catalogue 5.03 english - catálogo gene… · switches and sensors with different technical...

MA

NU

AL

5.03 E

This manual is intended for use as a catalogue and refe-rence for users of ROTECH products.

We have tried to give a short overview of a diversity ofproducts, regardless of manufacturer.

The different solutions are displayed in the most conveni-ent way, sorted by branch.

This manual is changed often so always reflect the latestdevelopments. Thererfore we encourage all readers tosubmit any kind of suggestions or comments.

This ROTECH-manual for systemcomponents is completely designednew and is protected by copyright.All rights reserved.

No part of this manual may be repro-duced or transmitted in any form orby any means, electronical or me-chanical.

Claims for conformity with the appli-cations shown in this manual are on-ly provided in accordance with theusual general guarantee.Further claims are excluded, notablyROTECH does not grant for the ac-curacy of the manual.

Technical data, dimensions and avai-labilitiy are subject to change.

ROTECH GmbHP.O. Box 761D - 76261 ETTLINGENTelefon: +49 (0) 72 43 - 5931 - 0Telefax: +49 (0) 72 43 - 5931 - 31e-mail: [email protected]: http://www.rotech.de

Signal Devices A

General A 1

TCR-class with A 2-1Microswitches A 2-33-wire – double sensors A 2-53-wire – proximity sensors A 2-73-wire – proximity switches cubic shape A 2-9Intrinsically safe slotted sensors (NAMUR) A 2-11Intrinsically safe double sensors (NAMUR) A 2-13EEx ed IIC T6 - switchbox A 2-15

Actuator – Sensor – Interface A 2-17TCR-Modul with AS-Interface A 2-19

Connections for solenoid valves A 2-21Plug connector A 2-22

PB-class with A 3-1Microswitches A 3-33-wire – double sensors A 3-53-wire – proximity switches cubic shape A 3-9Intrinsically safe slotted sensors (NAMUR) A 3-11Intrinsically safe sensors cubic shape (NAMUR) A 3-15

ET-class with A 4-1Microswitches A 4-13-wire – proximity sensors A 4-3Intrinsically safe slotted sensors (NAMUR) A 4-5

Brackets for signal devices A 5-1Universal-quick mounting bracket A 5-3TCR-brackets A 5-7Standard - ET - brackets A 5-10

AOverview

Another activity is our build upservice. You are able to obtain thecomplete valve mounted with allnecessary components.

This implies client-specific specialbuild ups like:- pneumatic actuators with com-pressed air storage- control of a dose- or intermedia-te position- contorl of a 3 positions acturator- pneumatical damping - control of fast opening/closingactuators

ROTECH is specialized in producing and distributing signal devices, switch-boxes, sole-noid valves, positioners, brackets and couplings for pneumatic actuators. Components used to integrate signal devices and solenoids into bussystems are alsopart of our product range.We also keep a large range of accessories for the installation and automation of valves instock.Our facilities are able to realise client-specific solutions even at small numbers very fast.But we also offer a large range of standard products.

Introduction

Signal deviceschapter A and B

Solenoids chapterl D

Couplings and brackets chapter C

ET-bracketsChapter A5

Actuators uponrequest

Valves upon request

Extracts from our product range

Signal Devices With Housing

General information:Signal devices are used to report and control the valves position. Switches and sensorswith different technical specifications are mounted into boxes. Depending on the construc-tion even use in explosion proof areas is suitable.

Different models and materials are available for the housing.

A 1-1

Signal Devices TCR – class

Switches: - Microswitches- Microswitches EEX d IIC T6- Zylindrical sensors - Double sensors- Slotted sensors- Intrinsically safe sensors

Housing material:Cover: - Macrolon clear

- Vestamid black- Aluminium

Basel: - Vestamid black

Optionen: - Sichtkuppel- Sichtfenster- Magnetventilanschluss

A 1-2

Signal Devices PB – class

Switch: - Microswitch- Double sensor- Intrinsically safe sensors

Housing material:Cover: - Macrolon clear

- Vestamid blackBase: - Vestamid black

Options: - High vision beacon- Screwcap- aeration and deaeration

Signal Devices ET – class

Switches: - All types

Housing material:- Macrolon- Vestamid black- Aluminium- Stainless steel

Options: - Control window- Solenoid connection- Diverse box sizes

Signal Devices TCR – class

The TCR-series is designed in close co-opera-tion with the experience and the needs of theusers. As a result this exceptional design has anumber of outstanding technical features thatoffer many advantages compared to well-kno-wn technology.

Great effort was expended in the compactconstruction, nevertheless there is enoughspace to mount 4 mechanical switches, 4slotted proximitiy switches or 2 proximitiy sen-sors (max. M18 x 65mm)

A2-1

The consideration of the VDI/VDE 3845 interface in the body is unique. All switching compo-nents for open construction (for example the UNI-sandwich system) can be used with the hou-sing.The base provides the possibility to mount a brass filter element to have the same pressure in-side and outside the housing. Therefore water condensation is almost impossible. Another remarkable advantage of the TCR-series is that the cable gland is placed below thebase, where it is protected against impacts. In addition water cannot penetrate through the ca-ble gland as it is always covered by the housing or the actuator.The easy accessible position of the terminals offers the easiest and quickest wiring when brin-ging the modul into operation.Integrated into the base is now the possibility to directly connect a solenoid valve. This enablesthe user to control the actuator and poll the end positions using only one cable.

TCR-HOUSING

A 2-2

The cover serves as a protection for the enclosed switching devices and has to resist the sur-rounding conditions. To fullfill all application requirements TCR- covers can be manufacturedout of different materials.

Every box of the TCR-series can be upgra-ded with a high vision beacon. This allows vi-sual control of the valve position from almostevery direction. Available in various colorcombinations.

For operation in factories the transparent macrolon cover is very suitable, especially on serviceduty.For outdoor areas with high static loads the black vestamid cover is highly suitable. This coveris resistant against higher temperatures and ultra-violet lights and has a extremely low electricalresistance.

High vision beacon

Mechanically operated Signal Devices TCR- series

Manufacturer: Crouzet CrouzetType: 83 161 301 83 161 801Switches loads : 16 A, 250 V ~ 0,1 A, 250 V ~

acc. to UL + CSAContacts: Silver-nickel gold alloyMechanical life: 2 x 107 5 x 107

Ingress protection: IP 65 IP 65acc. to IEC 529 / DIN 40 050

Temp. range: -20 ... +100 °C -25 ... +85 °CSwitching precision

of the unit: 1,5° 1,5°Base: Vestamid blackCover: Makrolon clear, Vestamid black

or Aluminium nickel platedSealing (housing): EPDM, NBR or SiliconProv. connection: M20 x 1,5solenoid connection: M12 x 1,5

The TCR- module with microswitches con-verts the end positions or middle position ofthe actuator into electrical signals.The microswitch in the body is commonlyused in cases where there are no special re-quirements or the working voltage should beset free.The microswitch with its compact design isvery suitable for mounting into the housing.When used as a potential free contact, theswitch provides a very wide range of control-ling possibilities.The fully adjustable serrated cams are lockedtogether to ensure that the adjusted setting issecured against vibration.Also available with high vision beacon.

ADVANTAGES

• „Open“ and „Closed“ position is easilyadjusted by the switch cams.

• easy mounting by using screws with al-most all components

• terminal block to connect solenoid valves

Microswitches

closed Zu

fermé

open Auf

ouvert

MV

1

2

3

4

5

6

7

8PE

A 2-3

TECHNICAL DATA

WIRING DIAGRAMMicroswitch

Pos. Pcs. Description Material1 1 Housing (base) Vestamid

2 1 O-ring sealing optional

3 1 Internal cover PA + 30%GF

4 1 Housing (cover) optional

5 1 TCR- axis POM

6 1 Switch cam system POM, A2

7 2 Microswitch -

8 1 Terminal block, 7 poles -

9 1 Cable gland -

10 1 Dummy plug for solenoid con. -

11 1 Bracket, size 1-4 A2 or PA

A 2-4

123

75

64

8

12

34

56

778

7464

146

��

T CR 3 M V S AZ

Display: A = OpenM = MiddleZ = Closed

Vision beacon: S (optional)

Base: V = Vestamid

Cover: M = MacrolonA = AluminiumV = Vestamid

Type : 3 = 83.161.3018 = 83.161.801

Make: Crouzet

Module: T = TCR

Ordering informationTCR-modul with microswitches (without bracket)

1

11

9

87

6

5

4

3

2

10Brackets chapter A5

A 2-5

WIRING DIAGRAM3-wire, PNP

Contact Free Operated Signal Device TCR-Line

The TCR-module with a slotted sensor convertsthe end positions or middle positions of the ac-tuator into electrical signals.Using double sensors supports an easy con-struction of the unit.Switches of various manufacturers can be usedin the TCR-housing, thus being protected fromdirt and mechanical damage.The fully adjustable serrated cams are locked to-gether to ensure that the adjusted setting is se-cured against any vibration.

ADVANTAGES

• very cost friendly and easy to servicedue to its construction principle

• adjustment of the switching points inthe range from 0° to 360°

TECHNICAL DATA

3-wire-doublesensor in TCR-housing

BU

WH

BK

BN

1

2

L -L +

1

2

3

4

5

6

7

A1

A2

closed Zu

fermé

open Auf

ouvert

MV

PE

+-

Manufacturer: IFM Pepperl + Fuchs TurckType: IN 5251 NBN3-F25-E8 Ni4-DS20-

2AP6X2double sensor inductive, 3-wire, NO, DC PNP

Switch distance: 4 mm 3 mm 4 mmNom. voltage: 10 ... 36 V DC 10 ... 30 V DC 10 ... 30 V DCOutput: short-circuit proof, r everse polarity proofTemp. range: -25 ... +80 °C -25 ... +70 °C -25 ... +70 °CProtection class: IP 67 for sensor, IP 65 for housingSwitch accuracy ≤ 0,5° ≤ 0,5° ≤ 0,5°tBase (housing): Vestamid blackCover (housing): optionalSealing: EPDM, NBR or SiliconSystem connection: M20 x 1,5Solenoid connection: M12 x 1,5

A 2-6





5 1 TCR-axis POM


7 1 Double proximity sensor -


9 1 Cable gland -



123

75

64

12

34

56

7

Ordering informationTCR-modul with double prox. sensor (withoutbracket)

TU M V S AZ

Z = Closed

Make :

TU = Turck

4DSAP = Ni4-DS20-2AP6X2F25E = NBN3-F25F-E8

IF = IFMPF = Pepperl + Fuchs

V = VestamidA = Aluminium

Type : 5251 = IN 5251

Base: Vestamid

Cover: M = Makrolon

4DSAP

Display : A = Open


74

��

64

146

1

11

9

87

6

5

4

3

2

10

TECHNICAL DATA

Manufacturer: Pepperl + FuchsType: NBN 4-12 GM50 - E2

inductive, 3-wire, NO DC PNPSwitch distance: 4 mmNom. voltage: 10 - 30 V DCContinous current: 100 mANeutral current: ≤ 15 mAOutput: short-circuit proof, r everse polarity proof

damped ≤ 0.3 V, undamped ≥ Us - 3 VDisplay: LED, yellowBase: Vestamid blackCover: optional Makrolon clear, Vestamid

black or Aluminium nickel platedSealing: EPDM, NBR or siliconIngress protection: sensor: IP 67, housing: IP 65

acc. to IEC 529 / DIN 40 050Switching precision

of the unit: ≤ 0.5°Temp. range: - 25 to + 70 °CProv. connection: M20 x 1.5solenoid connection: M12 x 1.5

Contact Free Operated Signal Devices TCR-Line

The TCR-module with 3-wire proximity sensorconverts the end positions or middle positions ofthe actuator into electrical signals.The 3-wire sensor is often used in Europeancountries as a contact free operated signal devicefor non-hazardous applications.The 3-wire sensor is considered very reliable in itsswitching features because of its low residual vol-tage and the low potential difference in the swit-ched state.The design and the dimensions of the TCR-hou-sing allows it to mount sensors with a length upto65 mm. Unique is the adjustment of every sensorin the range of 0° to 360°. The fully adjustable ser-rated cams are locked together to ensure that theadjusted setting is secured against any vibration.

• Easy and exact adjustment of theswitching points in the range from 0°to 360°,

• sensors are mountable up to the sizeof M18 x 65 mm.

3-Wire Proximity Sensor

ADVANTAGES

A 2-7

BU

BK

1

closed Zu

fermé

open Auf

ouvert

2

3

4

5

6

7

BN

BK

MV

L+ L-

A1

A2

PE

+ -


12

3

75

64

12

34

56

7

9





5 1 TCR-axis POM

6 1 Switch cam system POM

7 2 Proximity sensor -

8 1 Sensor plate PA + 30%GF

9 1 Dampening flag PE chrom plated


11 1 Cable gland -



Ordering informationTCR-Modul with proximity sensor (without bracket)

A 2-8

T PF N412E M V S AZ

Display : A = OpenZ = Closed

Vision beacon : S (optional)

Base : V = Vestamid

Cover : M = MakrolonA = AluminiumV = Vestamid

Type : NBN 4-12 GM50-E2

Make : Pepperl + Fuchs

Type : T = TCR

��

74

146

64

1

12

13

11

8

7 6

5

4

3

2

10

Brackets chapter A5

Contact Free Operated Signal Devices TCR_Line

The TCR-module cubic sensor converts the endpositions or middle positions of the actuator intoelectrical signals.The 3-wire sensor is often used in Europeancountries as a contact free operated signal devi-ce for non-ex-applications.The 3-wire sensor is considered very reliable in itsswitching features because of its low residual vol-tage and the low potential difference in the swit-ched state.The design and the dimensions of the TCR-hou-sing allows it to mount sensors with a length upto 65 mm. Unique is the adjustment of every sen-sor in the range of 0° to 360°. The fully adjustableserrated cams are locked together to ensure thatthe adjusted setting is secured against any vibra-tion.

Manufacturer: Pepperl + FuchsType: NBB2-V3-E2

induktiv, 3-wire, DC PNPSwitch distance: 2 mmNom. voltage: 10 .. 30 V DCContinous current: max. 200 mANeutral current: ≤ 15 mAOutput: short-circuit proof, reverse polarity

undamped ≤ 0,3 V, damped ≥ Us - 3 V

Display: LED, yellowTemperature: -25 ... +80 °CIngress protection: IP 67 sensors, IP 65 housing

acc. IEC 529 / DIN 40 050Switching precision of the unit: ≤ 0,5°Base: Vestamid blackCover: Makrolon clear, Vestamid blackoder Aluminium hardanodisierdSealing (housing): EPDM, NBR oder SiliconProv. connection: M20 x 1,5Solenoid connection: M12 x 1,5

3-wire-sensor cubic design

ADVANTAGES

A 2-9

BU

BK

1

closed Zu

fermé

open Auf

ouvert

2

3

4

5

6

7

BN

BK

MV

L+ L-

A1

A2

PE

+ -

• Easy and exact adjustment of theswitching points in the range from 0°to 360°

• sensors are mountable up to the sizeof M18 x 65 mm.

TECHNICAL DATA


A 2-10

T PF 2V3E M V S AZ

Display : AZ

Vision beacon : S (optio

Base : V =


Type : NBB2-V3-E2

Make : PF = Pepperl + Fuchs

Type : T = TCR

Ordering informationTCR-Modul with cubic sensor(without bracket)





5 1 TCR-axis POM


7 2 Sensor -


9 1 Cable gland -



7464

146

��

12

34

56

7

12

3

75

64

1

11

9

87

6

5

4

3

2

10Brackets chapter A5


The TCR-module with a slotted sensor convertsthe end positions or middle positions of the ac-tuator into electrical signals.The slotted sensor is commonly used in the che-mical industry and generally in applications withexplosion protection, although 2-wire technologyis also increasingly applied in mechanical en-gineering.The slotted proximity sensor is intrinsically safebecause of the low potential. There is no need ofan additional explosion protection installation.The fully adjustable serrated cams are locked to-gether to ensure that the adjusted setting is se-cured against any vibration.

ADVANTAGES

Manufaturer: Pepperl + Fuchs Pepperl + FuchsType: SJ 3,5 N SJ 5 N

slotted sensor, NC, NAMUR (DIN 19 234)Nom. voltage: 8 V DC 8 V DCWorking voltage: 5 .. 25 V DC 5 .. 25 V DCOutput: short-circuit proof

undamped ≥ 3 mA, damped ≤ 1 mABase: Vestamid blackCover: optional Makrolon clear, Vestamid black or

Aluminium nickel platedSealing: EPDM, NBR or siliconIngress protection: sensor: IP 67, housing: IP 65


of the unit: ≤ 0.5°Temp. range: - 25 to + 85 °C - 25 to + 85 °CProv. connection: M20x1,5solenoid connection: M12x1,5

• The end position can damped or un-damped,

• high switching precision by a large dia-meter of the disc

• up to 4 slotted proximity sensors can bemounted.

TECHNICAL DATA

EEx i - Slotted Proximity Sensor

A 2-11

WIRING DIAGRAM

41

42

51

52

BU

BNclosed

Zu fermé

BU

BN

open Auf

ouvert

+ - + -

GW 2

GW 1

Ordering informationTCR-Modul with slotted sensor (without bracket)

A 2-12

T PF 3 N M S V AZ

Anzeige : A = AufM = MitteZ = Zu

Sockelwerkstoff : V = Vestamid

Sichtanzeige : S (optional)

Deckelwerkstoff : M = MakrolonA = AluminiumV = Vestamid

Typ : N = ... - NS = ... - SN

Schlitzgröße : 3 = 3,5mm5 = 5mm

Fabrikat : PF = Pepperl + Fuchs

TU = Turck

Bauart: T = TCR





5 1 TCR-axis POM


7 2 Slotted proximity sensor -

8 1 Sensor plate PA + 30%GF

9 2 Dampening flag A2


11 1 Cable gland -


13 1 Bracket, Size 1-4 A2 or PA

GW2GW2

GW1

GW1

GW1

GW2

GW1

GW2

74

��

64

146

1

13

12

11

9

9

8

7

6

5

4

3

210

Brackets chapter A5

A 2-13

WIRING DIAGRAM2-wire, NAMUR


The TCR-module with a double sensor convertsthe end positions or middle positions of the ac-tuator into electrical signals. Using double sen-sors supports easy construction of the unit. The 2-wire sensors is commonly used in thechemical industry and generally in applicationswith esplosion protection. The slotted proximity sensor is intrinsically safebecause of the low potential. There is no need ofan additional expolsion protection installation.The fully adjustable serrated cams are locked to-gehther to ensure that the adjusted setting is se-cured against any vibration.Also available with high vision beacon.

ADVANTAGES

• very cost friendly and easy to servicedue to its construction principle

• adjustment of the switching points inthe range from 0° to 360°

TECHNICAL DATA

EEx i - Double Sensor in TCR-housing

Manufacturer: Pepperl + FuchsType: NCN3-F25F-N4

Doublesensor, NAMUR (DIN 19 234)Rated voltage: 8 V DCNom. voltage: 5 .. 25 V DC 5 .. 25 V DCOutput: short circuit proof

undamped ≥ 3 mA, damped ≤ 1 mATemperature: -25 ... +85 °CProtection class: IP 67 for Sensor, IP 65 for housing

acc. IEC 529 / DIN 40 050Switching precision of the unit: ≤ 0,5°Base: Vestamid blackCover: Makrolon transparent, Vestamid black or Aluminium Sealing (housing): EPDM, NBR or SiliconSystem connection: M20 x 1,5Solenoid connection: M12 x 1,5 1

2

3

4

5

6

7

MV

PE

closed Zu

fermé

open Auf

ouvert

+-+-+-

2

1

BK

BU

WH

BN

EEx i




4 1 Housing (cover9 optional

5 1 TCR-axis POM


7 1 Doublesensor NAMUR -


9 1 Cable gland -


11 1 Bracket, size 1-4 A2 or PA123

75

64

12

34

56

7

A 2-14

Ordering informationTCR-Modul with double sensor (without bracket)

T PF F25N M V S AZ

Display :A = OpenZ = Closed


Base: Vestamid

Cover: M = MakrolonV = VestamidA = Aluminium

Type: F25N = NCN3-F25F-N4

Make: PF =Pepperl + Fuchs

Type: T = TCR

74

��

64

146

NB

N3-

F25

F-N

4

III

1

11

9

87

6

5

4

3

2

10

Brackets chapter A5

EEx ed IIC T6 – Limit Switch Box

Signal Devices In TCR-Housing for Ex-Areas

The limit switch module for hazardous areasconverts mechanical end or middle positionsof the actuator into electrical signals.The microswitch (EEx d IIC T6) is through itsvery compact design especially suited to bemounted into a housing. As a potential freeswitch over contact it is flexible in the kind ofcontrol.The TCR-module made of a shock-proof Ve-stamid housing is certified for protectionclass EEx ed IIC T6 by using componentsthat are increased safety and flame proof.The fully adjustable serrated cams are lockedtogether to ensure that the adjusted settingis secured against any vibration.

ADVANTAGES

Manufacturer: CrouzetType: 83 139 1Ingress protection of the: EEx d IIC T6

switch acc. to EN 50014Switched power: 5 A, 250 V ~

acc. to UL + CSAContacts: silver-nickel

Mechanical life: 5 x 106 operationsSealing (housing): EPDM 60 Shore AIngress protection: housing: IP 65, switch: IP 67


of the unit: = 1.5°Cable gland: M20 x 1.5 (EEx e II)Temp. range: - 20 to + 60°CHousing material: Vestamid black

• protection class EEx ed IIC T6• display ”Open” and ”Closed” can be

adjusted individually by the switch cams

• very good price / performance ratio

A 2-15

WIRING DIAGRAM

BN

WH

BK

1

2

3

4

5

6

closed Zu

fermé

open Auf

ouvert

12

34

12

34

BU

BN

WH

BK

BU

TECHNICAL DATA

Ordering informationTCR-modul EEx ed IIC T6 (without bracket)

A 2-16


2 1 O-ring sealing EPDM 60


4 1 Housing (cover) Vestamid

5 1 TCR-axis POM


7 2 Microswitch EEx d IIC T6 -


EEx e II

9 1 Cable gland -

EEx e II

10 1 Bracket, Size 1-4 A2 oder PA

T CR 1 V V AZ

Display : A = OpenM = MiddleZ = Closed

Base : V = Vestamid

Cover : V = VestamidA = Aluminium

Type : 1 = 83.139.1EEx d IIC T6

Make : Crouzet

Type : T = TCR

74

��

64

146

1

9

8

7

6

5

4

3

2

10

Brackets chapter A5

Zentral-einheit

Actuator – Sensor – Interface

A 2-17

The actuator-sensor-interface is a new net system forbinary sensors and actuators of the lowest field bus level.The process signals are commonly transmitted to thecontrol system by a complex parallel wiring. The AS-inter-face replaces the complex wiring with an easy 2-wireconnection, common to all sensors and actuators.The AS-interface is an open standard, independent of anymanufacturer. The advantage for the user is that differentAS-interfaces can be applied. Functionally similar devicesof different manufacturers can be exchanged easily.The AS-interface works according to the master-slave-principle. Every slave connected by the AS-interface cancontrol four binary elements that can act as inputs (sen-sor) or outputs (actuator). A fully equipped master with 30+ 1 slaves can control 124 binary elements.

By using the new bi-directional sla-ves the max. possible number ofbinary sensors or actuators is 248. Another important advantage of theAS-interface techinque is the use ofone wire for data transmission andpower supply to the slaves.The connection is easily done by pe-netration terminals.

Characteristics

Topology: optional: linear, star, tree, ring

Number of nodes: 31 ASI-slaves / 1 master

Addressing: By master with programming

unit or automatically by node

replacement

Cabeling: Unscreened 1.5 mm2

Expansion: 100 m total length (without

repeater)

Transmission rate: Approx. 167 kBit/s

Bit coding: Manchester code

Cycle time: 5 ms for 31 slaves

Data per message: 4 bit bi-directional

Error detection: 1 parity bit + signal quality

monitoring

Steuerungen

System-gruppen

Sensoren + Aktoren

AS-interface masterThe master monitors the AS-Interface sy-stem and organises the data exchangewith its slaves. The master acts as a slaveto the higher level fieldbus such as PRO-FIBUS, INTERBUS-S, MODBUS or othersimilar systems.The model as a stand alone master canstore commands and is capable of calcu-lating combinations of inputs and outputson its own.

AS-interface power supplyFor supplying the ASI network a special power supply is required. A standard 24V powersupply cannot be used as it must also control the de-coupling of the data signal from thesupply voltage.

AS-interface modulesPreviously installed standard sensors or actuators in 2-wire or 3-wire configurations can beconnected by modules into the AS-interface net. Every group represents only one partici-pant in the system, so that 248 binary elements can be combined with the net.

AS-interface sensors/actuatorsSensors with an integral ASI chip offer you enormous advantages. They can be controlleddirectly from the bus, and be connected directly to the serial data line.

AS-interface limit switch boxThe special I/O-module of the ROTECH limit switch box records the actuator position ”open/ closed” and at the same time controls the magnetic valve solenoid of the pneumatic ac-tuator. The complete module represents a single participant in the AS-Interface net.

AS-interface conduitIn addition to standard round cable, special ASI ribbon cable has come into its own for net-working, enabling easy component linking using the penetration technique.

The AS-interface system components

A 2-18

Feldbussystem

AS-InterfaceMaster

Anderwendersystem(SPS, PC, ... )

AS-InterfaceNetzteil

Endschalterkasten

Intelligent Signal Devices TCR-Line

The AS-interface module converts the mecha-nical end or middle positions of the pneumaticactuator into electrical signals and transmitsthem by the AS-interface bus system. This canbe realized with Namur-switches or goldcontact micro-switches.The TCR-module also allows indirect control ofa magnetic valve solenoid (2.6W/24V) via thebus.The connection with the special penetrationtechnique allows the mounting of the moduleat any position on an existing or new AS-inter-face cable without using special tools.The box is available with high vision beacon,too.

ADVANTAGES

Manufacturer: alternativType: Sensors acc. NAMUR (DIN 19 234)

Microswitch with gold alloyOutput AS-Interface (1 Slaveadress)

Bit 0 Magnetic valve solenoid controlBit 2 Sensor 1Bit 3 Sensor 2

Nom. voltage: 30 V DC (AS-interface power supply)Temperature: -25 ... +85 °CBase: Vestamid blackCover: Makrolon clear, Vestamid

black or Aluminium nickel platedSealing: EPDM, NBR or SiliconSchutzart: IP 67 for Sensor, Housing IP 65

acc. IEC 529 / DIN 40 050Connection: AS-Interface

• Bus connection of the complete limitswitch module

• integrated control of a magnetic valvesolenoid

• easy and quick mounting and wiring.

TECHNICAL DATA

AS – Interface

A 2-19

WIRING DIAGRAM

BU

BNclosed

Zu fermé

BU

BN

open Auf

ouvert

+ -

ASI2,6 W / 24 V

ASI

MV

closed Zu

fermé

open Auf

ouvert

+ -

ASI2,6 W / 24 V

ASI

MV

Ordering informationTCR-Modul with AS-Interface (without bracket)

A 2-20

T PF 3N M V S AZ


High Vision Beacon : S (optional)

Base : V = Vestamid


Type : 3N = SJ3,5 N5N = SJ5 NF25N = NCN3-F25F-N48 = 83 161 801


CR = Crouzet

Type : T = TCR

STKASI

wired by an AS-Interface-connection module


2 1 O-ring sealing EPDM 60



5 1 TCR-axis POM


7 2 Slotted prox. sensor NAMUR -

8 1 Slotted prox. sensor NAMUR -

Aktor-Sensor-Interface

9 1 Control unit -

Actuator-Sensor-Interface


11 1 Bracket, size 1-4 A2 oder PA

74

��

64

146

1

11

9

8

7

6

5

4

3

2

10

Brackets chapter A5

Solenoid valve

In many areas of industrial engineering pneu-matic actuators are used to control valves.The TCR-housing offers the possibility toconnect the control solenoid with the limitswitch unit.Through a cable gland at the side of the hou-sing the solenoid is wired onto the mutualterminal block. The whole unit can thereforebe wired to the control system with justone cable.

Forspeci-al ap-

plications it maybe useful to have the possi-bility to disconnect the solenoid and the limitswitch unit. For this kind of requirement theTCR-housing can be equipped with a pluga-ble connection. The cable gland is wired tothe terminal block inside the box.

A 2-21

Connectivity Options

Solenoid valve

Solenoid valve

TCR3MVAZ M12

M12 = M12 x 1,5 KabelverschraubungLU = Lumberg RKF 5

Signal device

Ordering informationbox with solenoid connection

Ordering informationBox with plug connector

More plug connections upon request

Plug connection

The TCR-housing has another advantagethat makes maintainance much easier.The design of the housing enables plug-in connectors to be used for linking to thecontrol system. The part of the housing that juts out pro-tects the plug from mechanical damage.

A 2-22

TECHNICAL DATA :Manufacturer: Amphenol TuchelType: C 16-1Housing: Polyamid 6.6

self extinguishingIngress protection: IP 66

acc. to IEC 529 / DIN 40 050Number of contacts: 6 + PEContacts: silverLock: screwedmax. Current: 10 A at 45°CVoltages: 250 V AC

300 V DCCable diameter: 9.5 ... 13 mmTemperature range: -40 to +100 °C

TECHNICAL DATA :Manufacturer: Harting HartingType: Han 7 D Han 8 UHousing: Thermoplast pressed cast alloyIngress protection: IP 65 IP 65

acc. to IEC 529 / DIN 40 050Number of contacts: 7 + PE 8Contacts: hard silver hard silver

hard goldLock: screwedmax. Current: 10 A Voltages: 250 V AC 42 V AC

300 V DC 50 V DCCable gland: PG 11 PG 11 Temperature range: -40 to +125 °C -40 to +125 °C

TCR3MVAZ AMP

AMP = Amphenol TuchelHA7 = Harting Han 7 DHA8 = Harting Han 8 U

Signal device

The PB-Modul converts mechanical end ormiddle positions of pneumatic actuators into el-ectrical signals.Use of double sensor in different types or microswitches allows for the whole unit to be verycompact.Additonally the shock-proof vestamid housingprotects the sensor from dirt and mechanicaldamage. The cover is also available in clearmacrolon. As an option a high vision beacon isavailable in different color combinations.The end positions can be adjusted over a ran-ge from 0° to 360°. It is possible to connect thesensor damped or undamped. The fully adju-stable serrated cams are locked together toensure that the adjusted setting is securedagainst any vibration.

ADVANTAGES

• very compact design

• easy service and economical through asimple mechanical design

• switching points adjustable over a ran-ge from 0° to 360°.

• high vision beacon

Signal Devices PB-Line

A 3-1

ADVANTAGES

Aeration and Deaeration Membrane

A 3-2

��

• The installation of the steam permeable membrane avoids perspiration water.

Permanent de/aeration of the box is guaranteed.

• High protection class, because the microporous structure of the mebrane pre-

vents the penetration of microparticles and saltcrystals. It also mechanicallyprotects the lattice structure.

• Cost-saving, because a dry chamber avoids corrosion, this lowers maintenance

costs.

Do you know the problem with condensated wa-ter? Perspiration water will always be generatedin an hermetically sealed box by dropping the ou-tside temperature. Through the installation of awaterproof but airpermeable membrane, the in-ternal is able to interchange with the outer enviro-ment and perspiration water will be avoided.

Air and humidity

Water and par-ticles

Mechanically Operated Signal Devices PB-Line

ADVANTAGES

Manufacturer: Crouzet CrouzetType: 83 161 301 83 161 801Switched loads 16 A, 250 V ~ 0.1 A, 250 V ~

acc. to UL + CSAContacts: silver-nickel gold alloy

Mechanical life: 2 x 107 5 x 107

Sealing (Housing): EPDM, NBR or siliconIngress protection: IP 65 IP 65


of the unit: 1.5° 1.5°Base: Vestamid blackCover: Makrolon clear, Vestamid black

or high vision beaconSealing (Housing): EPDM, NBR or SiliconConnection: Pluggable cable connection and

cable gland M20x1,5


• wide range of use

• switching points adjustable over a ran-ge from 0° to 360°

TECHNICAL DATA

Microswitch

A 3-3

The PB-module with microswitches convertsthe mechanical end or middle positions of theactuator into electrical signals.Microswitches are mainly used where thereare no special requirements or the workingvoltage should be set freely. Being a potential-free contact the switch provides a wide rangeof controlling possibilities.The end positions can be adjusted over a ran-ge from 0° to 360°. It is possible to connectthe sensor damped or undamped. The fullyadjustable serrated cams are locked togetherto ensure that the adjusted setting is securedagainst any vibration.

WIRING DIAGRAM

closed Zu

fermé

open Auf

ouvert

1

2

3

4

5

5080

Ordering informationPB-Modul with microswitch (without bracket)

A 3-4

Pos. Pcs. Description Material1 1 Housing (base) Vestamid2 1 O-ring sealing optional3 1 Housing (cover9 optional4 1 TCR-axis POM5 1 Switch cam system POM, A26 1 Cable gland ---7 2 Microswitch ---8 1 Terminal block, 5 poles ---9 1 Bracket, size 1-4 A2 or PA

P CR 3 M V AZ


Cover : V = Vestamid

Base : M = MakrolonV = VestamidS = High vision beacon

Type : 3 = 83.161.301

8 = 83.161.801

Make : CR = Crouzet

Type : P = proxi-box

1

7

9

8

6

5

4

3

2

Brackets chapter A5


Contact Free Operated Signal Device Proxi-Box

ADVANTAGES

Manufacturer: Pepperl + FuchsType: NBN3-F25F-E8-P

Doublesenor NODC PNP

Switch distance: 3 mmWorking voltage: 10 ... 30 V DCOutput: short-circuit proof

reverse polarity prot.Temperature: -25 ... +70 °CBase: Vestamid blackCover: Makrolon clear, Vestamid black or high vision beaconSealing: EPDM, NBR or SiliconIngress protection: IP 67 for sensor, IP 65 for housing

acc. IEC 529 / DIN 40 050Switching precision ≤ 0,5° ≤ 0,5°

of the unit:Connection: Pluggable cable connection and cable

gland M20x1,5



• available with high vision beacon

TECHNICAL DATA:

3-wire Doublesensor with terminal block

A 3-5

1

2

L -

L +

A1

A2

closed Zu

fermé

open Auf

ouvert

4

2

3

1

The PB-module with double proximity sen-sor converts the mechanical end or middlepositions of the actuator into electrical sig-nals.A plugable terminal block is integrated intothe sensor. This makes maintening and wi-ring of the box easier.The end positions can be adjusted over arange from 0° to 360°. It is possible toconnect the sensor damped or undamped.The fully adjustable serrated cams arelocked together to ensure that the adjustedsetting is secured against any vibration.

Ordering informationPB-Modulwith double sensor (without bracket)

A 3-6

P PF F25E P M V AZ


Base : V = Vestamid

Cover : M = MakrolonV = VestamidS = Sichtanzeige

Connect. : P = Pluggable terminal block

Type : F25E = NBN3-F25F-E8-P


Type : P = Proxi-box

Pos. Pcs. Description Material1 1 Housing (base) Vestamid2 1 O-ring sealing optional3 1 Housing (cover) optional4 1 TCR-axis POM5 1 Switch cam system POM, A26 1 Terminal block, 4 poles ---7 1 Double sensor ---8 1 Bracket, size 1-4 A2 or PA

5080

1

7

8

6

5

4

3

2

Brackets chapter A5


Manufacturer: Pepperl + Fuchs Pepperl + FuchsType: NBN3-F25F-E8 NCN3-F25F-E8-V1

Doublesensor NODC PNP

Connection: Cable 5 m M12-plug connector

Switch distance: 3 mmWorking voltage: 10 ... 30 V DCOutput: short-circuit proof,

reverse polarity prot.Temperature: -25 ... +70 °CBase: Vestamid blackCover: Makrolon clear, Vestamid black

or high vision beaconSealing: EPDM, NBR or SiliconIngress protection: IP 67 for sensor,

acc. IEC 529 / DIN 40 050 IP 65 for housingSwitching precision: ≤ 0,5°

TECHNICAL DATA

1

2

L -

L +

A1

A2

closed Zu

fermé

open Auf

ouvert

1

2

3

4

1

2

L -

L +

A1

A2

closed Zu

fermé

open Auf

ouvert

BN

BU

WH

BK


3-Wire-Double Sensor With Plug Or CableThe PB-module with double proximity sensorconverts the mechanical end or middle positionsof the actuator into electrical signals.By using double sensors it is possible to have acompact design of unit. The housing made ofshock proof Vestamid provides excellent protec-tion for the sensor against dirt and mechanicaldamage.The end positions can be adjusted over a rangefrom 0° to 360°. It is possible to connect the sen-sor damped or undamped. The fully adjustableserrated cams are locked together to ensure thatthe adjusted setting is secured against any vibra-tion.

ADVANTAGES




A 3-7

Ordering informationPB-Modul with double sensor (without bracket)

A 3-8

P PF F25E S M V AZ


Base : V = Vestamid

Cover : M = MakrolonV = VestamidS = Sichtanzeige

Connect. : K = Cable 5 mS = M12-plug-connector

Type : F25E = NBN3-F25F-E8 (-V1)



Pos. Pcs. Description Material1 1 Housing (base) Vestamid2 1 O-ring sealing optional3 1 Housing (cover9 optional4 1 TCR-axis POM5 1 Switch cam system POM, A26 1 O-ring sealing ---7 1 Double sensor ---8 1 Bracket, size 1-4 A2 or PA

5080

1

7

6

8

5

4

3

2

Brackets chapter A5

L -L +

A1

A2

4

2

3

1

BU

BK

closed Zu

fermé

open Auf

ouvert

BK

BN


TECHNICAL DATA


3-Wire Cubic SensorThe PB-module with cubic sensors convertsthe mechanical end or middle position of theactuator into electrical signals. The housing made of shock proof Vestamidprovides excellent protection for the sensoragainst dirt and mechanical damage. Also avai-lable: cover material Macrolon (clear) or withhigh vision beacon.The end positions can be adjusted over a rangefrom 0° to 360°. The fully adjustable serratedcams are locked together to ensure that theadjusted setting is secured against any vibrati-on.

ADVANTAGES


• also available with one sensor


A 3-9

Manufacturer: Pepperl + FuchsType: NBB2-V3-E2-V5

induktiv, 3-wire, NO, DC PNPSwitch distance: 2 mmNom. voltage: 10 .. 30 V DCContinous current: max. 200 mAOpen circuit current: ≤ 15 mAOutput: reverse polarity prot.


Display: LED, yellowTemperature range: -25 ... +80 °CIngress protection: IP 67 for sensor, IP 65 for housing

acc.. IEC 529 / DIN 40 050Switching precision of the unit: ≤ 0,5°Base: Vestamid blackCover: Makrolon clear, Vestamid black or AluminiumSealing (housing): EPDM, NBR oder SiliconConnection: pluggable cable clamp and

cable connection M20x1,5

Ordering informationPB-Modul with cubic sensor (without bracket)

A 3-10

P PF 2V3E M V AZ

Display :A = OpenZ = Closed

Base : V = Vestamid

Cover : M = MakrolonV = VestamidS = High vision beacon

Type : 2V3E = NBB2-V3-E2-V5



Pos. Pcs. Description Material1 1 Housing (base) Vestamid2 1 O-ring sealing optional3 1 Housing (cover) optional4 1 TCR-axis POM5 1 Switch cam system, adjustable POM, A26 1 Terminal block, 4 poles ---7 2 Sensor ---8 1 Bracket, size 1-4 A2 or PA

5080

1

7 6

8

5

4

3

2

Brackets chapter A5



ADVANTAGES

Manufacturer: Pepperl + FuchsType: NCN3-F25F-N4-P

Doublesensor,NC

NAMUR (DIN 19 234)nom. voltage: 8 V DCOutput: short-circuit proof

undamped ≥ 3 mA, damped ≤ 1 mATemperature: -25 ... +85 °CIngress protection: IP 67 for sensor, IP 65 for housing

acc. IEC 529 / DIN 40 050Switching precision : ≤ 0,5°Base: Vestamid blackCover: Makrolon clear, Vestamid black

or with high vision beaconSealing (housing): EPDM, NBR or SiliconConnection: pluggable terminal block and cable gland

M20x1,5


• easy service and economicalthrough a simple mechanicaldesign

• available with high vision beac-on

TECHNICAL DATA

Double Sensor With Terminal PB-Line

A 3-11

2

1

+-+

-3

1

4

2

closed Zu

fermé

open Auf

ouvert

The PB-module with double proximity sensorconverts the mechanical end or middle positionsof the actuator into electrical signals.A pluggable cable clamp is integrated into thesensor. This makes maintening and wiring of thebox easier.The 2-wire sensors is commonly used in thechemical industry and generally in applicationswith esplosion protection. The double sensor is intrinsically safe because ofthe low potential. There is no need of an additio-nal expolsion protection installation. Covers avai-lable: Makrolon clear, Vestamid or high vision be-acon.The fully adjustable serrated cams are locked to-gether to ensure that the adjusted setting is se-cured against any vibration.

Ordering informationPB-Modul with double sensor (withoutbracket)

A 3-12

P PF F25N P M V AZ


Base : V = Vestamid


Connect. : P = Pluggable terminal block

Type : F25N = NCN3-F25F-N4-P



Pos. Pcs. Description Material1 1 Housing (base) Vestamid2 1 O-ring sealing optional3 1 Housing (cover) optional4 1 TCR-axis POM5 1 Switch cam system, adjustable POM, A26 1 Terminal block, 4 poles ---7 1 Double sensor, NAMUR ---8 1 Bracket, size 1-4 A2 or PA

5080

1

7

8

6

5

4

3

2

Brackets chapter A5


Manufacturer: Pepperl + Fuchs Pepperl + FuchsType: NCN3-F25F-N4 NCN3-F25F-N4-V1

Doublesensor NCNAMUR (DI 19 234)

Connection: Cable 5 m M12-plug

nom. voltage: 8 V DCOutput: short-circuit proof

undamped ≥ 3 mA, damped ≤ 1 mATemperature: -25 ... +85 °CBase: Vestamid blackCover: Makrolon clear, Vestamid black

or high vision beaconSealing: EPDM, NBR or SiliconIngress protection: IP 67 for sensor,

acc. IEC 529 / DIN 40 050 IP 65 for housingSwitching precision: ≤ 0,5°

TECHNICAL DATA

2

1

+-+

-closed

Zu fermé

open Auf

ouvert

1

2

3

4

2

1

+-+

-closed

Zu fermé

open Auf

ouvert

BN

WH

BU

BK


EEx i -Doublesensor with plug or cableThe PB-module with double proximity sensorconverts the mechanical end or middle positi-ons of the actuator into electrical signals. Thesensors are available with M12-plug and cable.The 2-wire sensors is commonly used in thechemical industry and generally in applicationswith esplosion protection. The double sensor is intrinsically safe becauseof the low potential. There is no need of an ad-ditional expolsion protection installation.The end positions can be adjusted over a rangefrom 0° to 360°. It is possible to connect thesensor damped or undamped. The fully adju-stable serrated cams are locked together to en-sure that the adjusted setting is secured againstany vibration.

ADVANTAGES


• various connection possiblities

• switching points adjustable over a ran-ge from 0° to 360°.

A 3-13

Ordering informationPB-Modul with double sensor (without bracket)

A 3-14

P PF F25N S M V AZ


Base : V = Vestamid


Connect. : K = Cable 5 mS = M12-plug-connector

Type : F25E = NCN3-F25F-N4 (-V1)



Pos. Pcs. Description Material1 1 Housing (base) Vestamid2 1 O-ring sealing optional3 1 Housing (cover) optional4 1 TCR-axis POM5 1 Switch cam system POM, A26 1 O-ring sealing ---7 1 Double sensor, NAMUR ---8 1 Bracket, size 1-4 A2 or PA

5080

1

7

6

8

5

4

3

2

Brackets chapter A5

2

1

+-+

-4

3

2

1

closed Zu

fermé

open Auf

ouvert


TECHNICAL DATA


EEx i - Wire Sensor - Cubic Design

The PB-module with cubic sensors convertsthe mechanical end or middle positions ofthe actuator into electrical signals.The 2-wire sensors is commonly used in thechemical industry and generally in applicati-ons with explosion protection. The double sensor is intrinsically safe becau-se of the low potential. There is no need ofan additional expolsion protection installati-on.The end positions can be adjusted over arange from 0° to 360°. It is possible toconnect the sensor damped or undamped.The fully adjustable serrated cams arelocked together to ensure that the adjustedsetting is secured against any vibration.

ADVANTAGES


• also available with one sensor


A 3-15

Manufacturer: Pepperl + FuchsType: NJ2-V3-N-V5

NC, NAMUR (DIN 19234)Switch distance: 2 mmNem. voltage: 8 V DCOutput: undamped ≥ 0,3 mA, damped ≤ 1 mATemperature range: -25 ... +85 °CIngress protection: IP 67 for sensor, IP 65 for housing

acc. IEC 529 / DIN 40 050Switching precision

of the unit: ≤ 0,5°Base: Vestamid blackCover: Makrolon clear, Vestamid black or high vision beaconSealing (housing): EPDM, NBR or SiliconConnection: pluggable cable clamp and

cable connection M20x1,5

Ordering informationPB-Modul with cubic sensor (without bracket)

A 3-16

P PF 2V3N M V AZ

Dsiplay :A = OpenZ = Closed

Base : V = Vestamid

Base : M = MakrolonV = VestamidS = High vision beacon

Type : 2V3N = NJ2-V3-N



Pos. Pcs. Description Material1 1 Housing (base) Vestamid2 1 O-ring sealing optional3 1 Housing (cover) optional4 1 TCR-axis POM5 1 Switch cam system adjustable POM, A26 1 Terminal block, 4 poles ---7 2 Sensor NAMUR ---8 1 Bracket, size 1-4 A2 or PA

5080

1

7 6

8

5

4

3

2

Bracket chapter A5

Mechanically Operated Signal Device With Housing

Manufacturer: Crouzet CrouzetType: 83 161 301 83161801Switched load: 16 A, 250 V ~ 0.1 A, 250 V ~

acc. UL + CSAContacts: silver-nickel gold alloyMechanical life: 2 x 107 operations 5 x 107 operationsIngress protection: IP 65 IP 65

acc. IEC 529 / DIN 40 050Switching precision: 1.5° 1.5°Cable gland: M20 x 1.5 M 20x 1.5Temp. range: - 20 to + 125 °C - 20 to + 125 °CHousing: Makrolon, light grey (polycarbonate with clear cover)

Vestamid, black (strike proof polyamide 6.6)alternative with polycarbonate window

Aluminium, industrial grey (GD AL SI 12)Sealing (housing): silicon (alternative neoprene)

The microswitch-module converts the mechanical end ormiddle positions of the actuator into electrical signals.The microswitch is commonly used when there are limi-ted specifications and when the user should be free inthe choice of the working voltage.The compact design of the microswitch is suited to thedimensions of the housing. When used as potential freechange over contacts the user is free to choose the me-thod of control.The spring coupling compensates for any irregularities inthe mounting bracket and guarantees a positive locationin the actuator shaft. An additional yellow arrow positionindicator displays the position of the actuator visually.The fully adjustable serrated cams are locked together toensure that the adjusted setting is secured against anyvibration.

• safe to operate through flexiblewiring

• easy service through screwedcomponents

• safe assembly through symme-tric design.

Microswitch

A 4-1

WIRING DIAGRAM

TECHNICAL DATA

ADVANTAGES

open Auf

ouvert

1

2

3

4

5

6

closed Zu

fermé

Pos. Pcs. Description Material1 1 Housing optional

2 2 Microswitch -

3 1 Switch cam POM

4 1 Coupling standard A2


6 1 Cable gland -

7 1 Mounting plate PA 6


9 1 Position indicator PE

10 1 Plate, short Steel nickel p.

11 1 Axis, short PE

55

120

125 (Aluminium)

57 (

Alu

min

ium

)

26

80

CR 3 M AZ


Body material : M = MakrolonA = AluminiumV = VestamidVF = Vestamid with window

Type : 3 = 83.161.3018 = 83.161.801

Make: Crouzet

Ordering informationET-Modul with microswitch (without bracket)

1

7

8

9

6

5

4

3

10 11

2

2

Brackets chapter A5

A 4-2

Contact Free Operated Signal Device ET-Housing

The ET-module with 3-wire proximity sensor convertsthe mechanical end or middle positions of the actuatorinto electrical signals.In many european countries the proximity signal deviceis used for NON-Ex applications.It is extra secure in its switching performance, becauseit possesses a negligible residual current at blockedstate, and a minimal potential drop at switched state.The coupling of the modul balances possible bumps ofthe bracket and guarantees a full transmission at thethe actuators shaft.

Manufacturer: Pepperl + FuchsType: NBN 4-12GM50-E2

induktiv, NO, DC PNPSwitch distance: 4 mmNom. voltage: 10 - 30 V DCContinous current: 200 mAOpen circuit current: ≤ 15 mAOutput: short circuit proof, reverse polarity prot.


Display: LED, yellowTemperature range: -25 ... +70 °CHousing: Makrolon, grey with clear cover

( Polycarbonat )Vestamid, black (shock-proof Polyamid 6.6)

alternative with window material PolycarbonatAluminium, industry grey ( GD AL SI 12 )

Sealing: Silicon (alternative Neoprene)Ingress protection: IP 67 for sensor, IP 65 for housing

acc. IEC 529 / DIN 40 050Switching precision

of unit: ≤ 0,5°Connection: M20 x 1,5

• easy and precise adjusting of theend positions

• secure control through a stain-less steel flag

• symetrical design, easy to mount

3-Wire-Contact Free Sensor

ADVANTAGES

WIRING DIAGRAM

A 4-3

BU

BK

BU

BN

open Auf

ouvert

1

2

3

4

5

6

closed Zu

fermé

BK

BN

TECHNICAL DATA


2 2 Proximity sensor -

3 1 Mounting flag Alu

4 1 Switch flag A2

5 1 Axis NJ A2


7 1 Cable gland -




55

120

125 (Aluminium)

57 (

Alu

min

ium

)

26

80

A 4-4

Ordering informationET-Modul with proximity sensor (without bracket)

Basically it is possible to mount proxi-mity sensors form different manufactu-rers into the ET-box.The max. mounting size of the sensorfor the standard box is M18 x 50mm(without cable entry).Special sizes upon request.

PF N412E V AZ


Body material M = MakrolonA = AluminiumV = VestamidVF = Vestamid with window

Type : NBN4-12GM50-E2

Make : Pepperl + Fuchs

1

7

8

9

6

5

4

3

10

2

2

Brackets chapter A5

TECHNICAL DATA

Contact Free Operated Signal Devices With Housing

The slotted sensor unit converts the end positions ormiddle positions of the actuator into electrical signals.The slotted sensor is commonly used in the chemical in-dustry and generally in applications requiring explosionprotection. But 2-wire technology is also increasinglyapplied in mechanical engineering.The slotted proximity sensor is intrinsically safe becauseof the low potential. There is no need for an additionalexplosion protection installation.The spring coupling compensates for any irregularities inthe mount bracket and guarantees a positive location inthe actuator shaft.An additional yellow arrow high visibility position indica-tor displays the position of the actuator. The fully adju-stable serrated cams are locked together to ensure thatthe adjusted setting is secured against any vibration.

ADVANATGES

Manufacturer: Pepperl + Fuchs Pepperl + FuchsType: SJ 3,5 N SJ 5 N

slotted sensor, NC, Namur (DIN 19 234)Nom. voltage: 8 V DC 8 V DCWorking voltage: 5 .. 25 V DC 5 .. 25 V DCOutput: short-circuit proof

undamped ≥ 3 mA, damped ≤ 1 mAHousing: Makrolon, light grey

( Polycarbonate with clear cover )Vestamid, black (shock proof polyamide 6.6)

optional with a window of polycarbonateAluminium, industrial grey ( GD AL SI 12 )

Sealing: Silicon (optional neoprene)Ingress protection: sensor: IP 67, housing: IP 65

acc. to IEC 529 / DIN 40 050Switching precision: ≤ 0.5°Cable gland: M20 x 1.5Temp. range: - 25 to + 70 °C

• The end position can be dam-ped or undamped

• high switching precision througha large disc diameter

• switching positions can be adju-sted independently.

A 4-5

WIRING DIAGRAM

41

42

51

52

BU

BNclosed

Zu fermé

BU

BN

open Auf

ouvert

+ -

+ -

GW 2

GW 1

EExi - Slotted Proximity


2 2 Slotted sensor -

3 2 Plate SJ PA 6

4 2 Switch cam A2

5 1 Axis standard A2


7 1 Cable gland -




11 1 Plate Steel, nickel p.

12 1 Axis, long PE

55

GW1

GW2

120

125 (Aluminium)

57 (

Alu

min

ium

)

26

80

A 4-6

PF 3 N A AZ


Body material : M = MakrolonA = AluminiumV = VestamidVF = Vestamid with window

Type : N = ... - NS = ... - SN

Slot size : 3 = 3,5mm5 = 5mm

Make : PF = Pepperl + FuchsTU = Turck

Ordering informationET-module with microswitch (without bracket)

1

7

8

9

6

5

43

10

11 12

2

2

Brackets chapter A5

Brackets For Signal DevicesROTECH ET-brackets provide alternative possibilities for mounting signal devices(e.g. switch boxes) to actuators and valves.The bracket program is especially designed to fit actuators with connections accordingto VDI/VDE 3845. It includes brackets to mount standard limit-switch boxes, bracketswith handlever lock-off facility and brackets to fix limit-switch units directly onto ma-nually operated valves.

A 5-1

AB

C

Actuator Shaft heightsize A B C

0 50 20/25 20

1 80 30 20

2 80 30 30

3 130 30 30

4 130 30 50

Dim. of drillsActuator sizesacc. VDI/VDE 3845

Pluggable Univer-salbracket

Polyamid

Stainless SteelBrackets

ADVANTAGES

beginning page A5-7

beginning page A5-3

• robust stainless steel construc-tion

• easy adaptation of the actuators shaft height with 4 sizes• slim design and easy mounting of the TCR- bracket

ADVANTAGES

• quickest mounting• fits sizes 2 and 3 by turning feet 180°• optimised design for TCR- and PB/ET- series

QUICK MOUNTING:

• Mount feet onto actuator with twoscrews

• Plug switchbox and brackets baseonto feet

A 5-2

A 5-3

Pluggable Universal Bracket - Polyamid for TCR- series

45

80 x 30

F05 DIN ISO 5211

Universal bracket UBT1

Universal bracket for actuators Size 1VDI/VDE 3845

QUICK MOUNTING

• Fix brackets feet with enclosedscrews onto the actuator

• Plug on switchbox with mountedbracket-plate

A 5-4

Universal Bracket for actuators size 4acc.

VDI/VDE 3845

Universalbracket UBT23

Universalbrackets for actuatorssizes 2 and 3 acc.VDI/VDE 3845

Sizes 2 or 3 depending on arrangementof feet

55

80 x 30

55

130 x 30

F05 DIN ISO 5211

F05 DIN ISO 5211

UB T 1

Size : dim. of drills Pinion height

1 = Size 1: 80 x 30 20mm

23 = Size 2+3: 80/130 x 30 30mm

4 = Size 4: 130 x 30 50mm

T = for TCR-series

UB = Universalbracket

75130 x 30

F05 DIN ISO 5211

Ordering informationUniversalbracket TCR-Design

2x screws M5x8 DIN 912 einclosed

A 5-5

Pluggable universalbracket - Polyamidfor PB- and ET-design

45

80 x 30

F05 DIN ISO 5211

Universalbracket UBE1

Universalbracket foractuators size 1 acc.VDI/VDE 3845

Quick mounting

• Fix brackets feet with enclosedscrews onto the actuator

• Plug on switchbox and base

A 5-6


Universalbracket for actuators size 4 acc.

VDI/VDE 3845


Universalbracket foractuators size 2 and 3 acc.VDI/VDE 3845

Turn feet to obtain size 2 or size 3

55

80 x 30

55

130 x 30

F05 DIN ISO 5211

F05 DIN ISO 5211

UB E 1

Size : Dim. of drills Pinion height

1 = Size 1: 80 x 30 20mm

23 = Size 2+3: 80/130 x 30 30mm

4 = Size 4: 130 x 30 50mm

E = for PB- and ET-series

UB = Universalbracket

75130 x 30

F05 DIN ISO 5211

2 x screws M5x8 DIN 912 enclosed

Ordering informationUniversalbracket PB- and ET-Design

A 5-7

Brackets - stainless steelThe slim TCR- series can be easily and quickly mounted minimizing installation costs

TCR-bracket TL3 (TL4)

Bracket for actuators size 3 (size4)

acc. VDI/VDE 3845

93,580

30

45 (

55)

52

F05 DIN ISO 5211

42

TCR-bracket TK1 (TK2)

Bracket with handlever lock-off for actua-tors size 1 (size 2) acc. VDI/VED3845

T K 1 A1

A1 = Mounting set for bracket size 1

(4 x M5x8 DIN 933 incl. spring ring DIN 127)


1 = Size 1:80 x 30 20mm2 = Size 2:80 x 30 30mm3 = Size 3:130 x 30 30mm4 = Size4: 130 x 30 50mm

K = small design for size 1 and 2L = large shape for size 3 and 4

T = Standard TCR-bracket

55 (

75)

52

F05 DIN ISO 5211

130

143

42

30Ordering informationStandard – TCR-brackets

T 1 A1




1 = Size 1 80 x 30 20mm2 = Size 2 80 x 30 30mm3 = Size 3 130 x 30 30mm4 = Size 4 130 x 30 50mm

T = TCR-bracket

A 5-8

TCR-bracket T1 (T2)

Brackets for actuators size 1 (size 2)

acc. VDI/VDE 3845

TCR-bracket T3 (T4)

Bracket for actuators size 3 (size 4)acc. VDI/VDE 3845

Brackets - stainless steel

The brackets T1..T4 maximise mounting space for couplings or additional positionindicators through their extremely wide shape.

64

45 (

55)

52F05 DIN ISO 5211

42 10080 X 30

Ordering informationTCR-brackets

114

55 (

75)

52F05 DIN ISO 5211

151

42

130 X 30

A 5-9

TCR-bracket T0

Brackets for actuators si-ze 0

34

30

52

F05 DIN ISO 5211

70

45

42 50 x 20

50 X 25

Brackets - stainless steel

Very compact bracket, especially for small actuators.

T 0 A1



Dim. of drills Pinion height

Size : 0 = Size 0:50 x 25/30 20mm

T = TCR-bracket

Ordering informationTCR-bracket size 0

A 5-10

ET-bracketsize 3 (size 4)

Bracket for mounting limit-switchunits on actuators size 3 (size 4)

acc. VDI/VDE 3845

ET-bracketsize 1 (size 2)

Bracket for mounting limit-switch units onactuators of size 1 (size2)acc. VDI/VDE 3845

Ordering information

50

45 (

55)

72

80 x 30

120

F05 DIN ISO 5211

ET 1 A1




1 = Size 1 80 x 30 20mm2 = Size 2 80 x 30 30mm3 = Size 3 130 x 30 30mm4 = Size 4 130 x 30 50mm

ET = Standard ET-bracket

ET-Bracket - stainless steel

The standard ET-bracket available in four sizes allows an easy adjustment tothe actuator axis.

F05 DIN ISO 5211

50

55 (

75)

120

122

130 x 30

170

This manual was presented to you by:

catalogue 5.03 english - catálogo gene… · switches and sensors with different technical...

Documents