professional engineering services: construc on services
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www.hodge.cowww.steelcon.co
1 Revised 2016
ALL PICTURES IN THIS BROCHUREARE STEELCON/HODGE PROJECTS
Mechanical/Structural Engineering & Fabrica on:We fabricate and design large pressure vessels and maintainASME VIII Div. 1 U & UM stamps as well as the Na onal BoardR stamp. We are an AISC Cer fied Structural Fabricator. Wefabricate & design API code compliant mechanical systems(such as 48” high pressure natural gas slug catchers,compressor sta on piping, pig receivers, and fabrica onsunique to energy produc on and gas drilling). As experiencedstructural engineers & fabricators we design, fabricate anderect custom pre-engineered steel buildings including sounda enua ng compressor sta on buildings, integrated cranesystems, large industrial door systems, mezzanines, andpla orms. From small fabrica ons to turnkey facili es, we canprovide cost effec ve and mely solu ons.
Construc on Services:We offer turn-key industrial and commercialconstruc on services. From preparing permitdrawings for submi al, excava on, founda onpouring, steel erec on, interior finishes, toobtaining occupancy permits: we manageprojects. We have API 1104 Mul Qualifica onASME Sec on IX Pipe welders and AWS D1.1Structural welders
FEA: SOUND ATTENUATION COMPRESSOR BUILDING
STEELCON FABRICATED/INSTALLED 42” 2000 BBL SLUG CATCHER
Professional Engineering Services:We have Licensed Engineers on staff, along with full me CAD Designers/Dra ers. Our licensed so ware/subscrip ons include: Bentley Ram Elements (Structural FEA) Compress Codeware (Vessel Design, FEA) Loseke Precision Plus (Steel Buildings) AutoDesk Inventor Pro (FEA) AutoDesk AutoCAD AutoDesk AutoCAD Mechanical Wolfram System Modeler with Mathema ca.Services include vessel design, slug catcher design, structural mezzanines-pla orms-pipe bridge design, exis ng structural analysis, custom riggingdesign, and crane retro fit design. IBC code compliance review, buildingpermit applica ons/submi als/variance hearing handling.
STEELCON FABRICATED LARGE HYDRAULIC TANK
2 Revised 2016
Vessels/Mechanical Piping: ASME Sec. VIII Div. 1/ API 1104 Code work: We produce largevessels, slug catchers, compression spools, pig receivers/catchers. We hydro test systems in-houseup to 6000 PSI.
Industrial/Commercial Concrete Founda on/Slabs: We have installed numerous largemachine mills (with caissons and auger cast piles) with con nuous pours that have exceeded 1000yards.
Pre-Engineered Steel Buildings: Crane and warehouse buildings. We can design unlimited area, to 60’ high,with 200’ clear span. We have designed and fabricated modular compressor sound a enua ng structures. Onour structures, Steelcon provides the engineering and primary structure, while Metal Sales provides thesecondary structure (Z’s and C’s), siding and trim. We are also a STAR authorized distributor.
Under the hook li ing devices: We have designed and fabricated simple single spreader bars, to complexadjustable 70 ton and higher.
Industrial Doors-Crane Doors (large hydraulic and swinging): We have designed-fabricated-installedlarge hydraulic crane doors to allow overhead crane runway systems to travel to outside the building shell (50’+ clear spans, and large swinging doors, 25’+ high). We have also designed large rolling trackdoors.
Crane Systems: We design, fabricate, and install free-standing crane systems, ed back cranesystems, and retrofit crane systems. We are an authorized fabricator/installer for Kone Cranes.We also do crane re-spanning.
Rebar packages: We can easily process orders up to and including #8 bar. We buy rebar by thesemi load.
Weld manipulator-oscillator: We can design and fabricate to your specifica onsmanipulators and oscillators or our portable 7’ arm, 300 lb. capacity.
Tanks-Silos: We have designed and built several tanks / silos.
Conveyors-Material handling: We have designed and built numerous materialconveying systems for the coal industry.
Industrial Duct Work: We have designed and manufactured large industrial ducts(0.375” plate), material chutes, high temperature expansion joints.
Mezzanines-Pla orms-Bridges-Wind Generator Towers: We have designed and builtnumerous pla orms/mezzanines, pipe bridges. We have also fabricated-installed wind generatortowers.
Control Pulpits: We have designed and manufactured industrial control pulpits.
GAS PIPE BRIDGE
HI TEMP DUCT
36” GAS INLET MANIFOLD
SURGE VESSEL
HYDRAULIC CRANE DOORS ADJUSTABLE HEAVY LIFTING DEVICESSTEELCON INJECTION WELL BUILDINGS/SITE WORK
STEELCON SHOP: 42” HIGH PRESSURE X70 SPOOLS
3 Revised 2016
Material Processing: Bertsch 30 Heavy Plate Rolls 8'x3" Capacity Webb Plate Rolls: 1/2" X 10' Capacity Plasma-300 Amp CNC CSI Plasma w/(2) Merlin 6000gs ThermalDynamics on a 12'x36' Table w/(2) Torch Heads, Burny 1400 PlusControls. Plasma-2", Including Stainless and Aluminum, Torches to12" (Mild Steel) 110 Ton Piranha II Ironworker. Punch-1 1/2" Thru 1", Plate Shear-1"-12", Angle Shear 5"X 5"X 1/2" , Copper-Notcher 300 Ton X 16’ Pacific Hydraulic Press Break Pacific 10’x0.25” Hydraulic Shear Horizontal Band Saw - W.F. Wells S-40 CNC - 40"X40" Capacity,14,000 Lb. Table Horizontal Band Saw-Hyd-Mech S-20a Automa c CNC w/ PLCControl. Miters to 45 Degree, Capacity 13”X18”, 5000 Lb. Workload 80 Ton X 10’ Linton Mechanical Press Break Plasma Hypotherm 60 Amp PowerMax 1000 G3 Series (1) Webb Milling Sta on, (2) Magne c Drills, (1) Auto Feed, (1)Manual Track Torch Beveller For Pipe Up To 48” Diameter Rod Chomper Br-E8-Rebar Bender To #8 Bar Rod Chomper Ce8-Hs Rebar Sta onary Shear Sta on-#8 Bar Portable Bernard Nawman #8 Bender Mill Hog Pipe Beveler - 8" Mill Hog Pipe Beveler - 36" Bugo Pipe Beveler
Welding: (2) Lincoln 1000 Amp Power Wave Submerged Arc w/ Flux
Recovery System On (1) 14x14 Manipulator (1) Panjiris 15'x15’ Weld Manipulator (1) Ransome 14'x14' Weld Manipulator (1) Sub Arc Cruiser (1) Bugo Orbital Welder 36" & 48" (1) Bugo CWO Circle Welder (1) Lincoln S 500 Power Wave (2) Lincoln 455 w/STT Power Wave (1) Miller Pipe Work 400 Amp (1) Lincoln 255 Invertec STT-10 (4) Miller Dimension 652 Amp Wire Feed (1) Miller DeltaWeld 651 Amp Wire Feed (1) Lincoln DC 600 (4) Miller Delta Weld 450 Amp Wire Feed With (2) 12'
Extenda-Booms (1) Miller Delta Weld 300 Amp Wire Feed (1) Esab 300 Amp Wire Feed (1) Millerma c 250 Amp Wire Feed (2) Lindey 450 Amp S ck (1) Miller Bobcat 250 Amp Engine Driven (1) Thermal Dynamic 250 Amp Engine Driven (3) Profax Weld Oscillators (1) Uni Bug Mini-Vert (1) Uni Bug II Uni 1000 Machine Controlled Welding (1) Uni Bug II Uni 1500 Machine Controlled Welding and
S tching (1) Bugo CWO Programmable Welder
Material Handling-Posi oning: (14) Overhead Cranes/Hoists From 90 Ton to 2 Ton (1) 180,000 Lb. Capacity Aronson Tank Rolls (1) 100,000 Lb. Capacity Webb Tank Rolls (1) 50,000 Lb. Capacity Panjiris Tank Rolls (1) 50,000 Lb. Capacity Plant Rolls (1) 40,000 Lb. Capacity Ransome Weld Posi oner (5) 20,000 Lb. Capacity Tank Roll Idlers (1) 12,000 Lb. Capacity Ransome Weld Posi oner (1) 10,000 Lb. Capacity Webb Tank Rolls (1) 6,000 Lb. Capacity Worthington Weld Posi oner (1) 6,000 Lb. Capacity Panjaris Weld Posi oner (1) Pipe Bully KBPC 240D Pipe Head Stock (2) Monorail Cranes (1) Yard Semi-Tractor (1) 9,000 Lb. Hyster Tow Motor (1) 4,000 Lb. Capacity Tow Motor (1) 12,000 Lb. Jig Material Handler (1) 60 JLG Man Li (2) 40' JLG Man Li s (1) Topcon GPT Robo c Total Sta on-Ranger Data Collector for Machine Layout Posi oning (2) Titan 10,000 psi Torque Wrench-Torque-Up To 8,000 Lb.-Ft (2) Hytorc 10,000 psi Torque Wrench-Torque-Up To 8,000 Lb.-Ft (1) 185 CFM IR Compressor
Shop-Office-Yard Located on 15 acres, w/ a 3-Acre Laydown Area 40,000 SF Shop + 2,200 SF Cold Storage, 600 Amp 3 Phase
Electric Service, Upgradeable to 1000 Amp Office 2,500 SF 45,000 SF Shop Addi on Coming 2017
Construc on Equipment (Par al List): Excava on (Excavator-Dozer-Compactor-Skid Loader-Dump
Truck) 40’ & 60’ Man Li s, 12,000 Lb. Material Handler (8) Field/Crew Trucks Array of Power, Hydraulic & Pneuma c tools
4 Revised 2016
Steelcon-Hodge is cer fied by thefollowing bodies:
ISO 9001:2015 (Interna onal Standards Organiza on) AISC (American Ins tute for Steel Construc on) ASME BPVC (American Society of Mechanical Engineers—
Boiler and Pressure Vessel Code)
Par al CustomerReferences: Access Midstream Brilex Industries Buckeye Industrial Mining Cardinal Midstream Consol Energy Crestview Schools Cur ss Wright
Electromechanics Dearing Compressor & Pump
Elco Corp Envelope 1 First Energy Kone Cranes MarkWest Mountaineer Fabricators PSC Metals Red Bud Mining SMS Group Tube City-IMS Williams Energy Vantage Energy
Contact Us:47161 State Route 558
New Waterford, OH 44445Local: 330-457-4003 Fax 330-457-2009
Web Pages: www.steelcon.co & www.hodge.coEmail: [email protected] & [email protected]
Steelcon-Hodge Loca on Map
Quality Policy Management is commi ed to ac vely
engaging in a Quality ManagementSystem (QMS)
Employee par cipa on at all levels isessen al for the success of the QMS
Customer reten on and sa sfac onbegin with Steelcon’s QMS
Means and methods required to executeassignments correctly shall be provided
Quality requirements shall be met priorto profit considera ons and deadlines
Feedback from Employees and Customersshall be u lized in the con nualimprovement of the QMS
Mission Statement Consistently provide products and
services that meet or exceed Steelcon’sinternal standards and Customerexpecta ons
Treat Steelcon Employees andCustomers with respect while fosteringlong term rela onships
Provide a safe and fulfilling workenvironment for Employees, whileencouraging personal and professionalgrowth
Exemplify the highest levels of ethicalbehavior, be socially responsible andnever compromise integrity
Vision Consistently increase
market while crea ngvalue
Broaden Steelcon’sproduct line and services
Become a premierfabricator and OEM in theTri-State Area
ASME ASNT AWS Na onal Board (NBIC) ISNetworld PICS Audi ng NFIB
Mahoning ValleyManufacturers Coali on
KONE-Authorized Installer-Builder
Interna onal Code CouncilMember
Be er Business Bureau, A+ra ng
And has memberships/affilia ons withfollowing organiza ons: