catalog tevi fonta integral

7/29/2019 Catalog tevi Fonta Integral

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INTEGRALDuctile ironsewage pipelines

2008


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I Introduction page 2

I INTEGRAL : The applications page 3 to 6

I INTEGRAL - The technical answers page 7 to 12

Mechanical strength page 7

Leaktightness / Impermeability page 8

Mechanical safety : Savings generated by nature of the material page 9

Mechanical strenght page 10

Respecting the w ater stream page 11

Hydraulic capacity page 11

Abrasion resistance page 12

Sol corrosiveness page 12

Chemical resistance / septic fermenta tion page 13

Pressure system page 14

I Quality and standards compliance page 15

I System presentation page 16

I Product catalogue page 17 to 21

Pipes page 17

I.M. joint gravity fittings page 18

STANDARD joint pressure f itt ings page 19

Access page 20

Access devices page 21

I N T E G R A L C A T A L O G U E pages

Contents

Consult our website www.pamline.fr


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Introduction

2

By 2005, all tow ns with a population of more than 2000 people must be connected to a w astew ater system feeding into a w astew ater

treatment plant.

The target s are both quant ita tive and qualita tive as they include the def inition of mandatory outcomes.

The first result must be the protection of the natural environment. This no longer means simply removing w astew ater far from private

residences for health reasons, it now means transferring this same wastewater to a treatment plant.

To guarantee the protection of w etland a reas, and more generally the environment itself, the sewers must transport the effluent,

without leakage or infiltration, from private residences through to the treatment plant, sometimes several kilometres away.Leaktightness of sewer mains actually helps protect treatment plants by preventing treatment lines from being overloaded with

parasitic infiltration w ater. It thus gua rantees proper operat ion of facilities over time.

The pipe system adopted must be leaktight.

The second req uirement expected o f capita l infrastructure is tha t it be long -lasting .

Long service life is an implicit choice fo r insta llations: the commonly expected lifespan fo r a w astew at er system is at least 50

yea rs. This mea ns tha t need s have t o be clea rly def ined, ie, infrastructure site a nd service conditions, a nd tha t there is no risk

of the system having to provide service outside its design capacity.

This also mea ns tha t the ma terials used must be ab le to w ithstand the pressures of t ime: optimising pub lic capital expenditurealso means avo iding premat ure renew al of faulty infrastructure.

The pipe system chosen must be durable.

Given their specifications, INTEGRAL pipes provide all the necessary guarantees for a leaktight and long-lasting system.

The choice of pipes upstream from the w aste w at er treat ment plants can b e one of t he det ermining facto rs in the length of

w astew at er structure's service life.

The na ture of the pipe system a nd cha nges in its behaviour must be ta ken into consideration w hen ca lculat ing the service life

for this type of eq uipment. It ma y be more or less prone t o a llow ing clear w ater infiltration, slow ing effluent flow or the

formation of H2S (wastewater retention zone, deformation, etc.).

SAINT-GOBAIN PAM provides the market with a complete range of pipes and fittings for all wastewater requirements,whatever the effluent source:

- L E A K T I G H T - S T R O N G - D U R A B L E -

Municipal wastewater

Industrial wastewater

Gravity systems

Pressure systems

Wastewater

Storm w ater

Combined systems

Inter-municipal systems

Main sewers

Secondary sewers

Branch connections

Manholes

INTEGRAL: guaranteed leaktightness from domestic outfall through to the treatment plant.


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INTEGRAL : the applications

3

L E A K T I G H T - S T R O N G - D U R A B L E

I Environmental protection

Leaks and eff luent losses

Checks infiltration

I A perfectly leaktight pipesystem

All INTEGRAL parts, pipes and fitt ings a re made o f ductile

iron and provide exceptional mechanical properties.

Strong and impermeable, they adapt to changes in theirenvironment w ithout breaking o r cracking a nd they exclude

all possibility of infiltration. Moreover, they are not open to

parasite connections.

STANDARD joints are used f or junct ions: they a re act ivated

by compression and have well and truly proven their

suita bly in wa ter distribution a pplicat ions.

The e lastomers used for joint gaskets a re carefully

selected for their ability to maintain their physical-

chemical characteristics over time.

The INTEGRAL system is leaktight: it does not

lose any wastewater and it does not allow anyclear water infiltration

THE INTEGRAL ANSWER

THE INTEGRAL ANSWER

I Material durability

The ductile iron used for INTEGRAL pipes benefits from the

same extraordinarily durable properties of cast iron.

Combining flexibility with strength, duct ile iron has remarkable

bending and yield strength qualities.

Unbreakable, ductile iron overcomes the potential problems

from clean breaks or insidious cracks.

INTEGRAL pipes are able to w ithstand considerable mecha nical

stresses, site and operat ion hazards without any dama ge. They

can resist soil loadings, landslides, earth movements, wheel

loadings, etc.

The external protective coating of galvanic zinc,covered with red epoxy paint, provides adequateprotection for the pipes in most types of soil.

I Safety and environmentneeds

Chang es in t he mechanical context

Operation hazards

Soil loads


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4

L E A K T I G H T - S T R O N G - D U R A B L E -

The ca pacity o f a system t o fulfil its role over time

necessarily implies that future or exceptional service

conditions have been factored into the initial design

calculations.

The sa fet y ma rgin provided by INTEGRAL pipes means the

system can handle an exceptional overload, without

jeopa rdising its leaktightness.

INTEGRAL pipes can operate at high flow rates, up to theservice maximum, without networks having to be resized.They are able to withstand hydro-cleaning at highpressures without any deterioration: this feature facilitatesthe extraction of any foreign bodies.

I Long service functions

Rigid and stra ight , INTEGRAL pipes, in 6 to 8 m leng ths,

guarantee continuity in the water stream.

The hyd raulic capacity o f INTEGRAL ductile iron pipes is

evidenced by the fact that the internal diameter is at leastequivalent t o the nominal diameter (ID = DN).

Junctions are few and self-centring, and so do no t

create any obstacles to the flow.

The pipes are lined w ith very compa ct a nd

perfectly smooth cement mortar that

actually promotes smoother flow, is

abrasion-resistant, and provides

excellent chemical stability.

THE INTEGRAL ANSWER

THE INTEGRAL ANSWER

I Requirements of gravitysystems

Hydraulic capacity and respecting the water stream

Abrasion resistance

Chemical resista nce

I Chanqes to operation parameters

Population growth

Accidenta l overload


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5

L E A K T I G H T - S T R O N G - D U R A B L E

I Adaptability - Safety

Range of installation areas

Possibility of modifying routes to bypass obstacles

I A complete andhomogeneous range

From DN 80 to DN 2000A complete range of pipe and fittings in ductile iron to meet

all project configura tions.As a result of their characteristics, these systems are multi-

purpose: they can be laid through the most difficult terrain

thus simplifying routes: steep slopes, rocky areas, in the

w at er tab le, on river beds... The ingeniousness of some

fittings even means obstacles can be bypassed without

redesigning t he a ctual layo ut.

A rang e of a nchored joints mea ns INTEGRAL pipes

can be self-anchored thus enhancing service safety

and doing away with the need for concrete thrust

blocks.

A set of standardised and certified products.

THE INTEGRAL ANSWER

THE INTEGRAL ANSWER

I Global yield

Easy to install

Clever products to help

laying operations

Immediate and lasting

leaktightness

Low maintenance

I Solid andsimple pipes

Thanks to their mechanical streng th, INTEGRAL pipes a re

simple to lay under deep or shallow cover, and compa ction

and backfill are limited to the strict minimum.

Laid in compliance w ith sta nda rd pract ices, INTEGRAL pipes

guarantee immediate leaktightness, confidence during testing,

and at no additional cost.

The long lengths a nd the limited number of joints reduce

opportunities for build-up of debris, thus also reducing the

need fo r netw ork maintena nce or service.

The supply cost should be seen from the view of totalproject cost, which also includes indirect costs along with

medium and long-term factors.


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6

L E A K T I G H T - S T R O N G - D U R A B L E -

I Ergonomic parts

Swivel branch :Rotation 360

Angle 45

Ideal solution fo r bypassing obsta cles

Round connection chamber DN 250, 300 and 400,chamber only or single block unit with fixed or rotatabledow nstream branch.

Angle branches and bends

Connection pieces to interface w ith o ther mat erials.

A set of parts designed in liaison with contractors to

ensure the greatest degree of flexibility for laying serviceconnection lines.

I Pipes for pressure sections

SAINT-GO BAIN PAM' s expertise extra polated f rom its

knowledge of drinking w at er supply systems, the high

safety coefficient of ductile iron, and the performance of

elasto mer g a skets, mea n INTEG RAL pipes can b e

manufactured to operate as gravity or pressure systems,even with accidental pressure peaks.

The compa tible an d homo gen eous pipe and fitting s,

guarantee optimum service from one end of the system to

the other.

Air and other specific valves are available to complete the

package.

THE INTEGRAL ANSWER

I Service andboundary lines

Ready-to-use solutions

Development of simplified adjustments

THE INTEGRAL ANSWER

I Pressure resistance

Service hazards: overpressure, waterhammer

Netwo rk homog eneity


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The ca st iron used for the INTEGRAL system is a d uctile, and

so elastic, material that provides above 10 percent elongation

at rupture.

Although the stress placed on the system is never this great, it

does present a significant safety margin.

Underground pipes can, over time, be subjected to differential

soil compaction in unstable sites, for example, or to settlement

caused by water destabilising the trench bottom.

Because of their strength and elasticity, ductile iron pipesystems are able to absorb the inevitable stresses from the

surrounding area without breaking or dislodging.

Underground pipes are also subject to mechanical stresses

from the backfill (soil or permanent loadings) plus intermittent

loadings (traffic or wheel loadings).

It is thus important to choose a pipe with a sufficient safety

coefficient to avoid problems such as breakage, cracking,

bending, or ovalisation that will lead to a breakdown in the

water stream.

Elastomer is the ideal material for ductile iron pipe gaskets as

it provides the system with flexibility and an element of safety

w hen passing through uneven or unstable soils. For extensive

and uniform soil subsidence, the elastomer gasket makes the

pipeline behave like a flexible chain that absorbs the

mechanical stresses.

This same property means it is not necessary to insta ll rocker

pipes adjacent to manholes.

The rigidity of ductile iron guarantees that INTEGRALpipe systems are never deformed; they maintain theirlinearity and ensure water stream continuity at ail times.

What may appear to be a paradox is in fart a very interesting feature, because it is the combination of these characteristics that ensuresINTEGRAL pipe systems will not only last for many years but their leaktightness is preserved intact over time despite the many hazards(see page 9).

INTEGRAL - the technical answers

7

DN Stiffness Ovalisation

kN/m2 %

15 0 230 1,920 0 105 2,525 0 66 2,830 0 47 3,040 0 31 3,250 0 22 3,480 0 20 4,0

1 00016 4,0

Crush resistance

of a PRV pi pe

Crush resistance

of a PVC pipe

Crush resistance

of a ductile iron pipe

Products undergoing standard

crushing tests

I Mechanical strength

The behaviour of ductile iron pipes is midway between flexible and rigid materials. From a mechanical point of view, theybenefit from the advantages of both.


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30 x DN

(in Newton)


8

White the INTEGRAL system in ductile iron present s

excellent mechanical properties ; the joint is the key pointin guaranteeing structure leaktightness, in both gravityand pressure systems.

INTEGRAL pipe junct ions (STANDARD or I.M.) are ma de by

simply inserting the spigot in the socket and exerting radial

pressure: the compression ratio can be as high as 30 to 40%.

The elastomers used withstand the most stringent tests for their

area of a pplicat ion. They a re selected on the ba sis of their ability

to maintain their mechanical and physicalchemical properties

over time.

The leaktightness performance of the INTEGRAL system joints,

under extreme service conditions can absorb the mechanical

stress to w hich joints may be subject over time, such as

shearing, deflection or accidental loadings.

The compression rat io used for elasto mer joints prevents

seepage, dripping, and root or stone penetration through

the joint, a ll of w hich cause netw ork leakage . The specific

design o f SAINT-GO BAIN PAM joints ma kes compression

disjointing impossible in the event of shear forces

INTEGRAL, is your guarantee of a leaktight system from the moment it is installed, confidence during testing, andover the years to tome.

internal External Shear Work

pressure pressure force tests

GRAVITY FLOW water 2 bar 1 bar 25 bar

ai r 200 millibar -

PRESSURIZED>20 bar 1 bar

Performance of the INTEGRAL system I

NITRILE* HR is used for all gaskets throughout INTEGRAL

systems as it withstands all types of effluent found inwastewater networks. It can even withstand hydrocarbonpollution.

This quality complies with the requirements of Europeanstandard:

EN 681-1 type WG.

* NITRILE = N.B.R. (identifiable by its yellow markings).

Leaktightness / Impermeability I

INTEGRAL pipe systems are comprised of a uniform range of pipe and fittings designed to install networks that will remainconsistently leaktight.


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9

I Mechanical safety: Savings attributable to the type of material

The properties of ductile iron provide INTEGRAL system with significant advantages in terms of installation: it is a verysturdy material making backfill and compaction operations, in particular, much simpler.

The pe rforma nce o f t he INTEG RAL system co mbined

w ith the relative indepe nden ce from insta llat ion

conditions results in:

Insta lla tion saving s in most usual cases (simplified

compaction, re-use of trench soil as backfill, etc.);

Inherent saf ety in the ca se of highly problemat ic

projects (insta llat ion in the w at er table, unsta ble soil,

shallow or deep insta llat ion depths, etc. ).

SAINT-GO BAIN PAM ha s integrat ed in the design of its

sturdy INTEGRAL systems, the need for a product providing

high available safety in order to offset, insofar as possible,site uncertainties and installation hazards.

E' E'

ground

ground

ground

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There are three main types of installation:BASIC - STANDARD - CONTROLLED that can be defined as follows:

BASIC installation: flat trench bottom. Bed and pipe surround backfill with soil free of rocksand lightly compa cted (initial bedd ing angle of 60 ). This more or less corresponds to compa cted

installation in soil type 3 and extraction of the shoring after complete backfill.

STANDARD installation: trench bottom in sand, gravel, etc. Bed and pipe surround backfill freeof rocks and compa cted up to the pipe crow n (bedding a ngle of 90 ). This corresponds to

controlled compa ction installation in type 2 soil, a nd w ithdraw al of shoring by layers aft er

compaction.

CONTROLLED installation: trench bottom in sand, gravel, etc. Bed and pipe surroundcompacted in successive symmetrical layers, then uniformly up to 0.10 m above the pipe crown

(bedding ang le 120'). This corresponds to controlled compaction installat ion in soil type 1 w ith

withdrawal of shoring by layers before compaction.

Cf. " Fascicule 70" for the definit ion of soils.

Rigid pipes concentrate the soil loadings

and thus require careful attention to the

bedding angle to avoid any risk of

fragile ruptures (in the event of trench

bottom destabilisation, for example).

Flexible, deformable pipes require solid

support along their haunches and thus

require careful backfilling in order to

limit ova lisat ion (w hich ot herw ise

reduces the useful section and may

cause leaks at the joints).

INTEGRAL duct ile iron pipes a re semi-

rigid. The elasticity of the ma terial

means installation conditions are less

strict, and so more economical. Better

than any other system, it is able to

w ithstand certa in inevita ble insta llat ion

hazards without suffering any damage.

INSTALLATION SAFETY OF THE INTEGRAL SYSTEM


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10

Mechanical resistance I

Fascicule 70 I

" Fascicule 70, CC TG des ouvrag es d'a ssainissement" [Fascicule 70 General Technical Specifications for w astew at er structures]

(August 1992 edition) stipulat es tha t the mecha nical resistance of pipes in their environment b e substa ntiated. The calculat ion

method defined for all materials modulates a certain number of parameters to determine the admissible depth of cover.

The follow ing graphs plot t he cases most frequent ly encountered.

They a re the result of calculat ions made in compliance w ith " Fascicule 70" .

Depth of cover (Hc) I

0

100

125

150

200

300

400

500

600

700

800

900

1000

1200

1400

1600

1800

2000

2

4

6

8

0

2

4

6 Hc (m)

DN

FASCICULE 70 BASIC INSTALLATIONINTEGRAL PIPE

Maximum depth of cover

0

100

125

150

200

300

400

500

600

700

800

900

1000

1200

1400

1600

1800

2000

2

4

6

8

10

12

14

16 Hc (m)

DN

FASCICULE 70 STANDARD INSTALLATIONINTEGRAL PIPE


0

100

125

150

200

300

400

500

600

700

800

900

1000

1200

1400

1600

1800

2000

2

4

6

8

10

12

14

16 Hc (m)

DN

FASCICULE 70 CONTROLLED INSTALLATIONINTEGRAL PIPE


NB: To assist you, SAINT-GOBAIN PAM has developed a pipe mechanical sizing program in

compli ance wi th " Fascicule 70" on the basis of appli cable standards.

Please consul t us.

O ther mechanical sizing method can be used, such as the ATV-A127 german method

or the ANSI/ AWWA C150/ A21.50 american method.

This software is also down loadable on our w ebsitewww.pamline.fr


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11

A wastewater pipe must be able to absorb changes in its

environment without undergoing any deformation, crushing

or ova lisation that might o therw ise result in a rupture in the

water stream.

The mecha nical properties of ductile iron gua rd aga inst

breakage and misalignment in the event of any soil movement

or adjacent excavations.

Benefiting from the safet y coeff icients of ductile iron, rigid a nd

straight, INTEGRAL pipes guarantee the q uality o f the w ater

stream :

The long pipe lengths, a nd smoot h interna l w alls fa cilita te

self-cleaning; Fittings have the sa me section a s the pipes and t he

elastomer gasket guarantees centring of all parts, thus

reducing the risk of debris accumulation.

French stand ard NF EN 476 stipulat es the acceptab le values

for w at er stream continuity at assembly points.

< 6 mm for DN up to 300

0.02 x DN for DN > 300 (max. 30 mm)

The a dmissible tolera nce in INTEGRAL syst em junct ions is

alw ays less tha n the standa rd's requirements.

See Leaktight ness - Impermeabil it y

I Maintaining the water stream

In addition to the safety coefficient of ductile iron, the

INTEG RAL system ha s many hy dra ulic adva nta ge s

providing operators w ith pea ce of mind fo r the future:

a perfectly smooth internal wa ll: the high alumina cementmortar is deposited by centrifugation, it is extremely

compact and facilitates flow;

the internal diameter is at least eq uivalent to the nominal

diameter:

- inherent safety margin for higher flow rates (peak flow

rate or population growth, for example),

- network dimensions can thus be set at optimum levels;

the pipes are perfectly straight and non-deformable:

under loads, the admissible ovalisation is limited to 4%

(extreme conditions).

The flow coef ficient K, in the Ma nning -Strickler formula, is

105 for cast iron.

The water stream and flow capacity are alwaysmaintained.

I Hydraulic capacity

Wastew at er systems need to be sized bea ring in mind a ll factors including, intermittent operation w ith pea k daily f low s, and

possible changes to the d emographic context.

Flexible Material

INTEGRAL


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12

Abrasion resistance I

Soil corrosiveness I

Pipes are subject to st resses in the environments in w hich t hey are laid, including soil and ba ckfill corrosiveness.

The g eneral corrosiveness indices are calculat ed using topog raphical and geo logical readings. These read ings can b e fine-tuned

on site by measuring the soil resistivity and analysing samples.

INTEGRAL pipes have a 200 g/m2 coating of sprayed metallic zinc.

A red epoxy pore-sealer is then added.The zinc provides:

- galvanic protection by converting to stable and insoluble zinc salts.

- da mag e self-healing: the Zn+ + ions migrate through the pore-sealer to plug any damaged areas.

Current iZn++ ions

Iron

Zinc corrosionproducts

Damage

Fittings are coated with red epoxy.

Experience w ith the INTEGRAL system ha s proven

that these coatings are effective in most soils. Some

soils have very low resistivity (and so are more

highly corrosive). Such cases need to be assessed in

order to recommend, if necessary, additional

protection or special coatings.

The SAINT-GO BAIN PAM technica l-sales teams w ill

carry out soil surveys on request.

There are tw o t ypes of a brasion:

Scratch w ear, limited if t he pipe w all is harder tha n t he

particles;

Impact w ear, limited if the surface ma terial is elastic.

The ideal wo uld b e to have ma terial tha t is both very hard a nd

very flexible.

High alumina cement mortar provides excellent resistance

under normal flow cond itions and can w ithsta nd high

exceptional flow rates, even temporary, without any d ama ge or

risk for the pipe's lifespan, such as reduced thickness or

mechanical strength.

O ur technical-sales support and research teams ca n examine

any special cases, notably in mountainous regions.

Significant project savings can be ma de b y eliminating flow

control chambers and manhole ba ckdrops.

Systems transporting w astew ater a lso conta in foreign matt er; this is all the mo re true in the ca se of comb ined systems.

In gravity flow systems, site t opog raphy oft en results in high flow rates, so this foreign matt er can cause a brasion.

Abrasion wear curves

3.00

2.50

2.00

1.50

Fibro-cement

Clay

Concrete

PVC

INTEGRALductile iron

1.00

0.50

0.00

0.00

Wear[mm]

(x10 5) cycles

1.00 2.00 3.00 4.00

Data provid ed by the DARMSTADT Laboratory.


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13

For wastewater pipelines, the main danger comes frominside. Tw o types of problems may a ffect t he pipe's lifespan:

the agg ressiveness of some types of effluent transported,

and septic fermentation as a result o f intense bacterial

activity and/or poor ventilation.

Wastew at er systems a re liable to receive accidenta l

industrial effluents. Although accidental, such effluent still

changes the b alance and low pH in the effluent transported.

It is thus important to choose a pipe material and type of

joint that take into account such chemical hazards in order

to ensure the system's long-term operation.The scope o f a pplicat ion for the internal linings used w ith

INTEGRAL systems high a lumina cement mo rta r and

epoxy and the type of joints guarantee safe use, even for

certain industrial applicat ions.

Please consult us

High alumina cement mortar internal liningTests and practical experience ha ve show n tha t high

alumina cement mortars are able to withstand septic

fermentation a nd occasional a cid att acks (for more d etails,

please refer to the general document Canalisations

INTEGRAL en font e ductil e pour l' assaini ssement 2006 .)

Epoxy used for fittingsAn epoxy resin film is deposited over entire parts by

dipping them in a f luidised be d. This provides chemica l

resistance at least identical to that of the pipes.

The a pplicat ion process gua rantees a regular lay er over

the entire surface of parts treated. (Average minimum

thickness: 250 microns.)

Nitrile gasketIn contact w ith t he effluent, elastomer joint ga skets must be

ab le to w ithstand at ta cks by chemical products and the risks

associated with the presence of hydrocarbons and oils in

particular.A yellow marking indicates t o users that this is a Nitrile NBR

non-food quality gasket.

Standard EN681.1 define the test methods and perfor-

mances to b e reached . The mixture selected by SG PAM is of

WG type.

Some difficult wa stew at er system service conditions as well

as the transport of wa stew at er over great d istances can lead

to changes in effluent quality, such as septicity, production

of sulphides, and the release of H2S. Certain accidental

circumstances, such as high effluent temperatures and/or

high sulphate content, can have the same effect and be a

source of serious problems:

production of ba d odours

risk of intoxicat ion for service personnel

structure corrosion

w astewa ter treatment plant ma lfunctions

While it is essential to optimise the design and operation of

systems to ensure the long-term viability of infrastructure

and protect plant, it is also important to choose a pipe

system that does not compound these phenomena.

Moreover, if such situations are expected or foreseen to

exist on a continuous basis, it is preferable to choose

INTEGRAL pipes w ith a " High Safety" polyuretha ne

internal lining.

See INTEGRAL PH1 range.

The photo s opposite illustrate the d ama ge that can b e

caused, notably at the water line. Sample No 3 highlights the excellent performance of high

alumina cernent mortar.

I Particular case: septic fermentation

I Chemical resistance

pH range at 20 CType of product Type of internal

lining Continuous Accidentalservice

INTEGRAL pipe High alumina cement 4 to 12 3INTEGRAL PH 1 pipe Polyurethane 1 to 13


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14

Pressure systems I

Inter-district systems may include long pressure sections that follow irregular or the most direct routes.The topographical conditions may require the installation of pumping stations followed by sewer mains operating underpressure.

The operation o f sections under pressure req uires the use o f pipes with a high saf ety coefficient.

The high pressures found a nd t heir variation dema nd t he use of a qua lity ma terial able to w ithstand w at er-hammer and

neg at ive pressure. The pipes and joints must demo nstrate high mecha nical performance levels to a bsorb these stresses, and

any accidental phenomena.

The experience acq uired by SAINT-GO BAIN PAM w ith pressure systems fo r w at er distribution ena bles us to gua rantee the

same performance levels for the INTEGRAL system, even a t service extremes, such as, high pressure, w at er-hammer, a nd

nega tive a nd b oosted pressures.

The use o f INTEGRAL pipes for pressure systems is admissible up to an a llow able operat ing pressure (PFA) of 6 b ar.

As there is some fear of the risk of sulphide formation in these sections, measures need to be taken at the outlet from the

pressure section when the eff luent returns to gra vity flow to reduce H2SO 4 acid attack:

Either by a ppropriat e chemical treatment (ferrous sulpha tes - oxygena tion hydrogen peroxide);

O r by installing pipe sections that are not a ffected by acid att acks.

A complete range of fittings especially for these systems is available so all layouts are feasible. In order to provide a complete

system, SAINT-GO BAIN PAM a lso off ers gat e va lves, knife g at e va lves, and sew ag e a ir valves.

Please consul t us.

The INTEGRAL PH1 range is the natural adjunct to, the INTEGRAL pipe range. It has highmechanical strength and a passive anti-corrosion internal lining.

The high th ickness (abo ut 1.5 mm) of t he polyurethane depo sited inside the pipe means

the INTEGRAL PH1 system can transport pract ically all ag gressive f luids f ound in the

industrial sector.

The non-porosity o f the internal polyuretha ne film is checked w ith a ho liday d etect or.

Consult our techni cal-sales teams for detail s about t hese specifi c applicati ons.Parti cularly a specifi c range of products bas been developed fo r hot count ries climate.


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Quality and Compliance with Standards

15

The SAINT-GO BAIN PAM Q ua lity Assurance system is

based on the EN ISO 9001 standard that certifies control

over the process: design, development, manufacture,installation and associated services.

All plant s where INTEGRAL products a re manufa ctured

have b een certified ISO 9001 by a n independent entity.

SAINT-GO BAIN PAM prod ucts comply w ith Europea n and

internationa l standa rds (EN and ISO). Compliance with

these standards is certified by independent entities.

These standa rds define the product or the service in terms

of the result; each product, pipe or fitting is individually

w orks tested w ith interna l pressure tests.

I INTEGRAL safety contract: our commitment

O n ta keover, leaktight ness tests are useful, b ut a lone t hey a re not enoug h. The importa nt t hing for any operator is that t he

leaktigh tness also w ithstand s the test o f time. INTEGRAL pipes are leaktight and they w ill stay tha t w ay.

In certa in countries of t he European Union, if a leaktigh tness defect sho uld be proven by a t est w ithin five years follow ing

system commissioning, SAINT-GO BAIN PAM might und erta ke to repa ir the fa ult at its ow n cost under its INTEGRAL

RELIABILITY con tra ct .

Spcification European International

standard standard

Ductile iron pipes, fittings, accessories and their joints for sewerageapplications Requirements and test methods EN 598 (version 2007) ISO 7186

Cernent mortar internal lining EN 598 (version 2007) ISO 4179

Gaskets Materials specifications EN 681-1 ISO 4633

I Product compliance.

I Quality marks

The INTEGRAL pipe system bears the mark that certifies compliance to French

and European standards and also includes additional service characteristics that areimporta nt for specifiers.


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System presentation

16


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Product catalogue

17

Internal lining : high alumina cement mortar.Designed to transport effluent a nd o perate a s gravity or pressure systems, for PH from 4 to 12.

I The pipes

I INTEGRAL pipes

DN Reference Length (m) OD (mm) Metric mass (kg)

80 TSA80S60-E01 6 99.5 1310 0 TSB10S60-E01 6 119.5 15.912 5 TSB12S60-E01 6 145.5 19.615 0 TSB15S60-E01 6 170.0 23.320 0 TSB20S60-E01 6 222.0 30.825 0 TSB25S60-E01 6 274.0 40.130 0 TSB30S60-E01 6 326.0 50.235 0 TSB35S60-E01 6 378.0 65.640 0 TSB40S60-E01 6 429.0 77.545 0 TSB45S60-E01 6 480.0 91.750 0 TSB50S60-E01 6 532.0 105.460 0 TSB60S60-E01 6 635.0 136.970 0 TSB70E69-E01 6.95 738.0 199.080 0 TSB80E69-E01 6.95 842.0 243.690 0 TSB90E69-E01 6.95 945.0 291.5

1 000 TSC10E69-E01 6.95 1048.0 343.11 200 TSC12N80-E01 8.15 1255.0 507.61 400 TSC14N80-E01 8.15 1462.0 678.91 600 TSC16N80-E01 8.15 1668.0 851.31 800 TSC18N80-E01 8.15 1875.0 1036.22 000 TSC20N80-E01 8.15 - 1242.2

Internal lining : polyurethane.Designed to transport highly corrosive effluent, for pH from 1 to 13.

I INTEGRAL PH1 pipes


80 TSA80S60VB-E01 6 99.5 11.410 0 TSB10S60VB-E01 6 119.5 13.812 5 TSB12S60VB-E01 6 145.5 17.015 0 TSB15S60VB-E01 6 170.0 20.220 0 TSB20S60VB-E01 6 222.0 26.725 0 TSB25S60VB-E01 6 274.0 34.930 0 TSB30S60VB-E01 6 326.0 44.035 0 TSB35S60VB-E01 6 378.0 54.440 0 TSB40S60VB-E01 6 429.0 64.845 0 TSB45S60VB-E01 6 480.0 77.450 0 TSB50S60VB-E01 6 532.0 89.560 0 TSB60S60VB-E01 6 635.0 117.8

External coating : polyurethane.

Internal lining : high alumina cement mortar.Designed for extremely corrosive soils.

For larger DN, pl ease consult us. Avail able up to DN 2000.

For larger DN, pl ease consult us. Avail able up to DN 2000.

I INTEGRAL TT pipes

External coating : polyurethane foam between iron and HDPE casing.Internal lining : high alumina cement mortar.Designed to protect effluent from freezing, w hen laid ab oveground (bridg e crossings, et c.).

From DN 150 to DN 600. Lenght 6 metres.

I INTEGRAL ISOPAM pipes


15 0 TSB15S60BH-E01 6 170.0 23.320 0 TSB20S60BH-E01 6 222.0 30.825 0 TSB25S60BH-E01 6 274.0 40.130 0 TSB30S60BH-E01 6 326.0 50.235 0 TSB35S60BH-E01 6 378.0 65.640 0 TSB40S60BH-E01 6 429.0 77.545 0 TSB45S60BH-E01 6 480.0 91.750 0 TSB50S60BH-E01 6 532.0 105.460 0 TSB60S60BH-E01 6 635.0 136.9


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Product catalogue

18

I IM joint gravity fittings

I Branch I Coupling

I Swivel branch

I Bend

I Reduction joint

I Intermaterial coupling

I Obturator


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Product catalogue

19

I STANDARD joint pressure fittings

I GGS coupling for sewage

DN 125 to DN 600

Complete

I Flange spigot

DN 80 to DN 1000

I Flange socket

DN 80 to DN 1000

Push-in joint gasket in cluded

I Flange branch on double socket tee

DN 80 to DN 1000

Push-i n joi nt gaskets inclu ded

I All socket teewith push-in joint

DN 80 to DN 300

Push-i n joi nt gaskets inclu ded

I Blank flange

DN 100 to DN 1000

I 111/4 bend - 1/32ndwith push-in joint

DN 80 to DN 1000

Push- in joi nt gaskets inclu ded

I 221/2 bend - 1/16thwith push-in

jointDN 80 to DN 1000


I 45 bend - 1/8thwith push-in joint

DN 80 to DN 1000



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Product catalogue

20

I Acces trapDN 250 to DN 800

Ductile iron device providing access to the pipe, ensures

perfect leaktightness and also allows cleaning and

inspection equipment to be insertedinto the pipe.

I Cleaning teeDN 400

For equipment only, this tee is mounted on a gravity

mains and is used to insert cleaning and inspection

equipment.

I Leaktight cleaningchamber 400 X dn

I Inspection tee DN 400

Ensures g ravity pipe leaktightness a s it passes

through the manhole and also a llow s cleaning

and inspection equipment to be inserted.

Fitted w ith a cover and counterweight.

I Connection chamberDN 250

Used to locat e and service a b ranch

connection.

I Single block connectionchamber DN 250

In ductile iron, this single b lock chamber can

be fitted with a sealable expansion plug.

Fitted with a cover and counterweight.

I Access

Access to the network for service operations or to insert cleaning, test or inspection equipment is essential for anywastewater system.These access structures are generally subject to wheel loadings. These loadings are transferred to the pipes as shear stressesand can be a source of significant problems.In addition to the standard functions (inspection, branch connections, maintaining the water Stream, etc.), the structure'sdesign must also guarantee system leaktightness.

I Rotatable connectionchamber DN 300

With a rotatable downstream branch to

facilitate installation.

I Connection chamber


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Product catalogue

21

Tight cover

SG iron

reducing plate Handling lug

Concrete

lining

Handle

SG iron body

Ladder

Branch

Water Stream

SG iro n base

Anchoring

system

Concrete gutt er

Branch

I Access

I Ductile iron manholes

This manhole is manufactured on request alter afeasibility study.Please consul t us

Delivered in a single piece, the structure is ready for

installation and connection.

It is shop w elded from co mponents in ductile iron

(body, covers, invert, branches, etc. ), or steel (special

branches and ladd er).

Concrete gutter tan be manufactured on request.The various branches should be connected w ith the

system pipes preferab ly using joints allow ing angle

deflection.

This type o f manhole is ab le to w ithstand sign ificant

mechanical stress and loads and has a very high level

of leaktightness.

I Welded inlets

These w elded inlets a re manufa ctured o n request on INTEGRAL pipes.When ordering, please state the exact position of the inlet in relation to the pipe socket.

Please consul t us.

I Manhole collars

The ma nhole collar is used to form a flexible and leaktigh t

connection between the pipe and the manhole chamber.These collars are designed to be a nchored either to

prefabricated manholes or to manholes poured-in-place.

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;;; ;;;; ;; ;;;


23/24

INTEGRAL

Ductile iron sewage pipelines

SAINT-GOBAIN PAM worldwide.SAINT-GOBAIN PAM has a large network throughout the world thanks to its commercialand industrial bases and their representative agents. The technicians and engineers fromSAINT-GOBAIN PAM will bring you all the technical assistance and expertise required.

Design.Mechanical design.Hydraulic design.Chemical attack calculation.Abrasion calculation.Soil survey.

On-site technical assistance.

After-sales service.


24/24

hedrawings,ill

ustrationsandweightsgiveninthisbrochureareno

n-contractual.SAINT-GOBAINPAMreservestherigh

ttochangeproductspecifcationsasaresultoprod

uctimprovementswithoutpriornotice.

SAINT-GOBAIN PAMHead ofce91, avenue de la Libration54076 NANCY CEDEXFRANCE

Marketing Department

21, avenue Camille Cavallier54705 PONT-A-MOUSSON CEDEXFRANCETl. : +33(0)3 83 80 73 50site : www.pamline.r

International Sales Department21, avenue Camille Cavallier - BP 12954705 PONT-A-MOUSSON CEDEX -FRANCEPhone : +33 (0)3 83 80 67 89Fax : +33 (0)3 83 80 07 04

Europe Sales Department21, avenue Camille Cavallier - BP 12954705 PONT-A-MOUSSON CEDEX

FRANCEPhone : +33 (0)3 83 80 67 89Fax : +33 (0)3 83 80 07 13site : www.pamline.r

SAIN

T-GOBAINPAM-

INT-CAT-02A-09/2008-3000ex.

catalog tevi fonta integral

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