, PVDF, PVC* For other materials contact RITMO spa

from – 30° to + 67,5°4340 x 3460 x 2650 mm

width: 25 mmthickness: 0,6 mmlength: 6130 mm

925 Kg400 V – three-phase + N + PE 50/60Hz

2200 W

(*) : distance between blade and machine arm. When the blade is rotated 90° against the band saw arm, it is possibile to cut the sheet in all its length.

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SIGMA 1600 PRO

SIGMA 1200 - 1600 PRO

Sigma 1200 PRO and Sigma 1600 PRO are electric workshop band saw machines, for plastic pipes up to 1200 and 1600 mm. Sigma 1200 and 1600 were specially designed to perform easy cuts with a wide range of angles (from - 45° to + 67,5°). They’re the ideal equipment to match Alfa fittings fabrication machines. Thanks to a PLC system, the operator can input the exact cutting angles with the highest precision. These data are displayed during the entire welding process, making it easier for the operator. Certain angles, as for example 45°, are automatically reached, which drastically reduces the setting time. A control device immediately stops the cutting operation, whenever the operator sets in a wrong angle, for which the blade risks to strike against the pipe housing bench.

Composed of:- pipe housing bench, a blade-housing arm (belt type), moving on a

spherical bearings guide, performing settable advancing speed. It can rotate on an arc system, and perform a wide range of share angles;

- a continuous control blade guide telescopic system, to reduce to the minimum the blade vibration, regardless of the diameter and/or thickness of the pipe being cut. Provided with a laser-beam pointing system to localize the cutting area

- a safety pilot cabin, where the control panel is located. It is protected by guards for greater operator’s safety

- an easy-to-use control panel, featuring a simplified graphics display, where the inclination degree of the cutting arc is displayed.

SUPPLIED WITH

- band saw machine complete of an auxiliary bench to cut welded pipe sector (for Tees), and support kit for the pipe sectors (to prevent them from being damaged).


- Scraps suction device.

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Control panel

71

Operator control cabin

Telescopic blade guide

Power supplyPower absorbedWorking rangeMaximum cut inclination Angle precision degree

DIMENSIONS (W x D x H)Maximum overall dimensions

MACHINE WEIGHT

400 V – 3F+N - 50/60Hz3600 W

Up to Ø 1200 mm from – 45° to + 67,5 °

± 0,1 °

7000 x 8700 x 4500 mm

4380,00 Kg

TECHNICAL FEATURES SIGMA 1200 PRO

Power supplyPower absorbedWorking rangeMaximum cut inclination Angle precision degree

DIMENSIONS (W x D x H)Maximum overall dimensions

MACHINE WEIGHT

400 V – 3F+N - 50/60Hz6500 W

Up to Ø 1600 mm from – 45° to + 67,5 °

± 0,1 °

8950 x 7650 x 3580 mm

5300,00 Kg

TECHNICAL FEATURES SIGMA 1600 PRO

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SOCKET WELDERS AND ACCESSORIES These manual workshop/construction site machines and equipment are suitable for the socket

fusion of pipes and fittings in plastic such as Polyethylene (PE), Polypropylene (PP), Polypropylene

random (PP-R), Polyvynyldifluoride (PVDF) and Polybutene (PB) for carrying fluids under pressure.

By means of a heat element and calibrated sockets and spigots coated with a non-stick material,

it is possible to make joins for many different applications, such as systems for carrying water for

heating and sanitary use, air or acids in industrial sectors.

MANUAL SOCKET FUSION

The manual equipment is recommended for welding pipes and fittings up to an O.D. of 40 mm,

once manual welding of bigger diameters is quite problematic. However, this equipment can be used

to reach (with some models) even the maximum diameters available, whenever there are special

working requirements.

• MANUAL SOCKET WELDERS --------------------------------------------- pag. 74

SOCKET FUSION MACHINES

The manual welders are recommended for welding pipes and fittings with an O.D. of more than

40 mm. Thanks to their particular configuration, these machines are perfectly adapted to maintain

the join alignment between pipe and fitting, so that the welding procedure becomes a quick and

easy task.

• PRISMA 90 -------------------------------------------------------------- pag. 76

• PRISMA 125 ------------------------------------------------------------ pag. 78

ACCESSORIES

• SOCKETS & SPIGOTS ---------------------------------------------- pag. 80

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R 25

R 63

R 125 Q

Bench vice

Fork support

MANUAL EQUIPMENT

Manual socket welders for joining pipes and fittings, in compliance with the standards in force. They feature an aluminum heating plate and a practical, heat-insulated plastic handle. They can weld PE, PP, PP-R, PVDF pipes and fittings, and they’re characterized by different shapes and working ranges, suitable for different applications. They’re available with an adjustable electronic thermoregulator (TE), or with a fixed electronic thermostat (TFE).This new TFE control system features a new self-diagnostic device, provided with an alarm, which would alert the operator in case of anomaly; at the same time, the heating element would switch off automatically. Thanks to an algorithm PID microcontroller, combined with a platinum sensor, the temperature control system can react faster to the external temperature fluctuations, and guarantee higher reliability and longer durability.

SUPPLIED WITH

All models are composed of:- Socket welder;- fork support;- bench vice (except R 25);- allen wrench;- pin for sockets & spigots.


- Bench vice (for R 25);- Carrying case in electro-painted steel;- Sockets and spigots (male/female).

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Steel case

Sockets & spigots

Wrench pin

Power supply(*)

Working temperature

Ambient temperatureMaterials

100 - 230 V Single phase 50/60 Hz

(TFE)

TFE: 260°C (± 1°)TE: 180 ÷ 290°C

-5 ÷ +40°CPE, PP, PP-R, PB, PVDF

TECHNICAL FEATURES

Model

R 25R 63

R 125 Q

Ø Max.diameter25 mm63 mm

125 mm

Absorbedpower 500 W800 W 1400 W


115 x 50 x 320 mm175 x 50 x 360 mm175 x 50 x 395 mm

Weight

1,44 Kg1,82 Kg3,16 Kg

Dimensions (W x D x H)225 x195 x 90 mm

Weight0,40 Kg

Fork support

(*) The 110 V – single phase – 50/60 Hz version available for the following models: R 63 TFE e TE 800 W, R 125Q TFE e TE – 1400 W.

Male/female sockets and spigots

Ø 16 Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 75 Ø 900,08 0,12 0,15 0,22 0,32 0,45 0,60 0,77 1,20

Ø 110 Ø 125 1,82 2,13Total weight: 7,86 Kg

230 V – Single phase50/60 Hz

(TE)

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PRISMA 90

Socket welder

Self-centering clamp for fittings

Pipes clamp

Selector

Fittings support

PRISMA 90

This workshop/construction site welding machine is suitable for the socket fusion of pipes and fittings up to an O.D. of 90 mm, in accordance with the standards in force.The PRISMA 90 is composed of a machine body featuring a selector for the welding depths of the different diameters, an adjustable clamp for locking the pipes, a self-centring clamp for locking the fittings (different brands), a selfcentering socket welder with electronic temperature control, a device for the maximum heating depth, three machine supporting legs, a tripod to support the pipe, a set of sockets and spigots for socket fusion from Ø 20 to Ø 90 mm with steel case, and a set of centering sockets and spigots in Aluminium, useful for realigning the pipe locking clamp with respect to the self-centring one, when necessary.The welding machine is available in two versions, depending on the type of sockets & spigots supplied:

- PRISMA 90 type A (with “A” type sockets & spigots, and a specific selector for the welding depth);

- PRISMA 90 type B (with “B” type sockets & spigots, and a specific selector for the welding depth).

The choice of the socket & spigot is closely linked to the brand of pipes and fittings being used. However, it is possible to transform the welding machine into the other version (A or B) at any time, by simply substituting the selector and type of sockets and spigots.

SUPPLIED WITH

- Machine body complete with an electronic socket welder, fittings support and a “V” shaped pipe support;

- Machine support (composed of 3 legs);- Steel case complete with sockets & spigots from Ø 20 to Ø 90 mm,

centering devices from Ø 20 to Ø 90 mm, clamp adapters from Ø 20 to Ø75 mm, and tool kit;

- Pipe support tripod.


- Transport wooden case;- Timer.

Thermoregulator

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Steel case

Clamp adapters

Centering devices

3-leg pipe support

Transport wooden case

“V” shaped pipe support


Total absorbed powerWorking temperatureRoom temperature rangeTime to reach welding temperature(A) Materials

DIMENSIONS (W x D x H)Machine being transported Machine being used (with supporting legs)Steel casePipe supporting tripodTransport wooden case

WEIGHTSteel casePipe supporting tripodMachine without accessoriesTOTAL (Prisma 90 only)Transport wooden case

20 ÷ 90 mm 110 V 230 V

Single phase - 50/60 Hz1000 W

180 ÷ 280°C (A)-5 ÷ +40°C~ 10 min.

PE, PP, PP-R, PB, PVDF

590 x 470 x 370 mm590 x 595 x 630 mm

(990 x 630 x 1260 mm)490 x 250 x 125 mm410 x 350 x 880 mm760 x 665 x 490 mm

4,00 Kg2,38 Kg

40,50 Kg54,00 Kg22,00 Kg

TECHNICAL FEATURES

Weight (Kg) clamps adapters (for fixing the pipe) (2 pcs./Ø)Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 75

0,22 0,21 0,20 0,18 0,16 0,12 0,08Total weight: 1,17 Kg

Sockets & spigots Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 75 Ø 90 0,12 0,15 0,22 0,32 0,45 0,60 0,77 1,20Total weight: 3,83 Kg

Centering sockets & spigots (1 pc./Ø) Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 75 Ø 90 0,02 0,03 0,04 0,05 0,08 0,05 0,08 0,20Total weight: 0,55 Kg

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PRISMA 125

Socket welder

Self centering clamps

Selector

Machine body

Thermoregulator

PRISMA 125

This workshop/construction site welding machine is suitable for the socket fusion of pipes and fittings up to an O. D. of 125 mm, in accordance with the standards in force.The PRISMA 125 is composed of a machine body featuring a selector for the welding depths of the different diameters, four self-centering clamps for locking the pipes and the fittings (different brands), a self-centring socket welder with electronic temperature control, a device for the maximum heating depth, a sliding trolley, a tripod to support the pipe, a set of sockets and spigots for socket fusion from Ø25 to Ø125 mm with steel case.

The welding machine is available in two versions, depending on the type of sockets & spigots supplied:

- PRISMA 125 type A (with “A” type sockets and spigots, and a specific selector for the welding depth);

- PRISMA 125 type B (with “B” type sockets and spigots, and a specific selector for the welding depth).

The choice of the socket & spigot is closely linked to the brand of pipes and fittings being used. However, it is possible to transform the welding machine into the other version (A or B) at any time, by simply substituting the selector and type of sockets and spigots.

SUPPLIED WITH

- Machine body complete with an electronic socket welder;- Steel case complete with sockets and spigots from Ø 25 to Ø 125 mm

and tool kit;- Pipe support tripod;- Sliding trolley.


- Transport wooden case;- Timer

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Steel case

Sliding trolley

25 ÷ 125 mm 110V 230 V Single phase - 50/60 Hz 1400 W 1400 W

180 ÷ 280°C (A)-5 ÷ +40°C~ 10 min.

PE, PP, PP-R, PB, PVDF

1460 x 700 x 1080 mm1080 x 840 x 580 mm

(1500 x 840 x 1260 mm)490 x 260 x 125 mm410 x 350 x 880 mm

1400 x 675 x 700 mm1500 x 800 x 1300 mm

4,00 Kg2,38 Kg

68,76 Kg17,00 Kg

100,00 Kg53,00 Kg

TECHNICAL FEATURES

Sockets & spigots Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 75 Ø 90 Ø 110 Ø 125 0,12 0,15 0,22 0,32 0,45 0,60 0,77 1,20 1,82 2,13Total weight: 7,86 Kg


Total absorbed powerWorking temperatureRoom temperature rangeTime to reach welding temperature(A) Materials

DIMENSIONS (W x D x H)Machine being transportedMachine working (with sliding trolley)Steel casePipe supporting tripodSliding trolleyTransport wooden case

WEIGHTSteel casePipe supporting tripodMachine without accessoriesSliding trolleyTOTAL (Prisma 125 only)Transport wooden case

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Pipe support tripod

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Sockets & spigots

Type stamp

Hole repairing sockets & spigots

Hole repairing sockets & spigots (Ø 8 mm) + repair taps

SOCKETS & SPIGOTS

These accessories are necessary for the socket fusion of pipes and fittings.The sockets & spigots are made with a special Aluminium alloy coated with a non-stick material (PTFE).They were designed in accordance to the German standards (DVS 2208), for which there are two versions, “A” and “B” (*), different in size and welding coupling depths. The socket & spigot correspond to the “female” part (in which the pipe is inserted) and the “male” part (to be inserted in the fitting). They are available from Ø 16 mm (type “B” only) to Ø 125 mm. The DVS 2208 standard establishes that:

- the “A” type sockets and spigots have been designed for pipes that require no working in the welded area; there’s a greater interference during pipe and fitting coupling;

- the “B” type sockets and spigots require external machining of the pipe (scraping/calibrating) prior to coupling.

(*): the choice is always linked to the brand of pipes and fittings being used.

RITMO also produces special sockets and spigots that are useful for the on-site repairs of pipes that have been accidentally perforated.They are called hole repairing sockets, available in three different types:

- Ø 7 mm hole repairing socket for Ø 7 mm holes;- Ø 8 mm hole repairing socket for Ø 8 mm holes;- Ø 11 mm conical hole repairing socket for Ø 11 mm holes: thanks to its particular saddle shape, this tool provides an extremely

reliable repair because it welds not only over the surface of the hole but also penetrates through the pipe wall. The system is completed by special repair taps (conical closing PE and PP taps) available on request.

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Hole repairing sequence

Ø 7 mm hole repairing socket

0,07 Kg


0,15 Kg


0,09 Kg

TECHNICAL FEATURESDimensions (mm) and Weight (Kg)

Ø 16 Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 75 Ø 90 Ø 110 Ø 125 0,06 0,12 0,15 0,22 0,32 0,45 0,60 0,77 1,20 1,82 2,13Total weight: 7,86 Kg

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ELECTROFUSION MACHINES

LOW PRESSURE / DRAINAGE ELECTROFUSION MACHINES

Low pressure / drainage electrofusion machines for PE couplings.

• MUSTANG 160 S ----------------------------------------------------- pag. 84 • UNIVERSAL ------------------------------------------------------------ pag. 85

HIGH PRESSURE ELECTROFUSION MACHINES

Universal bar-code reader electrofusion machines for PE, PP, PP – R couplings 8 ÷ 48 V.

• ELEKTRA 400 - 800 -------------------------------------------------- pag. 86

Universal manual electrofusion machines for PE, PP, PP – R couplings 8 ÷ 48 V.

• POLYWELD MAN----------------------------------------------------------- pag. 88

Electrofusion machines for one single brand.of PE, PP, PP – R couplings

• TOP ----------------------------------------------------------------------- pag. 89

LOW AND HIGH PRESSURE ELECTROFUSION MACHINES

Universal manual electrofusion machines for PE, PP, PP – R couplings 8 ÷ 48 V and for Low

Pressure / drainage couplings.

• MULTIPLA --------------------------------------------------------------- pag. 90

ACCESSORIES

•PIPE SCRAPERS - ROLLERS - ALIGNERS -------------------- pag. 92

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MUSTANG 160 S

Machine body

Manual scraper

Transport bag

Working rangeElectrical couplers brands (low pressure HDPE)

Power supply Maximum output currentMaximum absorbed powerOutside temperature rangeTemperature compensationDimensions (W x D x H) Weight

32 ÷ 160 mmAkatherm-Euro, Co.e.s., Geberit,

Valsir, Waviduo,Eurofusion

230 V - Single phase - 50/60 Hz 5 A

900 W-5 ÷ +40°C

Automatic electronic300 x 120 x 280 mm

3,00 Kg

TECHNICAL FEATURES

MUSTANG 160 S

This electrofusion machine is suitable for welding electrical couplers in Polyethylene (PE) from Ø 32 to Ø 160 mm, for low-pressure conduits.The MUSTANG 160 S is made in compliance with the current safety standards and Directives. This welding machine’s structure is light weight, so it is extremely easy to carry around. It is distinguished by the automatic setting of the welding parameters, by the self-compensation of the current supplied (according to the ambient temperature) and by the self-diagnosis, in the event of any malfunction that could occur before or during welding.The machine features cables with pins, a transport bag and a manual scraper, most useful to remove the layer of oxidation from the pipe (which could undermine the good result of the welding).

SUPPLIED WITH

- Welding machine complete with cables with pins, Trevira bag and manual scraper.

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UNIVERSAL

This electrofusion machine is suitable for welding electrical couplers in Polyethylene (PE) from Ø 32 mm to Ø 315 mm, for low pressure conduits.The UNIVERSAL is made in compliance with the current safety standards and Directives. This welding machine’s structure is light weight, so it is extremely easy to carry around. It is controlled by a microprocessor that allows the recognition of three different types of cable with pins, identified by a code (written on each one of them), which the operator can confirm by looking at the display. The different cables are necessary to adapt to the different kinds of electrical coupler available in the market. The main features include self-compensation of the current supplied (according to the ambient temperature) and self-diagnosis of any malfunction that could occur before or during welding.The machine features three cables with pins, a transport bag and a manual scraper, most useful to remove the layer of oxidation from the pipe (which could undermine the good result of the welding).

SUPPLIED WITH

- Welding machine complete with three cables with pins, Trevira bag and manual scraper.

Working range Electrical couplers brands (low pressure HDPE)Working range Electrical couplers brands (low pressure HDPE)Power supplyMaximum output currentMaximum absorbed powerOutside temperature rangeTemperature compensationDimensions (W x D x H) Weight

Ø 32 ÷ 160 mmValsir, Akatherm, Eurofusion

Geberit, Waviduo, Coes.Ø 200 ÷ 315 mmValsir, Akatherm,

Eurofusion, Geberit.230 V-Single phase-50/60 Hz

10,7 A2470 W

-5 ÷ +40°CAutomatic electronic280 x 260 x 200 mm

6,00 Kg

TECHNICAL FEATURES

Machine body

Manual scraper

UNIVERSAL

Cables with pins

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ELEKTRA

Scanner and optical pen

USB storage device

ELEKTRA

Elektra is an universal electrofusion machine, suitable for welding PE and PP couplings (from 8 to 48 V). It is available in three versions: Elektra400 Entry (*), Elektra 400, Elektra 800. The Elektra machine is made in compliance with Italian and international standards, and is composed of:

- a versatile machine body, capable of adapting to different operational needs, inside and outside the trench; the control panel can be turned upward or be positioned horizontally to the ground

- an optical pen - barcode reading system (or optical scanner, upon request) that allows the automatic setting of the welding parameters. There are nonetheless two manual settings available: by setting the welding tension/time parameters, and by input the numerical code indicated under the bar code

- an in built memory with 4000 welding cycles, featuring the possibility of transferring data to a PC , to an external USB storage device, or to a serial printer RS-232

- a large graphic display;

The machine is supplied with a cable provided with Ø 4mm connectors, a set of Ø 4,7 mm adapters, a manual scraper and a transport case.

(*) ELEKTRA 400 ENTRY is the basic model of the Elektra product line. It features a bar code reading system with an optic pen which allows the machine to acquire the welding parameters automatically. Welding certification is printable through a RS232 serial port.

SUPPLIED WITH

- terminals Ø 4,0 mm, adapters Ø 4,7 mm- transport case- manual scraper


- transfer kit for transferring welding data from the welding machine to a portable serial printer (it includes serial printer and cable)

- connecting cable for welding machine/PC transfer- data transfer software (Ritmo Transfer)- optical scanner, for reading barcodes

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Manual scraper

Adapter

Serial printer

TECHNICAL FEATURES

Transport case

Software Ritmo transfer

ELEKTRA 400 ENTRY

ELEKTRA 400 ENTRYENTRY

ELEKTRA800

Working range 20 ÷ 400 mm 20 ÷ 800 mm

Welding output voltage 8 ÷ 48 V

Single phase power supply

230 V 50/60 Hz

110 V 50/60 Hz

230 V 50/60 Hz

230 V 50/60 Hz

Max. absorbed power 2700 W 2500 W 2700 W 3500 W

Max. output current 100 A 120 A

60% Duty Cycle output 70 A 65 A 70 A 90 A

Operating mode Barcode/Manual (numerical code or tension/time)

ConnectionsRS 232

serial printerUSB for external memory and

RS 232 serial printer

Memory capacity - 4000 reports

Protection degree IP 54 External T° reading probe precision

± 1° C

Outside T° range - 10 ÷ + 50° C

Display 128 x 64 graphic backlighted LCD

Welding hose length 3 mt

Connectors diameter 4,0 mm

Adapters diameter 4,7 mm

Dimensions 358 x 285 x 302 mm

Weight 19,5 Kg

POLYWELD MAN

Manual scraper

Transport case

Ø 4,0 / 4,7 mm adapters

Serial printer data transfer kit

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POLYWELD MAN

Universal electrofusion machine designed for low voltage Polyethylene (PE) and Polypropylene (PP) couplers (from 8 to 44 Volts) for high pressure conduits.The POLYWELD MAN machine is made in compliance with the current European Standards and Directives. The machine is extremely easy to use due to its software that can be managed by a display and four buttons.The welding parameters (Tension and Time) are set in manually by the operator depending on the coupler technical features. A serial port makes it possible to connect a printer in order to obtain a report at the end of the weld (to certify some relevant data from the welder and to confirm if the cycle has been correctly performed or not). Malfunctions occurring before or during the welding are shown as error message codes at the display and at the printed report. The machine is supplied with a cable and Ø 4,0 mm connectors, a set of Ø 4,7 mm adapters and a manual scraper, most useful to remove the layer of oxidation from the pipe surface (which could undermine the good result of the welding).

SUPPLIED WITH

- Welding machine complete with Ø 4,0 mm connectors and Ø 4,7 mm adapters;

- Manual scraper;- Transport case.


- Serial printer data transfer kit, to transfer the welding data from machine directly to a yard serial printer (includes a printer and a connecting cable).

TECHNICAL FEATURES

Working range Electrical couplers (High pressure HDPE)

Power supply

Maximum output currentMaximum absorbed powerWelding output voltageProtection degreeExternal T° reading probe precisionOutside temperature rangeDisplayWelding hose lengthConnectors diameterAdapters diameter

DIMENSIONS (W x D x H) Welding machineTransport wooden case

WEIGHTWelding machineTransport wooden case

POLYWELD MAN20 ÷ 315 mm PE-HD 20 ÷ 125 mm PP-R

Different brand (*)

75 A (peak at 100 A)3500 W

8 ÷ 44 V OUTPUTIP 54

± 1 ° C-10 ÷ +50°C

7 segments display3 m

4,0 mm (*)4,7 mm (*)

195 x 325 x 270 mm390 x 265 x 335 mm

17,00 Kg4,00 Kg

(*) Any other brand not mentioned in this list but with the same design features, that is, a constant welding voltage (ranging between 8 and 44V), with or without a bar code, and with standard Ø 4,0 or Ø 4.7 mm connectors, can be welded with these machines

110 V Single phase45 ÷ 60 Hz

230 V Single phase 50 Hz

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TOP

Machine body

ROLLMAPLAST couplers

Manual scraper

ROLLMAPLAST(Wavin)

TOP

This monovalent electrofusion machine is suitable for welding “ROLLMAPLAST” couplers, for Polyethylene (up to Ø 160 mm) and Polypropylene (up to Ø 110 mm) high pressure conduits.The TOP is made in compliance with the current safety standards and directives. The machine’s structure is light weight, so it is extremely easy to carry around. The TOP supplies a constant current to the coupler (with an automatic current self-compensation, according to the ambient temperature), and makes a self-diagnosis of any malfunction that can occur before or during the welding.The machine is supplied with cables with pins, a transport bag and a manual scraper, most useful to remove the layer of oxidation from the pipe (which could undermine the good result of the welding).

SUPPLIED WITH

- Welding machine complete with cables with pins, Trevira bag and manual scraper.

Working rangeI Series Ø 20 ÷ 160 mm - PE 80

LI Series Ø 20 ÷ 160 mm - PE 80LI Series Ø 20 ÷ 110 mm - PE 100

Ø 20 ÷110 mm - PP, PP-R

230 V - Single phase - 50/60 Hz5 A

890 W-5 ÷ +40°C

Automatic electronic280 x 280 x 110 mm

2,75 Kg

TECHNICAL FEATURES

Electrical couplers brands

Power supplyMaximum output currentMaximum absorbed powerRoom temperature rangeTemperature compensationDimensions (W x D x H)Weight

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MULTIPLA

Control panel

MULTIPLA

Multipla is a universal/manual electrofusion machine, built with inverter technology, which can weld any kind of electrofusion fitting available in the market, made of PE, PP, PPR, for low or high pressure pipes, up to Ø 315 mm in diameter. Multipla is built in compliance with the current safety regulations, and it can guarantee the use also in case of instable tension, without risking damaging the machine. The electronics adopted allow the automatic identification of the necessary cables, designed for the different types of fittings. After connecting a specific cable, indentified by a specific color, the next step is to press the key to start the fusion process. Manual setting of fusion parameters (tension and time) is necessary only for low tension fittings (8 to 48 V), normally marked with bar code. It is provided with an in-built memory of 800 welding cycles, and the possibility of transferring them to a PC, or to a RS-232 printer. It is supplied with all necessary connecting cables, a manual scraper, and an aluminum transport case.

SUPPLIED WITH

- Welding machine complete of 8 connecting cables;- connectors and adapters Ø 4,0 - 4,7 mm;- aluminum transport case.


- transfer data kit, for transferring data from the welding machine to the yard serial printer (it includes a printer and a connecting cable)

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(*) Any other brand not mentioned in this list but with the same design features, that is, a constant welding voltage (ranging between 8 and 48V), with or without a bar code, and with standard Ø 4,0 or Ø 4.7 mm connectors, can be welded with these machines.

Cables

Dimensions 375 x 190 x 415 mm

Weight 14 Kg

Power supply 230 V ± 10% 50-60 Hz

Max. absorbed power 3500 W

Welding output voltage 8 ÷ 48 V

Max. output current 75 A (peak at 85 A)

Protection degree IP 65

Ambient temperature - 10 ÷ 50° C

Connectors diameter 4,0 mm

Adapters diameter 4,7 mm

Constant tension8 ÷ 48 V

20 ÷ 315 mm – PE, PP, PPR Any brand that uses a constant welding

tension (*)

Constant current

A0040 ÷ 160 mm (PE)

Coes, Akatherm, Eurofusion, Geberit, Valsir, Wavin (Waviduo)

A01200 ÷ 315 mm (PE)

Akatherm, Eurofusion,Valsir, Wavin

A02 200 ÷ 315 mm (PE) Geberit

A0340 ÷ 160 mm (PE)Wavin (Wavisolo)

A04200 ÷ 315 mm (PE)

Coes (Coestilen)

A0520 ÷ 63 mm (PPR)Coes (Coestilen)

A0620 ÷ 160 mm (PE 80) Wavin (I)20 ÷ 125 mm (PE 100 - PPR)

Wavin (LI – Tigris Green)

A07126 ÷ 315 mm (PE 100)

Wavin (LI)

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PIPE SCRAPERS

RTC 710

RTC 160

RTC 315

PIPE SCRAPERS

RTC 160 - RTC 315 - RTC 710 - PS 180

These professional rotary scrapers, designed and patented by Ritmo, are essential to prepare the plastic pipes and fittings before electrofusion welding.Practical and handy, the pipe scrapers remove the oxidation layer caused by weather and ultraviolet rays. If not removed, the oxidation layer would severely compromise the quality of the joint. Among the main construction features there is a device that makes it possible to maintain the thickness of the continuous chip constant, even if the pipe is misshaped, and to adjust the length of the surface to scrape according to the depth of the electrical coupler. The RTC 710 features an extendable arm to scrape the exact length of the electrical coupler, which is an advantage when having to perform maintenance/repair jobs in the building site. The main chuck has four extendable arms that clamps directly the inside diameter of the pipe.The PS 180 is composed of a settable chuck to cover the full range of working diameters, and of an orbital arm where the blade is attached.The orbital arm of PS 180 can scrape the exact length of the electrical coupler, which is an advantage when having to perform maintenance/repair jopbs in the building site.

SUPPLIED WITH

Both models are supplied with:

- Pipe scraper;- adapters kit (except for RTC 710);- spare blade;- handwheel key (for RTC 315);- aluminum transport case;- screwdriver and small cutter;- transport bag (for PS 180).

MANUAL SCRAPER

This manual tool is used with the same principle as the RTC pipe scrapers. The MANUAL SCRAPER features a practical plastic handle and a carbon steel blade, interchangeable with four cutting edges.

SUPPLIED WITH

- Scraper complete with a four-cutting edges blade.

PS 180

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Working range:EXTERNALINTERNAL

Ø 75 ÷ 200 mmØ 61 ÷ 180 mm

Max. scraping lengthMax. 129 mmMin. 120 mm

DIMENSIONI (W x D x H)

Max. RTC dimensions when working 595 x 272 x 190 mm

Dimensions in the transport bag 453 x 185 x 63 mm

WEIGHT 2,8 Kg

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Manual scraper

Transport case

Recommended working range Max Ø 63 mm

MANUAL SCRAPER

RTC 710

Ø 355 ÷ 710 mmØ 290 ÷ 675 mm

530 mm

RTC 710

595x272x190 mm

800x580x350 mm

16,00 Kg

26,60 Kg

Working range: EXTERNAL INTERNALScraping length


Max. RTC dimensionswhen working

Transport case

WEIGHTPipe scraperTotal (with accessories)

RTC 160

Ø 50 ÷ 160 mmØ 38 ÷ 154 mm

70 mm

RTC 160

380x120x250 mm

390x210x135 mm

2,50 Kg

5,65 Kg

RTC 315

Ø 75 ÷ 315 mmØ 58 ÷ 300 mm

137 mm

RTC 315

510x310x410 mm

230x500x270 mm

4,50 Kg

9,20 Kg

TECHNICAL FEATURES

PS 180

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Pipe support

Locking system

TECHNICAL FEATURES

Working range

DIMENSIONS (W x D x H)While being transportedWhile being used (lowest position)While being used (highest position)

WEIGHT

Ø 40 ÷ 400 mm

870 x 365 x 785 mm630 x 365 x 760 mm

1100 x 365 x 660 mm

15,00 Kg

PIPE SUPPORT

With this practical piece of equipment, the pipe can be locked to let the operator carry out quickly and with precision all operations previous to the welding cycle, like cutting, pickling, scraping, etc.This support’s particular structure helps reach several inclination angles and heights, in order to better adapt to the requirements of the building site. Furthermore, a belt and a jack system helps a quick locking and releasing of the pipe.

SUPPLIED WITH

- Base structure complete with locking belt and service spanner.

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560 & 1600 rollers

Lightweight roller

Squeezer 63

Working rangeOperation

Overall dimensions (W x D x H)

Weight

Working rangeOverall dimensions

(W x D x H)Weight

LIGHTWEIGHTROLLER UNITMax. Ø 315 mm

400x290x240 mm

6,00 Kg

560ROLLER UNIT Max. Ø 560 mm

900x690x450 mm

65,00 Kg

1600ROLLER UNIT Max. Ø 1600 mm

920x730x520 mm

76,00 Kg

TECHNICAL FEATURES

ROLLERS

This device is essential for supporting the pipes while they are being welded with the DELTA machines. The rollers minimise pipe friction and drag force no matter which is the construction site condition.This series features three different models:- LIGHTWEIGHT ROLLER UNIT which can sustain pipes up to Ø 315

mm. Its particular structure allows the operator to adjust the height, and makes it easier to put it/remove it from under the pipe;

- 560 ROLLER UNIT which can sustain pipes up to Ø 560 mm. With the help of the hydraulic jacks, this roller can be adjusted in height, and since the structure is divided in two parts, its width can also be adjusted;

- 1600 ROLLER UNIT with a working range up to Ø 1600 mm and a structure/features similar to the 560 version.

SUPPLIED WITH

All models are supplied with:

- Base structure complete with roller(s).

SQUEEZER 63Ø 20 ÷ 63 mm S5/SDR11

Manual

325 x 70 x 330 mm

5,3 Kg

TECHNICAL FEATURES

SQUEEZER 63

The SQUEEZER 63 is a manual tool. Easy and fast to apply, the SQUEEZER is useful in the worksite to stop the gas or water flow in the Polyethylene pipelines from Ø 16 to 63 mm / S5 – SDR 11. The squeezing action runs by a movable cylindric bar and by an opposite one.The second bar can be removed to permit the pipe insertion. Two special stop templates with 4 positions (on the movable bar sides) assure a safe pipe squeeze on all working range diameters.

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TECHNICAL FEATURES

Working range


Aligner (max. overall dimensions)

Transport bag

WEIGHTAlingerTransport bagTotal

Ø 20 ÷ 63 mm

straight: 600x160x116 mm45º: 515x320x116 mm90º: 405x405x405 mm440 x 190 x 140 mm

3,40 Kg0,50 Kg3,90 Kg

UNIVERSAL ALIGNER 63

This professional tool is essential to hold pipes still and aligned during electrofusion.

The UNIVERSAL ALIGNER 63 is made almost entirely in a special Aluminium alloy and features a central joint for the fixed positions at 45° and 90°, four self-centring clamps that require no adapters.The possibility to remove one part of the axis that carries the clamps and one clamp it self, allows the use of tapping tees during the fusion.The Aligner is supplied with a handy carrying bag and service spanner.

SUPPLIED WITH

- Aligner complete with four clamps, service spanner and transport bag.

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Transport bag

Wooden transport case

UNIVERSAL ALIGNER 160 Light

This professional tool is essential to hold pipes still and aligned during electrofusion (from Ø 63 to Ø 160 mm).The UNIVERSAL ALIGNER 160 Light is made almost entirely in a special Aluminium alloy and features a central joint for the fixed positions at 45° and 90°, four self-centring clamps that require no adapters, and on request an additional axle complete with two clamps for welding the tees. Its special quick release clamps grants a rapid extraction of the pipe once it has been welded.The Aligner is supplied with service spanner, with a handy carrying bag or with a wooden transport case.

SUPPLIED WITH

- Aligner complete with four clamps; - service spanner;- Transport bag or wooden transport case


- A 3rd axle complete with two clamps (for welding “Tees”)

TECHNICAL FEATURES

Working range


Aligner (maximum overall dimensions)

While being usedTransport case

WEIGHTAligner without 3rd axle3rd axle with clampsTransport bagWooden transport case

Ø 63 ÷ 160 mm

straight: 980x430x260 mm45º: 900x650x260 mm90º: 780x780x260 mm1000 x 450 x 270 mm530 x 320 x 500 mm

13,00 Kg6,50 Kg1,55 Kg

14,00 Kg

EXTRUSION WELDERS

PLASTIC FABRICATION

Job site and workshop manual equipments suitable for extrusion

welding of plastic materials such as PE and PP. The portable extruders

can be used on different types of plastic products, as sheets or

pipes.

Thanks to their compact dimensions, they’re light and handy, suitable in

particular for working in limited spaces. Such constrained environments

are usually unsuitable for heavier or bulkier equipments. The portable

extruder is also very useful for carrying out some small and complex

joints, as for instance in fabricating fume treatment towers , scrubbers,

cooling towers, ventilation systems.

SHEET WELDING MACHINES

CNC welders for joining thermoplastic sheets.

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STARGUN

Yard or workshop manual equipments, suitable for extrusion welding of plastic materials; they can operate with 3mm, 4mm, 5mm rods of PE and PP.STARGUN machines are used for the fabrication of containing tanks, fume treatment towers, scrubbers, chemical hoods, aspiration systems, and for joining linings and geo-textiles. The SB series has been designed in compliance with the current safety norms and regulations, and it is composed of:- a mini extruder, operated by an electrical engine. A plastic rod shall be fed through

the extruder feeding mouth, to bring material to the plasticization chamber; - a Teflon shoe, directly fixed on the extruder, from which the welding rod would be

coming out. The shoe can feature different configurations, by simply rotating the lateral handle around the extruder body. This way the operator is able to exercise a correct and constant pressure on the welding area, and to keep a correct working position.

- a self blowing system located inside the control box makes the machine independent from any external air - compressor, making it even more compact and handy. This makes the equipment most suitable to work in a restricted environment, where a heavier or bulkier machine would not be operable;

- a double control thermoregulator, guarantees a precision of ± 2° C from the set temperature. The machine is provided with a digital display, where is visualized both the extrusion and the pre-heating temperature.

- a safety system blocks the engine till the minimum set temperature has been reached (cold-start system). If the temperature varies more than 10°C when operating the machine, then the engine would shut down until the pre-set temperature has been reached. This way it would avoid possible damages, caused by the wrong use of the equipment.

SUPPLIED WITH

- Two types of PTFE shoes (for straight and 90° welding);- extruder support;- aluminum transport box.

Rotating lateral handle

STARGUN R-SB 50

STARGUN R-SB 40

STARGUN R-SB 20

2 Kg/h PE/PP3 - 4

4 ÷ 15

650 x 30 x 10

230 V 50 Hz3.2

5 Kg/h PE/PP4 - 5

8 ÷ 40

970 x 20 x 10

230 V 50 Hz4.4

4 Kg/h PE/PP

3 - 4 - 5

8 ÷ 30

770 x 20 x 10

230 V 50 Hz3.6

TECHNICAL FEATURES

ModelsMax.extrusion capacityMaterialsWelding rodWeldable thicknessDouble controlWeight (Kg)Dimensions (cm)Rotating lateral handleRotating beakLightening ledPower supplyMax. absorbed power (KW)

R-SB 20 R-SB 40 R-SB 50

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Rhinoweld

Control panel

RHINOWELD

The Rhinoweld series are CNC automatic butt fusion machines, suitable for welding thermoplastic sheets made of PE, PP, PVC, PVDF. The machines are designed according to D.V.S. 2208, and can operate in compliance with the D.V.S. 2207.The machine is equipped with a touch-screen control panel, which allows easily and safely setting and performance of the whole welding process from the command console. According to the user’s needs, it is also possible to input the type of material and the dimension of the thermoplastic sheet, and therefore proceed to weld. Each welding cycle is automatically memorized, and it’s possible to save it both in digital and paper format.These machines can be operated both horizontally and vertically, which allow to perform different types of weld (horizontal, circular and vertical joints).

TECHNICAL FEATURES

ModelsWeldable materialsMax.working width

1 (mm)

Min. weldable thickness (mm)Max. weldable thickness

1(mm)

Types of weldingPower supplyMax. absorbed powerCompressair supply

Dimensions (mm)

Weight

3.30 V 3.50 V 4.30 V 4.50 V Thermoplastic sheets (PVC, PP, PVDF, PE)

3048 3048 4000 4000

3 3 3 3

37 50 37 50

Plane butt welding, circular welding, 90° welding230 V, AC, Single phase, 50/60 Hz~ 3500 VA ~ 4500 VA

10 BAR

3880 x 1310 x 1360 4890 x 1310 x 1550 (folded brackets) (folded brackets) 3880 x 2910 x 1360 4890 x 2910 x 1550 (unfolded brackets) (unfolded brackets)

~ 2100 ~ 2600

100

Types of welding

1 The welding dimensions refer to PP / PE with welding pressure of 0.17 N / mm2

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AUXILIARY MACHINES AND TOOLS

PIPE BENDERWorkshop cross–over fittings machines (for the construction of these special

Polypropylene fittings).

• S02 MACHINE -------------------------------------------------------------- pag. 104

PIPE TREATMENT TOOLSTools designed to help make proper welding or mechanical joining between pipes and/or fittings.

• PIPE CUTTERS ------------------------------------------------------------ pag. 106

• SHEARS ---------------------------------------------------------------------- pag. 108

• BEVELERS ------------------------------------------------------------------ pag. 109

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Cutter and box (for collecting the pieces)

S02

Pneumatic workshop machine suitable for the construction of cross over special fittings by means of thermo-forming segments of Polypropylene Random (PP-R) pipe.The S02 features:- a bench with pneumatic cutter for cutting segments of pipe to size with a

box for collecting the pieces, and a heating unit able to prepare up to 10 pipe segments, ranging from Ø 20 to 32 mm;

- a dual-station pressing bench with built-in cooling unit.

SUPPLIED WITH

- Bench complete with cutter, box for collecting the pieces, and heater;- Dual station pressing bench with cooler and two dies for each diameter

previewed (from Ø 20 to Ø 32 mm).

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Heater

Dies

TECHNICAL FEATURES

S02Ø 20 ÷ 32 mm

10 pieces simultaneouslyPP-R

1500 x 1030 x 1700 mm1400 x 500 x 1250 mm

--

400 V-Three-phase+N+E-50 HzWith an electronic adjustable timer

120 - 140 pieces

S0218610 N - 6 bar

1100 W - 7,10 Mc/hAdjustable, electronic

- 11 °C4-5 minuti

S02400 V-Three-phase+N-50 Hz

2650 WAdjustable, electronic

4-5 minutes

S02260 x 180 x 410 mm

4580 N to 6 bar

MODELWorking range

MaterialPressing bench dimensions (WxDxH)Heater/cutter bench dimensions (WxDxH))Pressing bench weightHeater/cutter bench weightPower supplyPressing time adjustmentHourly production

DIE – COOLING UNITPress powerCooling powerTemperature adjustmentPressing temperaturePressing time

HEATING UNITPower supplyPower absorbedTemperature adjustmentHeating time

CUTTERDimensionsCylinder power

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TC 108

T1

TU 75

TU 140

PIPE CUTTERS

These are professional tools, essential for the manual cut of plastic pipes up to Ø 315 mm.The TC 108, T1, TU 75, TU 140, T3 and T4 pipe cutters are made with the very best alloys, and are very manageable and practical to use. The pipe cutters can be fitted with various special blades with appropriate cutting heights and penetration capacities to cut pipes of different materials. The TC 108 and T1 pipe cutters (with special blades) can cut Copper (Cu) and multilayer (PEx/Al,PPr/Al, etc.) pipes.

SUPPLIED WITH


- Pipe cutter with blade:

TC 108 + blade Ø 22 mm + blade Ø 18 mmT 1 + blade Ø 25 mmTU 75 + blade Ø 44 mm TU 140 + blade Ø 53 mmT 3 + blade Ø 44 mmT 4 + blade Ø 44 mm

- Carrying case (for the T4 pipe cutter, only)


- Blades of different diameters and heights.

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TU75 - TU140

T3

T4

Carrying case T4

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TECHNICAL FEATURES

Model

TC 108T1

TU 75TU140

T3T4

Working range

Ø 6 ÷ 50 mmØ 6 ÷ 64 mmØ 6 ÷ 76 mm

Ø 50 ÷ 140 mmØ 100 ÷ 160 mmØ 180 ÷ 315 mm

Overall dimensions (Min.W – Max.W x H)

178 x 228 x 65 mm 222 x 282 x 95 mm 247 x 330 x 105 mm 351 x 483 x 155 mm 372 x 465 x 200 mm 670 x 880 x 360 mm

Weight

0,38 Kg0,60 Kg0,68 Kg1,38 Kg1,65 Kg7,00 Kg

Blade type

Ø 18 mmØ 22 mm Ø 25 mm

Ø 44 mm

Ø 50 mm

Ø 53 mm

Cuttingdepth3 mm5 mm7 mm

14,3 mm

17,2 mm

19,4 mm

MATERIAL

CuPEx/Al, PP/Al

PE, PP, PPr, PB, PVDF, PEx/Al, PP/Al

PE, PP, PPr, PB,PVDF



Model

TC108, T1TC108, T1

T1

TU75, TU140, T3, T4

TU140, T3, T4

TU140, T3, T4

108

C2 AC

CD

C3 AC

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Materials PE, PP, PP-R, PB, PVDF

TECHNICAL FEATURES

Model

C2C2 AC

CDC3 AC

Working range

Max Ø 42 mmMax Ø 43 mmMax Ø 51 mmMax Ø 75 mm

Overall dimensions(W x D x H)

120 x 25 x 220 mm120 x 25 x 225 mm95 x 25 x 230 mm

170 x 35 x 520 mm

Weight

0,35 Kg0,51 Kg0,55 Kg2,70 Kg

SHEARS

These are professional tools, essential for the manual cut of plastic pipes, such as Polypropylene (PP) and Polypropylene Random (PP-R) up to PN 25, Polyethylene (PE), Polybutene /PB) and Polyvynyldifluoride (PVDF) up to Ø 75 mm.The C2, C2 AC, CD and C3 AC shears are entirely made in steel.The CD shears feature a special device called “Double Jack” so that non-rigid pipes can also be cut. The tool acts in such a way that the blade penetrates without the risk of springing back due to the elasticity of the pipe.

SUPPLIED WITH


- Shear body with blade.C2

109

SME 0

SME 1

SME 2

TECHNICAL FEATURES

Model

SME 0SME 1SME 2

Material

PE, PP, PB, PVDF, PVCPE, PP, PB, PVDF, PVCPE, PP, PB, PVDF, PVC

Materialthickness

Max 10 mmMax 10 mmMax 35 mm

Model

SME 0SME 1SME 2

Working range

Ø 25 ÷ 75 mmØ 25 ÷ 160 mmØ 40 ÷ 250 mm

Overalldimensions(W x D x H)

76 x 107 x 240 mm76 x 107 x 240 mm195 x 140 x 330 mm

Weight

0,70 Kg0,80 Kg1,40 Kg

BEVELERS

These are professional tools for bevelling the ends of plastic pipes up to Ø 250 mm, that will be inserted into electrical couplers or plug-in joints. The SME 0, SME 1 and SME 2 bevelers are made in a special Aluminium alloy.The special shape of the blades and the non-stick coating (PTFE) of the walls, allow a quick and easy bevel of the pipe.

SUPPLIED WITH


- Beveler body with blade.

AU

XIL

IAR

Y M

AC

HIN

ES

AN

D T

OO

LS

The information and photos in this publication are not binding and RITMO S.p.A. is free to make any alterations without prior notice.

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