professional engineering services: construc on services

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www.hodge.co www.steelcon.co 1 Revised 2016 ALL PICTURES IN THIS BROCHURE ARE STEELCON/HODGE PROJECTS Mechanical/Structural Engineering & Fabrica on: We fabricate and design large pressure vessels and maintain ASME VIII Div. 1 U & UM stamps as well as the Na onal Board R stamp. We are an AISC Cer fied Structural Fabricator. We fabricate & design API code compliant mechanical systems (such as 48” high pressure natural gas slug catchers, compressor sta on piping, pig receivers, and fabrica ons unique to energy produc on and gas drilling). As experienced structural engineers & fabricators we design, fabricate and erect custom pre-engineered steel buildings including sound a enua ng compressor sta on buildings, integrated crane systems, large industrial door systems, mezzanines, and pla orms. From small fabrica ons to turnkey facili es, we can provide cost effec ve and mely solu ons. Construc on Services: We offer turn-key industrial and commercial construc on services. From preparing permit drawings for submi al, excava on, founda on pouring, steel erec on, interior finishes, to obtaining occupancy permits: we manage projects. We have API 1104 Mul Qualifica on ASME Sec on IX Pipe welders and AWS D1.1 Structural welders FEA: SOUND ATTENUATION COMPRESSOR BUILDING STEELCON FABRICATED/INSTALLED 42” 2000 BBL SLUG CATCHER Professional Engineering Services: We have Licensed Engineers on staff, along with full me CAD Designers/ Dra ers. Our licensed so ware/subscrip ons include: Bentley Ram Elements (Structural FEA) Compress Codeware (Vessel Design, FEA) Loseke Precision Plus (Steel Buildings) AutoDesk Inventor Pro (FEA) AutoDesk AutoCAD AutoDesk AutoCAD Mechanical Wolfram System Modeler with Mathema ca. Services include vessel design, slug catcher design, structural mezzanines -pla orms-pipe bridge design, exis ng structural analysis, custom rigging design, and crane retro fit design. IBC code compliance review, building permit applica ons/submi als/variance hearing handling. STEELCON FABRICATED LARGE HYDRAULIC TANK

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Page 1: Professional Engineering Services: Construc on Services

www.hodge.cowww.steelcon.co

1 Revised 2016

ALL PICTURES IN THIS BROCHUREARE STEELCON/HODGE PROJECTS

Mechanical/Structural Engineering & Fabrica on:We fabricate and design large pressure vessels and maintainASME VIII Div. 1 U & UM stamps as well as the Na onal BoardR stamp. We are an AISC Cer fied Structural Fabricator. Wefabricate & design API code compliant mechanical systems(such as 48” high pressure natural gas slug catchers,compressor sta on piping, pig receivers, and fabrica onsunique to energy produc on and gas drilling). As experiencedstructural engineers & fabricators we design, fabricate anderect custom pre-engineered steel buildings including sounda enua ng compressor sta on buildings, integrated cranesystems, large industrial door systems, mezzanines, andpla orms. From small fabrica ons to turnkey facili es, we canprovide cost effec ve and mely solu ons.

Construc on Services:We offer turn-key industrial and commercialconstruc on services. From preparing permitdrawings for submi al, excava on, founda onpouring, steel erec on, interior finishes, toobtaining occupancy permits: we manageprojects. We have API 1104 Mul Qualifica onASME Sec on IX Pipe welders and AWS D1.1Structural welders

FEA: SOUND ATTENUATION COMPRESSOR BUILDING

STEELCON FABRICATED/INSTALLED 42” 2000 BBL SLUG CATCHER

Professional Engineering Services:We have Licensed Engineers on staff, along with full me CAD Designers/Dra ers. Our licensed so ware/subscrip ons include: Bentley Ram Elements (Structural FEA) Compress Codeware (Vessel Design, FEA) Loseke Precision Plus (Steel Buildings) AutoDesk Inventor Pro (FEA) AutoDesk AutoCAD AutoDesk AutoCAD Mechanical Wolfram System Modeler with Mathema ca.Services include vessel design, slug catcher design, structural mezzanines-pla orms-pipe bridge design, exis ng structural analysis, custom riggingdesign, and crane retro fit design. IBC code compliance review, buildingpermit applica ons/submi als/variance hearing handling.

STEELCON FABRICATED LARGE HYDRAULIC TANK

Page 2: Professional Engineering Services: Construc on Services

2 Revised 2016

Vessels/Mechanical Piping: ASME Sec. VIII Div. 1/ API 1104 Code work: We produce largevessels, slug catchers, compression spools, pig receivers/catchers. We hydro test systems in-houseup to 6000 PSI.

Industrial/Commercial Concrete Founda on/Slabs: We have installed numerous largemachine mills (with caissons and auger cast piles) with con nuous pours that have exceeded 1000yards.

Pre-Engineered Steel Buildings: Crane and warehouse buildings. We can design unlimited area, to 60’ high,with 200’ clear span. We have designed and fabricated modular compressor sound a enua ng structures. Onour structures, Steelcon provides the engineering and primary structure, while Metal Sales provides thesecondary structure (Z’s and C’s), siding and trim. We are also a STAR authorized distributor.

Under the hook li ing devices: We have designed and fabricated simple single spreader bars, to complexadjustable 70 ton and higher.

Industrial Doors-Crane Doors (large hydraulic and swinging): We have designed-fabricated-installedlarge hydraulic crane doors to allow overhead crane runway systems to travel to outside the building shell (50’+ clear spans, and large swinging doors, 25’+ high). We have also designed large rolling trackdoors.

Crane Systems: We design, fabricate, and install free-standing crane systems, ed back cranesystems, and retrofit crane systems. We are an authorized fabricator/installer for Kone Cranes.We also do crane re-spanning.

Rebar packages: We can easily process orders up to and including #8 bar. We buy rebar by thesemi load.

Weld manipulator-oscillator: We can design and fabricate to your specifica onsmanipulators and oscillators or our portable 7’ arm, 300 lb. capacity.

Tanks-Silos: We have designed and built several tanks / silos.

Conveyors-Material handling: We have designed and built numerous materialconveying systems for the coal industry.

Industrial Duct Work: We have designed and manufactured large industrial ducts(0.375” plate), material chutes, high temperature expansion joints.

Mezzanines-Pla orms-Bridges-Wind Generator Towers: We have designed and builtnumerous pla orms/mezzanines, pipe bridges. We have also fabricated-installed wind generatortowers.

Control Pulpits: We have designed and manufactured industrial control pulpits.

GAS PIPE BRIDGE

HI TEMP DUCT

36” GAS INLET MANIFOLD

SURGE VESSEL

HYDRAULIC CRANE DOORS ADJUSTABLE HEAVY LIFTING DEVICESSTEELCON INJECTION WELL BUILDINGS/SITE WORK

STEELCON SHOP: 42” HIGH PRESSURE X70 SPOOLS

Page 3: Professional Engineering Services: Construc on Services

3 Revised 2016

Material Processing: Bertsch 30 Heavy Plate Rolls 8'x3" Capacity Webb Plate Rolls: 1/2" X 10' Capacity Plasma-300 Amp CNC CSI Plasma w/(2) Merlin 6000gs ThermalDynamics on a 12'x36' Table w/(2) Torch Heads, Burny 1400 PlusControls. Plasma-2", Including Stainless and Aluminum, Torches to12" (Mild Steel) 110 Ton Piranha II Ironworker. Punch-1 1/2" Thru 1", Plate Shear-1"-12", Angle Shear 5"X 5"X 1/2" , Copper-Notcher 300 Ton X 16’ Pacific Hydraulic Press Break Pacific 10’x0.25” Hydraulic Shear Horizontal Band Saw - W.F. Wells S-40 CNC - 40"X40" Capacity,14,000 Lb. Table Horizontal Band Saw-Hyd-Mech S-20a Automa c CNC w/ PLCControl. Miters to 45 Degree, Capacity 13”X18”, 5000 Lb. Workload 80 Ton X 10’ Linton Mechanical Press Break Plasma Hypotherm 60 Amp PowerMax 1000 G3 Series (1) Webb Milling Sta on, (2) Magne c Drills, (1) Auto Feed, (1)Manual Track Torch Beveller For Pipe Up To 48” Diameter Rod Chomper Br-E8-Rebar Bender To #8 Bar Rod Chomper Ce8-Hs Rebar Sta onary Shear Sta on-#8 Bar Portable Bernard Nawman #8 Bender Mill Hog Pipe Beveler - 8" Mill Hog Pipe Beveler - 36" Bugo Pipe Beveler

Welding: (2) Lincoln 1000 Amp Power Wave Submerged Arc w/ Flux

Recovery System On (1) 14x14 Manipulator (1) Panjiris 15'x15’ Weld Manipulator (1) Ransome 14'x14' Weld Manipulator (1) Sub Arc Cruiser (1) Bugo Orbital Welder 36" & 48" (1) Bugo CWO Circle Welder (1) Lincoln S 500 Power Wave (2) Lincoln 455 w/STT Power Wave (1) Miller Pipe Work 400 Amp (1) Lincoln 255 Invertec STT-10 (4) Miller Dimension 652 Amp Wire Feed (1) Miller DeltaWeld 651 Amp Wire Feed (1) Lincoln DC 600 (4) Miller Delta Weld 450 Amp Wire Feed With (2) 12'

Extenda-Booms (1) Miller Delta Weld 300 Amp Wire Feed (1) Esab 300 Amp Wire Feed (1) Millerma c 250 Amp Wire Feed (2) Lindey 450 Amp S ck (1) Miller Bobcat 250 Amp Engine Driven (1) Thermal Dynamic 250 Amp Engine Driven (3) Profax Weld Oscillators (1) Uni Bug Mini-Vert (1) Uni Bug II Uni 1000 Machine Controlled Welding (1) Uni Bug II Uni 1500 Machine Controlled Welding and

S tching (1) Bugo CWO Programmable Welder

Material Handling-Posi oning: (14) Overhead Cranes/Hoists From 90 Ton to 2 Ton (1) 180,000 Lb. Capacity Aronson Tank Rolls (1) 100,000 Lb. Capacity Webb Tank Rolls (1) 50,000 Lb. Capacity Panjiris Tank Rolls (1) 50,000 Lb. Capacity Plant Rolls (1) 40,000 Lb. Capacity Ransome Weld Posi oner (5) 20,000 Lb. Capacity Tank Roll Idlers (1) 12,000 Lb. Capacity Ransome Weld Posi oner (1) 10,000 Lb. Capacity Webb Tank Rolls (1) 6,000 Lb. Capacity Worthington Weld Posi oner (1) 6,000 Lb. Capacity Panjaris Weld Posi oner (1) Pipe Bully KBPC 240D Pipe Head Stock (2) Monorail Cranes (1) Yard Semi-Tractor (1) 9,000 Lb. Hyster Tow Motor (1) 4,000 Lb. Capacity Tow Motor (1) 12,000 Lb. Jig Material Handler (1) 60 JLG Man Li (2) 40' JLG Man Li s (1) Topcon GPT Robo c Total Sta on-Ranger Data Collector for Machine Layout Posi oning (2) Titan 10,000 psi Torque Wrench-Torque-Up To 8,000 Lb.-Ft (2) Hytorc 10,000 psi Torque Wrench-Torque-Up To 8,000 Lb.-Ft (1) 185 CFM IR Compressor

Shop-Office-Yard Located on 15 acres, w/ a 3-Acre Laydown Area 40,000 SF Shop + 2,200 SF Cold Storage, 600 Amp 3 Phase

Electric Service, Upgradeable to 1000 Amp Office 2,500 SF 45,000 SF Shop Addi on Coming 2017

Construc on Equipment (Par al List): Excava on (Excavator-Dozer-Compactor-Skid Loader-Dump

Truck) 40’ & 60’ Man Li s, 12,000 Lb. Material Handler (8) Field/Crew Trucks Array of Power, Hydraulic & Pneuma c tools

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4 Revised 2016

Steelcon-Hodge is cer fied by thefollowing bodies:

ISO 9001:2015 (Interna onal Standards Organiza on) AISC (American Ins tute for Steel Construc on) ASME BPVC (American Society of Mechanical Engineers—

Boiler and Pressure Vessel Code)

Par al CustomerReferences: Access Midstream Brilex Industries Buckeye Industrial Mining Cardinal Midstream Consol Energy Crestview Schools Cur ss Wright

Electromechanics Dearing Compressor & Pump

Elco Corp Envelope 1 First Energy Kone Cranes MarkWest Mountaineer Fabricators PSC Metals Red Bud Mining SMS Group Tube City-IMS Williams Energy Vantage Energy

Contact Us:47161 State Route 558

New Waterford, OH 44445Local: 330-457-4003 Fax 330-457-2009

Web Pages: www.steelcon.co & www.hodge.coEmail: [email protected] & [email protected]

Steelcon-Hodge Loca on Map

Quality Policy Management is commi ed to ac vely

engaging in a Quality ManagementSystem (QMS)

Employee par cipa on at all levels isessen al for the success of the QMS

Customer reten on and sa sfac onbegin with Steelcon’s QMS

Means and methods required to executeassignments correctly shall be provided

Quality requirements shall be met priorto profit considera ons and deadlines

Feedback from Employees and Customersshall be u lized in the con nualimprovement of the QMS

Mission Statement Consistently provide products and

services that meet or exceed Steelcon’sinternal standards and Customerexpecta ons

Treat Steelcon Employees andCustomers with respect while fosteringlong term rela onships

Provide a safe and fulfilling workenvironment for Employees, whileencouraging personal and professionalgrowth

Exemplify the highest levels of ethicalbehavior, be socially responsible andnever compromise integrity

Vision Consistently increase

market while crea ngvalue

Broaden Steelcon’sproduct line and services

Become a premierfabricator and OEM in theTri-State Area

ASME ASNT AWS Na onal Board (NBIC) ISNetworld PICS Audi ng NFIB

Mahoning ValleyManufacturers Coali on

KONE-Authorized Installer-Builder

Interna onal Code CouncilMember

Be er Business Bureau, A+ra ng

And has memberships/affilia ons withfollowing organiza ons: