catalogue - ammattilaisille | · pdf file/// simply more blue evolution® ewm-warranty 24...

/// simply more

Blue Evolution®

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YearsYearsYearsYearsYearsYearsYearsYearsYears YearsYearsYearsYearsYearsYearsYearsYearsYearstransformertransformertransformerand rectifierand rectifierand rectifier333333333 555555555

Catalogue Machines and accessories – 2014 / 2015

/// Perfection is the principle

A new dimension of welding

BlueEvolution® – the major sustainability initiative from ewm. Saves money, secures jobs and protects the environment

®

EWM AG /// www.ewm-group.com2

Machine catalogue 2014 / 2015 Table of contents

Page

Duty cycle 180 A / 25 % 300 A / 40 % 350 A / 40 % – – –120 A / 60 % 260 A / 60 % 300 A / 60 % 350 A / 60 % – 500 A / 60 %

100 A / 100 % 200 A / 100 % 270 A / 100 % 300 A / 100 % 400 A / 100 % 430 A / 100 %

Controls

Picomig – – – –Phoenix Progress – – Phoenix Expert – – – – – –

Page

Duty cycle 350 A / 40 % – – – – –300 A / 60 % 350 A / 60 % – 500 A / 60 % 1000 A / 60 % 500 A / 60 %

270 A / 100 % 300 A / 100 % 400 A / 100 % 430 A / 100 % 860 A / 100 % 430 A / 100 %

Controls

Taurus Basic Taurus Synergic S* – –

Page

Duty cycle 330 A / 40 % – – – –270 A / 60 % – 550 A / 60 % 550 A / 60 % 550 A / 60 %

210 A / 100 % 350 A / 100 % 420 A / 100 % 420 A / 100 % 420 A / 100 %

Controls

alpha Q

Pulse

Pulse

Standard

Standard

Standard

forceArc / forceArc puls

forceArc / forceArc puls*

forceArc*

coldArc / coldArc puls

rootArc / rootArc puls

rootArc*

pipeSolution

alpha Q 330 alpha Q 351 alpha Q 551 alpha Q 551 D alpha Q 551 2DV

Taurus 355 Taurus 355 Taurus 405 Taurus 505 Gouging up to 1000 A - Taurus

Gouging Taurus 505 Basic

Picomig 180 puls Picomig 305 puls Phoenix 355 puls Phoenix 355 puls Phoenix 405 puls Phoenix 505 puls

Multiprocess MIG/MAG pulse welding machines


Multiprocess MIG/MAG welding machines

Gas-cooled Water-cooled

rootArc / rootArc puls

* Taurus Synergic S: Additional MULTIMATRIX technology, forceArc und rootArc


A new dimension of weldingSimply more cost savings through MULTIMATRIX technology!The complete system from a single source – from the welding machine to the welding torch to process-optimised welding consumables.

* Except Picomig

MULTI MATRIX ®

MULTI ®MATRIX

MULTI ®MATRIX

MULTI ®MATRIX

32 32 34 34 34 34

26 26 26 26 26

44 44 44 44

MULTI MATRIX ®

MULTI ®MATRIX

MULTI ®MATRIX

MULTI ®MATRIX

MULTI MATRIX ®

MULTI ®MATRIX

MULTI ®MATRIX

MULTI ®MATRIX

EWM AG /// www.ewm-group.com 3

Machine catalogue 2014 / 2015Table of contents

– – – – – – – –– 500 A / 60 % – – 450 A / 80 % 550 A / 60 % 550 A / 60 % 550 A / 60 %

400 A / 100 % 430 A / 100 % 350 A / 100 % 400 A / 100 % 420 A / 100 % 420 A / 100 % 420 A / 100 % 420 A / 100 %

– – – – – – – –

– – – –

– – – – – –– 500 A / 60 % – – 450 A / 80 % 550 A / 60 %

400 A / 100 % 430 A / 100 % 350 A / 100 % 400 A / 100 % 420 A / 100 % 420 A / 100 %

Taurus 401 Taurus 501 Taurus 351 Taurus 401 Taurus 451 Taurus 551

Phoenix 401 puls Phoenix 501 puls Phoenix 351 puls Phoenix 401 puls Phoenix 451 puls Phoenix 551 puls Phoenix 551 puls D Phoenix 551 puls 2DV

Innovative MIG/MAG welding processes

Pulsed arc/ Standard arc

forceArc / forceArc puls coldArc / coldArc pulsrootArc / rootArc puls

pipeSolution

Pulsed arc: Controlled, short circuit-proof pulsed arc for all positions

Standard arc: Controlled short arc far into the transitional area

Heat-reduced, directionally stable and powerful arc with deep penetration for the upper power range.

Powerful short arc for rapid, safe welding,with and without gaps, in all positions.

coldArc: Heat-reduced, low-spatter short arc for high dimensional stability welding andbrazing, plus root welding with excellent gap bridging capabilities.

coldArc puls: The optimum enhancement for the higher performance range, with focused heat input – there where the heat is required.

rootArc: Short arc with perfect weld mo-delling capabilities for eff ortless gapbridging and positional welding

rootArc puls: The perfect enhancement for focused heat input for the higher performance range

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YearsYearsYears YearsYearsYearstransformertransformertransformerand rectifierand rectifierand rectifier333 5553-year warranty, even in 3-shift operations,

24-hours/7-days

5-year warranty on transformers and rectifiers

36 36 36 36 36 36 36

46 46 46 46 46

36

46

44

Page

Duty cycle 150 A / 15 % 220 A / 15 % 250 A / 20 % 300 A / 20 % 300 A / 40 % 350 A / 40 %

– – – – 190 A / 60 % 250 A / 60 %

55 A / 100 % 85 A / 100 % 125 A / 100 % 150 A / 100 % 160 A / 100 % 220 A / 100 %

Controls

M 1.02 M 2.20 – – –M 2.40 – – –

Contents

Mira 151 Mira 221 Mira 251 Mira 301 Saturn 301 Saturn 351

Standard MIG/MAG welding machines, step switch controlled

Standard

Accessories

Wire feeders Hose packages Torches / Function torches Remote controls Cooling units Transport carts

EWM AG /// www.ewm-group.com


Gas-cooled / water-cooled

58 58 58 58 5858

Page 30 42 52 64

alpha Q puls Phoenix puls Taurus Mira / Saturn / Wega

An overview of the relevant accessories can be found at the end of each welding machine’s chapter:

55

Saturn 351 Wega 401 Wega 401 Wega 501 Wega 601

350 A / 40 % – – – 600 A / 45 %

250 A / 60 % 400 A / 60 % 400 A / 60 % 500 A / 60 % –220 A / 100 % 300 A / 100 % 300 A / 100 % 400 A / 100 % 450 A / 100 %

Up to25 m

Up to5 m

Up to25 m

Up to20 m

Up to5 m

miniDrive

System example: compact welding machine + miniDrive

System example: decompact welding machine + wire feeder + miniDrive

EWM EN 1090 WPQR package

miniDrive

miniDrive

Certifi cation to EN 1090 made easy:

• 52 EWM welding procedure specifi cations - extendable as required• May also be used for purchased inverter machines of the alpha Q, Phoenix, Taurus Synergic and Picomig series• Tested and qualifi ed welding consumables



58 58 58 58 58

55 56

66

Contents

Page

Duty cycle 200 A / 25 % – 200 A / 25 % – 230 A / 35 % 300 A / 35 % –150 A / 60 % 120 A / 60 % 150 A / 60 % 120 A / 60 % 160 A / 60 % 240 A / 60 % 300 A / 60 %

120 A / 100 % 100 A / 100 % 120 A / 100 % 100 A / 100 % 130 A / 100 % 180 A / 100 % 250 A / 100 %

Controls

Picotic – – – – –

Smart – – – Classic – – – – – – Classic cel – – – – – – –

Comfort – – Synergic – – – – – – –

activArc / spotArc – / – – / – z / z z / z z / z z / z z / z

Page

Duty cycle 200 A / 35 % 230 A / 35 % 300 A / 40 %

150 A / 60 % 160 A / 60 % 270 A / 60 %

120 A / 100 % 130 A / 100 % 210 A / 100 %

Controls

Picotic AC – –

Smart AC – Classic AC – – Comfort AC – Synergic AC – – activArc / spotArc – / – z / z z / z

Picotig 200 Picotig 200 MV Tetrix 200 puls Tetrix 200 MVpuls Tetrix 230 Tetrix 300 puls Tetrix 300

Picotig 200 AC/DC Tetrix 230 AC/DC Tetrix 300 AC/DC

DC TIG welding machines

AC/DC TIG welding machines

Accessories

TIG DC

TIG DC / TIG AC

activArc

activArc

spotArc

spotArc

MMA

MMA

Hot wire power source

Wire feeder for additional wire Remote controls Cooling units Transport carts




66

78

66

78

66

78

66 66 66 66

Page 76 86

TIG DC TIG ACAn overview of the relevant accessories can be found at the end of each welding machine’s chapter:

77

300 A / 40 % 400 A / 35 % – – – – –250 A / 60 % 350 A / 60 % – – 450 A / 80 % 550 A / 60 % 550 A / 60 %

200 A / 100 % 300 A / 100 % 350 A / 100 % 400 A / 100 % 420 A / 100 % 420 A / 100 % 420 A / 100 %

– – – – – – –

– –

– –

– – – – – –

– –

– – 1)

2)

– / z z / z z / z z / z z / z z / z z / z

– – – –350 A / 60 % 450 A / 80 % 550 A / 60 % 550 A / 60 %

300 A / 100 % 420 A / 100 % 420 A / 100 % 420 A / 100 %

– – – –

–

–

–

1)

2)

z / z z / z z / z z / z

Tetrix 300 Classic cel Tetrix 400-2 Tetrix 351 Tetrix 401 Tetrix 451 Tetrix 551 Tetrix 551 AW

Tetrix 351 AC/DC Tetrix 451 AC/DC Tetrix 551 AC/DC Tetrix 551 AC/DC AW

tigSpeed

System example: TIG welding machine + tigSpeed

Up to10 m

Up to4 m

tigSpeed

Wire feeder for cold/hot wireWith superimposed forward/backward wire motion



1) Cold / 2) Hot wire

1) Cold / 2) Hot wire

88

66

80

66

80

68 68

80

68

85

7568 75

85

88

Page 92Duty cyle – – 120 A / 35 % – – 400 A / 40 %

– – – – – 380 A / 60 %

20 A / 100 % 50 A / 100 % 70 A / 100 % 150 A / 100 % 300 A / 100 % 320 A / 100 %

Controls

microplasma – – –

Classic DC – – – Comfort DC – – – Synergic DC – – – Synergic AC/DC – – – – – –

activArc / spotArc – / – – / – – / – z / z z / z z / zTIG DC / TIG AC – / – – / – – / – z / – z / – z / –

Page

Duty cycle 150 A / 35 % 110 A / 35 % 180 A / 25 % 220 A / 30 % 300 A / 25 % 350 A / 35 %

120 A / 60 % 90 A / 60 % 130 A / 60 % 160 A / 60 % 220 A / 60 % 280 A / 60 %

100 A / 100 % 80 A / 100 % 120 A / 100 % 140 A / 100 % 170 A / 100 % 230 A / 100 %

Controls

Pico 162 (MV) – – – –

Pico 180 – – – – –

Pico 220 cel puls – – – – –

Pico 300 cel (pws) – – – – –

Pico 350 cel puls (pws) – – – – –

Taurus Basic – – – – – –

TIG / Gouging z / – z / – z / – z / – z / – z / –MAG CC-CV – – – – – z

Contents

Plasma

microplasma 20 microplasma 50 microplasma 120 Tetrix 150 Plasma Tetrix 300 Plasma Tetrix 400 Plasma

Pico 162 Pico 162 MV Pico 180 Pico 220 cel puls Pico 300 cel / Pico 300 cel pws

Pico 350 cel puls / Pico 350 cel puls pws

Plasma DC and AC/DC welding machines

MMA DC welding machines

TIG DC / TIG AC

activArc

spotArc

MMA

MMA

TIG DC

Gouging

General accessories

Drive rolls Tablet PC Software Welding Trainer Maintenance test Spare parts sets Calibration device




90

96

90

96

90

96 98 100 100

90 92

99

350 A / 40 %

325 A / 60 %

260 A / 100 %

–

–

–

–

z / zz / z

Gouging Remote controls Transport carts Electrode holders

Accessories for welding machines

– –

– 500 A / 60 %

400 A / 100 % 460 A / 100 %

– –

– –

– –

– –

– –

z / z z / zz z

Taurus 405 Taurus 505

Services

Tetrix 350 AC/DC Plasma

Accessories for welding machines

Remote controls Cooling units Transport carts Gas metering units External cooling units



Symbols

Water-cooled

Gas-cooled

Compact

Decompact

Mobile

Portable

105 105

92 94 94 94 94 94

106 106 106 106

10 EWM AG /// www.ewm-group.com

alpha Q pulsPhoenix pulsTaurusSynergic S

standard spray arc forceArc

MULTIMATRIXPerfection is the principle

30°

11 passes 5 passes 50% shorter welding time

Unchanged mechanical/technological properties!

60°

forceArcforceArc pulsEfficient and cost-effective welding

Heat-reduced, directionally stable and powerful arc with deep penetration for the upper power range. Non-alloyed, low-alloy and high-alloy steels and high-tensile fine-grained steels

Butt welds which are welded with the forceArc® process and have tight opening angles of 30 ° and 40 ° comply with the requirements of EN ISO 15614-1:2004

Due to the lower weld volume, the welding times are reduced compared to the standard spray arc process with an opening angle of 60° by up to 50%

Fillet welds created with forceArc® provide a mitred profile without undercut which also satisfies the requirements of EN ISO 15614-1:2004

Fillet welds created with forceArc® have a greater penetration depth

Deeper penetration and therefore possible reduction of the effective throat thickness or seam cross-section

Changes to stick-out lengths arerapidly stabilised

Particularly advantageous for very narrow joints and fillet welds, for example

Smaller included angle due to deep penetration and direc-tionally stable arc

Fewer passes Less distortion thanks to heat-reduced, concentrated arc Excellent root and sidewall fusion Perfect welding, even with very long stick-outs Reduced undercuts

Virtually spatter-free Particularly beneficial for fillet welds, dynamically loaded

components such as load-bearing parts for bridges, wagon and steel construction and other applications

Non-alloyed, low-alloy and high-alloy steels, as well as high-tensile fine-grained steels

Manual and automated applications

Process comparison of forceArc®/standard spray arc through TWI

11EWM AG /// www.ewm-group.com

coldArc

forceArc

forceArc puls

// forceArc // forceArc puls

The ewm EN 1090 WPQR Package saves time and money


forceArcforceArc puls

Advantages of the MULTIMATRIX technology


Overall cost savings of up to 60% Minimal seam preparation Fewer passes Less welding consumables and shielding gas consumption

Faster welding time Particularly advantageous with dynamically loaded components

Combination of forceArc puls, forceArc and coldArc Root pass with coldArc, intermediate passes with forceArc and final pass with

forceArc puls Saves a welding pass with a smaller included angle Perfect ignition and crater fill time with forceArc puls, welding with forceArc Less material distortion due to reduced heat input Lower intermediate pass temperature and minimised joint modification Particularly advantageous when, for example, welding fine-grained steels Angular shrinkage reduced in fillet welds

Up to 60% overall cost savingswhen comparing forceArc® vs. standard spray arc welding.

Up to 35% electricity cost savings with the same deposition rate when compared to conventional spray arc welding

Up to 50% less harmful emissions through re-duced welding fumes

Cost savings thanks to fewer passes

Less spatter means less finishing work

Less distortion thanks to heat-reduced, concentrated arc

Highly dynamic current control produces a di-rectionally stable arc with great force and great penetration depth with fewer undercuts

Sheet metal: S 355; 30 mmGas: M21-ArC-18Wire: 1.2 mm G4Si1Passes: 11Position: PB/PAIncluded angle: 25°Welded on one side, with-out weld pool backing withforceArc

Sheet metal: S 235; 20 mmGas: M21-ArC-18Wire: 1.2 mm G4Si1Passes: 4Position: PCIncluded angle: 10°Welded on one side, with-out weld pool backing

Combination of coldArc,

forceArc and forceArc puls

Efficient and cost-effective welding

alpha Q puls


CrNi edge weld of 1 mm sheet metal, with coldArc

coldArccoldArc pulsPerfect welding and brazing

coldArc: Heat-reduced, low-spatter short arc for high dimensional stability welding and brazing, plus root welding with excellent gap bridging capabilities.

Less distortion and reduced discolouration thanks to minimised heat input

Considerably reduced spatter thanks to virtually power-free material transfer

Impressive process stability even with long hose packages without additional sensor leads

Commercial torch systems, as the material is transferred without drive in the torch, causing no wear and tear

Easy welding of the root passes in all sheet thicknesses and in all positions

Perfect gap bridging even with inconsistent gap widths

Excellent wetting of surfaces when brazing thin metal sheets

Minimal finishing work, also optimum for visible seams thanks to low-spatter process

Unalloyed, low-alloy and high-alloy steels and also dissimilar joints of even the thinnest metal sheets

Brazing of CrNi sheets with CuAl8/AlBz8

Brazing and welding of coated metal sheets, e.g. with CuSi, AlSi and Zn

Root welding of non-alloyed and low-alloy steels and high-tensile fine-grained steels

Visible CrNi seams within the thin metal sheet range

Minimised heat input: -99% less spatter

Outstanding for butt welds, lap welds and edge welds

Perfect for visible seams – no post weld work necessary

Ideally suited for high-alloy steels and coated metal sheets

Less discolouration and scaling

Reduced heat-affected zone

Excellent control for positional welding



// coldArc // coldArc puls


coldArccoldArc puls

The ewm EN 1090 WPQR Package saves time and money Advantages of the MULTIMATRIX technology

Unique gap bridging for root passes

Perfect gap bridging, even with alternating gap widths, thanks to coldArc

No sagging of the molten metal

Secure sidewall fusion, even with misaligned edges

Complete elimination of "wire stab"

Root passes for all panel thicknesses in all positions

Pass build-up and final passes with coldArc puls

Heat, where it is required with coldArc puls

Root welding with coldArc: full control of the globu-lar transfer, minimised risk of lack of fusion

Pass build-up and final passes with coldArc puls

Performance enhancement for thicker metal sheets with coldArc puls

Perfect welding in transitional areas with coldArc puls

Switching between coldArc and coldArc puls by pressing the torch trigger for secure overlaying of tack points.

Simple modelling of the molten metal through au-tomatic changing between coldArc and coldArc puls by switching on superPuls.

Excellent and easy welding in the vertical up posi-tion through changing between coldArc and coldArc puls by switching on superPuls, without using the "Christmas tree technique".

Root welding with TIG quality and MAG speed – up to 400% quicker than manual TIG and MMA welding.

Thin metal welding of plain steel and stain-less steel, with much less distortion.

Reduced-energy short arc with unique gap bridging.

Digitally controlled, nearly power-free mate-rial transfer.

Perfect for sheet metal from 0.5 mm onward.

-99% less spatter

Outstanding for butt welds, lap welds and edge welds.

Ideal for CO2 and mixed gas.

Heat-reduced brazing with innovative, zinc-based solders with low melting point.

Up to 75% less welding fumeemissions when compared with coldArc/coldArc puls vs. standard short arc



alpha Q pulsPhoenix puls

3 mm

4 mm

TaurusSynergic S


root Arcroot Arc pulsThe arc with optimum control of the weld pool

Optimum reduction of spatter compared to stand-ard short arc

Perfect for sheet metal from 1 mm onward

Optimal for positional and overhead welding

Reduced-energy short arc

rootArc puls for welding in transitional areas and for initial and final passes

Excellent, heat-reduced welding in vertical-up positions (PF) through rootArc superPuls

Superb root formation and secure sidewall fusion

Vertical-up welds without weaving

Un-alloyed and low-alloy steels

Manual and automated applications

Effortless gap bridging in the vertical-down weld

Stable, firm vertical-down weld

Very good gap bridging

Heat-reduced, low-spatter arc

Superb root formation and secure sidewall fusion

Sheet metal: 3 mmGap: 4 mmGas: M21-ArC-18Wire: 1.0 mm SG3

Front Back

rootArc: Short arc with perfect weld modelling capabilities for effortless gap bridging and positional welding



PF


//rootArc // rootArc pulsroot Arcroot Arc puls


The "Christmas tree technique", nor-mally reserved for true experts, can be avoided, which is advantageous for less experienced sta� .

Excellent welding in vertical-up weld positions (PF) with rootArc-superPuls

Secure formation of the root base

No more weaving required

Smooth "herring bone" effect results in aesthetically pleasing weld seams

Heat input, if necessary, with rootArc puls

Root welding with rootArc: Effortless controlling of the weld pool

Pass build-up and final passes with rootArc puls

Performance enhancement for thick metal sheets with rootArc puls

Switching between rootArc and rootArc puls by pressing the torch trigger for secure overlaying of tack points

Effortless mastery of the weld pool by changing between rootArc and rootArc puls through switching on superPuls

Quick and easy welding of vertical-up welds by changing between rootArc and rootArc puls through switching on superPuls

Reliable short arc welding in all positions

Ideally suited for vertical-up welds (PF) without using the laborious "Christmas tree technique"

Quick and reliable root welding in TIG quality

Effortless welding of vertical-up/down welds and overhead welds

Ideal for CO2 and mixed gas

Reduced-energy short arc for effortless mas-tery of gaps

Low-spatter, digitally-controlled material transfer

Perfect for sheet metal from 1 mm onward

Excellent for butt welds and lap welds


Vertical-up welds in the PF position


alpha Q pulsPhoenix pulsTaurusSynergic S


Pulsed arcStandard arcThe arc with optimum control of the weld pool



Welding of aluminium and aluminium alloys

Welding of high-alloy steels and Ni alloys

Even globular transfer also for materials with high Ni content

Stable arc in the wide transitional area between short and spray arc

Copper welding

Positional welding

Controlled heat input via 1-globular-per-pulse-transfer

Aluminium welding with pulsed arc

Perfect pulse welding of aluminium and aluminium alloys, for sheet metal thicknesses from 1 mm onward

Stable arc in all positions, even when welding the thinnest aluminium sheets

Almost spatter-free welding

Spatter-free ignition by reversing the wire feeding

Simple modelling of the molten metal through superPuls

Fillet weld, 1 mm sheet metal, AlMg, argon1.2 mm wire electrode

Fillet weld, 8 mm sheet metal, AlMg, argon1.2 mm wire electrodePerfect ripples, thanks to superPuls




// Pulsed arc // Standard arc

Extended standard short arc range of up to 11 m/min wire, with 1 mm wire diameter G4Si1 under mixed gas

Less spatter and better arc stability through controlled short arc – to far beyond the transitional area

High short-circuit frequency, steady weld pool, fine-globular material transfer

Higher welding speeds

Simple modelling of the molten metal through automatic changing between pulse and standard arc by switching on superPuls

Excellent welding in the vertical up position through automatic changing between pulse and standard arc by switching on superPuls

Perfect welding of aluminium and aluminium alloys, high-alloy steels and Ni alloys, from 1 mm metal sheet thickness onward

Even globular transfer also for materials with high Ni content

Copper welding

Extreme low-spatter pulsed arc, also in posi-tional welding

Quick and reliable changes to stick-out lengths

Spatter-free ignition through reversible wire feeding

Extended standard short arc range, to far into the transitional area

Fine globular material transfer in the extended short arc range when welding low-alloy steels

Pulsed arcStandard arc


Perfect pulse welding of high-alloy steels and Ni alloys, also for thin sheet metal from 1 mm onward

Reliable arc welding in all positions

Very low-spatter process (fewer corrosion attack points)

Reduced pore susceptibility

Flat, smooth and notch-free weld seams

CrNi welding with pulsed arc

Sheet metal: 3 mmMaterials: CrNi 1.4301Gas: 97.5% Ar/2.5% CO2Wire: 1.2 mm 1.4316Position: PB


10


Advantages of the MULTIMATRIX technology

pipeTruck MAG orbital system

pipeSolutionpipeTruck – MAG orbital system pipeSolution

pipeTruck – MAG orbital systemWelding at MAG speed with TIG reliability.

Powerful short arc for rapid, safe welding, with and without gaps, in all positions.

pipeSolution/pipeTruck – up to 400% quicker than manual TIG and MMA welding

Low and high-alloy solid wires (e.g. for the parent metal alloy 625)

Rutile and basic flux-cored wires (e.g. for the parent metal high heat-resistant steel P91)

Performance is significantly enhanced for root welding: Automated pipeSolution® achieves 150 to 500 mm per minute

Root welding in one operation without back-ing run

MAG welding with pipeSolution® process on pipes with 3,400 mm diameter – wall thick-nesses up to 30 mm

Flawless welding result – high quality: certi-fied by TÜV Hesse in welding procedure test according to AD 2000 regulations

Root welding in one operation: Especially efficient, without a backing run, without weld pool backing

The entire pipeTruck MAG orbital system from a single source:

Welding tractor with control unitalpha Q power sourceWelding consumablesWelding torchWear partsWelding accessoriesTraining and consultancy

Root welding for metal sheets and pipes in all positions

Hot pass/intermediate pass with pulsed arc

Intermediate/final pass with flux cored wire

Safe overhead welding thanks to optimum viscosity of the weld pool

Reduction or elimination of preparation work, e.g. weld pool backing

Virtually power-free material transfer

Impressive process stability, even with long hose packages without additional sensor leads

Unalloyed, low-alloy and high-alloy steels and high-tensile fine-grained steels

Considerable reduction in set-up time – the 19-kg tractor is placed effortlessly on the track system and can be clamped in quickly

High precision of the orbiting speed, oscillatory movement with adjustable frequency and dwell times

Seam can be accessed at any time thanks to the arrangement of the welding sys-tem on the tractor side

Pipe welding in any position

Pipe diameters of DN300 and up

Pipes can be welded automatically and in high quality in all wall thicknesses


superPulssuperPuls



Quick and easy welding of vertical-up welds without using the "Christmas tree technique"

Effortless mastery of the weld pool

Performance increase by pressing on the torch trigger for secure overlaying of tack points

Extreme low-spatter pulsed arc, also in posi-tional welding


Aluminium superPulsPF position

CrNi superPulsPF position

Steel superPulsPF position

Reliable fusion of the root base

Effective filling with pulse

No more weaving required

Smooth bead ripples result in aesthetically pleasing weld seams

Controlled reduced heat input

Reduced spatter formation

Easy modelling of the molten metal

Quick and reliable welding of vertical-up welds without using the "Christmas tree technique"

The "Christmas tree technique", an applica-tion normally reserved for true experts, can be avoided, which is advantageous for less experienced staff.

The superPuls combination of ewm welding processes offers a multitude of possibilities.


Good Excellent

forceArcforceArc puls


Pulsed arcStandard arc

Heat-reduced, directionally stable and powerful arc with deep penetration for the upper power range.

Non-alloyed, low-alloy and high-alloy steels and high-tensile fine-grained steels



forceArc forceArc puls Standard arc Pulsed arc

Cost savings thanks to reduced weld volume

Reduced energy costs

Penetration depth

Reduced heat input

Arc force

Directionally stable arc

Minimised spatter formation

Reduced undercuts

Highly dynamic current control

Reduced emissions/less welding fumes

Applications

Unalloyed and low-alloy steels Yes Yes Yes Yes

High-alloy steels Yes Yes No Yes

High-tensile fine-grained steels Yes Yes No Yes

Aluminium Yes Yes No Yes

Copper No Yes No Yes

Good Excellent


pipeSolutioncoldArccoldArc puls


rootArcrootArc puls

Powerful arc for rapid, secure welding with and without gap in all positions.

rootArc: Short arc with perfect weld modelling ca-pabilities for effortless gap bridging and positional welding


coldArc: Heat-reduced, low-spatter short arc for high dimensional stability welding and brazing, plus root welding with excellent gap bridging capabilities.


coldArc coldArc puls rootArc rootArc puls pipeSolution

Reduced heat input/less distortion

Reduced energy costs

Minimised spatter formation/less finishing work

Gap bridging

Reduced harmful emissions/less welding fumes

Arc force

Good root formation

Root welding in any position

Thin panel welding

Applications

Unalloyed and low-alloy steels Yes Yes Yes Yes Yes

High-alloy steels Yes Yes Yes Yes Yes

High-tensile fine-grained steels Yes Yes Yes Yes Yes

Brazing (CuSi, CuAl) Yes Yes No Yes No

Brazing (zinc wire ZnAl) Yes No No No No

Dissimilar joint, aluminium with galvanised steel panel (braze welding) Yes Yes No Yes No

Good Excellent



Use of standard pump/reinforced pump

1) Welding machines with separate wire feeder

Overall hose package length, including welding torch

Standard pump: up to 30 m overall hose package length, including welding torchReinforced pump: up to 60 m overall hose package length, including welding torch

Standard pump

Reinforced pump

10 m 20 m 30 m 40 m 50 m 60 m

2) Welding machines with separate wire feeder and additional miniDrive



Standard pump

Reinforced pump

10 m 20 m 30 m 40 m 50 m 60 m


3) Compact welding machines with additional miniDrive



Standard pump

Reinforced pump

10 m 20 m 30 m 40 m 50 m 60 m

Use of standard pump/reinforced pump


R50 7POL - second remote control

� Remote control R50 7POL enables all Taurus Synergic S, Phoenix and alpha Q machines to be equipped with a second remote control.

� All functions and parameters available on the wire feeder can be adjusted remotely using the R50 7POL within a distance of up to 60 m.

R50 7POL as a second remote control directly on the workstation

� The R50 7POL can be connected to any 7-pole system bus interface on the welding machine or the wire feeder.

� The R50 7POL control can also be attached to the power source for welding machines with a separate wire feeder (decompact machines) as a second con-trol without needing any tools.


� Remote control R50 7POL enables all Taurus Synergic S, Phoenix and alpha Q machines to be equipped with a second remote control.

� All functions and parameters available on the wire feeder can be adjusted remotely using the R50 7POL within a distance of up to 60 m.

R50 7POL as a second remote control directly on the workstation

� The R50 7POL can be connected to any 7-pole system bus interface on the welding machine or the wire feeder.

� The R50 7POL control can also be attached to the power source for welding machines with a separate wire feeder (decompact machines) as a second con-trol without needing any tools.



R50 7POL plugged into the power source as a second control

R50 7POL as a second remote control with compact power source

R50 7POL as a second remote control with compact power source and miniDrive


Multiprocess MIG/MAG pulse welding machines alpha Q

The ultimate in joining technology

alpha Q 330 - 551

alpha Q – the optimum system that can be fl exibly confi gured for your application: from portable, modular or compact to mobile and decompact. Diff erent welding tasks on demand mean shorter set-up times. For swit-ching between coldArc, forceArc or pipeSolution welding, a double wire feeder or two individual units are available, so you always have the correct fi ller wire and the correct gas to hand.

Highlights

alpha Q: All welding parameters are set via welding workfl ow with LED user guidance; welding tasks are selected using the JOB list

z Compact: Direct access to all settings on the welding machine z Decompact: Direct access to all settings on the wire feeder z Save electricity through standby function z Easiest operation thanks to JOB display z Kilowatt display for calculating the energy per unit length z Connection capability for MT function torches with X technology with no need for

an additional control cable

alpha Q – one for all

z One power source, many processes: coldArc, forceArc and pipeSolution, MIG/MAG pulse and standard, TIG and MMA welding – plus high-speed if required – ideally equipped for all applications.

coldArc – reduced-energy short arc for welding and brazing

z A superb way of joining thin panels and root passes, steel, chrome – nickel and alu-minium. coldArc also ensures a large air gap and misaligned edges in all layers.

forceArc – extremely productive with uncompromising quality

z Up to 50% lower production costs: a masterpiece of innovative MIG/MAG process engineering: powerful forced arc, deep penetration and virtually spatter-free welds of the highest quality.

alpha Q: coldArc + forceArc – a really smart combination

z Two innovative welding processes, one power source, all seam types: coldArc, the specialist for perfect weld roots; forceArc for highly effi cient fi ller and fi nal passes

Innovative pulse welding for stainless steel and aluminium

z Controlled droplet transfer and systematically adapted heat input are the key to obtaining the best welding results with stainless steel and aluminium. A fi rst-class process: programmed pulsed arc joining

R50 7POL remote control: Direct access to all functions

z Full control at the workplace - display and settings of the welding machine‘s most important functions via the remote control


Multiprocess MIG/MAG pulse welding machinesalpha Q

pipeSolution – no pipeline too long The perfect solution with optimised JOBs for pipeline and pipe construction

Super pulse – super beadSuper pulse technology with alternating welding current is the most effective MIG/MAG welding solution for many applications: visible welds with TIG appearance, secure root weldings and excellent gap bridging

Super pulse – combine welding processes easilyManual or automatic switching between diffe-rent processes during welding

Reduced-energy short arc

z Reduced heat input – low distor-tion and minimal heat-affected zone – perfect for CrNi, super high strength steels and thin panels

Only the best for welding and brazing

z Steel, CrNi, aluminium and dissi-milar joints with copper and zinc solders

Universal in any position

z Perfect joins for positional wel-ding – overhead, vertical down and vertical up position, plus unprecedented gap bridging capabilities

Universally applicable

z Manual and automated – with normal commercial torch systems without elaborate wire feed components.

High degree of process reliability

z Reproducible, X-ray-proof root welding e.g. in container and pipe construction

Outstanding results mean mini-mum finishing

z Almost spatter-free – similar to TIG process, excellent formation of root passes and final passes, no undercuts


Multiprocess MIG/MAG pulse welding machines alpha Q

alpha Q 330 puls MM TKM alpha Q 351 puls MM FDW alpha Q 551 puls MM FDW

Controls alpha Q Progress z z z

Expert 2.0 z z z

Functions MIG/MAG z z z

MIG/MAG pulse z z z

TIG / MMA z / z z / z z / z

forceArc / forceArc puls z / z z / z z / z

coldArc / coldArc puls z / z z / z z / z

rootArc / rootArc puls z / z z / z z / z

pipeSolution z z z

Technical data Setting range for welding current 5 A - 330 A 5 A - 350 A 5 A - 550 A

Duty cyle at ambient tempera-ture 40 °C 25 °C 40 °C 25 °C 40 °C

40 % 330 A – – – – 60 % 270 A – – 550 A 550 A 80 % – – – 520 A –

100 % 210 A 350 A 350 A 450 A 420 Acos φ 0,99 0,99 0,99Effi ciency 88 % 88 % 88 % Open circuit voltage 80 V 80 V 80 V Mains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz Mains fuses (slow-blow) 3 x 16 A 3 x 25 A 3 x 32 A Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) Max. connected load 13,9 kVA 14,3 kVA 29,2 kVA Recommended generator power 18,8 kVA 19,3 kVA 39,4 kVA Drive rolls 4 4 4 Wire speed 0,5 m/min - 24 m/min 0,5 m/min - 24 m/min 0,5 m/min - 24 m/min Dimensions, machine, LxWxH in mm 685 x 335 x 750 1100 x 455 x 1000 1100 x 455 x 1000

Wire feed, LxWxH in mm – 690 x 300 x 410 690 x 300 x 410 Weight, machine 112 kg 135 kg 138,5 kg Weight, wire feeder – 15,1 kg 15,1 kg Weight, cooling unit 34 kg – – Protection classifi cation IP 23 IP 23 IP 23 Insulation class H H H Cooling output 1200 W (1l/min) 1500 W 1500 W Tank capacity 7 l 12 l 12 l Flow rate 5 l/min 5 l/min 5 l/min Max. output pressure 3,5 bar 3,5 bar 3,5 bar Standards IEC 60 974-1; -2; -10 / CE / S-Zeichen / EMV-Klasse A

QR Code


Multiprocess MIG/MAG pulse welding machinesalpha Q

alpha Q 551 puls MM D FDW alpha Q 551 puls MM 2DV FDW

z z

z z

z z

z z

z / z z / zz / z z / zz / z z / zz / z z / zz z

5 A - 550 A 5 A - 550 A

25 °C 40 °C 25 °C 40 °C

– – – –550 A 550 A 550 A 550 A520 A – 520 A –450 A 420 A 450 A 420 A

0,99 0,9988 % 88 %80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz3 x 32 A 3 x 32 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)29,7 kVA 29.7 kVA40,1 kVA 40,1 kVA

4 40,5 m/min - 24 m/min 0,5 m/min - 24 m/min

1100 x 680 x 1000 1100 x 680 x 1000

680 x 530 x 460 690 x 300 x 410157 kg 158 kg48 kg 15,1 kg

– –IP 23 IP 23

H H1500 W (2l/min) 1500 W (2l/min)

12 l 12 l20 l/min 20 l/min4,5 bar 4,5 bar

IEC 60 974-1; -2; -10 / CE / S-Zeichen / EMV-Klasse A


Multiprocess MIG/MAG pulse welding machinesalpha Q z Options/accessories

Options/accessories

Wire feed units

drive 4XWire feeder, water-cooled, Euro torch connector4-roll drive eFeed Equipped for 1.2 mm steel, stainless steel, flux cored and brazing wiresSpool diameter up to 300 mm

alpha Q drive 4DDouble wire feederTwo welding tasks with just one power source for alternating welding of root and final passes, solid and flux cored wire, or a variety of materials and wire thicknessesThe torch trigger is used for changeover between the wire feeders; no special torch or changeover on the machine required!4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wiresSpool diameter up to 300 mmNo changing of rollers, no torch conversion requi-red, changeover times are greatly reducedu Can be operated with the alpha Q D series only!

Intermediate wire feeder

miniDrive GS / WSMIG/MAG intermediate drive with hose package for gas- or water-cooled torches2-roll drive with 37 mm drive rolls. Equipped for 1.0 mm + 1.2 mm steel wiresHose packages length up to 25 m possibleLarge action radius for welding in hard-to-reach placesRobust housing with small dimensions and low weightSetting corrections and wire inching can be carried out directly at the machine

miniDrive V+AMIG/MAG intermediate drive with volt and amp display and hose package for water-cooled torches

Intermediate hose packages, 7-pole

MIG G/W 7POLIntermediate hose package, gas- or water-cooled, 7-pole

Torches

MT series GMIG/MAG welding torch, gas-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

MT series WMIG/MAG welding torch, water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

Function torches with X technology

MT series U/DXMIG/MAG welding torch, 1x up/down, gas- or water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

MT series 2U/DXMIG/MAG welding torch, 2x up/down, gas- or water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

MT series PC1XMIG/MAG welding torch, Powercontrol 1, gas- or water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

MT series PC2XMIG/MAG welding torch, Powercontrol 2, gas- or water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

u All torches are also available with separate control cable and 19 pole socket for EWM welding machines without MULTIMATRIX technology

Gouging

GT 600 SKK95 3Gouging torchAir arc gouging torch for separating metalsu Suitable carbon electrodes can be found in the Accessories section of the price list!

Remote controls

R10 19POLRemote control, wire speed setting, welding volta-ge correctionRobust metal casing with rubber feet, retaining clip and holding magnet, 19-pole connection socketFor alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S


Multiprocess MIG/MAG pulse welding machinesalpha Q z Options/accessories

Remote controls

RG10 19POLRemote control to set the wire speed and welding voltagePlastic casing with retaining clip, 19-pole connec-tion socketLight, robust and convenientVoltage correction from -10 V to +10 VInfinitely variable setting of wire-feed speed (0.5–24 m/min)With pre-fitted 5-m connection cableFor alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S machine series

R20 19POLRemote control, program switchingRobust metal casing with rubber feet, retaining clip and holding magnet, 19-pole connection socketChangeover and display of up to ten welding programmesFor alpha Q, Phoenix Progress, Phoenix Expert (not in combination with Phoenix Expert Drive M3.00) as well as Taurus Synergic S

R40 7POLRemote control, 16 programsRobust metal casing with rubber feet, retaining clip and holding magnet, 7-pole connection socketSwitch between MIG standard welding and pulsed arc weldingFor alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic Su Cannot be used with double or two separate wire feed units!

R50 7POLRemote control with complete range of functionsRobust metal casing with rubber feet, retaining clip and holding magnet, 7-pole connection socketAllows you to set all functions of the welding ma-chine at the site of workFor alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S

Cooling units

cool71 U42Air cooling unit with centrifugal pump and enhan-ced coolingModular design, tool-free assembly

cool71 U43Air cooling unit with centrifugal pumpModular design, tool-free assembly

Transport cart

Trolly 75-2Transport cart, assembledFor transporting a power source, a cooling unit and a gas cylinderFor alpha Q 330

Trolly 75-2Transport cart, disassembledFor transporting a power source, a cooling unit and a gas cylinderFor alpha Q 330

Electrode holders

EH 50MM²Electrode cableFully assembled electrode cable

u For more technical information please refer to the internet at www.ewm-group.com



Small, light, universal

Picomig 180/305 Construction site, assembly, workshop, production site – the right machi-ne for every location and every task.

Highlights

Picomig 305: rootArc – reliable short arc welding in all positions

z Short arc with easy weld modelling capabilities for easy gap bridging and positional welding

Universal: Picomig 305 for assembly work or production

z Available in models for wire spool diameters of D200 or D300

Wide range of possible applications with convenient operation

z Pre-programmed JOBs for the most common welding tasks as well as Synergic ope-ration with self-explanatory operating panel

Picomig – ideal for self-shielding flux cored wires

z Cost-effective – as with MMA welding, welding tasks with flux cored wire and MIG/MAG welding process can also be performed in the open air


z The perfect pulse welding job guarantees superb welding results when joining stainless steel and aluminium, thanks to controlled droplet transfer and targeted, adapted heat input

Four full welding processes

z Professionally equipped: MIG/MAG pulse, standard, MMA and TIG (lift arc) welding in a single machine

The professional solution for construction sites and assembly

z Small, light, universal – the plastic casing and innovative inverter technology make this the perfect tool for practical applications.



Overvoltage protectionNo damage to machine caused if inadvertently connected to 400-V mains voltage (Picomig 180)

Picomig 180 – simplest Synergic operationWith extensive functions, non-latched, latched, spot, interval

Ideal for self-shielded cored wires

z Tool-free pole reversal and cored wire characteristics as standard

Powerful

z 4-roller drive unit with large roller diameter for reliable wire guidance

Total convenience

z No tools required for roller change, roller is suitable for two different wire diameters

Practical Euro torch connector

z For easy exchange of steel liners and plastic liners

Easy servicing and maintenance

z Rapid changeover of welding accessories thanks to connection sockets for welding torches and welding lead


Multiprocess MIG/MAG pulse welding machines Phoenix, modular, compact/decompact

The new modular Phoenix with especially long duty cycle

Phoenix 355-505

Construction site, assembly, workshop or production site – the right ma-chine for every location and every task. Can be expanded at any time with cooling unit and transport cart – no need for tools or specialist staff Improved welding properties for aluminium, CrNi and steel applicationssuperPuls with one-knob operation. Ideal for vertical-up welds – no wea-ving required when welding

Highlights

Progress: All welding parameters are set via welding workfl ow with LED user guidance; welding tasks are selected using the JOB list

z Compact: Direct access to all settings on the welding machine z Decompact: Direct access to all settings on the wire feeder z Save electricity through standby function z Easiest operation thanks to JOB display z Kilowatt display for calculating the energy per unit length z Connection capability for MT function torches with X technology with no need for




Numerous processes – one power source

z Multi-talented: MIG/MAG pulse, standard, forceArc, rootArc, fl ux cored wire as well as TIG (lift arc), MMA and gouging



rootArc – reliable short arc welding in all positions

z Short arc with easy weld modelling capabilities for easy gap-bridging and positional welding

Phoenix – wide range of accessories and options

z Simple to operate: the Powercontrol torch allows all programs, operating modes, processes and the up/down function to be activated at the touch of a button.

z Now new with X technology without separate control cable


z Full control at the workplace - display and settings of the weldings machine‘s most important functions via the remote control



Phoenix, modular, compact/decompact

Highly practical MMA welding and gouging with no wire feeder or remote control needed.

Very high power reserves enable use of long intermediate hose pa-ckages: 70 mm² up to 30 m / 95 mm² up to 40 m

Super pulse – combine welding processes easily Manual or automatic switching between diff e-rent processes during welding

Modern, ergonomic casing

z The front and rear sections of the machine are made of shock-resis-tant plastic, with rounded corners and edges.

z Operating elements with a parti-cularly clear and protected layout

Well thought-out: casing and cooling

z Optimised air ducting via blades and fan control minimises soiling in the machine. The high-perfor-mance centrifugal pump ensures optimal welding torch cooling

Combine skilfully and as required

z Easy combination of cooling unit or transport cart – without specia-list staff and without opening the welding machine. Innovative and easy to expand to meet future needs



Super-fast attachment of cooling unit

z The unique fastening system guarantees easy attachment and detachment. The catches are fully integrated in the casing so there is no protrusion and therefore no risk of injury.

Total convenience

z The new eFeed wire feed mecha-nism: No tools required for roll change, colour-coded rolls for diff erent wire diameters


Multiprocess MIG/MAG pulse welding machines Phoenix, mobile, compact/decompact

Production specialists with long duty cycle

Phoenix 351-551

3-in-1 casing design: power source, transport cart and cooling unit in one unit – extremely easy transport and simple handling. With optimised air ducting for better cooling performance, longer duty cycle and less soiling in the machine. Improved welding properties for aluminium, CrNi and steel applicationssuperPuls with one-knob operation. Ideal for vertical-up welds – no wea-ving required when welding

Highlights

Intuitive, self-explanatory operating concepts

z Progress – direct access to all settings on the wire feeder z Expert 2.0 – easy setting of all welding parameters and functions as well as display

of the welding parameters either on the machine or the wire feeder z Save electricity through standby function z Easiest operation thanks to JOB display z Kilowatt display for calculating the energy per unit length z Connection capability for MT function torches with X technology with no need for


Multi-talented

z MIG/MAG pulse, standard, forceArc plus TIG and MMA – fi ve processes, one power source.







Phoenix – wide range of accessories and options

z Simple to operate: the Powercontrol torch allows all programs, operating modes, processes and the up/down function to be activated at the touch of a button.

z Now new with X technology without separate control cable



Progress ExpertExpert 2.0



Phoenix, mobile, compact/decompact

Super pulse – super bead Super pulse technology with alternating welding current is the most eff ective MIG/MAG welding solution for many applications: visible welds with TIG appearance, secure root weldings and excellent gap bridging


Multi-voltage capability – the ideal solution Multi-voltage version for diff erent national grids. 3 x 230 V, 400 V, 480 V (option, ex works)

Extra large 12-litre tank

z Easy commissioning even with long hose packages and safe operation at high temperatures and extended duty cycles

4 lifting eyes as standard

z 100% mobile for transportation in production halls and shipyards with restricted access

Connected in no time

z Screw and plug-in connections for intermediate hose package located externally on wire feed er

Mobility for any location

z Large wheels for easy running – even on very uneven surfaces. Same gauge on front and rear wheels facilitates transport

Total convenience


Multi-functional, ergonomic handle system

z Eff ortless running, practical holder for hose packages, impact protection


Multiprocess MIG/MAG pulse welding machinesPicomig/Phoenix

Picomig 180 puls TKG Picomig 305 D2 puls TKG Picomig 305 D3 puls TKG Phoenix 355 puls MM TKM

ControlsPicomig z z z –Progress – – – z

Expert 2.0 – – – –

FunctionsMIG/MAG z z z z

MIG/MAG pulse z z z z

TIG z z z z

MMA z z z z

forceArc / forceArc puls – – – z / z

rootArc / root Arc puls – z / – z / – z / z

Technical dataSetting range for welding current 5 A - 180 A 5 A - 300 A 5 A - 300 A 5 A - 350 A

Duty cyle at ambient tempera-ture 40 °C 40 °C 40 °C 25 °C 40 °C

25 % 180 A – – – –40 % – 300 A 300 A 350 A 350 A60 % 120 A 260 A 260 A 320 A 300 A

100 % 100 A 200 A 200 A 290 A 270 Acos φ 0,99 0,99 0,99 0,99Efficiency 86 % 88 % 88 % 88 %Open circuit voltage 80 V 93 V 93 V 80 VMains frequency 50 Hz / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 1 x 16 A 3 x 16 A 3 x 16 A 3 x 16 AMains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load 5,9 kVA 11 kVA 11 kVA 13,9 kVARecommended generator power 8,0 kVA 14,9 kVA 14,9 kVA 18,8 kVADrive rolls – 4 4 4Wire speed – 1 m/min - 20 m/min 1 m/min - 20 m/min 0,5 m/min - 24 m/minDimensions, machine, LxWxH in mm 685 x 280 x 360 535 x 300 x 480 625 x 300 x 480 625 x 300 x 480

Wire feed, LxWxH in mm – – – –Weight, machine 15 kg 27 kg 29 kg 33 kgWeight, wire feeder – – – –Weight, cooling unit – – – 16,5 kgProtection classification IP 23 IP 23 IP 23 IP 23Insulation class H F F HCooling output – – – 1000 W (1l/min)Tank capacity – – – 4 lFlow rate – – – 5 l/minMax. output pressure – – – 3,5 barStandards IEC 60 974-1; -5; -10 / CE / S-Zeichen / EMV-Klasse A

QR Code



Phoenix 355 puls MM TDM Phoenix 405 puls MM TDM Phoenix 505 puls MM TDM Phoenix 401 puls MM FKW

– – – –z z z z

z z z –

z z z z

z z z z

z z z z

z z z z

z / z z / z z / z z / zz / z z / z z / z z / z

5 A - 350 A 5 A - 400 A 5 A - 500 A 5 A - 400 A

25 °C 40 °C 25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

– – – – – – – –– – – – – – – –

350 A 350 A – – 500 A 500 A – –300 A 300 A 400 A 400 A 460 A 430 A – 400 A

0,99 0,99 0,99 0,9988 % 90 % 90 % 90 %80 V 80 V 80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz3 x 25 A 3 x 32 A 3 x 32 A 3 x 32 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)13,9 kVA 17,2 kVA 24,6 kVA 17,5 kVA18,8 kVA 23,2 kVA 33,2 kVA 23,6 kVA

4 4 4 40,5 m/min - 24 m/min 0,5 m/min - 24 m/min 0,5 m/min - 24 m/min 0,5 m/min - 24 m/min

625 x 300 x 535 625 x 300 x 535 625 x 300 x 535 625 x 300 x 535

690 x 300 x 410 690 x 300 x 410 690 x 300 x 410 –41 kg 41 kg 41 kg 41 kg12 kg 12 kg 12 kg –

16,5 kg 16,5 kg 16,5 kg –IP 23 IP 23 IP 23 IP 23

H H H H1000 W (1l/min) 1000 W (1l/min) 1000 W (1l/min) 1000 W (1l/min)

4 l 4 l 4 l 4 l5 l/min 5 l/min 5 l/min 5 l/min3,5 bar 3,5 bar 3,5 bar 3,5 bar




Phoenix 501 puls MM FKW Phoenix 351 puls MM FDW Phoenix 401 puls MM FDW Phoenix 451 puls MM FDW

ControlsPicomig – – – –Progress z z z z

Expert 2.0 – z z z

FunctionsMIG/MAG z z z z

MIG/MAG pulse z z z z

TIG z z z z

MMA z z z z

forceArc / forcArc puls z / z z / z z / z z / z

rootArc / rootArc puls z / z z / z z / z z / z

Technical dataSetting range for welding current 5 A - 500 A 5 A - 350 A 5 A - 400 A 5 A - 450 A

Duty cyle at ambient tempera-ture 25 °C 40 °C 25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

60 % – 500 A – – – – – –65 % 500 A – – – – – – 450 A

100 % 460 A 430 A 350 A 350 A – 400 A 450 A 420 Acos φ 0,99 0,99 0,99 0,99Efficiency 90 % 88 % 90 % 90 %Open circuit voltage 80 V 80 V 80 V 80 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 3 x 32 A 3 x 25 A 3 x 32 A 3 x 32 AMains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load 24,9 kVA 14,3 kVA 17,5 kVA 21,1 kVARecommended generator power 33,6 kVA 19,3 kVA 23,6 kVA 28,5 kVADrive rolls 4 4 4 4Wire speed 0,5 m/min - 24 m/min 0,5 m/min - 24 m/min 0,5 m/min - 24 m/min 0,5 m/min - 24 m/minDimensions, machine, LxWxH in mm 1100 x 455 x 1000 1100 x 455 x 1000 1100 x 455 x 1000 1100 x 455 x 1000

Wire feed, LxWxH in mm – 690 x 300 x 410 690 x 300 x 410 690 x 300 x 410Weight, machine 119,5 kg 129 kg 118 kg 129 kgWeight, wire feeder – 15,1 kg 15,1 kg 15,1 kgProtection classification IP 23 IP 23 IP 23 IP 23Insulation class H H H HCooling output 1500 W (1l/min) 1500 W (1l/min) 1500 W (1l/min) 1500 W (1l/min)Tank capacity 12 l 12 l 12 l 12 lFlow rate 5 l/min 5 l/min 5 l/min 5 l/minMax. output pressure 3,5 bar 3,5 bar 3,5 bar 3,5 barStandards IEC 60 974-1; -10; -2 / CE / S-Zeichen / EMV-Klasse A

QR Code



Phoenix 551 puls MM FDW Phoenix 551 puls MM D FDW Phoenix 551 puls MM 2DV FDW

– – –z z z

z z z

z z z

z z z

z z z

z z z

z / z z / z z / zz / z z / z z / z

5 A - 550 A 5 A - 550 A 5 A - 550 A

25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

550 A 550 A 550 A 550 A 550 A 550 A520 A – 520 A – 520 A –450 A 420 A 450 A 420 A 450 A 420 A

0,99 0,99 0,9990 % 90 % 90 %80 V 80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz3 x 32 A 3 x 32 A 3 x 32 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)29,2 kVA 29,7 kVA 30 kVA39,4 kVA 40,1 kVA 40,5 kVA

4 4 40,5 m/min - 24 m/min 0,5 m/min - 24 m/min 0,5 m/min - 24 m/min

1100 x 455 x 1000 1100 x 680 x 1000 1100 x 680 x 1000

690 x 300 x 410 680 x 530 x 460 690 x 300 x 410129 kg 158 kg 158 kg15,1 kg 48 kg 15,1 kg

IP 23 IP 23 IP 23H H H

1500 W (1l/min) 1500 W (2l/min) 1500 W (2l/min)12 l 12 l 12 l

5 l/min 20 l/min 20 l/min3,5 bar 4,5 bar 4,5 bar



Multiprocess MIG/MAG pulse welding machinesPicomig/Phoenix z Options/accessories

Options/accessories

Wire feed units

drive 4XWire feeder, water-cooled, Euro torch connector4-roll drive eFeed Equipped for 1.2 mm steel, stainless steel, flux cored and brazing wiresSpool diameter up to 300 mm

Phoenix Progress drive 4DDouble wire feederTwo welding tasks with just one power source for alternating welding of root and final passes, solid and flux cored wire, or a variety of materials and wire thicknessesThe torch trigger is used for changeover between the wire feeders; no special torch or changeover on the machine required!4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wiresSpool diameter up to 300 mmNo changing of rollers, no torch conversion requi-red, changeover times are greatly reducedu Can be operated with the Phoenix Progress puls D series only!


miniDrive GS / WSMIG/MAG intermediate wire feeder with hose package for gas- or water-cooled torches2-roll drive with 37 mm drive rolls. Equipped for 1.0 mm + 1.2 mm steel wiresHose packages length up to 25 m possibleLarge action radius for welding in hard-to-reach placesRobust housing with small dimensions and low weightSetting corrections and wire inching can be carried out directly at the machine



MIG G / W 7POLIntermediate hose package, gas or water-cooled, 7-pole

Torches

MT series GMIG/MAG welding torch, gas-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

MT series WMIG/MAG welding torch, water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

Torches

MT series FMIG/MAG welding torch, gas or water-cooled, fume extractionBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

TIG 150 GD GRIP 1T EZA 4MTIG welding torch, Euro torch connectorFor operation on Phoenix and alphaQDouble push-button

Function torches with X technology

MT series U/DXMIG/MAG welding torch, 1x up/down, gas or water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

MT series 2U/DXMIG/MAG welding torch, 2x up/down, gas or water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

MT series PC1XMIG/MAG welding torch, Powercontrol 1, gas or water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

MT series PC2XMIG/MAG welding torch, Powercontrol 2, gas or water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

u All torches are also available with separate control cable and 19 pole socket for EWM welding machines without MULTIMATRIX technology

Gouging



Multiprocess MIG/MAG pulse welding machinesPicomig/Phoenix z Options/accessories

Remote controls

R10 19POLRemote control, wire speed setting, welding volta-ge correctionRobust metal casing with rubber feet, retaining clip and holding magnet, 19-pole connection socketFor alpha Q, Phoenix and Taurus Synergic S

RG10 19POLRemote control to set the wire speed and welding voltagePlastic casing with retaining clip, 19-pole connec-tion socketLight, robust and convenientVoltage correction from -10 V to +10 VInfinitely variable setting of wire-feed speed (0.5–24 m/min)With pre-fitted 5-m connection cableFor alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S machine series

R20 19POLRemote control, program switchingRobust metal casing with rubber feet, retaining clip and holding magnet, 19-pole connection socketChangeover and display of up to ten welding programmesFor alpha Q, Phoenix Progress, Phoenix Expert M3.70 as well as Taurus Synergic S

R40 7POLRemote control, 16 programsRobust metal casing with rubber feet, retaining clip and holding magnet, 7-pole connection socketSwitch between MIG standard welding and pulsed arc weldingFor alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic Su Cannot be used with double or two separate wire feed units!

R50 7POLRemote control with complete range of functionsRobust metal casing with rubber feet, retaining clip and holding magnet, 7-pole connection socketAllows you to set all functions of the welding ma-chine at the site of workFor alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S

Cooling units

cool50-2 U40Air cooling unit with centrifugal pumpFor decompact machines (TDM).Modular design, tool-free assembly

cool50 U40Air cooling unit with centrifugal pumpFor compact machines (TKM).Modular design, tool-free assembly

Transport carts

ON WAK xx5Wheel assembly kitFor Picomig 305 D3 and Phoenix/Taurus 355 TKM

Trolly 35.2-2Transport cartFor transporting a power source, a cooling unit and a gas cylinderFor Picomig 305 D2/D3 puls and Phoenix/Taurus 355 compact without cooling unit

Trolly 55-5Transport cart, assembledFor transporting a power source, a cooling unit and a gas cylinderFor Picomig 305 D3, Phoenix/Taurus 355 / 405 / 505 and Tetrix 230 / 300-2

ON PS Trolly 55-5 drive 4LPivot supportWire feeder pivots 360° on the welding machineFor drive 4L on Trolly 55-5

ON PS Trolly 55-5 drive 200/300cPivot supportWire feeder pivots 360° on the welding machineFor drive 200c/300c on Trolly 55-5u To hold a wire feeder, option ON PS Trolly 55-5 is mandatory!

ON TR Trolly 55-5Cross arm and holder for wire feeder

Electrode holders




Multiprocess MIG/MAG standard welding machines Taurus, modular, compact/decompact

Long duty cycles with MIG/MAG standard welding

Taurus 355-505

Construction site, assembly, workshop or production site – the right ma-chine for every location and every task. Can be expanded at any time with cooling unit and transport cart – no need for tools or specialist staff Improved welding properties for aluminium, CrNi and steel applicationssuperPuls with one-knob operation. Ideal for vertical-up welds – no wea-ving required when welding

Highlights

Taurus – choice of 2 controls

z From the exceptionally simple „Basic“ to the especially convenient „Synergic“. Display and settings optionally on the machine (compact) or as S version on the wire feeder (decompact)

Taurus Basic

z The robust, infi nitely adjustable inverter power source for MIG/MAG standard and MMA welding as well as gouging with classical twin-knob operation for adjustment of welding voltage and wire feed speed

Taurus Synergic S – with the innovative welding processes

z In addition to the „standard“ – MIG/MAG, MMA, gouging – the Synergic distingu-ishes itself with the innovations from EWM: forceArc, rootArc and TIG (lift arc). The one-knob operation (Synergic) with pre-programmed JOBs (welding tasks) and selection via JOB list makes adjustment perfect

z Save electricity through standby function z Easiest operation thanks to JOB display z Kilowatt display for calculating the energy per unit length z Connection capability for MT function torches with X technology with no need for






Consistent welding results

z The innovative ewm inverter technology is characterised by especially low energy consumption, tremendous power reserves and a long service life, regardless of cable lengths and mains voltage fl uctuations

z Digital control of the wire feeder – even with diffi cult wire feed conditions e.g. long hose packages

R50 remote control: Direct access to all functions


Basic

Synerg

ic S


Multiprocess MIG/MAG standard welding machines

Taurus, modular, compact/decompact

Highly practical MMA welding and gouging with no wire feeder or remote control needed.



z The front and rear sections of the machine are made of shock-resis-tant plastic, with rounded corners and edges.

z Operating elements with a parti-cularly clear and protected layout

Well thought-out: casing and cooling

z Optimised air ducting via blades and fan control minimises soiling in the machine. The high-perfor-mance centrifugal pump ensures optimal welding torch cooling

Combine skilfully and as required

z Easy combination of cooling unit or transport cart – without specia-list staff and without opening the welding machine. Innovative and easy to expand to meet future needs





Total convenience



Multiprocess MIG/MAG standard welding machines Taurus, mobile, compact/decompact

Long duty cycles with MIG/MAG standard welding

Taurus 351-551

3-in-1 casing design: Power source, transport cart and cooling unit in one unit – extremely easy transport and simple handling. With optimised air ducting for better cooling performance, longer duty cycle and less soiling in the machine. Improved welding properties for aluminium, CrNi and steel applicationssuperPuls with one-knob operation. Ideal for vertical-up welds – no wea-ving required when welding

Highlights

Taurus – choice of 2 controls

z From the exceptionally simple „Basic“ to the especially convenient „Synergic“. Display and settings optionally on the machine (compact) or as S version on the wire feeder (decompact)

Taurus Basic

z The robust, infi nitely adjustable inverter power source for MIG/MAG standard and MMA welding as well as gouging with classical twin-knob operation for adjustment of welding voltage and wire feed speed

Taurus Synergic S – with the innovative welding processes

z In addition to the „standard“ – MIG/MAG, MMA, gouging – the Synergic distingu-ishes itself with the innovations from EWM: forceArc, rootArc and TIG (lift arc). The one-knob operation (Synergic) with pre-programmed JOBs (welding tasks) and selection via JOB list makes adjustment perfect

z Save electricity through standby function z Easiest operation thanks to JOB display z Kilowatt display for calculating the energy per unit length z Connection capability for MT function torches with X technology with no need for






Consistent welding results

z The innovative ewm inverter technology is characterised by especially low energy consumption, tremendous power reserves and a long service life, regardless of cable lengths and mains voltage fl uctuations

z Digital control of the wire feeder – even with diffi cult wire feed conditions e.g. long hose packages

R50 remote control: Direct access to all functions


Basic

Synerg

ic S


Multiprocess MIG/MAG standard welding machines

Taurus, mobile, compact/decompact

Will pass through manholes Wire feed unit can be transported easily thanks to central handle, light weight, compact design

Gas or liquid cooling Taurus 351, 401, 451, and 551 available with gas or liquid cooling

Multi-voltage capability – the ideal solution Multi-voltage version for diff erent national grids. 3 x 230 V, 400 V, 480 V (option, ex works)






z Screw and plug-in connections for intermediate hose package located externally on wire feed er



Total convenience



z Eff ortless running, practical holder for hose packages, impact protection

Taurus 355 TKM Taurus 355 TDM Taurus 405 TDM

ControlsTaurus Basic z z z

Taurus Synergic S z z z

FunctionsMIG/MAG z z z

MMA z z z

TIG* z z z

forceArc / MULTIMATRIX* z (Synergic S) z (Synergic S) z (Synergic S)

rootArc / MULTIMATRIX* z (Synergic S) z (Synergic S) z (Synergic S)

Technical dataSetting range for welding current 5 A - 350 A 5 A - 350 A 5 A - 400 A

Duty cyle at ambient tempera-ture 25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

40 % – 350 A – – – –60 % – 300 A 350 A 350 A – –

100 % – 270 A 300 A 300 A 400 A 400 Acos φ 0,99 0,99 0,99Efficiency 88 % 88 % 90 %Open circuit voltage 80 V 80 V 80 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 3 x 16 A 3 x 25 A 3 x 32 AMains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load 13,9 kVA 13,9 kVA 18,2 kVARecommended generator power 18,8 kVA 18,8 kVA 24,6 kVADrive rolls – 4 4Wire speed – 0,5 m/min - 24 m/min 0,5 m/min - 24 m/minDimensions, machine, LxWxH in mm 624 x 300 x 480 624 x 300 x 535 624 x 300 x 535

Wire feed, LxWxH in mm – 690 x 300 x 410 690 x 300 x 410Weight, machine 33 kg 41 kg 41 kgWeight, wire feeder – 14 kg 14 kgWeight, cooling unit – 16,5 kg 16,5 kgProtection classification IP 23 IP 23 IP 23Insulation class H H HCooling output – 1000 W (1l/min) 1000 W (1l/min)Tank capacity – 4 l 4 lFlow rate – 5 l/min 5 l/minMax. output pressure – 3,5 bar 3,5 barStandards IEC 60 974-1; -5; -10 / CE / S-Zeichen / EMV-Klasse A

QR Code


Multiprocess MIG/MAG standard welding machinesTaurus

* Taurus Synergic S: Additional MULTIMATRIX technology, forceArc, rootArc and TIG lilft arc

Taurus 505 TDM Taurus 401 FKW

z z

z z

z z

z z

z z

z (Synergic S) z (Synergic S)


5 A - 500 A 5 A - 400 A

25 °C 40 °C 25 °C 40 °C

– 500 A – –500 A – – –460 A 430 A – 400 A

0,99 0,9990 % 90 %80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz3 x 32 A 3 x 32 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)25,2 kVA 17,5 kVA34 kVA 23,6 kVA


624 x 300 x 535 1100 x 455 x 1000

690 x 300 x 410 –45 kg 118 kg14 kg –

16,5 kg –IP 23 IP 23

H H1000 W (1l/min) 1500 W (1l/min)






Taurus 501 KW Taurus 351 FDW Taurus 401 FDW

ControlsTaurus Basic z z z

Taurus Synergic S z z z


MMA z z z

TIG* z z z

forceArc / MULTIMATRIX* z (Synergic S) z (Synergic S) z (Synergic S)

rootArc / MULTIMATRIX* z (Synergic S) z (Synergic S) z (Synergic S)



60 % – 500 A – – – –65 % 500 A – – – – –

100 % 460 A 430 A 350 A 350 A – 400 Acos φ 0,99 0,99 0,99Efficiency 90 % 88 % 90 %Open circuit voltage 80 V 80 V 80 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 3 x 32 A 3 x 25 A 3 x 32 AMains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load 24,9 kVA 14,3 kVA 18,5 kVARecommended generator power 33,6 kVA 19,3 kVA 25 kVADrive rolls 4 4 4Wire speed 0,5 m/min - 24 m/min 0,5 m/min - 24 m/min 0,5 m/min - 24 m/minDimensions, machine, LxWxH in mm 1100 x 455 x 1000 1100 x 455 x 1000 1100 x 455 x 1000

Wire feed, LxWxH in mm – 690 x 300 x 410 690 x 300 x 410Weight, machine 118 kg 129 kg 118 kgWeight, wire feeder – 14 kg 14 kgProtection classification IP 23 IP 23 IP 23Insulation class H H HCooling output 1500 W (1l/min) 1500 W (1l/min) 1500 W (1l/min)Tank capacity 12 l 12 l 12 lFlow rate 5 l/min 5 l/min 5 l/minMax. output pressure 3,5 bar 3,5 bar 3,5 barStandards IEC 60 974-1; -2; -10 / CE / S-Zeichen / EMV-Klasse A

QR Code


* Taurus Synergic S: Additional MULTIMATRIX technology, forceArc, rootArc and TIG lilft arc


Taurus 451 FDW Taurus 551 FDW

z z

z z

z z

z z

z z



5 A - 450 A 5 A - 550 A

25 °C 40 °C 25 °C 40 °C

– – 550 A 550 A– 450 A 520 A –

450 A 420 A 450 A 420 A0,99 0,9990 % 90 %80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz3 x 32 A 3 x 32 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)16,3 kVA 29,2 kVA22 kVA 39,4 kVA


1100 x 455 x 1000 1100 x 455 x 1000

690 x 300 x 410 690 x 300 x 410129 kg 129 kg14 kg 14 kgIP 23 IP 23

H H1500 W (1l/min) 1500 W (1l/min)





Multiprocess MIG/MAG standard welding machines Taurus z Options/accessories

Options/accessories

Wire feed units

drive 4X Wire feeder, water-cooled, Euro torch connector 4-roll drive eFeed Equipped for 1.2 mm steel, stainless steel, fl ux cored and brazing wires Spool diameter up to 300 mm For Taurus Synergic S

drive 4 Basic Wire feeder, water-cooled, Euro torch connector 4-roll drive eFeed Equipped for 1.2 mm steel, stainless steel, fl ux cored and brazing wires Spool diameter up to 300 mm

Taurus Basic / Synergic S drive 4 Wire feeder, water-cooled, Euro torch connector 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires Spool diameter up to 300 mm


miniDrive GS / WS MIG/MAG intermediate wire feeder with hose package for gas- or water-cooled torches 2-roll drive with 37 mm drive rolls. Equipped for 1.0 mm + 1.2 mm steel wires Hose packages length up to 25 m possible Large action radius for welding in hard-to-reach places Robust housing with small dimensions and low weight Setting corrections and wire inching can be carried out directly at the machine For alpha Q, Phoenix and Taurus Synergic S



MIG G / W 7POL 70MM² Intermediate hose package, gas or water-cooled, 7-pole


MIG G / W 19POL Intermediate hose package, gas or water-cooled, 19-pole

Torches

MT series G MIG/MAG welding torch, gas-cooled Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling

Torches

MT series W MIG/MAG welding torch, water-cooled Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling

MT series F MIG/MAG welding torch, gas and water-cooled, fume extraction Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling

TIG 450 WD GRIP TIG welding torch, Euro torch connector Water-cooled TIG welding torch Special version for connection to water-cooled Phoenix 355 and Taurus 355 Synergic S

Function torches with X technology for Taurus Synergic S

MT series U/D X MIG/MAG welding torch, 1x up/down, gas- or water-cooled Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling

MT series 2U/D X MIG/MAG welding torch, 2x up/down, gas- or water-cooled Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling

MT series PC1 X MIG/MAG welding torch, Powercontrol 1, gas- or water-cooled Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling

MT series PC2 X MIG/MAG welding torch, Powercontrol 2, gas- or water-cooled Best ignition characteristics even with thin wires Ergonomically formed grip to take the strain out of work Outstanding welding properties thanks to separate gas supply and optimal cooling

u All torches are also available with separate control cable and 19-pole socket for EWM welding machines without MULTIMATRIX technology

53

Multiprocess MIG/MAG standard welding machinesTaurus z Options/accessories

Function torches, 19-pole, for Taurus Basic

MT series 2U/DMIG/MAG welding torch, 2x up/down, gas- or water-cooledBest ignition characteristics even with thin wiresErgonomically formed grip to take the strain out of workOutstanding welding properties thanks to separate gas supply and optimal cooling

Gouging


Remote controls

R10 19POLRemote control, wire speed setting, welding volta-ge correctionRobust metal casing with rubber feet, retaining clip and holding magnet, 19-pole connection socketFor alpha Q, Phoenix, Taurus Synergic S

RG10 19POLRemote control to set the wire speed and welding voltagePlastic casing with retaining clip, 19-pole connec-tion socketLight, robust and convenientVoltage correction from -10 V to +10 VInfinitely variable setting of wire-feed speed (0.5–24 m/min)With pre-fitted 5-m connection cableFor alpha Q, Phoenix, Taurus Synergic S machine series

R11 19POLRemote control to set the wire speed and welding voltageRobust metal casing with rubber feet, retaining clip and holding magnet, 19-pole connection socketFor Taurus Basic

RG11 19POL 5MRemote control to set the wire speed and welding voltagePlastic casing with retaining clip, 19-pole connec-tion socketLight, robust and convenientInfinite setting of the welding voltage (10–50 V)Infinitely variable setting of wire-feed speed (0.5–24 m/min)With pre-fitted 5-m connection cableFor Taurus Basic machine series

R20 19POLRemote control, program switchingRobust metal casing with rubber feet, retaining clip and holding magnet, 19-pole connection socketChangeover and display of up to ten welding programmesFor alpha Q, Phoenix Progress, Phoenix Expert M3.70 as well as Taurus Synergic S

Remote controls

R40 7POLRemote control, 16 programsRobust metal casing with rubber feet, retaining clip and holding magnet, 7-pole connection socketSwitch between MIG standard welding and pulsed arc weldingFor alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic Su Cannot be used with double or two separate wire feed units!

R50 7POLRemote control with complete range of functionsRobust metal casing with rubber feet, retaining clip and holding magnet, 7-pole connection socketAllows you to set all functions of the welding ma-chine at the site of workFor alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S

Cooling units

cool50 U40Air cooling unit with centrifugal pumpFor compact machines (TKM).Modular design, tool-free assembly

cool50-2 U40Air cooling unit with centrifugal pumpFor decompact machines (TDM).Modular design, tool-free assembly

Transport carts

ON WAK xx5Wheel assembly kitFor Picomig 305 D3 and Phoenix/Taurus 355 TKM

Trolly 39-1Transport cartFor transporting a power source (without gas bottle)For Phoenix 355/405/505 and Taurus 355/405/505

Trolly 35.2-2Transport cartFor transporting a power source, a cooling unit and a gas cylinderFor Picomig 305 D2/D3 puls and Phoenix/Taurus 355 compact without cooling unit


Multiprocess MIG/MAG standard welding machinesTaurus z Options/accessories

Transport carts

Trolly 55-5Transport cart, assembledFor transporting a power source, a cooling unit and a gas cylinderFor Picomig 305 D3 and Phoenix/Taurus 355 / 405 / 505

ON PS Trolly 55-5 drive 4LPivot supportWire feeder pivots 360° on the welding machineFor drive 4L on Trolly 55-5

ON TR Trolly 55-5Cross arm and holder for wire feeder

Electrode holders



55EWM AG /// www.ewm-group.com 55

MIG/MAG Intermediate driveminiDrive

Robust and lightweight: Just 7.5 kg and compact size

Optimal protection due to round edges and plastic

protectors

Reliable wire feeding even over long distances, same

roller diameter as in EWM wire feeders

Cover up to 50 m with the miniDrive

The miniDrive through almost any gap and can be

used in extremely confi ned spaces

Operating point setting, correction of the arc length

and wire inching directly at the miniDrive

Optional available with volt and amp display

You can get anywhere with the miniDrive.

Is your welding location confi ned and far away from the power source and is great weight an impediment? Then the miniDrive is the solution.

Can be operated even with gloves.

The most important functions are directly acces-

sible as remote control or function torches can be

connected.

With strain relief for extra long life of the hose

packages

Example 2

Taurus Synergic S with separate wire feeder + miniDriveConnection of miniDrive to separate wire feederConnection of miniDrive to separate wire feeder

miniDrive WS 25M

Up to5 m

Up to20 m

Taurus 401 Synergic S FDW Taurus Synergic S drive 4Lwith wheel assembly kit (optional)

MIG 7POL

MT451W 5M (standard torch) or function torch

Remote controls (optional)

Up to 50 m radius of action!

Example 1

Compact Taurus Synergic S + miniDriveConnection of miniDrive to welding machine with integ-rated wire feeder

miniDrive WS 25MTaurus 401 Synergic S FKW

Up to5 m

MT451W 5M (standard torch) or function torch

Optional: Wire fed from drum, e.g. 250 kg

rated wire feeder

miniDrive WS 25M

Up to5 m

MT451W 5M (standard torch) or function torchor function torch

Remote controls(optional)

Up to 30 m radius of action!

Technical data Wire feed speed 1 m/min - 20 m/min Dimensions L x W x H in mm 302 x 176 x 196Weight (w/o hose package) 7.5 kg

Up to 25 m for steel / CrNi

Up to 15 m for aluminium

Up to 25 m for steel / CrNi

Up to 15 m for aluminium

EWM HIGHTEC WELDING GmbH

The EWM EN 1090 WPQR Package

The EWM EN 1090 WPQR Package can be used for the following areas of application!

EWM inverter welding machines alpha Q, Phoenix, Taurus Synergic, Picomig

Steel welding for execution classes EXC 1+2 as per EN 1090 Shielding gas: 90-80% argon, rest CO2

Parent metal: S235 or S355

MIG/MAG welding process JOB Welding consumable Diameter

Standard 89

G3Si1, G4Si1G3Si1, G4Si1

1.0 mm 1.2 mm

Pulse 89

G3Si1, G4Si1G3Si1, G4Si1

1.0 mm 1.2 mm

forceArc 180 G3Si1, G4Si1 1.2 mm

coldArc 193 G3Si1, G4Si1 1.0 mm

rootArc 206 G3Si1, G4Si1 1.0 mm

rootArc/pulse with superPulsEasy welding of vertical-up welds without “Christmas tree”technique

206 G3Si1, G4Si1 1.0 mm

Acquire 52 EWM welding procedure specifi cations

BChoose between Option or

Use EWM power sources with certifi ed characteristicsMIG/MAG standard and pulse as well as forceArc, coldArc, rootArc and superPuls

Acquire 52 welding procedure specifi cations from EWM- Qualification of a welding procedure specification (WPS) by an approved body is not necessary

Execution class EXC1, EXC2 for steel grades up to S355.Standard welding procedures – certifi ed characteristics

Use this opportunity to qualify the welding processes used in your company:

The EWM EN 1090 WPQR Package will save you time and money

A

A


Can be used immediately thanks to tested, approved welding consumables

Use EWM welding consumables – Types up to S 275

Produce WPS yourself – WPS does not require separate approval- Approval is obtained through the welding consumable with the respective regulatory approval

Execution class EXC1, EXC2 for steel grades up to S275.Use of suitability-tested welding consumables.

B

Low-alloy stick electrodes Low-alloy wire electrodes

Low-alloy welding rod

Low-alloy fl ux cored wire electrodes

If you purchase the EN 1090 WPQR Package and tested ewm welding consumables, you save on obtaining the WPS qualifi cation:

We will gladly send you a comprehensive list of welding consumables on request. Just contact us!

Type AWS EN ISO 2560-A

SE 6013 RR E 6013 E 42 0 RR 12

SE 6013 RC E 6012 E 38 0 RC 11

SE 6013 RC Blau E 6013 E 42 0 RC 11

SE 6013 RRC E 6013 E 42 0 RC 11

SE 6013 RRB E 6013 E 35 2 RB 12

SE 7016 BR E 7016 E 42 4B 32 H5

SE 7018 BH5 E 7018 E 42 4B 32 H5

Type AWS A5.18 EN ISO 14341

SW 70S G3 ER 70S-6 G 42 3M G3Si1

SW 70S G3 Ti ER 70S-2 G 49A 2 M/A/C G11

SW 70S G4 ER 70S-6 G 42 2C G4Si1

Type AWS A5.18 EN ISO 12536

TR 70S G3 ER 70 S-A1 636-A W3 Si1

Type AWS A5.20 EN ISO 17632-A

FCW 71T Rutile E71T-1M T 42 2 P M 1 H5

FCW 71T Basic E71T-5M-J T 42 2 B M 1 H5

Type AWS A5.18 EN ISO 17632-A

FCW 70TC Metal E70C-6M/-6C T 42 2 M M/C 1 H5



MIG/MAG standard welding machines, step switch controlled Mira /Saturn / Wega, mobile

The robust machines with optimal performance

Mira 151-301Saturn 301-351Wega 401-601

High quality bundled into two versions: the gas-cooled, compact Mira and Saturn machines with integrated wire feed or the water-cooled Wega with separate wire feed unit and optional Synergic operation.

Highlights

The perfect start

z Optimised ignition characteristics plus creep start and free-burn functions ensure reproducible ignition of the arc.

Self-explanatory and clear operating concepts

z M1.02 – classical operation, all settings directly accessible z M2.20 – simplest possible operating concept with digital display for all welding data z M2.40 – Synergic one-knob operation with easy selection of material, wire and gas

type via JOB list and digital display

Excellent welding properties

z Fine welding voltage adjustment and optimised welding choke guarantee perfect adaptation to diff erent materials. Saturn and Wega with additional taps.

Tried-and-tested operation

z The operating point is selected using the step switch and wire feed controller

Practical: robust metal casing

z Phosphatised, powder-coated sheet steel – corrosion-resistant, ideal for tough applications

Minimised fi nishing work for high cost-eff ectiveness

z Low-spatter joining with short arc and spray arc – using argon, CO2 or mixed gases. This saves time and costs.

A/V EN 1090: Easy documentation of welding parameters

z Indication unit for non-digital welding machines within the scope of EN 1090 incl. measuring lead and assembly instructions

59

MIG/MAG standard welding machines, step switch controlledMira/Saturn/Wega, mobile

Mira 221 MVFlexible for every mains grid. 230 V or 400 V

Easy servicing and maintenanceRapid changeover of welding accessories with connection sockets for welding torches and welding lead

Synergic operationVery easy to set the operating point – all wel-ding parameters and the optimum characte-ristics are set as per the pre-selected welding task using just one rotary knob

ClarityInspection window for checking the wire stock

7-litre tank

z Easy commissioning even with long intermediate hose packages and safe operation at high tempe-ratures and duty cycles




z Screw and plug-in connections for intermediate hose package located externally on wire feed



Total convenience

z No tools required for roller change, roller is suitable for two different wire diameters


z Effortless running, practical holder for hose packages, impact protection


MIG/MAG standard welding machines, step switch controlledMira/Saturn/Wega

Mira 151 FKG Mira 221 MV FKG Mira 251 FKG

ControlsM1.02 z z z

M2.20 – – –M2.40 – – –



Duty cycle at ambient temperature 25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

15 % – 150 A – 220 A – –20 % – – – – – 250 A25 % 150 A – 220 A – – –35 % – – – – 250 A –40 % – – – – – –45 % – – – – – –60 % – – – – – –

100 % 70 A 55 A 105 A 85 A 150 A 125 AOpen circuit voltage 35 V 40 V 35 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 1 x 16 A 2 x 16 A 3 x 16 AMains voltage (tolerances) 1 x 230 V (-15 % - +15 %) 2 x 400 V (-15 % - +15 %) 3 x 400 V (-15 % - +15 %)Max. connected load 4.7 kVA 8 kVA 9.6 kVARecommended generator power 6.4 kVA 10.9 kVA 13 kVA

Drive rolls 2 2 4Wire speed 1.5 m/min - 15 m/min 1.5 m/min - 20 m/min 1.5 m/min - 20 m/minDimensions, machine, LxWxH in mm 880 x 385 x 610 880 x 385 x 610 880 x 385 x 610

Weight, machine 47 kg 56 kg 60 kgSwitching steps 6 6 8Protection classification IP 23 IP 23 IP 23Insulation class H H HStandards IEC 60 974-1; -5; -10 / CE / S-Safety sign / EMC class A

QR Code

61


Mira 301 FKG Saturn 301 FKG Saturn 351 FKG

z z z

z z z

z z z

z z z

30 A - 300 A 30 A - 300 A 30 A - 350 A

25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

– – – – – –– 300 A – – – –– – – – – –

300 A – – – – –– – – 300 A – 350 A– – 300 A – 350 A –– – 250 A 190 A 300 A 250 A

170 A 150 A 190 A 160 A 250 A 220 A40 V 40 V 40 V


3 x 400 V (-15 % - +15 %) 3 x 400 V (-15 % - +15 %) 3 x 400 V (-15 % - +15 %)12.8 kVA 12.8 kVA 16 kVA

18 kVA 18 kVA 21.5 kVA

4 4 41.5 m/min - 20 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min

880 x 385 x 610 930 x 460 x 730 930 x 460 x 730

72 kg 100 kg 112 kg12 12 16

IP 23 IP 23 IP 23H H H

IEC 60 974-1; -5; -10 / CE / S-Safety sign / EMC class A



Saturn 351 FDG Wega 401 FKG Wega 401 FKW

ControlsM1.02 z z z

M2.20 z z z

M2.40 z z z




40 % – 350 A – – – –45 % 350 A – – – – –60 % 300 A 250 A – 400 A – 400 A70 % – – 400 A – 400 A –

100 % 250 A 220 A 300 A 300 A 300 A 300 AOpen circuit voltage 40 V 45 V 45 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 3 x 25 A 3 x 25 A 3 x 25 AMains voltage (tolerances) 3 x 400 V (-15 % - +15 %) 3 x 400 V (-15 % - +15 %) 3 x 400 V (-15 % - +15 %)Max. connected load 16 kVA 19.2 kVA 19.2 kVARecommended generator power 21.5 kVA 26 kVA 26 kVA

Drive rolls 4 4 4Wire speed 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/minDimensions, machine, LxWxH in mm 930 x 460 x 730 1100 x 550 x 1000 1100 x 550 x 1000

Wire feeder LxWxH in mm 690 x 300 x 410 – –Weight, machine 100 kg 145 kg 165 kgWeight, wire feeder 15.5 kg – –Switching steps 16 12 (2) 12 (2)Protection classification IP 23 IP 23 IP 23Insulation class H H HCooling output – – 1200 W (1l/min)Tank capacity – – 9 lFlow rate – – 5 l/minStandards IEC 60 974-1; -10 / CE / S-Safety sign / EMC class A

QR Code

63


Wega 401 FDW Wega 501 FDW Wega 601 FDW

z z z

z z z

z z z

z z z

30 A - 400 A 50 A - 500 A 50 A - 600 A

25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

– – – – – –– – – – – 600 A– 400 A – 500 A 600 A –

400 A – 500 A – – –300 A 300 A 400 A 400 A 450 A 450 A

45 V 50 V 60 V50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz

3 x 25 A 3 x 32 A 3 x 32 A3 x 400 V (-15 % - +15 %) 3 x 400 V (-15 % - +15 %) 3 x 400 V (-15 % - +15 %)

19.2 kVA 27.5 kVA 36.7 kVA

26 kVA 32 kVA 50 kVA

4 4 40.5 m/min - 24 m/min 0.5 m/min - 24 m/min 0.5 m/min - 24 m/min

1100 x 560 x 1000 960 x 560 x 1010 960 x 560 x 1010

690 x 300 x 410 690 x 300 x 410 690 x 300 x 410185 kg 200 kg 228 kg18.2 kg 18.2 kg 18.2 kg12 (2) 12 (3) 12 (3)IP 23 IP 23 IP 23

H H H1200 W (1l/min) 1200 W (1l/min) 1200 W (1l/min)

9 l 7 l 7 l5 l/min 5 l/min 5 l/min



MIG/MAG standard welding machines, step switch controlledMira/Saturn/Wega z Options/accessories

Options/accessories

Wire feed units

Wega M2.40 drive 41Wire feeder, water-cooled, Euro torch connector4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wiresSpool diameter up to 300 mm

Wega M2.40 drive 41LWire feeder, water-cooled, Euro torch connector4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wiresSpool diameter up to 300 mm


MIG G/W 7POLIntermediate hose package, gas or water-cooled, 7-pole

Service accessories

A/V EN 1090Indication unit for non digital welding machinesIdeal for retrofitting to EWM welding machines within the scope of EN 1090Can also be used on competitor machinesRobust metal casingFor Mira, Saturn and Wega series

Torches

MIG 15 3MMIG/MAG welding torch, gas-cooled




65

MIG/MAG standard welding machines, step switch controlledMira/Saturn/Wega z Options/accessories


DC TIG welding machinesPicotig / Tetrix portable

Professional assembly machines

Picotig 200 Tetrix 200 - 400-2

The portable units are extremely small, compact and light – trans-portation is effortless on ladders and scaffolding as well as in confined spaces. Output is always constant: even large voltage fluctuations on generators or construction site mains supply present no problem!

Highlights

100 % safe in the vertical-down position using cellulose electrodes

z Easy setting of electrode characteristics with the Tetrix 300 cel

Easy to use on site

z The Retox torch allows all programs, operating modes and the up/down function to be called up at the touch of a button.

Ideal for every construction site

z Slimline design and effortless transport with stable carrying bar – the perfect partner for almost any construction site. Mains fluctuations are no problem for EWM power sources. Reliable welding even with weak mains supplies or extra-long cables. Well-thought-out ventilation ensures long duty cycles and protects against dirt.

Reliable ignition

z Reproducible, electronic HF ignition and coordinated welding start parameters ensure the best ignition conditions for every application.

Spotmatic – saves 50% of time required for tacking

z The arc is ignited fully automatically without actuating the torch trigger by simply touching the tip of the electrode with the workpiece. Hundreds of reproducible tacks can be made without tungsten inclusions.

Targeted and concentrated: kHz pulses

z Metallurgical pulsing gives the TIG arc the desired plasma arc qualities. activArc in combination with kHz pulses significantly amplifies all positive effects.

activArc – easy, cost-effective, perfect

z Precise, focused arc with high plasma pressure for fast, reliable welding with com-pensated output: targeted heat input and deep penetration for perfect root fusion.

z Unbeatable: huge cost savings and outstanding quality.


DC TIG welding machinesPicotig / Tetrix portable

100 % safe in the vertical-down position using cellulose electrodesWith Tetrix 300 cel

Overvoltage protectionNo damage to machine caused if inadvertently connected to 400-V mains voltage

Internationally reliable operationMains current limit can be programmed to 10 amperes which prevents blown fuses – and therefore unnecessary work interruptions.

Perfect spot welds with the spotArc torchUniversally applicable thanks to the possibility of connecting two panels with different thick-nesses – clean seam finish for visible welds

Combine effectively and as required

z Easy combination of e.g. cooling unit or transport cart – no specialist staff or tools required and no need to open the welding machine. Innovative and easy to expand to meet future needs.



Cooling unit with centrifugal pump

z Optimal welding torch cooling Well thought-out: Casing and cooling air conduction

z Fan control plus blades minimise dirt in the machine


z The front and rear sections of the machine are made of shock-resis-tant plastic with rounded corners and edges, so the welder and the machine have the best protection in any situation.

Operating elements

z Particularly robust, clear and pro-tected layout – allows especially easy handling



Ideal for professional TIG welders

Tetrix 351-551

Round-the-clock use! These fully digital, mobile machines have a uni-quely high output and duty cycle for continuous use in production, e.g. in multi-shift operation. The innovative inverter power unit also allows massive savings on energy costs thanks to its highly efficient performance.

Highlights

Highly compatible mobile hot wire system comprising:

z Tetrix mobile power source z tigSpeed wire feeder with integrated hot wire power source to preheat the wire z Hot wire torch with wire feed and hot wire contacting

Easy to use on site


TIG Synergic control – perfect for large-scale applications

z Simplest possible operation with maximum ease-of-use: welding task (JOB) can be selected via material type, seam type, tungsten electrode diameter and welding current/panel thickness. The digital system automatically finds the best welding parameters.

activArc – easy, cost-effective, perfect

z Precise, focused arc with high plasma pressure for fast, reliable welding with com-pensated output: targeted heat input and deep penetration for perfect root fusion. Unbeatable: huge cost savings and outstanding quality.

Targeted and concentrated: kHz pulses

z Metallurgical pulsing gives the TIG arc the desired plasma arc qualities. activArc in combination with kHz pulses significantly amplifies all positive effects.

Self-explanatory operating concepts for every user

z Classic – all parameters at a glance and directly accessible z Comfort – 8 predefinable welding tasks for frequently repeated welding operations z Synergic – one-knob operation with 256 predefinable welding tasks

69


Hot wire for maximum efficiency100% greater speeds60% greater deposition rate60% less dilution

Spotmatic – saves 50% of time required for tackingFully automatic ignition of the arc by simply touching the workpiece with the electrode tip. Allows rapid and perfect setting of hundreds of reproducible tack points without tungsten inclusions.

Perfect spot welds with the spotArc torchUniversally applicable thanks to the possibility of connecting two panels with different thick-nesses – clean seam finish for visible welds

Automatic pulsesWhen tacking and spot welding workpieces, automated pulses ensure current-dependent pulse frequency and balance which enhance gap bridging.

Easy access to the coolant tank

z Exterior opening for tank filling plus level display

Controlled protection

z Thermal cut-out for water pump










DC TIG welding machinesPicotig/Tetrix

Picotig 200 TG Picotig 200 MV TG

ControlsPicotig z z

Smart – –Classic – –Classic cel – –Comfort – –Synergic – –

FunctionsTIG z z

MMA / MMA pulse z / – z / –activArc – –spotArc – –

Technical dataSetting range for welding current 5 A - 200 A 5 A - 200 A

Duty cyle at ambient tempera-ture 25 °C 40 °C 25 °C 40 °C

25 % – 200 A – 200 A35 % – – – –40 % – – – –60 % – 150 A – 150 A

100 % – 120 A – 120 Acos φ 0,99 0,99Efficiency 86 % 86 %Open circuit voltage 90 V 90 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 1 x 16 A 1 x 16 A, 1 x 25 AMains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 1 x 230 V (-40 % - +15 %), 1 x 115 V (-15 % - +15 %)Max. connected load 6,0 kVA 6,0 kVARecommended generator power 8,1 kVA 8,1 kVADimensions, machine, LxWxH in mm 475 x 135 x 250 475 x 180 x 295

Weight, machine 6,9 kg 8,9 kgProtection classification IP 23 IP 23Insulation class H HStandards IEC 60 974-1; -10 / CE / S-Zeichen / EMV-Klasse A

QR Code



Picotig/Tetrix

Tetrix 200 puls TG Tetrix 200 MV puls TG

– – z – – – – – z z

– –

z z

z / z z / z z z

z z

5 A - 200 A 5 A - 200 A

25 °C 40 °C 25 °C 40 °C

– 200 A – 200 A – – – – – – – – – 150 A – 150 A – 120 A – 120 A

0,99 0,9986 % 86 %63 V 90 V

50 Hz / 60 Hz 50 Hz / 60 Hz1 x 16 A 1 x 16 A, 1 x 25 A

1 x 230 V (-40 % - +15 %) 1 x 230 V (-40 % - +15 %), 1 x 115 V (-15 % - +15 %)6,0 kVA 6,0 kVA8,1 kVA 8,1 kVA

475 x 180 x 295 475 x 180 x 295

10 kg 11,5 kgIP 23 IP 23

H HIEC 60 974-1; -3; -10 / CE / S-Zeichen / EMV-Klasse A IEC 60 974-1; -10 / CE / S-Zeichen / EMV-Klasse A


DC TIG welding machines Picotig/Tetrix

Tetrix 230 TM Tetrix 300 puls TM Tetrix 300 TM

Controls Picotig – – – Smart z z z

Classic – – z

Classic cel – – – Comfort z z z

Synergic – – –

Functions TIG z z z

MMA / MMA pulse z / – z / z z / – activArc z z z

spotArc z z z

Technical data Setting range for welding current 3 A - 230 A 5 A - 300 A 5 A - 300 A Duty cyle at ambient tempera-ture 25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

35 % – – – 300 A – – 40 % – 230 A – – – – 45 % 230 A – – – – – 60 % 210 A 200 A – 260 A – 300 A 80 % – – – – 300 A –

100 % 190 A 170 A – 210 A 270 A 250 Acos φ 1 0,99 0,99Effi ciency 88 % 88 % 88 % Open circuit voltage 90 V 63 V 98 V Mains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz Mains fuses (slow-blow) 1 x 16 A 3 x 16 A 3 x 16 A Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 3 x 400 V (-25 % - +20 %) x 230 V 3 x 400 V (-25 % - +20 %) Max. connected load 5,5 kVA 8,3 kVA 8,3 kVA Recommended generator power 7,4 kVA 11,2 kVA 11,2 kVA Dimensions, machine, LxWxH in mm 600 x 205 x 415 600 x 205 x 415 590 x 230 x 380

Weight, machine 17,5 kg 20 kg 29 kg Weight, cooling unit 14 kg 18,4 kg 15 kg Protection classifi cation IP 23 IP 23 IP 23 Insulation class F , H H H Cooling output 800 W (1l/min) 800 W (1l/min) 800 W (1l/min) Tank capacity 4 l 4 l 4,5 l Flow rate 5 l/min 5 l/min 5 l/min Max. output pressure 3,5 bar 3,5 bar 3,5 bar Standards IEC 60 974-1; -3; -10; -2 / CE / S-Zeichen / EMV-Klasse A

QR Code



Tetrix 300 Classic cel TM Tetrix 400-2 TM Tetrix 351 FW

– – –– z z

– z z

z – –– z z

– – z

z z z

z / – z / – z / –– z z

z z z

5 A - 300 A 5 A - 400 A 5 A - 350 A

25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

– – – 400 A – –– 300 A – – – –– – – – – –– 250 A – 350 A – –

300 A – – – –270 A 200 A – 300 A 350 A 350 A

0,99 0,99 0,9988 % 88 % 88 %105 V 102 V 80 V


3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)8,3 kVA 13,2 kVA 10,9 kVA

11,2 kVA 17,8 kVA 14,7 kVA

570 x 240 x 550 590 x 230 x 550 570 x 240 x 550

40 kg 29 kg 40 kg15 kg 15 kg –IP 23 IP 23 IP 23

H H H800 W (1l/min) 800 W (1l/min) 800 W (1l/min)

4,5 l 4,5 l 4,5 l5 l/min 5 l/min 5 l/min3,5 bar 3,5 bar 3,5 bar

IEC 60 974-1; -3; -10; / CE / S-Zeichen / EMV-Klasse A



Tetrix 401 FW Tetrix 451 FW Tetrix 551 FW

ControlsSmart z z z

Classic z z z

Comfort z z z

Synergic z z z

FunctionsTIG z z z

MMA z z z

activArc z z z

spotArc z z z



60 % – – – – 550 A 550 A80 % – – – 450 A 520 A –

100 % 400 A 400 A 450 A 420 A 450 A 420 Acos φ 0,99 0,99 0,99Efficiency 90 % 90 % 90 %Open circuit voltage 80 V 80 V 80 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 3 x 32 A 3 x 32 A 3 x 32 AMains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load 13,5 kVA 16,3 kVA 22,6 kVARecommended generator power 18,2 kVA 22 kVA 30,5 kVADrive rolls – – –Wire speed – – –Dimensions, machine, LxWxH in mm 1100 x 455 x 1000 1100 x 455 x 1000 1100 x 455 x 1000

Wire feed, LxWxH in mm – – –Weight, machine 115 kg 131 kg 131 kgWeight, wire feeder – – –Protection classification IP 23 IP 23 IP 23Insulation class H H HCooling output 1500 W (1l/min) 1500 W (1l/min) 1500 W (1l/min)Tank capacity 12 l 12 l 12 lFlow rate 5 l/min 5 l/min 5 l/minMax. output pressure 3,5 bar 3,5 bar 3,5 barStandards IEC 60 974-1; -3; -10 / CE / S-Zeichen / EMV-Klasse A

QR Code



Tetrix 551 AW FW Tetrix 551 AW FW

– –– –– –z z

z z

z z

z z

z z

5 A - 550 A 5 A - 550 A

25 °C 40 °C 25 °C 40 °C

550 A 550 A 550 A 550 A520 A – 520 A –450 A 420 A 450 A 420 A

0,99 0,9990 % 90 %80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz3 x 32 A 3 x 32 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)22,6 kVA 22,6 kVA39,8 kVA 39,8 kVA


1100 x 680 x 1000 1100 x 680 x 1000

690 x 300 x 410 690 x 300 x 410134 kg 134 kg13,7 kg 13,7 kg

IP 23 IP 23H H

1500 W (1l/min) 1500 W (1l/min)12 l 12 l

5 l/min 5 l/min3,5 bar 3,5 bar



DC TIG welding machinesPicotig/Tetrix z Options/accessories

Options/accessories

Wire preheating machine

Tetrix 270 HotwireTIG constant-current source to pre-heat the wire, 5-270 A, portable, incl. connection cable

Wire feed units

Tetrix drive 4LWire feeder, water-cooled, Euro torch connectorA demodular Tetrix power source with connections for wire feed units is required for operation!Spool diameter up to 300 mm

Dynamic wire feeder system

tigSpeed drive 45TIG cold and hot wire welding with dynamic wire feed systemHigh process reliability and reproducible welding resultsHigher welding speed and extremely simple hand-ling, similar to MIG/MAG pulse weldingDynamic wire feeding for a controllable weld pool even with positional welding: The wire feeding is superimposed in parallel using a forward and backward movementHeat supply to the wire can be set up to 180 A (depending on the wire diameter) for improved de-position rate and an even lower risk of weld errorsUp to 100% faster welding speedUp to 60% improvement in deposition rateDilution reduced by up to 60%Perfect weld appearance, no weld spattersspotArc and spotMatic4-roller wire feed equipped for 1.0 mm + 1.2 mm steel wiresCan be used with any TIG welding machineFewer emissions: Significantly lower fume generati-on than with MIG/MAG pulse welding

spotArc torches

SPOTARC TIG 26 G 5P 4MSPOTARC TIG 26 G 8P 4MTIG welding torch, gas-cooledSpot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. setting gaugeBetter surface formation in comparison to resis-tance weldingFlatter spot formation in comparison to MAG spot weldingExcellent seam quality due to minimal heat inputVery low thermal stresses and little distortion due to short welding timesPerfect for visible joints due to clean seam appea-rance

spotArc torches

SPOTARC TIG 18 W 5P 4MSPOTARC TIG 18 W 8P 4MTIG spot welding torch, water-cooledSpot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. setting gaugeBetter surface formation in comparison to resis-tance weldingFlatter spot formation in comparison to MAG spot weldingExcellent seam quality due to minimal heat inputVery low thermal stresses and little distortion due to short welding timesPerfect for visible joints due to clean seam appea-rance

Standard torches, 5-pole

TIG 150 GD GRIP 5P 2T 4MTIG 200 GD GRIP 5P 2T 4MTIG welding torch, gas-cooledDouble push-button

TIG 260 WD GRIP 5P 2T 4MTIG 450 WD GRIP 5P 2T 4MTIG 450SC WD GRIP 5P 2T HFL 4MTIG welding torch, water-cooledDouble push-button


TIG 150 GD GRIP 8P 2T UD 4MTIG 200 GD GRIP 8P 2T UD 4MTIG welding torch, up/down, gas-cooledSetting of welding current and programsAn 8-pole connection socket is required for portab-le machines up to 270 A

TIG 260 WD GRIP 8P 2T UD 4MTIG 450 WD GRIP 8P 2T UD 4M TIG welding torch, Up/Down, water-cooledSetting of welding current and programsAn 8-pole connection socket is required for portab-le machines up to 270 A

Function torches, 12-pole

TIG 150 GD 12P GRIP RETOX HFL 4MTIG 200 GD GRIP 12P RETOX HFL 4MTIG function torch, Retox, gas-cooledSetting and display of welding current and pro-grams„ON 12-pole connection socket“ option required

TIG 260 WD GRIP 12P RETOX HFL 4MTIG 450 WD GRIP 12P RETOX HFL 4MTIG 450SC WD GRIP 12P RETOX HFL 4MTIG function torch, Retox, water-cooledSetting and display of welding current and pro-grams„ON 12-pole connection socket“ option required

77

Gouging


Remote controls, 19-pole

RTG1 19POLRemote control, currentWith pre-fitted 5 or 10 m connection cableOperating point setting directly at the site of weldingFor Tetrix, Picotig 200 AC/DC and Stick machine series

RT1 19POLRemote control, currentOperating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls and Pico 300 cel / cel pws machine series

RTP1 19POLRemote control, spot/pulsed weldingPulse, spot and pause times are infinitely adjus-table.Operating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix and Picotig 200 AC/DC machine series

RTP2 19POLRemote control, spot/pulsed weldingPulse/pause ratio (balance) adjustable from 10% to 90%.Operating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix and Picotig 200 AC/DC machine series

RTP3 spotArc 19POLRemote control, spotArc, spot/pulsed weldingPulse/pause ratio (balance) adjustable from 10% to 90%.Operating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix and Picotig 200 AC/DC machine series

RTF1 19POLFoot-operated remote control, current, with con-nection cableStart/stop welding operationOperating point setting directly at the site of weldingFor Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls and Pico 300 cel / cel pws machine series



RTF2 19POLFoot-operated remote control, current, with con-nection cableStart/stop welding operationOperating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls and Pico 300 cel / cel pws machine series

Cooling units


cool40 U31Air cooling unit with centrifugal pumpFor Tetrix 230 and Tetrix 230 AC/DCModular design, tool-free assembly

cool41 U31Air cooling unit with centrifugal pumpFor Tetrix 300-2Modular design, tool-free assembly

Transport carts

Trolly 35-1Transport cartFor Picomig 180, Picotig 200/200 MV, Tetrix 200, Pico 180 and Pico 220For transporting a power source and a gas cylinder

Trolly 38-2 ETransport cartFor transporting a power source, a cooling unit and a gas cylinderFor Tetrix 230, 270, 300, 300-2, 400-2 DC as well as Tetrix 230, 300 AC/DC

Trolly 55-5Transport cart, assembledFor transporting a power source, a cooling unit and a gas cylinderFor Picomig 305 D3 and Phoenix/Taurus 355

Electrode holders


DC TIG welding machinesPicotig/Tetrix z Options/accessories


AC/DC TIG welding machinesPicotig / Tetrix portable

The smaller TIG AC/DC power packs

Picotig 200Tetrix 230-300

Construction site, assembly, workshop or production site – the right ma-chine for every location. Can be expanded at any time with cooling unit and transport cart – no need for additional tools or specialist personnel.

Highlights

Easy to use on site


Alternating current types for every need

z Different types of alternating current allow welding properties to be individually se-lected: sinusoid – for agreeably low-noise welding; trapezoid – the all-round setting for almost every application; rectangular – for particularly difficult applications

AC special for thin to thick

z Simple and reliable: 1 mm to 10 mm! Reliable joining of aluminium panels with very different thicknesses: good penetration in the thicker panel, no melting through the thin panel.

Reliable ignition

z AC: Reliable ignition, stable arc because the shape of the balled end can be very easily adjusted in line with the tungsten electrode diameter. This reduces electrode wear

z DC: coordinated welding start parameters for ideal ignition conditions with every application.

Endless power with a 1-phase mains supply

z 230 amperes welding current from a 230 volt mains supply with shock-proof plug (16 ampere mains fuse)

100% suitable for construction sites

z Perfect for large construction sites and very tough assembly work with mains supply leads up to 50 metres or connected directly to a generator. High tolerance to mains fluctuations ensures a perfect welding result.

79

AC/DC TIG welding machinesPicotig / Tetrix portable

Accessories for professionalsRemote control with AC parameter setting op-tion: frequency, balance and welding current

AC frequency The penetration and weld seam width are also controlled by AC frequencies between 50 and 200 HertzHigh frequency: narrow seam with deep penetrationLow frequency: broad weld bead

AC balanceAdjustable balance of the alternating current proportionPositive proportion: good cleaning of high-melting and semifluid oxides when welding aluminium.Negative proportion: deep penetration and long service life of the electrode

Additional dirt filterFor particularly tough sites of operation (option)

Combine effectively and as required

z Easy combination of e.g. cooling unit or transport cart – no specialist staff or tools required and no need to open the welding machine. Innovative and easy to expand to meet future needs.



Cooling unit with centrifugal pump

z Optimal welding torch cooling Well thought-out: Casing and cooling air conduction

z Fan control plus blades minimise dirt in the machine


z The front and rear sections of the machine are made of shock-resis-tant plastic with rounded corners and edges, so the welder and the machine have the best protection in any situation.

Operating elements

z Particularly robust, clear and pro-tected layout – allows especially easy handling



The AC/DC specialists – ideal for production

Tetrix 351-551

Uniquely high welding current – up to 550 A – for your AC production applications. The innovative inverter power unit of the fully digital machi-nes guarantees continuous welding with a long duty cycle, particularly in multi-shift operation. It also allows massive savings on energy costs thanks to its highly efficient performance.

Highlights

Highly compatible mobile hot wire system comprising:

z Tetrix mobile power source z tigSpeed wire feeder with integrated hot wire power source to preheat the wire z Hot wire torch with wire feed and hot wire contacting

Easy to use on site


Two-sided, simultaneous AC welding

z Two welders can weld both sides at the same time e.g. on aluminium workpieces with thick panels. Synchronisation is via the mains voltage or the master slave principle!

Alternating current types for every need

z Different types of alternating current allow welding properties to be individually se-lected: sinusoid – for agreeably low-noise welding; trapezoid – the all-round setting for almost every application; rectangular – for particularly difficult applications

Reliable ignition

z AC: Reliable ignition, stable arc because the shape of the balled end can be very ea-sily adjusted in line with the tungsten electrode diameter. This reduces DC electrode wear: coordinated welding start parameters for ideal ignition conditions with every application.

Self-explanatory operating concepts for every user

z Classic – all parameters at a glance and directly accessible z Comfort – 8 predefinable welding tasks for frequently repeated welding operations z Synergic – one-knob operation with 256 predefinable welding tasks



AC special for thin to thickSimple and reliable: 1 mm to 10 mm! Reliable joining of aluminium panels with very different thicknesses: good penetration in the thicker panel, no melting through the thin panel

Accessories for professionalsRemote control with AC parameter setting op-tion: frequency, balance and welding current

AC frequency The penetration and weld seam width are also controlled by AC frequencies between 50 and 200 HertzHigh frequency: narrow seam with deep penetrationLow frequency: broad weld bead

AC balanceAdjustable balance of the alternating current proportionPositive proportion: good cleaning of high-melting and semifluid oxides when welding aluminium.Negative proportion: deep penetration and long service life of the electrode

Easy access to the coolant tank

z Exterior opening for tank filling plus level display

Controlled protection

z Thermal cut-out for water pump










AC/DC TIG welding machinesPicotig/Tetrix

Picotig 200 AC/DC TGD Tetrix 230 AC/DC TM

ControlsPicotig AC z –Smart AC – z

Classic AC – –Comfort AC – z

Synergic AC – –

FunctionsTIG z z

MMA z z

TIG AC z z

activArc – z

spotArc – z


Duty cyle at ambient tempera-ture 25 °C 40 °C 25 °C 40 °C

35 % – 200 A – –40 % – – – 230 A45 % – – 230 A –60 % – 150 A 210 A 200 A65 % – – – –

100 % – 120 A 190 A 170 Acos φ 0,99 1Efficiency 85 % 85 %Open circuit voltage 43 V 45 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 1 x 16 A 1 x 16 AMains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 1 x 230 V (-40 % - +15 %)Max. connected load 6,0 kVA 5,5 kVARecommended generator power 8,1 kVA 7,7 kVADimensions, machine, LxWxH in mm 600 x 205 x 415 600 x 205 x 415

Weight, machine 16,5 kg 19,3 kgWeight, cooling unit – 14 kgProtection classification IP 23 IP 23Insulation class F F , HCooling output – 800 W (1l/min)Tank capacity – 4 lFlow rate – 5 l/minMax. output pressure – 3,5 barStandards IEC 60 974-1; -3; -10 / CE / S-Zeichen / EMV-Klasse A IEC 60 974-1; -3; -10; -2 / CE / S-Zeichen / EMV-Klasse A

QR Code



Tetrix 300 AC/DC TM

–z

z

z

z

z

z

z

z

z

5 A - 300 A

25 °C 40 °C

– –– 300 A

300 A –– 270 A

270 A –220 A 210 A

0,9985 %100 V

50 Hz / 60 Hz3 x 16 A

3 x 400 V (-25 % - +20 %)8,3 kVA

11,2 kVA

570 x 240 x 550

36,5 kg15 kgIP 23H , F

800 W (1l/min)4,5 l

5 l/min3,5 bar

IEC 60 974-1; -3; -10; -2 / CE / S-Zeichen / EMV-Klasse A



Tetrix 351 AC/DC FW Tetrix 451 AC/DC FW Tetrix 551 AC/DC FW

ControlsPicotig AC – – –Smart AC z z z

Classic AC z z z

Comfort AC z z z

Synergic AC z z z

FunctionsTIG z z z

MMA z z z

TIG AC z z z

activArc z z z

spotArc z z z



60 % – 350 A – – 550 A 550 A80 % 350 A – – 450 A 520 A –

100 % 320 A 300 A 450 A 420 A 450 A 420 Acos φ 0,99 0,99 0,99Efficiency 85 % 85 % 85 %Open circuit voltage 100 V 80 V 80 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 3 x 25 A 3 x 32 A 3 x 32 AMains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load 10,9 kVA 16,3 kVA 22,6 kVARecommended generator power 14,7 kVA 22,0 kVA 30,5 kVADrive rolls – – –Wire speed – – –Dimensions, machine, LxWxH in mm 1100 x 455 x 1000 1080 x 690 x 1195 1080 x 690 x 1195

Wire feed, LxWxH in mm – – –Weight, machine 132 kg 181,5 kg 181,5 kgWeight, wire feeder – – –Protection classification IP 23 IP 23 IP 23Insulation class H H HCooling output 1500 W (1l/min) 1500 W (1l/min) 1500 W (1l/min)Tank capacity 12 l 12 l 12 lFlow rate 5 l/min 5 l/min 5 l/minMax. output pressure 3,5 bar 3,5 bar 3,5 barStandards IEC 60 974-1; -3; -10 / CE / S-Zeichen / EMV-Klasse A

QR Code

85


Tetrix 551 AC/DC AW FW Tetrix 551 AC/DC AW FW

– –– –– –– –z z

z z

z z

z z

z z

z z

5 A - 550 A 5 A - 550 A

25 °C 40 °C 25 °C 40 °C

550 A 550 A 550 A 550 A520 A – 520 A –450 A 420 A 450 A 420 A

0,99 0,9985 % 85 %80 V 80 V

50 Hz / 60 Hz 50 Hz / 60 Hz3 x 32 A 3 x 32 A

3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)22,6 kVA 22,6 kVA30,5 kVA 30,5 kVA


1080 x 690 x 1195 1080 x 690 x 1195

690 x 300 x 410 690 x 300 x 410184,5 kg 184,5 kg13,7 kg 13,7 kg

IP 23 IP 23H H

1500 W (1l/min) 1500 W (1l/min)12 l 12 l

5 l/min 5 l/min3,5 bar 3,5 bar



AC/DC TIG welding machinesPicotig/Tetrix z Options/accessories

Options/accessories

Wire preheating machine

Tetrix 270 HotwireTIG constant-current source to pre-heat the wire, 5-270 A, portable, incl. connection cable

Wire feed units

Tetrix drive 4LWire feeder, water-cooled, Euro torch connectorA demodular Tetrix power source with connections for wire feed units is required for operation!Spool diameter up to 300 mm

Wire feed units

tigSpeed drive 45TIG cold and hot wire welding with dynamic wire feed systemHigh process reliability and reproducible welding resultsHigher welding speed and extremely simple hand-ling, similar to MIG/MAG pulse weldingDynamic wire feeding for a controllable weld pool even with positional welding: The wire feeding is superimposed in parallel using a forward and backward movementHeat supply to the wire can be set up to 180 A (depending on the wire diameter) for improved de-position rate and an even lower risk of weld errorsUp to 100% faster welding speedUp to 60% improvement in deposition rateDilution reduced by up to 60%Perfect weld appearance, no weld spattersspotArc and spotMatic4-roller wire feed equipped for 1.0 mm + 1.2 mm steel wiresCan be used with any TIG welding machineFewer emissions: Significantly lower fume generati-on than with MIG/MAG pulse welding

spotArc torches

SPOTARC TIG 26 G 5P 4MSPOTARC TIG 26 G 8P 4MTIG spot welding torch, gas-cooledSpot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. setting gaugeBetter surface formation in comparison to resis-tance weldingFlatter spot formation in comparison to MAG spot weldingExcellent seam quality due to minimal heat inputVery low thermal stresses and little distortion due to short welding timesPerfect for visible joints due to clean seam appea-rance

spotArc torches

SPOTARC TIG 18 W 5P 4MSPOTARC TIG 18 W 8P 4MTIG spot welding torch, water-cooledSpot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. setting gaugeBetter surface formation in comparison to resis-tance weldingFlatter spot formation in comparison to MAG spot weldingExcellent seam quality due to minimal heat inputVery low thermal stresses and little distortion due to short welding timesPerfect for visible joints due to clean seam appea-rance


TIG 150 GD GRIP 5P 2T 4MTIG 200 GD GRIP 5P 2T 4M

TIG welding torch, gas-cooledDouble push-button

TIG 260 WD GRIP 5P 2T 4MTIG 450 WD GRIP 5P 2T 4MTIG 450SC WD GRIP 5P 2T HFL 4M

TIG welding torch, water-cooledDouble push-button


TIG 200 GD GRIP 8P 2T UD 4MTIG welding torch, up/down, gas-cooledSetting of welding current and programsAn 8-pole connection socket is required for portab-le machines up to 270 A

TIG 260 WD GRIP 8P 2T UD 4MTIG 450 WD GRIP 8P 2T UD 4MTIG welding torch, up/down, water-cooledSetting of welding current and programsAn 8-pole connection socket is required for portab-le machines up to 270 A

Function torches, 12-pole

TIG 150 GD GRIP 12P RETOX HFL 4MTIG 200 GD GRIP 12P RETOX HFL 4MTIG function torch, Retox, gas-cooledSetting and display of welding current and pro-grams„ON 12-pole connection socket“ option required

TIG 260 WD GRIP 12P RETOX HFL 4MTIG 450 WD GRIP 12P RETOX HFL 4MTIG 450SC WD GRIP 12P RETOX HFL 4M

TIG function torch, Retox, water-cooledSetting and display of welding current and pro-grams„ON 12-pole connection socket“ option required

87

AC/DC TIG welding machinesPicotig/Tetrix z Options/accessories


RT1 19POLRemote control, currentOperating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls, Pico 300 cel / cel pws and Pico 350 cel puls / cel puls pws machine series

RTG1 19POLRemote control, currentWith pre-fitted 5 or 10 m connection cableOperating point setting directly at the site of weldingFor Tetrix, Picotig 200 AC/DC and Stick machine series

RTAC1 19POLRemote control, current/balance/frequencyAC balance (positive/negative half-wave ratio) can be set from +15% to -15%.Operating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor all Textrix AC/DC machines (except Tetrix 230 AC/DC)

RT PWS1 19POLRemote control, vertical-down weld, current pole reversalOperating point setting directly at the site of weldingFor all Textrix AC/DC machines (except Tetrix 230 AC/DC) and Pico 300 cel PWS

RTP1 19POLRemote control, spot/pulsed weldingPulse, spot and pause times are infinitely adjus-table.Operating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix and Picotig 200 AC/DC machine series

RTP2 19POLRemote control, spot/pulsed weldingPulse/pause ratio (balance) adjustable from 10% to 90%.Operating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix and Picotig 200 AC/DC machine series

RTP3 spotArc 19POLRemote control, spotArc, spot/pulsed weldingPulse/pause ratio (balance) adjustable from 10% to 90%.Operating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix and Picotig 200 AC/DC machine series


RTF1 19POLFoot-operated remote control, current, with con-nection cableStart/stop welding operationOperating point setting directly at the site of weldingFor Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls, Pico 300 cel / cel pws and Pico 350 cel puls / cel puls pws machine series

RTF2 19POLFoot-operated remote control, current, with con-nection cableStart/stop welding operationOperating point setting directly at the site of weldingRobust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls, Pico 300 cel / cel pws and Pico 350 cel puls / cel puls pws machine series

Cooling units


cool40 U31Air cooling unit with centrifugal pumpFor Tetrix 230 and Tetrix 230 AC/DCModular design, tool-free assembly

Transport carts

Trolly 38-2 ETransport cartFor transporting a power source, a cooling unit and a gas cylinderFor Tetrix 230, 270, 300, 300-2, 400-2 DC as well as Tetrix 230, 300 AC/DC

Trolly 55-5Transport cart, assembledFor transporting a power source, a cooling unit and a gas cylinderFor Picomig 305 D3 and Phoenix/Taurus 355

Electrode holders



tigSpeed drive 45

TIG hot and cold wire weldingDynamic wire feed system

At a glance

Highlights

TIG cold wire welding

TIG hot wire welding

The continuous wire feeding is superimposed by a forward/backward motion of the wire. The welding process is particularly stable and off ers a high deposition rate at the same time – which is ideal for positional welding. tigSpeed wire feeders are available as cold wire or hot wire version.

tigSpeed

increases deposition rate,welding speed and quality

Up to 60% higher deposition rates*

Better seam quality*

thanks to signifi cantly reduced dilution when surfacing

Less fatigue*

thanks to easier handling and more comfortable working positions

Cold and hot wire welding tigSpeed: forward/backward motion of the wire

Ideal for positional welding

Perfectly controllable weld pool through superimposed forward/backward motion of the wire

Optimum seam appearance with shapeable ripples

thanks to infi nitely adjustable frequency of the forward/backward motion of the wire

Reliable welding of root passes

with high welding speed

/ Reproducible setting of wire feed speed, hot wire current, tigSpeed frequency (forward/backward motion)

/ All-in-onewire feeder with integrated hot wire power source (tigSpeed drive 45 hotwire)

/ Can be used with all TIG welding machines from any manufacturer


* In comparison to manual TIG welding

Advantages

tigSpeed – high process reliability and welding speed, very easy handling

Perfectly controllable weld pool, even with posi-tional welding (e.g. vertical-up position)

Especially high welding speeds – similar to MIG/MAG welding, but with low emissions and no spatter

Reduced heat input, minimised distortion, less shrinkage of the workpiece and optimised impact work-values

Reduces welder fatigue thanks to easier handling and more comfortable working positions

tigSpeed with hot wire – higher deposition rate and minimised risk of seam errors

Reproducible welding results thanks to digital control

Set and view all parameters

Forward/backward motion frequency (infi nitely adjustable from 1 to 16 Hz, or disable)

Wire feed speed (0.3 m/min to 10 m/min)

Program number (defi ne and save 15 individual weld-ing programs)

Switch between m/min and ipm

Key switch

Welding speed comparison in cm/min:Position PF: Manual TIG with 3.2 mm fi ller wire; TIG cold wire + tigSpeed and hot wire + tigSpeed with 1.0 mm fi ller wire

TIG hot and cold wire weldingDynamic wire feed system

Up to 100% faster in comparison to manual TIG welding

Up to 60% reduction of dilution

Perfect weld appearance, no weld spatters

Adjustable heat input in the wire from 40 A to 180 A

20

15

10

5

0

Wel

ding

spe

ed [c

m/m

in]

Up to 14 m radius of action

tigSpeedcoldwire

TIGManual

tigSpeedhotwire

coldwire hotwire Wire feed speed 0,3 m/min - 10 m/minMains fuse (slow-blow) 1 x 16 A Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %) Hot wire current - 40 A - 180 ADuty cycle at 40 °C (hot wire current) - 180 A / 35 %

- 150 A / 60 %

- 130 A / 100 % tigSpeed frequency 1 Hz - 16 Hz Wire feeder dimensions (L x W x H) in mm 625 x 342 x 480

Wire feeder weight 29 kg 33 kg


tigSpeed

Up to10 m

Up to4 m


Plasma DC and AC/DC welding machinesmicroplasma/Tetrix

microplasma 20 microplasma 50

Controlsmicroplasma z z

Classic DC – –Comfort DC – –Synergic DC – –Synergic AC/DC – –

FunctionsPlasma z z

activArc – –spotArc – –MMA – –TIG – –AC/DC – –TIG AC – –

Technical dataSetting range for welding current 0.1 A - 20 A 0.1 A - 50 A

Pilot arc current 1 A - 10 A 1 A - 10 ADuty cycle at ambient temperature 25 °C 40 °C 25 °C 40 °C

35 % – – – –100 % – 20 A – 50 A

Open circuit voltage 95 V 95 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 1 x 16 A 1 x 16 AMains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 1 x 230 V (-40 % - +15 %)Max. connected load 0.85 kVA 1.6 kVARecommended generator power – –

Dimensions, machine, LxWxH in mm 520 x 550 x 480 520 x 550 x 480

Weight, machine 50 kg 50 kgWeight, cooling unit – –Protection classification IP 23 IP 23Insulation class H HCooling output – –Tank capacity – –Flow rate – –Max. output pressure – –Standards IEC 60 974-1; -3; -10 / CE / S-Safety sign / EMC class A

QR Code

91


microplasma 120 Tetrix 150 Plasma

z –– z

– z

– z

– –

z z

– z

– z

– z

– z

– –– –

0.5 A - 120 A 5 A - 150 A

1 A - 10 A 5 A - 25 A

25 °C 40 °C 25 °C 40 °C

– 120 A – –– 70 A – 150 A

95 V 100 V50 Hz / 60 Hz 50 Hz / 60 Hz

1 x 16 A 3 x 16 A1 x 230 V (-40 % - +15 %) 3 x 400 V (-25 % - +20 %)

4.1 kVA 5.9 kVA

– 7.9 kVA

520 x 550 x 480 1050 x 500 x 1325

50 kg 158 kg– 34 kg

IP 23 IP 23H H– 1200 W (1l/min)– 7 l– 5 l/min– 3.5 bar




Tetrix 300 Plasma Tetrix 400 Plasma

Controlsmicroplasma – –Classic DC z z

Comfort DC z z

Synergic DC z z

Synergic AC/DC – –

FunctionsPlasma z z

activArc z z

spotArc z z

MMA z z

TIG z z

AC/DC – –TIG AC – –


Hilfslichtbogenstrom 5 A - 25 A 5 A - 25 ADuty cyle at ambient tempera-ture 25 °C 40 °C 25 °C 40 °C

40 % – – – 400 A45 % – – 400 A –60 % – – – 380 A65 % – – 380 A –

100 % – 300 A 330 A 320 AOpen circuit voltage 98 V 98 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 3 x 25 A 3 x 25 AMains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load 14 kVA 21,1 kVARecommended generator power 18,9 kVA 28,5 kVADimensions, machine, LxWxH in mm 1050 x 500 x 1325 1050 x 500 x 1325

Weight, machine 158 kg 158 kgWeight, cooling unit 34 kg 34 kgProtection classification IP 23 IP 23Insulation class H HCooling output 1200 W (1l/min) 1200 W (1l/min)Tank capacity 7 l 7 lFlow rate 5 l/min 5 l/minMax. output pressure 3,5 bar 3,5 barStandards IEC 60 974-1; -3; -10; -2 / CE / S-Zeichen / EMV-Klasse A

QR Code

93


Tetrix 350 AC/DC Plasma

––z

–z

z

z

z

z

z

z

z

5 A - 350 A

5 A - 25 A

25 °C 40 °C

– 350 A– –

350 A 325 A– –

260 A 260 A100 V

50 Hz / 60 Hz3 x 20 A

3 x 400 V (-25 % - +20 %)15 kVA

20,5 kVA

1050 x 500 x 1325

163 kg34 kgIP 23F , H

1200 W (1l/min)7 l

5 l/min3,5 bar

IEC 60 974-1; -3; -10; -2 / CE / S-Zeichen / EMV-Klasse A


Plasma DC and AC/DC welding machinesmicroplasma/Tetrix z Options/accessories

Options/accessories

Torches

PHB 50 20A 3MPlasma manual welding torches, 20 ACompact torch design and small torch head dia-meter for optimal handling with the best possible performance

PHB 50 50A 3MPlasma manual welding torches, 50 ACompact torch design and small torch head dia-meter for optimal handling with the best possible performance

PWH 100 3MPlasma manuel welding torchGreat load capacity of the plasma nozzles thanks to optimised cooling systemCompact torch design and small torch head dia-meter for optimal handling with the best possible performance

PWH 150 4MPlasma manuel welding torchGreat load capacity of the plasma nozzles thanks to optimised cooling systemCompact torch design and small torch head dia-meter for optimal handling with the best possible performance


FR21 14POLFoot-operated remote control, currentOperating point setting directly at the site of weldingFor microplasma machine series

FRP10 14POLRemote control, spot/pulsedRonust metal casing with rubber feet, retaining clip and holding magnetFor microplasma machine series

FRP15 14POLRemote control, pulsingRonust metal casing with rubber feet, retaining clip and holding magnetFor microplasma machine series


RT1 19POLFoot-operated remote control, currentOperating point setting directly at the site of weldingRonust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls and Pico 300 cel / cel pws machine series


RTP1 19POLRemote control, spot/pulsed weldingPulse, spot and pause times are infinetily adjustableOperating point setting directly at the site of weldingRonust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix and Picotig 200 AC/DC machine series

RTP2 19POLRemote control, spot/pulsed weldingPulse/pause ratio (balance) adjustable from 10 % to 90 % eOperating point setting directly at the site of weldingRonust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix and Picotig 200 AC/DC machine series

RTP3 spotArc 19POLRemote control, spotArc, spot/pulsed weldingPulse/pause ratio (balance) adjustable from 10 % to 90 % eOperating point setting directly at the site of weldingRonust metal casing with rubber feet, retaining clip and holding magnetFor Tetrix and Picotig 200 AC/DC machine series

RTF1 19POLFoot-operated remote control, currentStart/stop welding operationOperating point setting directly at the site of weldingFo Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls, Pico 300 cel / cel pws and Pico 350 cel puls / cel puls pws machine series

Cooling units

RK 1Recooling unit

RK 2Recooling unitHigh-performance recooling unit with fully thermal motor compressorTemperature control and LED displayConnections at rearCoolant drain valve and coolant level indicatoru A recooling unit with reinforced pump is necessary when using torches with more than 150 A!

RK 3Recooling unitHigh-performance recooling unit with fully thermal motor compressorTemperature control and LED displayConnections at rearCoolant drain valve and coolant level indicatoru A recooling unit with reinforced pump is necessary when using torches with more than 150 A!

95

Plasma DC and AC/DC welding machinesmicroplasma/Tetrix z Optionen/accessories

Cooling units

RK 2.1Recooling unitHigh-performance recooling unit with fully thermal motor compressorTemperature control and LED displayConnections at rearCoolant drain valve and coolant level indicatoru A recooling unit with reinforced pump is necessary when using torches with more than 150 A!

RK 3.1Recooling unitHigh-performance recooling unit with fully thermal motor compressorTemperature control and LED displayConnections at rearCoolant drain valve and coolant level indicatoru A recooling unit with reinforced pump is necessary when using torches with more than 150 A!

cool71 U43Air cooling unit with centrifugal pumpModular design, tool-free assambly

UK 500Air cooling unit

Transport carts

Trolly 70-3 DFTransportwagenZum Transport einer Stromquelle, von zwei Modu-len und zwei GasflaschenFür Geräteserie Tetrix Plasma

Gas metering units for Tetrix plasma machines without digital control

GDE2Gas metering unit with 2 gas quantity metersGDE2.1Gas metering unit with 2 gas quantity meters

GDE3Gas metering unit with 3 gas quantity meters



MMA DC welding machinesPico 162 / Pico 180

Light, robust and small

Pico 162 Pico 180

The Pico 162 and 180, EWM‘s miniature powerhouses, are barely the size of a shoe box, yet they really pack a punch. In doing so, with up to 160 and 180 amperes output, oustanding welding properties, large mains voltage ranges and the easiest of handling, these MMA specialists set new standards in assembly. The universal all-rounder: The Pico 162 MV (multi-volt variant) automatically detects the mains voltages of different countries between 115 and 230 volts.

Highlights

Antistick and Arcforce – weld like a professional

z Extremely easy welding: The arc burns steadily without the stick electrode sticking or annealing.

Perfect weld even with thick electrodes

z Even 5-millimetre electrodes are no problem for the Pico 220. State-of-the-art inver-ter technology with superb control dynamics provides a stable arc. This allows for effortless joining even with hard to weld rutile or rutile-cellulose electrodes.

Light, transportable and mobile

z Easily transportable to any work location. Very small and lightweight in a robust plastic casing, this machine can easily be carried up ladders or over cramped scaffol-ding.



Reliable, safe, cost-effective

z All electronic components are particularly well protected against dust. The temperature-controlled fan prevents unnecessary intake of dirt. An all-round low-maintenance, reliable and therefore cost-effective solution!

Arcforce: tuning for all electrodes

z Arcforce offers exceptional welding properties with all types of electrodes. No short circuits, even with rutile-cellulose electrodes.

97


Pico 162: Insulating protective cover for optimised protection of the unit in deman-ding environments. Light, robust, and easily retrofitted in a few steps. When combined with an optional dirt filter, your machine will have the best possible protection from contamina-tion.

Overvoltage protection. No damage to machine if inadvertently con-nected to 400-V mains voltage

Made-to-measure open circuit voltage – for worldwide use The VRD (voltage reduction device) function reduces the open circuit voltage to safe levels. This option meets regional requirements and standards all over the world.

Hotstart for exceptional qualityThe variable Hotstart function (adjustable current and time) reliably ignites the electrode and melts perfectly to ensure the best quality even at the start of the seam. This solution makes lack of fusion and cold welds a thing of the past and significantly reduces excess weld metal.

Very comfortable to carry

z Stable and comfortable carrying strap, slender and convenient design


z The front and rear sections of the machine are made of shock-resis-tant plastic, with rounded corners and edges

Extremely resilient

z Side panels made from powder-coated sheet aluminium

Intelligent casing design

z Optimised air conduction for long duty cycle

Operating elements

z Particularly robust, clear and protected layout

Safe and reliable

z Integrated temperature monitors protect against overload


MMA DC welding machinesPico 220 cel puls

Cellulose electrodes 100 % safe for vertical-down welding

Pico 220 cel puls

Whether difficult to weld cellulose electrodes or root pass – always 100 percent safe for vertical-down welding, always optimum welding results. The Pico 220 cel puls shows impressive welding characteristics even with long mains leads, large voltage fluctuations or direct operation at the generator. Pico 220 cel puls – the next generation for construction sites and pipe construction

Highlights

Cel

z 100 % safe for vertical-down welding with cellulose electrodes z Arcforce z No short-circuits, optimum welding properties with all types of electrodes thanks to

Arcforce

MMA pulse welding – ideal for root welding

z Fine-flaked weld surface with a TIG look for final passes z Less spatter means less finishing work z Ideal for difficult electrodes z Outstanding gap bridging with no sagging of the root pass z Less distortion thanks to controlled heat input

Antistick and Arcforce – weld like a professional

z Extremely easy welding: The arc burns steadily without the stick electrode sticking or annealing.

Perfect weld even with thick electrodes

z Even 5-millimetre electrodes are no problem for the Pico 220. State-of-the-art inver-ter technology with superb control dynamics provides a stable arc. This allows for effortless joining even with hard to weld rutile or rutile-cellulose electrodes.



Hotstart for exceptional quality

z The variable Hotstart function (adjustable current and time) reliably ignites the elec-trode and melts perfectly to ensure the best quality even at the start of the seam. This solution makes lack of fusion and cold welds a thing of the past and significant-ly reduces excess weld metal.

99

MMA DC welding machinesPico 220 cel puls

MMA pulse weldingExcellent gap bridging, controlled heat input, less distortion and fewer spatters

No pipeline without Pico/Stick CEL100% reliability for vertical-down welds with cellulose electrodes.

Hotstart for exceptional qualityThe variable Hotstart function (adjustable current and time) reliably ignites the electrode and melts perfectly to ensure the best quality even at the start of the seam. This solution makes lack of fusion and cold welds a thing of the past and significantly reduces excess weld metal.

Antistick and Arcforce – a strong teamDuring the welding process, Arcforce prevents the electrode from sticking in the weld pool. However, if the electrode does stick, the Antistick automatically switches to minimum current, therefore preventing annealing and keeping the electrode in serviceable condition.

Insulating protective cover

z For optimum protection of the machine in harsh environments. Light, robust and easy to retrofit.


z The front and rear sections of the machine are made of shock-resis-tant plastic, with rounded corners and edges

Intelligent casing design

z Optimised air conduction for long duty cycle

Operating elements

z Particularly robust, clear and protected layout

Safe and reliable

z Integrated temperature monitors protect against overload



Compact, indestructible and versatile

Pico 300 cel Pico 350 cel puls

For tough, safe everyday operation on construction sites and in assembly work, the resilient MMA professional machines with metal casing offer the perfect solution. Even on long mains leads or connected to a genera-tor, the welding electrode ignites reliably. ewm inverter technology with digital control ensures a stable arc, providing problem-free welding even for special electrodes. The CEL model versions are 100% safe for vertical-down welds with cellulose electrodes.

Highlights

Ideal for every construction site

z Slimline design and effortless transport with stable carrying bar – the perfect partner for almost any construction site. Mains fluctuations are no problem for EWM power sources. Reliable welding even with weak mains supplies or extra-long cables. Well-thought-out ventilation ensures long duty cycles and protects against dirt.

MMA pulse welding – ideal for root welding (Pico 350 cel puls)

z Fine-flaked weld surface with a TIG look for final passes z Less spatter means less finishing work z Ideal for difficult electrodes z Outstanding gap bridging with no sagging of the root pass

Less distortion thanks to controlled heat input

Very easy vertical-up and vertical-down-welds

z 100 % reliable vertical down welding z Perfect electrode vertical-up-welding through PF pulse function (Pico 350 cel puls /

Pico 350 cel puls pws) z Pulsing (MMA pulsing) z Automated pulsing

Hotstart for exceptional quality

z The variable Hotstart function (adjustable current and time) reliably ignites the elec-trode and melts perfectly to ensure the best quality even at the start of the seam. This solution makes lack of fusion and cold welds a thing of the past and significant-ly reduces excess weld metal.



Reliable, safe, cost-effective

z All electronic components are particularly well protected against dust. The temperature-controlled fan prevents unnecessary intake of dirt. An all-round low-maintenance, reliable and therefore cost-effective solution!

Arcforce: tuning for all electrodes

z Arcforce offers exceptional welding properties with all types of electrodes. No short circuits, even with rutile-cellulose electrodes.

Vertical-down-weld PGVertical-up-weld PF



Pico 300 / Pico 350

Made-to-measure open circuit voltage – for worldwide use The VRD (voltage reduction device) function reduces the open circuit voltage to safe levels. This option meets regional requirements and standards all over the world.

No pipeline without Pico/Stick CEL 100% reliability for vertical-down welds with cellulose electrodes.

Secure degaussing of pipes and sheets – Pico 350 cel puls pws dgs Degaussing function: Stored sequence program for degaussing of ferromagnetic materials: stable arc, optimum welding results and reduced rework

Polarity can be freely selected Basic or cellulose electrodes „run“ better with the minus pole on the workpiece. The welder can solve the question of the right polarity directly on site with the remote control (Pico 350 cel puls pws)

Convenient transport

z Handy carrying handles, stable carrying bar and carrying strap, slender and convenient design

Built for the most extrem demands

z Inspected protection against splash water (IP 34s); ruggedly-designed base enables placement in dirt and wet environment

Well-thought-out casing design

z Dust remains outside: closed casing trough increased cooling air inlets with blade/grill combi-nation

Safe and reliable

z Integrated temperature monitors protect against overload and extend the duty cycle

Maximum functionality - easiest operation

z Polarity can be reversed by pres-sing a button (pws)

z Perfect electrode vertical-up wel-ding through PF pulse function

z Easiest operation, also for novices, thanks to self-explanatory, clearly-arranged user interface

Energy effi cient

z Due to standby mode

PF pulse function / MMA pulsing

Pico 350 cel puls / cel puls pws

MAG CC-CV welding with optional wire feeder unit

Pico drive 4L Pico drive 200C

Secure degaussing of pipes and sheets –


MMA DC welding machinesPico/Taurus

Pico 162 Pico 162 MV

ControlsPico 162 (MV) z z

Pico 180 – –Pico 220 cel puls – –Pico 300 cel (pws) – –

FunctionsMMA z z

TIG z z

MMA pulse – –Gouging – –



25 % – – – – – –30 % – – – – – –35 % – 150 A – 150 A – 110 A40 % – – – – 110 A –50 % 150 A – 150 A – – –60 % – 120 A – 120 A 90 A 90 A

100 % 120 A 100 A 120 A 100 A 80 A 80 AOpen circuit voltage 105 V 105 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 1 x 16 A 1 x 16 A 1 x 25 AMains voltage (tolerances) 1 x 230 V (-40 % - +15 %) 1 x 230 V (-40 % - +15 %) 1 x 115 V (-15 % - +15 %)Max. connected load 5.5 kVA 5.5 kVA 3.8 kVARecommended generator power 7.5 kVA 7.5 kVA 5.2 kVA

Dimensions, machine, LxWxH in mm 430 x 115 x 225 430 x 115 x 225

Weight, machine 4.8 kg 5.1 kgProtection classification IP 23 IP 23Insulation class H HStandards IEC 60 974-1; -10 / CE / S-Safety sign / EMC class A

QR Code



Pico 180 Pico 220 cel puls Pico 300 cel

– – –z – –– z –– – z

z z z

z z z

– z –– – –

5 A - 180 A 10 A - 220 A 10 A - 300 A

25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

– 180 A – – – 300 A180 A – – 220 A 300 A –

– – – – – –– – – – – –– – 220 A – – –

140 A 130 A 200 A 160 A 250 A 220 A130 A 120 A 160 A 140 A 190 A 170 A

100 V 97 V 100 V50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz

1 x 20 A 3 x 16 A 3 x 16 A1 x 230 V (-40 % - +15 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)

7.2 kVA – 12.1 kVA

9.7 kVA – 16.4 kVA

470 x 135 x 250 470 x 135 x 250 515 x 185 x 350

8.9 kg 8.9 kg 16.5 kgIP 23 IP 23 IP 23

H H HIEC 60 974-1; -10 / CE / S-Safety sign / EMC class A



Pico 300 cel pws Pico 350 cel puls Pico 350 cel puls pws

ControlsPico 300 cel (pws) z – –MMA Pro – z –MMA Pro pws – – z

Taurus Basic – – –

FunctionsMMA z z z

TIG z z z

MMA Impuls – z z

MIG/MAG CC/CV – z z

Fugenhobeln – – –Degauss – – –



25 % – 300 A – – – –30 % 300 A – – – – –35 % – – – 350 A – 350 A60 % 250 A 220 A – 280 A – 280 A65 % – – – – – –

100 % 190 A 170 A – 230 A – 230 Acos φ 0,99 0,99 0,99Efficiency 88 % 88 % 88 %Open circuit voltage 107 V 95 V 95 VMains frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 HzMains fuses (slow-blow) 3 x 16 A 3 x 25 A 3 x 25 AMains voltage (tolerances) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)Max. connected load 12,1 kVA 15 kVA 15 kVARecommended generator power 16,3 kVA 20,3 kVA 20,3 kVADimensions, machine, LxWxH in mm 515 x 185 x 445 600 x 205 x 415 600 x 205 x 415

Weight, machine 23,5 kg 21,5 kg 23,5 kgProtection classification IP 23 IP 34s IP 34sInsulation class H H HStandards IEC 60 974-1; -10 / CE / S-Zeichen / EMV-Klasse A

QR Code



Pico/Taurus

Pico 350 cel puls pws dgs Taurus 405 TDM Taurus 505 TDM

– – – – – – z – – – z z

z z z

z – – z – – z z z – z z

z – –

20 A - 350 A 5 A - 400 A 5 A - 500 A

25 °C 40 °C 25 °C 40 °C 25 °C 40 °C

– – – – – – – – – – – – – 350 A – – – – – 280 A – – – 500 A – – – – 500 A – – 230 A 400 A 400 A 460 A 430 A

0,99 0,99 0,9988 % 90 % 90 %95 V 80 V 80 V


3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)15 kVA 18,2 kVA 25,2 kVA

20,3 kVA 24,6 kVA 34 kVA

600 x 205 x 415 624 x 300 x 535 624 x 300 x 535

25,5 kg 41 kg 45 kgIP 34s IP 23 IP 23

H H HIEC 60 974-1; -10 / CE / S-Zeichen / EMV-Klasse A


MMA DC welding machines Pico/Taurus z Options/accessories

Options/accessories

Wire feed units

Pico drive 4L Wire feeder, Euro torch connector, aluminium housing, 4-roll drive, Equipped for 1.0 mm + 1.2 mm steel wiresMAG CC-CV welding with Pico 350 celp puls / Pico 350 cel puls pws Spool diameter up to 300 mm

Pico drive 200C Wire feeder, Euro torch connector, plastic housing, 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires MAG CC-CV welding with Pico 350 cel puls / Pico 350 cel puls pws Spool diameter up to 200 mm

Power sources for degaussing

Degauss 350 Degaussing of ferromagnetic materialsIncluding 3 load cables 35 sqmm (2 x 5 m, 1 x 20 m)

Intermediate hose packages, 19 pole

MIG G 19POL Intermediate hose package, gas-cooled, 7-pole


TIG 26 GD GRIP 5P 2T 4M TIG welding torch, gas-cooled Compatible with SR replacement parts Double push-button

TIG torch, rotary gas valve

TIG 17 GDV 4M TIG 26 GDV 4M TIG welding torch, rotary gas valve, gas-cooled, decentral Compatible with SR replacement parts

Gouging

GT 600 SKK95 3 Gouging torch Air arc gouging torch for separating metals u Suitable carbon electrodes can be found in the Accessories section of the price list!



RT1 19POL Remote control, current Operating point setting directly at the site of welding Robust metal casing with rubber feet, retaining clip and holding magnet For Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls, Pico 300 cel / cel pws and Pico 350 cel puls / cel puls pws machine series

RT PWS1 19POL Remote control, vertical-down weld, current pole reversal Operating point setting directly at the site of welding For all Textrix AC/DC machines (except Tetrix 230 AC/DC), Pico 300 cel PWS and Pico 350 cel puls pws

RTF1 19POL Foot-operated remote control, current, with con-nection cable Start/stop welding operation Operating point setting directly at the site of welding For Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls, Pico 300 cel / cel pws and Pico 350 cel puls / cel puls pws machine series

RTF2 19POL Foot-operated remote control, current, with con-nection cable Start/stop welding operation Operating point setting directly at the site of welding Robust metal casing with rubber feet, retaining clip and holding magnet For Tetrix, Picotig 200 AC/DC, Pico 180, Pico 220 cel puls, Pico 300 cel / cel pws and Pico 350 cel puls / cel puls pws machine series

Transport cart s

ON WAK xx5 Wheel assembly kit For Picomig 305 D3, Phoenix/Taurus 355 TKM and Phoenix/Taurus 355, 405, 505 TDM

Trolly 39-1 Transport cart For transporting a power source (without gas bottle) For Phoenix 355/405/505 and Taurus 355/405/505

Electrode holders

EH 16MM² Electrode cable Fully assembled electrode cable

EWM AGSales and Logistic CentreGrünauer Fenn 414712 Rathenow · Tel: +49 3385 49402-0 · Fax: -20www.ewm-rathenow.de · [email protected]

EWM AGRudolf-Winkel-Str. 7-937079 Göttingen · Tel: +49 2623 9276-0 · Fax: -244www.ewm-goettingen.de · [email protected]

EWM AGSachsstraße 2850259 Pulheim · Tel: +49 2234 697-047 · Fax: -048www.ewm-pulheim.de · [email protected]

EWM AGSales and Logistic CentreSälzerstraße 20a56235 Ransbach-Baumbach · Tel: +49 2623 9276-0 · Fax: -244www.ewm-ransbach-baumbach.de · [email protected]

EWM AGEiserfelder Straße 30057080 Siegen · Tel: +49 271 3878103-0 · Fax: -9www.ewm-siegen.de · [email protected]

EWM HIGHTEC WELDING GmbHSales and Logistic CentreDraisstraße 2a69469 Weinheim · Tel: +49 6201 84557-0 · Fax: -20www.ewm-weinheim.de · [email protected]

EWM Schweißtechnik Handels GmbHKarlsdorfer Str. 4388069 Tettnang/Bürgermoos · Tel: +49 7542 97998-0 · Fax: -29www.ewm-tettnang.de · [email protected]

EWM Schweißtechnik Handels GmbHPfaffensteig 1789143 Blaubeuren · Tel: +49 7344 9191-75 · Fax: -77www.ewm-blaubeuren.de · [email protected]

EWM Schweißtechnik Handels GmbHHeinkelstraße 889231 Neu-Ulm · Tel: +49 731 7047939-0 · Fax: -15www.ewm-neu-ulm.de · [email protected]

Plants Branches More than 400 ewm sales partners worldwide

HeadquartersEWM AGDr. Günter-Henle-Straße 856271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -244www.ewm-group.com · [email protected]

Technology centreEWM AGForststraße 7-1356271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -144www.ewm-group.com · [email protected]

EWM AGDr. Günter-Henle-Straße 856271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -244www.ewm-group.com · [email protected]

EWM HIGHTEC WELDING (Kunshan) Ltd.10 Yuanshan Road, Kunshan · New & High-tech Industry Development ZoneKunshan · Jiangsu · 215300 · People´s Republic of ChinaTel: +86 512 57867-188 · Fax: -182www.ewm-kunshan.cn · [email protected]

EWM HIGHTEC WELDING GmbHWiesenstraße 27b4812 Pinsdorf · Austria · Tel: +43 7612 778 02-0 · Fax: -20www.ewm-austria.at · [email protected]

EWM HIGHTEC WELDING (Kunshan) Ltd.10 Yuanshan Road, Kunshan · New & High-tech Industry Development ZoneKunshan · Jiangsu · 215300 · People´s Republic of ChinaTel: +86 512 57867-188 · Fax: -182www.ewm-kunshan.cn · [email protected]

EWM HIGHTEC WELDING UK Ltd.Unit 2B Coopies Way · Coopies Lane Industrial EstateMorpeth · Northumberland · NE61 6JN · Great BritainTel: +44 1670 505875 · Fax: -514305www.ewm-morpeth.co.uk · [email protected]

EWM HIGHTEC WELDING Sales s.r.o. / Prodejní a poradenské centrumTyršova 2106256 01 Benešov u Prahy · Czech RepublicTel: +420 317 729-517 · Fax: -712www.ewm-benesov.cz · [email protected]

Production, Sales and Service

Sales and Service Germany

Sales and Service International

TEAMWELDER s.r.o.Tr. 9. kvetna 718 / 31407 53 Jiříkov · Çek CumhuriyetiTel: +420 412 358-551 · Fax: -504www.teamwelder.cz · [email protected]

Pulheim

Ransbach-Baumbach

Mündersbach

Weinheim

Siegen

Göttingen

Neu-UlmBlaubeuren

Rathenow

Tettnang

Visit us!

Sales and Logistic Centre

EWM AGSälzerstr. 20aD-56235 Ransbach-BaumbachTel: +49 2623 9276-0 · Fax: [email protected]

More than 400 ewm sales partners worldwide – we‘re never far away.

ewm worldwide

Czech RepublicBenešov u Prahy

People's Republic of chinaKunshan

AustriaPinsdorf

Great BritainMorpeth

Sales / Consultancy / Service

Headquaters

EWM AGDr. Günter-Henle-Straße 8D-56271 MündersbachTel: +49 2680 181-0 · Fax: -244www.ewm-group.comwww.ewm-sales.com

Technology Centre

EWM AGForststr. 7-13D-56271 MündersbachTel: +49 2680 181-0 Fax:[email protected]

PlantsBranchesSales partners

The content of this document has been prepared and revie-wed with all reasonable care. The information provided is subject to change, errors excepted.

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