cck009 installation instructions - bmr … cck009 installation instructions recommended tools:...
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CCK009INSTALLATIONINSTRUCTIONS
RECOMMENDEDTOOLS:
Hydraulicjackandjackstands
Wrenchesandsockets:18mm,21mm,3/4",7/8"
Pry-barandrubbermallet
Drillwith1/2"drillbit
INSTALLATION:
1. Opentrunkandremoveinteriorpanelstogainaccesstotheuppershockstuds.
2. Usinga15mmwrenchorsocket,removetheuppershocknutsinsidethetrunk.IMAGE13. Liftvehicleandsupportwithjackstandsundertheframerails.Removewheels/tires.4. Supporttheaxlewithahydraulicjackthenremovethelowershockboltsusinga21mmwrenchor
socket.Removetheshocks.5. IfvehicleisequippedwithOEquadshocks,removethemusinga15mmand18mmwrenchorsocketas
showninIMAGE2.
6. Lowertherearendandremovethefactorycoilsprings.
7. BolttheBMRlowerbrackettothefactoryshockmountingholeasshowninIMAGE3usingthe1/2"x1.25"bolt,largewasherandlocknut.
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CCK009INSTALLATIONINSTRUCTIONS(Cont.)
8. Placeanangle-finderorlevelonthebrackettomakesureitisvertical,thentightentheboltusingtwo3/4"wrenches.IMAGE4
9. Usingtheupperholeasadrillguide,drilla1/2"holeintherearendbracket.IMAGE5.
10. Inserta1/2"x1.5"bolt,largewasher,andlocknutandtightenusingtwo3/4"wrenches.
11. Nowmovetotheuppershockmount.Thismountwillrequiretwopeopletoinstall,oneinsidethecarandoneinsidethewheel-well.InserttheupperBMRbracketasshowninIMAGE6,insertingthestudthroughthefactoryshockmountinghole.
12. Placethe5/8"flatwasherandlocknutontothestudandtightenwhilethesecondpersonholdsthebracketfrominsidethewheel-wellusinga3/8"extensionorlargescrewdriver.Tightenthenutusinga7/8"wrenchorsocket.SeeIMAGE7onthefollowingpage.
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CCK009INSTALLATIONINSTRUCTIONS(Cont.)
13. Oncetheupperandlowermountsareinstalled,assemblethecoil-oversofyourchoiceusingthemanufacturersrecommendations.
14. Installthecoil-oversusingtheprovided1/2"x2.5"bolts,stainlesswashers,andpoly-locknuts.
15. Adjusttothedesiredrideheight,re-installwheels/tires,andlowerthevehicle.
COIL-OVERRECOMMENDATIONS:
Fora1"-3"lowering,werecommendthefollowingVikingcoil-overoracoil-overwithspecssimilartothesebelow:
VikingPart#C209-W
• Bearingstyleendssuggested,bushingstyleendsnotrecommended
• Mostcoil-oversareavailableintwodifferentmountingwidths,1"and1.25".BMRbracketsaredesignedtoaccommodatea1.25"width.TheWinthepartnumberabovedictatesthewiderbearing.
ShockSpecs: Compressedheight-11.57
Extendedheight-17.32
Shockstroke-5.75
Recommendedshockheight(eye-to-eye)- 13.875-15.125
SpringSpecs: Thiscoil-overandmostwithsimilarspecificationsaslistedabovewillaccommodateeithera10"or12"longspring.Asageneralruleofthumb,forspringrates150lbs/inandlowerwerecommenda12"spring,andrates175lbs/inandhighershouldusea10"longspring.