cds g3 and the pcm 09 - 2g - cds g3 fault...

38
CDS G3 Fault Tables 90-8M0086113 SEPTEMBER 2013 Page 2G-1 2 G CDS G3 and the PCM 09 Section 2G - CDS G3 Fault Tables Table of Contents CDS G3 Fault List (Numerical Order)................................ 2G-2 CDS G3 Fault List (Alphabetical Order).......................... 2G-20

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Page 1: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-1

2G

CDS G3 and the PCM 09Section 2G - CDS G3 Fault Tables

Table of Contents

CDS G3 Fault List (Numerical Order)................................2G-2 CDS G3 Fault List (Alphabetical Order).......................... 2G-20

Page 2: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-2 90-8M0086113 SEPTEMBER 2013

CDS G3 Fault List (Numerical Order)Fault codes may be classified as sticky or not sticky:

Type of fault Method to clear

Not sticky Clears immediately after the fault is resolved

Sticky Requires a key cycle (off and on) after the fault is resolved to clear

Page 3: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-3

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

0N

one

No

faul

ts d

etec

ted.

Indi

cate

s th

at th

ere

are

no a

ctiv

e fa

ults

.D

isab

led

NA

1Sy

sVol

t_R

ange

Hig

hBa

ttery

vol

tage

too

high

.C

harg

ing

syst

em s

tuck

on

max

imum

out

put.

Alte

rnat

or is

mos

t lik

ely

over

char

ging

. Che

ck th

e re

gula

tor a

ndse

nse

circ

uit.

1.C

harg

ing

syst

em m

alfu

nctio

n.2.

Wiri

ng p

robl

em. I

ncor

rect

inst

alla

tion

of 2

4‑ o

r 36‑

volt

syst

ems.

OBD

‑M–1

No

deta

ils

2Sy

sVol

t_R

ange

Low

Batte

ry v

olta

ge to

o lo

w.

Che

ck fo

r a lo

ose

alte

rnat

or b

elt,

alte

rnat

or m

alfu

nctio

n, e

xces

sive

elec

trica

l loa

d, a

nd/o

r idl

ing

for e

xten

ded

perio

ds o

f tim

e w

ith h

igh

elec

trica

l loa

ds.

1.C

harg

ing

syst

em m

alfu

nctio

n.2.

Loos

e be

lts.

3.D

efec

tive

batte

ry.

OBD

‑M–1

No

deta

ils

3Se

aPum

pPre

ss_L

owSe

a pu

mp

pres

sure

too

low

.

Che

ck th

e se

a pu

mp

impe

ller a

nd w

ater

inle

t for

obs

truct

ions

.1.

Wat

er s

uppl

y pu

mp

prob

lem

.2.

Coo

ling

syst

em c

logg

ed o

r silt

ed.

3.Ex

trem

ely

unlik

ely

ther

e is

a s

enso

r or w

iring

pro

blem

.

Not

stic

ky,

seve

rew

arni

ng,

redu

ced

pow

er

Faul

t dis

able

don

3.0

Len

gine

s

5ET

C_L

oss_

Of_

Con

trol

ETC

loss

of c

ontro

l: Th

rottl

epl

ate

mov

emen

t doe

s no

tm

atch

PC

M c

omm

ands

.

The

thro

ttle

plat

e w

ill m

ove

but i

t doe

sn’t

mov

e ex

actly

as

com

man

ded.

The

refo

re, t

here

is a

loss

of c

ontr

ol.

1.ET

C m

otor

A o

r mot

or B

circ

uit p

robl

ems.

2.ET

C c

onne

ctor

pro

blem

s.3.

Def

ectiv

e ET

C a

ssem

bly.

Not

stic

ky,

seve

rew

arni

ng,

redu

ced

pow

er

Faul

t dis

able

don

non

‑DTS

engi

nes

6ET

C_S

ticki

ngET

C s

ticki

ng: T

hrot

tle p

late

does

n't m

ove

whe

nco

mm

ande

d.

By w

atch

ing

the

TPS

sens

or s

igna

ls th

e PC

M c

an te

ll if

the

thro

ttle

plat

e is

mov

ing

exac

tly a

s it

com

man

ded.

In th

is c

ase

the

PCM

com

man

ds m

ovem

ent b

ut d

oes

not s

ee th

at m

ovem

ent i

n th

e TP

Sse

nsor

sig

nal.

Hen

ce, t

he p

late

is s

ticki

ng.

1.ET

C is

mec

hani

cally

stu

ck.

2.M

otor

A o

r mot

or B

circ

uit p

robl

ems

incl

udin

g th

e co

nnec

tor.

3.TP

S 1

or 2

sen

sor c

ircui

t pro

blem

s.

Not

stic

ky,

seve

rew

arni

ng,

redu

ced

pow

er

Faul

t dis

able

don

non

‑DTS

engi

nes

9G

uard

ian_

Activ

eG

uard

ian

prot

ectio

n is

act

ive.

Che

ck th

e ot

her f

aults

for r

oot

caus

e.

This

faul

t is

a re

sult

of a

sep

arat

e fa

ult.

Any

faul

t tha

t ind

icat

es a

prob

lem

that

cou

ld c

ause

eng

ine

dam

age

will

caus

e th

e G

uard

ian

prog

ram

to a

ctiv

ate.

The

mor

e se

vere

the

prob

lem

the

mor

eG

uard

ian

will

redu

ce th

e av

aila

ble

pow

er.

Not

stic

ky,

seve

rew

arni

ng

Seve

rew

arni

ng is

disa

bled

inM

Y12

calib

ratio

ns

Page 4: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-4 90-8M0086113 SEPTEMBER 2013

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

12O

ilPre

ss_L

owEn

gine

oil

pres

sure

is to

o lo

w.

Indi

cate

s a

prob

lem

with

the

engi

ne's

pre

ssur

ized

lubr

icat

ion

syst

em. D

o no

t ove

rlook

the

oil l

evel

bei

ng to

o hi

gh, a

s th

at w

illca

use

aera

ted

oil w

hich

will

resu

lt in

low

oil

pres

sure

. Oth

erco

mm

on p

robl

ems

are

inco

rrect

gra

de o

f oil,

dilu

ted

oil (

with

gaso

line)

, wor

n en

gine

or c

am b

earin

gs, c

logg

ed p

ump

pick

upsc

reen

and

pos

sibl

y an

out

‑of‑c

alib

ratio

n oi

l pre

ssur

e se

nsor

.1.

Oil

leve

l in

engi

ne is

too

low

.2.

Sens

or is

bad

but

not

sho

rted

or o

pen.

3.Th

ere

is a

mec

hani

cal p

robl

em in

the

oil p

ress

ure

syst

em.

Not

stic

ky,

seve

rew

arni

ng

Faul

t dis

able

don

3.0

Len

gine

s

15M

AP_A

ngle

_Ran

geH

igh

MAP

sen

sor c

ircui

t hig

h–En

gine

runn

ing.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

a M

AP s

enso

r circ

uit h

igh.

The

MAP

sig

nal l

ead

isin

dica

ting

5 vo

lts (o

r nea

rly 5

vol

ts).

Poss

ible

faile

d se

nsor

sho

rted

or o

pen

sens

or w

iring

or d

efec

tive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

OBD

‑M–1

No

deta

ils

16M

AP_A

ngle

_Ran

geLo

wM

AP s

enso

r circ

uit l

ow–E

ngin

eru

nnin

g. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Trea

t thi

s as

a M

AP s

enso

r circ

uit l

ow. T

he M

AP s

igna

l lea

d is

indi

catin

g 0

volts

(or n

early

0 v

olts

). Fa

iled

sens

or s

horte

d or

ope

nw

iring

or d

efec

tive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

OBD

‑M–1

No

deta

ils

19G

uard

ian_

Ove

rspe

edEn

gine

RPM

exc

eede

dG

uard

ian

RPM

lim

it at

tim

e of

faul

t.

The

engi

ne is

exc

eedi

ng th

e R

PM li

mit

curre

ntly

set

by

Gua

rdia

n.G

uard

ian

pow

er li

mits

can

rang

e fro

m 9

0% d

own

to fo

rced

idle

(aro

und

5%).

This

can

be

mis

lead

ing

as th

is is

not

the

max

imum

engi

ne R

PM li

mit;

it ju

st m

eans

the

engi

ne is

goi

ng fa

ster

than

Gua

rdia

n cu

rrent

ly th

inks

it s

houl

d.

Not

stic

ky,

seve

rew

arni

ng

Seve

rew

arni

ng is

disa

bled

inM

Y12

calib

ratio

ns

21ST

BDEC

T_O

verte

mp

ECT

(eng

ine

cool

ant

tem

pera

ture

) is

too

high

.

The

star

boar

d cy

linde

r hea

d (o

n an

out

boar

d) is

exc

eedi

ng it

sm

axim

um a

llow

ed te

mpe

ratu

re.

1.C

oolin

g sy

stem

pro

blem

, bad

pum

p or

ther

mos

tat.

2.En

gine

lugg

ing,

che

ck p

ropp

ing.

3.It

is e

xtre

mel

y un

likel

y th

ere

is a

sen

sor o

r wiri

ng p

robl

em.

Not

stic

ky,

seve

rew

arni

ng,

redu

ced

pow

er

Use

d on

all

engi

nes

Page 5: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-5

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

22H

orn_

Out

putF

ault

War

ning

hor

n fa

ult.

Che

ck th

ePC

M‑to

‑hor

n (ta

n/bl

ue) c

ircui

t.

The

PCM

is n

ot d

etec

ting

the

pres

ence

of t

he w

arni

ng h

orn.

Che

ckth

e ta

n/bl

ue le

ad fo

r ope

ns a

nd s

horts

. Tes

t the

war

ning

hor

n an

dre

plac

e it

if ne

cess

ary.

1.D

efec

tive

horn

.2.

Hor

n no

t rec

eivi

ng B

+.3.

Circ

uit p

robl

em b

etw

een

horn

and

PC

M.

Not

stic

kyD

TS: d

isab

led

29Kn

ockS

enso

r0Fa

ult

Knoc

k se

nsor

faul

t. C

heck

the

port

sens

or c

ircui

t.

The

PCM

is n

ot re

adin

g an

y si

gnal

from

the

port

knoc

k se

nsor

.C

heck

the

knoc

k se

nsor

‑to‑P

CM

circ

uits

for o

pens

and

sho

rts.

Rep

lace

the

sens

or if

the

circ

uits

test

goo

d.1.

Sens

or m

ount

ing

prob

lem

.2.

Sens

or o

r wiri

ng p

robl

em.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky.

War

ning

–ca

libra

tion

spec

ific

3.0L

, 4.3

L:di

sabl

ed

30Kn

ockS

enso

r1Fa

ult

Knoc

k se

nsor

faul

t. C

heck

the

star

boar

d se

nsor

circ

uit.

The

PCM

is n

ot re

adin

g an

y si

gnal

from

the

star

boar

d kn

ock

sens

or. C

heck

the

knoc

k se

nsor

‑to‑P

CM

circ

uits

for o

pens

and

shor

ts. R

epla

ce th

e se

nsor

if th

e ci

rcui

ts te

st g

ood.

1.Se

nsor

mou

ntin

g pr

oble

m.

2.Se

nsor

or w

iring

pro

blem

.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

Not

stic

ky.

War

ning

–ca

libra

tion

spec

ific

3.0L

, 4.3

L:di

sabl

ed

36Se

aPum

pPre

ss_R

ange

Hig

hSe

a pu

mp

pres

sure

sen

sor

circ

uit h

igh.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

a s

ea p

ump

sens

or c

ircui

t hig

h. T

he s

igna

l lea

d is

read

ing

5 vo

lts (o

r nea

rly 5

vol

ts).

Poss

ible

faile

d se

nsor

sho

rted

orop

en s

enso

r wiri

ng o

r def

ectiv

e PC

M.

Not

stic

ky,

caut

ion

war

ning

3.0L

: dis

able

d

37Se

aPum

pPre

ss_R

ange

Low

Sea

pum

p pr

essu

re s

enso

rci

rcui

t low

. Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

a s

ea p

ump

sens

or c

ircui

t low

. The

sig

nal l

ead

isre

adin

g 0

volts

(or n

early

0 v

olts

). Po

ssib

le fa

iled

sens

or s

horte

d or

open

sen

sor w

iring

or d

efec

tive

PCM

.

Not

stic

ky,

caut

ion

war

ning

3.0L

: dis

able

d

39IA

T_R

ange

Hig

hM

AT (m

anifo

ld a

ir te

mpe

ratu

re)

sens

or c

ircui

t hig

h. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Trea

t thi

s as

an

IAT

sens

or c

ircui

t hig

h. T

he s

igna

l lea

d is

read

ing

5 vo

lts (o

r nea

rly 5

vol

ts).

The

circ

uit i

s op

en.

Che

ck th

e re

sist

ance

of t

he s

enso

r wiri

ng fo

r an

open

circ

uit o

r apo

ssib

le d

efec

tive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

OBD

‑M–1

Page 6: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-6 90-8M0086113 SEPTEMBER 2013

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

40IA

T_R

ange

Low

MAT

(man

ifold

air

tem

p)se

nsor

circ

uit l

ow. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Trea

t thi

s as

an

IAT

sens

or c

ircui

t low

. The

sig

nal l

ead

is re

adin

g 0

volts

(or n

early

0 v

olts

). Th

e si

gnal

lead

is s

horte

d to

sen

sor

grou

nd o

r pos

sibl

y en

gine

gro

und.

Che

ck th

e se

nsor

sig

nal l

ead

for s

horts

to g

roun

d. C

heck

the

sens

or fo

r sho

rts to

gro

und.

Pos

sibl

e de

fect

ive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

OBD

‑M–1

43ES

T1_O

utpu

tFau

ltES

T 1

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #1

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#1ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g, th

esi

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

e D

Csi

gnal

) and

nev

er s

ticks

at e

ither

read

ing.

Not

stic

kyU

sed

on a

llen

gine

s

45ES

T2_O

utpu

tFau

ltES

T 2

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #2

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#2ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g, th

esi

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

e D

Csi

gnal

) and

nev

er s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

47ES

T3_O

utpu

tFau

ltES

T 3

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #3

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#3ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g, th

esi

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

e D

Csi

gnal

) and

nev

er s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

49ES

T4_O

utpu

tFau

ltES

T 4

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #4

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#4ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g, th

esi

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

e D

Csi

gnal

) and

nev

er s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

Page 7: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-7

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

51ES

T5_O

utpu

tFau

ltES

T 5

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #5

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#5ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g, th

esi

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

e D

Csi

gnal

) and

nev

er s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

53ES

T6_O

utpu

tFau

ltES

T 6

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #6

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#6ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g, th

esi

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

e D

Csi

gnal

) and

nev

er s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

55ES

T7_O

utpu

tFau

ltES

T 7

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #7

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#7ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g, th

esi

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

e D

Csi

gnal

) and

nev

er s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

57ES

T8_O

utpu

tFau

ltES

T 8

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #8

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#8ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g, th

esi

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

e D

Csi

gnal

) and

nev

er s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

75Fu

elLe

vel1

_Ran

geH

igh

Fuel

leve

l 1 s

enso

r circ

uit h

igh.

Che

ck P

CM

‑to‑s

enso

r circ

uit.

Not

stic

ky–

76Fu

elLe

vel1

_Ran

geLo

wFu

el le

vel 1

sen

sor c

ircui

t low

.C

heck

PC

M‑to

‑sen

sor c

ircui

t.N

ot s

ticky

77En

code

rFau

ltCra

nkC

amTr

igge

r

CM

P (c

amsh

aft p

ositi

onse

nsor

) fau

lt. C

heck

the

PCM

‑to‑s

enso

r circ

uits

.

The

cam

shaf

t sen

sor s

igna

l is

mis

sing

, erra

tic, o

r inc

orre

ctly

phas

ed to

the

cran

ksha

ft se

nsor

. Che

ck th

e se

nsor

lead

s fo

rop

ens

and

shor

ts a

nd lo

ose

or d

amag

ed c

onne

ctor

s.C

heck

the

sens

or fo

r met

al p

artic

les

stic

king

to th

e se

nsor

'sm

agne

t. Bu

mp

the

engi

ne o

ver w

hile

mon

itorin

g th

e vo

ltage

of t

hesi

gnal

lead

for 0

to 5

vol

ts c

hang

es a

s th

e ca

m g

ear v

ane

pass

esth

e se

nsor

.

OBD

‑M–1

3.0L

: dis

able

d

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CDS G3 Fault Tables

Page 2G-8 90-8M0086113 SEPTEMBER 2013

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

84O

ilPre

ss_R

ange

Hig

hEn

gine

oil

pres

sure

sen

sor

circ

uit h

igh.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

an

oil p

ress

ure

sens

or c

ircui

t hig

h. T

he s

igna

l lea

d is

read

ing

5 vo

lts (o

r nea

rly 5

vol

ts).

Che

ck th

e se

nsor

and

sen

sor

wiri

ng fo

r ope

ns a

nd s

horts

. Pos

sibl

e de

fect

ive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

Not

stic

ky,

caut

ion

war

ning

3.0L

: dis

able

d

85O

ilPre

ss_R

ange

Low

Engi

ne o

il pr

essu

re s

enso

rci

rcui

t low

. Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

an

oil p

ress

ure

sens

or c

ircui

t low

. The

sig

nal l

ead

isre

adin

g 0

volts

(or n

early

0 v

olts

).C

heck

the

sens

or a

nd s

enso

r wiri

ng fo

r ope

ns a

nd s

horts

.Po

ssib

le d

efec

tive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

Not

stic

ky,

caut

ion

war

ning

3.0L

: dis

able

d

93Pi

totP

ress

_Ran

geH

igh

Pito

t pre

ssur

e se

nsor

circ

uit

high

.C

heck

PC

M‑to

‑sen

sor c

ircui

t.N

ot s

ticky

94Pi

totP

ress

_Ran

geLo

wPi

tot p

ress

ure

sens

or c

ircui

tlo

w.

Che

ck P

CM

‑to‑s

enso

r circ

uit.

Not

stic

ky–

101

RxD

oc1_

SOH

CAN

com

mun

icat

ion

faul

t:Ty

pe 1

. Che

ck th

e C

AN X

bus

.

The

PCM

and

com

man

d m

odul

e ca

nnot

com

mun

icat

e pr

oper

lyov

er th

e C

AN X

circ

uit.

Che

ck fo

r pro

per t

erm

inat

ion

and

that

the

com

man

d m

odul

e an

d PC

M c

alib

ratio

ns a

re c

ompa

tible

. Che

ckth

e ye

llow

and

bro

wn

lead

s in

the

mai

n C

AN b

us fo

r ope

ns a

ndsh

orts

. Con

side

r sub

stitu

ting

a kn

own

good

14‑

pin

CAN

har

ness

and

rech

eck

faul

ts. P

ossi

ble

defe

ctiv

e PC

M a

nd/o

r com

man

dm

odul

e.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

102

RxD

oc2_

SOH

CAN

com

mun

icat

ion

faul

t:Ty

pe 2

. Tro

ll co

ntro

l dat

am

issi

ng.

Mos

t lik

ely

a PC

M a

nd c

omm

and

mod

ule

softw

are

mis

mat

chis

sue.

Not

stic

kyor di

sabl

ed–

Cal

ibra

tion

spec

ific

War

ning

mod

eis

als

oca

libra

tion

spec

ific

103

RxD

oc3_

SOH

CAN

com

mun

icat

ion

faul

t:Ty

pe 3

. Che

ck th

e C

AN P

bus

.

The

PCM

and

com

man

d m

odul

e ca

nnot

com

mun

icat

e pr

oper

lyov

er th

e C

AN P

circ

uit.

Che

ck fo

r pro

per t

erm

inat

ion

and

that

the

com

man

d m

odul

e an

d PC

M c

alib

ratio

ns a

re c

ompa

tible

.C

heck

the

blue

and

whi

te le

ads

in th

e m

ain

CAN

bus

for o

pens

and

shor

ts. C

onsi

der s

ubst

itutin

g a

know

n go

od 1

4‑pi

n C

ANha

rnes

s an

d re

chec

k fa

ults

. Pos

sibl

e de

fect

ive

PCM

and

/or

com

man

d m

odul

e.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

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CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-9

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

107

Shift

Pos_

Ran

geH

igh

ESC

faul

t: Po

sitio

n se

nsor

circ

uit h

igh.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s fa

ult l

ike

a TP

S ci

rcui

t hig

h. T

he E

SC s

enso

r sig

nal i

sre

adin

g 5

volts

(or n

early

5 v

olts

).C

heck

the

sens

or le

ads

for o

pens

and

sho

rts. T

he s

enso

r can

not

be re

plac

ed. Y

ou m

ust r

epla

ce th

e en

tire

ESC

. Pos

sibl

e de

fect

ive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

Stic

ky,

caut

ion

war

ning

MY1

2ca

libra

tions

:W

arni

ngch

ange

d to

seve

re.

Non

‑DTS

:di

sabl

ed.

108

Shift

Pos_

Ran

geLo

wES

C fa

ult:

Posi

tion

sens

orci

rcui

t low

. Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s fa

ult l

ike

a TP

S ci

rcui

t low

. The

ESC

sen

sor s

igna

l is

read

ing

0 vo

lts (o

r nea

rly 0

vol

ts).

Che

ck th

e se

nsor

lead

s fo

r ope

ns a

nd s

horts

. The

sen

sor c

anno

tbe

repl

aced

. You

mus

t rep

lace

the

entir

e ES

C. P

ossi

ble

defe

ctiv

ePC

M.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Stic

ky,

caut

ion

war

ning

MY1

2ca

libra

tions

:W

arni

ngch

ange

d to

seve

re.

Non

‑DTS

:di

sabl

ed.

110

Neu

tral_

Switc

h_Fa

ult

Neu

tral p

ositi

on s

witc

h fa

ult.

Che

ck th

e sw

itch

adju

stm

ent

first

.

Switc

h is

mis

adju

sted

or c

ircui

t is

faile

d in

the

on p

ositi

on. T

hesw

itch

sign

al re

ads

0 (o

r nea

rly 0

) vol

ts o

r 5 (o

r nea

rly 5

) vol

tsde

pend

ing

on th

e sw

itch

posi

tion.

If th

e sw

itch

sign

al d

isag

rees

with

the

ESC

sen

sor s

igna

l, th

is fa

ult

is s

et. E

nsur

e th

at th

e sw

itch

activ

ates

with

out s

ticki

ng a

nd th

at th

esw

itch

plun

ger i

s de

pres

sed

whe

n th

e ES

C a

ctua

tor i

s in

neu

tral.

Not

stic

kyW

arni

ng m

ode

is c

alib

ratio

nsp

ecifi

c

111

STBD

ECT_

Ran

geH

igh

ECT

(eng

ine

cool

ant t

emp)

sens

or c

ircui

t hig

h. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Trea

t thi

s as

an

ECT

sens

or c

ircui

t hig

h. T

he s

enso

r sig

nal i

sre

adin

g 5

(or n

early

5) v

olts

. The

sig

nal l

ead

is o

pen

or th

e se

nsor

is o

pen.

Che

ck th

e si

gnal

lead

for o

pen

circ

uits

and

che

ck th

e re

sist

ance

of

the

sens

or. P

ossi

ble

defe

ctiv

e PC

M.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

Page 10: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-10 90-8M0086113 SEPTEMBER 2013

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

112

STBD

ECT_

Ran

geLo

wEC

T (e

ngin

e co

olan

t tem

p)se

nsor

circ

uit l

ow. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Trea

t thi

s as

an

ECT

sens

or c

ircui

t low

. The

sen

sor s

igna

l is

read

ing

0 (o

r nea

rly 0

) vol

ts. T

he s

igna

l lea

d is

sho

rted

to s

enso

rgr

ound

or p

ossi

bly

engi

ne g

roun

d.C

heck

the

sign

al le

ad fo

r sho

rts to

gro

und.

Che

ck th

e se

nsor

for a

shor

t circ

uit.

Poss

ible

def

ectiv

e PC

M.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

117

STR

T_O

utpu

tFau

ltSt

arte

r fau

lt. C

heck

the

PCM

‑to‑s

tarte

r rel

ay c

ircui

t.

The

PCM

has

det

ecte

d an

ope

n ci

rcui

t or s

hort

circ

uit i

n th

e re

lay

cont

rol c

ircui

t. Th

is c

ircui

t use

s pi

ns 8

5 an

d 86

in th

e re

lay.

Bat

tery

volta

ge is

alw

ays

pres

ent o

n on

e of

thes

e pi

ns. T

he P

CM

will

grou

nd th

e ot

her t

hrou

gh a

yel

low

/bla

ck le

ad.

Che

ck th

e ye

llow

/bla

ck le

ad b

etw

een

the

PCM

and

the

star

ter

rela

y fo

r sho

rts a

nd o

pens

.C

heck

the

rela

y w

indi

ng (p

ins

85 a

nd 8

6) fo

r ope

ns a

nd s

horts

.C

heck

for b

atte

ry v

olta

ge to

the

rela

y co

ntro

l circ

uits

. Ref

er to

Sect

ion

3A.

Not

stic

kyN

on‑D

TS:

disa

bled

118

Stee

ringP

os_R

ange

Hig

hSt

eerin

g po

sitio

n se

nsor

circ

uit

high

.C

heck

PC

M‑to

‑sen

sor c

ircui

t.N

ot s

ticky

119

Stee

ringP

os_R

ange

Low

Stee

ring

posi

tion

sens

or c

ircui

tlo

w.

Che

ck P

CM

‑to‑s

enso

r circ

uit.

Not

stic

ky–

120

TPS1

_Ran

geH

igh

TPS

1 se

nsor

circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor

circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

All e

ngin

es

121

TPS1

_Ran

geLo

wTP

S 1

sens

or c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

All e

ngin

es

124

TPS1

_Mec

h_N

oAda

ptTP

S 1

sens

or fa

iled

to a

dapt

:Th

rottl

e pl

ate

not i

n id

lepo

sitio

n at

key

up.

Mec

hani

cal e

ngin

e: T

PS s

enso

r was

read

ing

outs

ide

the

win

dow

spec

ified

for a

dapt

atio

n to

occ

ur a

s th

e ke

y w

as tu

rned

on.

Poss

ible

tam

perin

g w

ith th

e th

rottl

e bo

dy s

top

scre

w.

OBD

‑M–1

DTS

: dis

able

d

125

TPS2

_Ran

geH

igh

TPS

2 se

nsor

circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor

circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

Non

‑DTS

:di

sabl

ed

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CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-11

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

126

TPS2

_Ran

geLo

wTP

S 2

sens

or c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

Non

‑DTS

:di

sabl

ed

129

TPS2

_ETC

_NoA

dapt

ETC

faul

t: TP

S 2

sens

or fa

iled

to a

dapt

dur

ing

engi

ne s

hut

dow

n.

DTS

eng

ines

: TPS

2 d

id n

ot in

dica

te th

at th

e th

rottl

e pl

ate

mov

edto

the

spec

ified

clo

sed

thro

ttle

posi

tion

durin

g th

e en

gine

shu

tdo

wn

proc

ess.

OBD

‑M–1

Non

‑DTS

:di

sabl

ed

130

Trim

Pos_

Ran

geH

igh

Trim

pos

ition

sen

sor c

ircui

thi

gh. C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

kyN

on‑D

TS:

disa

bled

131

Trim

Pos_

Ran

geLo

wTr

im p

ositi

on s

enso

r circ

uit l

ow.

Che

ck th

e PC

M‑to

‑sen

sor

circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

kyN

on‑D

TS:

disa

bled

133

XDR

Pa_R

ange

Low

Pow

er 1

vol

tage

(sen

sor p

ower

1) to

o lo

w.

5‑vo

lt po

wer

for e

ngin

e se

nsor

s.O

BD‑M

–1

135

Neu

tral_

Ove

rspe

edEn

gine

RPM

exc

eede

d ne

utra

lR

PM li

mit.

Mer

Cru

iser

eng

ines

use

a n

eutra

l RPM

lim

it of

350

0 R

PM.

Not

stic

kyW

arni

ng m

ode

is c

alib

ratio

nsp

ecifi

c

148

ESC

_NSW

_Diff

ESC

faul

t: Sh

ift p

ositi

on s

enso

ran

d ne

utra

l sw

itch

disa

gree

.If

the

switc

h op

ens

and

clos

es p

rope

rly th

en th

e pr

oble

m is

in th

eES

C s

enso

r circ

uit.

Not

stic

ky.

War

ning

mod

e is

calib

ratio

nsp

ecifi

c

Non

‑DTS

:di

sabl

ed

149

ETC

_Idl

e_R

ange

_Erro

rET

C fa

ult:

Thro

ttle

plat

e is

not

with

in s

peci

fied

rang

e at

idle

.Po

ssib

le th

rottl

e bo

dy d

amag

e or

tam

perin

g.

Not

stic

ky.

War

ning

mod

e is

calib

ratio

nsp

ecifi

c

Non

‑DTS

:di

sabl

ed

150

Dua

l_C

AN_S

OH

_Fau

ltsC

AN b

us fa

ult:

Both

CAN

Pan

d C

AN X

are

faul

ting–

DTS

cont

rol c

ompr

omis

ed.

Ther

e is

no

com

mun

icat

ion

betw

een

com

man

d m

odul

e an

d PC

M.

Stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

151

FULP

_Out

putF

ault

Fuel

pum

p re

lay

faul

t. C

heck

the

PCM

‑to‑p

ump

rela

y ci

rcui

t.Fu

el p

ump

rela

y or

rela

y co

ntro

l circ

uit (

rela

y pi

ns 8

5 an

d 86

)pr

oble

m.

Not

stic

ky,

seve

rew

arni

ng

153

Driv

eLub

eLow

Driv

e lu

be b

ottle

is lo

wPo

ssib

le le

ak, s

tuck

floa

t sw

itch,

or w

iring

issu

e.N

ot s

ticky

,ca

utio

nw

arni

ng

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CDS G3 Fault Tables

Page 2G-12 90-8M0086113 SEPTEMBER 2013

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

158

POR

TEM

CT_

Ran

geH

igh

Port

EMC

T se

nsor

circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor

circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky,

caut

ion

war

ning

159

POR

TEM

CT_

Ran

geLo

wPo

rt EM

CT

sens

or c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky,

caut

ion

war

ning

160

POR

TEM

CT_

Ove

rtem

pPo

rt EM

CT

is to

o ho

t. C

heck

the

port

exha

ust m

anifo

ld

Verif

y th

at th

e m

anifo

ld te

mpe

ratu

re is

nea

r the

tem

pera

ture

sens

or. C

heck

for d

efec

tive

or w

orn

wat

er p

ump,

clo

gged

coo

lers

or s

train

ers.

The

man

ifold

may

be

full

of s

edim

ent o

r cor

rosi

on.

Not

stic

ky,

seve

rew

arni

ng

176

ESC

_Des

iredA

ctua

lDiff

ESC

faul

t: ER

C s

hift

posi

tion

and

actu

al g

ear p

ositi

ondi

sagr

ee.

The

cont

rol h

andl

e is

in o

ne g

ear,

yet t

he P

CM

thin

ks th

e en

gine

isin

a d

iffer

ent g

ear.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

177

STBD

EMC

T_R

ange

Hig

hSt

arbo

ard

EMC

T se

nsor

circ

uit

high

. Che

ck th

e PC

M‑to

‑sen

sor

circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky,

caut

ion

war

ning

Not

use

d on

3.0L

MPI

178

STBD

EMC

T_R

ange

Low

Star

boar

d EM

CT

sens

or c

ircui

tlo

w. C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky,

caut

ion

war

ning

Not

use

d on

3.0L

MPI

179

STBD

EMC

T_O

verte

mp

Star

boar

d EM

CT

is to

o ho

t.C

heck

the

star

boar

d ex

haus

tm

anifo

ld.

Verif

y th

at th

e m

anifo

ld te

mpe

ratu

re is

nea

r the

tem

pera

ture

sens

or. C

heck

for d

efec

tive

or w

orn

wat

er p

ump,

clo

gged

coo

lers

or s

train

ers.

The

man

ifold

may

be

full

of s

edim

ent o

r cor

rosi

on.

Not

stic

ky,

seve

rew

arni

ng

Not

use

d on

3.0L

MPI

184

TRM

D_O

utpu

tFau

ltTr

im d

own

faul

t. C

heck

the

PCM

‑to‑d

own

rela

y ci

rcui

t.A

trim

dow

n re

lay

or re

lay

cont

rol c

ircui

t (re

lay

pins

85

and

86)

prob

lem

. Ref

er to

Sec

tion

3A.

Not

stic

ky,

caut

ion

war

ning

Non

‑DTS

:di

sabl

ed

185

TRM

U_O

utpu

tFau

ltTr

im u

p fa

ult.

Che

ck th

ePC

M‑to

‑up

rela

y ci

rcui

t.A

trim

dow

n re

lay

or re

lay

cont

rol c

ircui

t (re

lay

pins

85

and

86)

prob

lem

. Ref

er to

Sec

tion

3A.

Not

stic

ky,

caut

ion

war

ning

Non

‑DTS

:di

sabl

ed

186

RxD

oc7_

SOH

CAN

com

mun

icat

ion

faul

t:Ty

pe 7

. Trim

con

trol d

ata

mis

sing

.C

heck

the

CAN

wiri

ng.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

189

Dem

and_

XChe

ck_D

iffPC

M a

nd D

TS c

omm

and

mod

ule

disa

gree

on

dem

and

requ

est.

Com

man

d m

odul

e an

d PC

M a

re n

ot m

akin

g ca

lcul

atio

ns c

orre

ctly

.R

efer

to D

TS m

anua

l.

Stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

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CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-13

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

190

Shift

_XC

heck

_Diff

PCM

and

DTS

com

man

dm

odul

e di

sagr

ee o

n ER

C s

hift

requ

est.

Com

man

d m

odul

e an

d PC

M a

re n

ot m

akin

g ca

lcul

atio

ns c

orre

ctly

.R

efer

to D

TS m

anua

l.

Stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

191

Fuel

Leve

l2_R

ange

Hig

hFu

el le

vel 2

sen

sor c

ircui

t hig

h.C

heck

PC

M‑to

‑sen

sor c

ircui

t.N

ot s

ticky

192

Fuel

Leve

l2_R

ange

Low

Fuel

leve

l 2 s

enso

r circ

uit l

ow.

Che

ck P

CM

‑to‑s

enso

r circ

uit.

Not

stic

ky–

193

ESC

_Shi

ftAnt

icip

ate_

Flag

Shift

faul

t: Al

pha

shift

sys

tem

prob

lem

kee

ps th

e sh

iftan

ticip

ate

switc

h on

.

Switc

h st

ays

on b

ecau

se th

e cl

utch

dog

has

not

dis

enga

ged.

Cau

sed

by in

corre

ct s

hift

adju

stm

ents

or b

indi

ng in

the

shift

syst

em, k

eepi

ng th

e lo

ad le

ver t

rippe

d.

Not

stic

ky,

seve

rew

arni

ng

Alph

a en

gine

s:en

able

d. A

llot

hers

:di

sabl

ed

194

ESC

_Tim

eOut

ESC

faul

t: Ac

tuat

or ta

king

too

long

to c

ompl

ete

shift

. Che

ckth

e ES

C a

nd s

hift

linka

ge.

Look

for b

indi

ng fr

om th

e ES

C d

own

into

the

gear

case

.D

isab

led

196

Tran

sTem

pHig

hTr

ansm

issi

on te

mpe

ratu

re to

ohi

gh.

Che

ck th

e tra

nsm

issi

on c

oole

r flu

id le

vel,

inco

rrect

shi

ftad

just

men

ts, l

ow in

tern

al p

ress

ures

resu

lting

in c

lutc

h sl

ippa

ge,

and/

or e

ngin

e m

odifi

catio

ns g

reat

ly in

crea

sing

hor

sepo

wer

and

torq

ue.

Not

stic

ky,

seve

rew

arni

ng

Ster

ndriv

een

gine

s:di

sabl

ed

212

Smar

tSta

rtAbo

rtSm

artS

tart

faile

d–N

o R

PMde

tect

ed.

If th

e en

gine

cra

nks

but d

oesn

't st

art,

chec

k th

e cr

anks

haft

sens

orfo

r pro

blem

s.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

215

RxD

oc9_

SOH

CAN

com

mun

icat

ion

faul

t:Ty

pe 9

. Cro

ssch

eck

data

mis

sing

.C

heck

the

CAN

X w

iring

.

Not

stic

ky.

War

ning

mod

e is

calib

ratio

nsp

ecifi

c

Non

‑DTS

:di

sabl

ed

216

RxD

oc10

_SO

HC

AN c

omm

unic

atio

n fa

ult:

Type

10.

Dua

l eng

ine

sync

hron

izat

ion

data

mis

sing

.

Shou

ld o

nly

occu

r on

twin

‑eng

ine

boat

s. M

ost l

ikel

y a

softw

are

issu

e be

twee

n m

odul

es.

Not

stic

ky.

War

ning

mod

e is

calib

ratio

nsp

ecifi

c

Non

‑DTS

:di

sabl

ed

217

XDR

Pb_R

ange

Low

Pow

er 2

vol

tage

(sen

sor p

ower

2) to

o lo

w.

This

circ

uit p

ower

s th

e bo

at a

nd/o

r Sm

artC

raft

sens

ors.

Not

stic

ky,

caut

ion

war

ning

218

Mic

roC

hi_P

WM

_AD

CC

omm

and

mod

ule

ADC

che

ck:

com

man

d m

odul

e fa

iled

a te

stca

lcul

atio

n.

The

PCM

sen

ds a

CAN

mes

sage

to th

e co

mm

and

mod

ule

aski

ngit

to m

ake

a sp

ecifi

c ca

lcul

atio

n. T

he a

nsw

er is

sen

t bac

k to

the

PCM

and

com

pare

d to

the

corre

ct a

nsw

er. T

he fa

ult t

rips

if th

ean

swer

rece

ived

is in

corre

ct. P

ossi

ble

mis

mat

ched

sof

twar

e or

faul

ty c

omm

and

mod

ule.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

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CDS G3 Fault Tables

Page 2G-14 90-8M0086113 SEPTEMBER 2013

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

219

ESC

Loss

OfC

ontro

l

ESC

loss

of c

ontro

l: PC

Mca

nnot

tell

if th

e ES

C is

resp

ondi

ng to

PC

Mco

mm

ands

.

PCM

is s

endi

ng o

ut c

omm

ands

for t

he E

SC to

mov

e bu

t the

posi

tion

sens

or is

not

con

firm

ing

thes

e co

mm

ands

. PC

M is

not

sure

exa

ctly

whe

re th

e ES

C re

ally

is.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

227

Shift

Pres

sA_R

ange

Hig

h

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r A c

ircui

t hig

h.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

–N

on‑D

TS:

disa

bled

228

Shift

Pres

sA_R

ange

Low

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r A c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

–N

on‑D

TS:

disa

bled

229

HSh

iftA_

Pres

s_Fa

ult

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r A in

dica

tes

abno

rmal

pre

ssur

e.Tr

ansm

issi

on p

ress

ure

high

er o

r low

er th

an e

xpec

ted

at th

at R

PM.

–N

on‑D

TS:

disa

bled

230

Shift

Pres

sB_R

ange

Hig

h

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r B c

ircui

t hig

h.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

–N

on‑D

TS:

disa

bled

231

Shift

Pres

sB_R

ange

Low

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r B c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

–N

on‑D

TS:

disa

bled

232

HSh

iftB_

Pres

s_Fa

ult

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r B in

dica

tes

abno

rmal

pre

ssur

e.Tr

ansm

issi

on p

ress

ure

high

er o

r low

er th

an e

xpec

ted

at th

at R

PM.

–N

on‑D

TS:

disa

bled

233

HSh

ift_I

ndet

erm

inat

eSh

ift fa

ult:

PCM

can

not

dete

rmin

e ge

ar p

ositi

on.

Che

ck tr

ansm

issi

on p

ress

ure

sens

ors.

––

234

HSh

ift_P

ress

_Hig

hSh

ift fa

ult:

Tran

smis

sion

shi

ftpr

essu

re is

too

high

.–

––

235

HSh

ift_D

esire

dAct

ualD

iffSh

ift fa

ult:

ERC

shi

ft po

sitio

nan

d ac

tual

gea

r pos

ition

disa

gree

.

ERC

con

trol h

andl

e is

in o

ne g

ear,

yet t

he P

CM

thin

ks th

e en

gine

is in

a d

iffer

ent g

ear (

from

the

trans

mis

sion

pre

ssur

e se

nsor

read

ings

).–

Non

‑DTS

:di

sabl

ed

236

ESTO

P_Ac

tive

Emer

genc

y st

op a

ctiv

ated

.C

heck

the

lany

ard

and

ESTO

Pbl

ack/

yello

w c

ircui

t.

The

blac

k/ye

llow

wire

is s

horte

d to

gro

und

som

ewhe

re fr

omen

gine

to h

elm

.N

ot s

ticky

237

Exce

ssiv

e_Kn

ock

Knoc

k fa

ult.

Exce

ssiv

e kn

ock

dete

cted

.N

ot s

ticky

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CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-15

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

300

ESC

_NoA

dapt

_For

war

dES

C a

dapt

atio

n fa

ilure

:Fo

rwar

d ge

ar. C

heck

the

ESC

and

shift

link

age.

Che

ck fo

r bin

ding

as

the

ESC

mov

es th

e ge

arca

se in

to fo

rwar

dge

ar.

Not

stic

ky–

301

ESC

_NoA

dapt

_Rev

erse

ESC

ada

ptat

ion

failu

re:

Rev

erse

gea

r. C

heck

the

ESC

and

shift

link

age.

Che

ck fo

r bin

ding

as

the

ESC

mov

es th

e ge

arca

se in

to re

vers

ege

ar.

Not

stic

ky–

302

O2S

R_r

_Pos

tSw

itchR

atio

PO

RT

Port

post

cata

lyst

O2

sens

or (C

)sw

itch

ratio

faul

t.4‑

cylin

der e

ngin

e do

es n

ot u

se th

is s

enso

r.O

BD‑M

303

O2S

R_r

_Pre

Switc

hRat

ioPO

RT

Port

prec

atal

yst O

2 se

nsor

(A)

switc

h ra

tio fa

ult.

4‑cy

linde

r eng

ine

does

not

use

this

sen

sor.

OBD

‑M–

304

O2S

R_r

_Pos

tSw

itchR

atio

STBD

Star

boar

d po

stca

taly

st O

2se

nsor

(D) s

witc

h ra

tio fa

ult.

4‑cy

linde

r eng

ine

does

not

use

this

sen

sor.

OBD

‑M–

305

O2S

R_r

_Pre

Switc

hRat

ioST

BDSt

arbo

ard

prec

atal

yst O

2se

nsor

(B) s

witc

h ra

tio fa

ult.

4‑cy

linde

r eng

ine

does

not

use

this

sen

sor.

OBD

‑M–

306

TTC

L_Ti

meT

oClo

sedL

oop

Taki

ng to

o lo

ng to

ent

ercl

osed

‑loop

fuel

con

trol m

ode.

Che

ck th

e co

olin

g sy

stem

for

slow

or n

o w

arm

up.

The

engi

ne w

ill no

t ach

ieve

clo

sed‑

loop

mod

e w

ithin

the

time

limit

if co

olin

g sy

stem

pro

blem

s ar

e ca

usin

g th

e en

gine

to ta

ke to

o lo

ngto

reac

h op

erat

ing

tem

pera

ture

or n

ever

reac

hing

ope

ratin

gte

mpe

ratu

re.

OBD

‑M–

307

MAP

R_T

PS1R

atio

nalit

yM

AP s

enso

r and

TPS

1 s

enso

rsi

gnal

s di

sagr

ee.

Map

sig

nal a

nd T

PS 1

sig

nal n

ot w

here

they

sho

uld

be (r

elat

ive

toea

ch o

ther

).O

BD‑M

308

MAP

R_T

PS2R

atio

nalit

yM

AP s

enso

r and

TPS

2 s

enso

rsi

gnal

s di

sagr

ee.

Map

sig

nal a

nd T

PS 2

sig

nal n

ot w

here

they

sho

uld

be (r

elat

ive

toea

ch o

ther

).O

BD‑M

309

MAP

R_M

APR

atio

nalit

yM

AP s

enso

r dat

a m

ay b

ein

corre

ct.

––

310

CAT

M_O

SCEx

cess

Abor

tPO

RT

OBD

‑M fa

ult:

Port

cata

lyst

diag

nost

ic te

st fa

iled

to ru

npr

oper

ly.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

311

CAT

M_O

SC_I

ndex

POR

TPo

rt ca

taly

st fa

iled

diag

nost

icte

st. P

ort c

atal

yst m

ay b

ede

fect

ive.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

312

CAT

M_O

2Lea

nRes

pons

ePO

RT

Port

prec

atal

yst O

2 se

nsor

A–

Faile

d ric

h‑to

‑lean

resp

onse

time.

Mon

itorin

g th

e O

2 se

nsor

resp

onse

to c

hang

ing

air/f

uel m

ixtu

res.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

olO

verv

iew

.O

BD‑M

313

CAT

M_O

2Ric

hRes

pons

ePO

RT

Port

prec

atal

yst O

2 se

nsor

A–

Faile

d le

an‑to

‑rich

resp

onse

time.

Mon

itorin

g th

e O

2 se

nsor

resp

onse

to c

hang

ing

air/f

uel m

ixtu

res.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

olO

verv

iew

.O

BD‑M

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CDS G3 Fault Tables

Page 2G-16 90-8M0086113 SEPTEMBER 2013

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

314

CAT

M_O

SCEx

cess

Abor

tST

BD

OBD

‑M fa

ult:

Star

boar

dca

taly

st d

iagn

ostic

test

faile

d to

run

prop

erly

.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

315

CAT

M_O

SC_I

ndex

STBD

Star

boar

d ca

taly

st fa

iled

diag

nost

ic te

st–S

tarb

oard

cata

lyst

may

be

defe

ctiv

e.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

316

CAT

M_O

2Lea

nRes

pons

eST

BD

Star

boar

d pr

ecat

alys

t O2

sens

or B

–Fai

led

rich‑

to‑le

anre

spon

se ti

me.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

. Mon

itorin

g th

e O

2se

nsor

resp

onse

to c

hang

ing

air/f

uel m

ixtu

res.

OBD

‑M

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

317

CAT

M_O

2Ric

hRes

pons

eST

BD

Star

boar

d pr

ecat

alys

t O2

sens

or B

–Fai

led

lean

‑to‑ri

chre

spon

se ti

me.

Mon

itorin

g th

e O

2 se

nsor

resp

onse

to c

hang

ing

air/f

uel m

ixtu

res.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

318

TPS1

_ETC

_NoA

dapt

ETC

faul

t: TP

S 1

sens

or fa

iled

to a

dapt

dur

ing

engi

ne s

hut

dow

n.

DTS

eng

ine:

TPS

1 d

id n

ot in

dica

te th

at th

e th

rottl

e pl

ate

mov

ed to

the

spec

ified

clo

sed

thro

ttle

posi

tion

durin

g th

e en

gine

shu

t dow

npr

oces

s.O

BD‑M

319

O2C

ontro

l_IT

erm

Hig

hPO

RT

OBD

‑M fa

ult:

Port

cylin

der

bank

fuel

trim

val

ue to

opo

sitiv

e (to

o ric

h).

PCM

has

had

to a

dd to

o m

uch

fuel

tryi

ng to

get

the

corre

ct O

2re

adin

g. C

heck

the

Live

Dat

a sc

reen

for r

easo

n. R

efer

to S

ectio

n2B

‑ PC

M 0

9 an

d Em

issi

ons

Con

trol

Ove

rvie

w. R

efer

toSe

ctio

n 2D

‑ O

2 Fu

el S

yste

m M

onito

r Fau

lts.

OBD

‑M–

320

O2C

ontro

l_IT

erm

Low

POR

TO

BD‑M

faul

t: Po

rt cy

linde

rba

nk fu

el tr

im v

alue

too

nega

tive

(too

lean

).

PCM

has

had

to re

mov

e to

o m

uch

fuel

tryi

ng to

get

the

corre

ct O

2re

adin

g. C

heck

the

Live

Dat

a sc

reen

for r

easo

n. R

efer

to S

ectio

n2B

‑ PC

M 0

9 an

d Em

issi

ons

Con

trol

Ove

rvie

w. R

efer

toSe

ctio

n 2D

‑ O

2 Fu

el S

yste

m M

onito

r Fau

lts.

OBD

‑M–

321

O2C

ontro

l_IT

erm

Hig

hSTB

DO

BD‑M

faul

t: St

arbo

ard

cylin

der b

ank

fuel

trim

val

ueto

o po

sitiv

e (to

o ric

h).

PCM

has

had

to a

dd to

o m

uch

fuel

tryi

ng to

get

the

corre

ct O

2re

adin

g. C

heck

the

Live

Dat

a sc

reen

for r

easo

n. R

efer

to S

ectio

n2B

‑ PC

M 0

9 an

d Em

issi

ons

Con

trol

Ove

rvie

w. R

efer

toSe

ctio

n 2D

‑ O

2 Fu

el S

yste

m M

onito

r Fau

lts.

OBD

‑M–

322

O2C

ontro

l_IT

erm

Low

STBD

OBD

‑M fa

ult:

Star

boar

dcy

linde

r ban

k fu

el tr

im v

alue

too

nega

tive

(too

lean

).

PCM

has

had

to re

mov

e to

o m

uch

fuel

tryi

ng to

get

the

corre

ct O

2re

adin

g. C

heck

the

Live

Dat

a sc

reen

for r

easo

n. R

efer

to S

ectio

n2B

‑ PC

M 0

9 an

d Em

issi

ons

Con

trol

Ove

rvie

w. R

efer

toSe

ctio

n 2D

‑ O

2 Fu

el S

yste

m M

onito

r Fau

lts.

OBD

‑M–

323

Gua

rdia

n_uX

Pow

erLi

mit

Gua

rdia

n du

e to

: DTS

com

man

d m

odul

e fa

ults

.Fi

x an

y co

mm

and

mod

ule

faul

ts to

cor

rect

this

faul

t. R

efer

to D

TSm

anua

l.St

icky

324

Gua

rdia

n_Vo

ltage

Gua

rdia

n du

e to

: Bat

tery

volta

ge u

nacc

epta

ble.

Batte

ry v

olta

ge h

ighe

r or l

ower

than

allo

wab

le.

Not

stic

ky–

325

Gua

rdia

n_O

verh

eat

Gua

rdia

n du

e to

: Eng

ine

cool

ant t

oo h

ot.

–N

ot s

ticky

Page 17: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-17

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

326

Gua

rdia

n_M

anifo

ldTe

mp

Gua

rdia

n du

e to

: Exh

aust

man

ifold

s to

o ho

t.–

Not

stic

ky–

327

Gua

rdia

n_O

ilPre

ssur

eG

uard

ian

due

to: E

ngin

e oi

lpr

essu

re to

o lo

w.

–N

ot s

ticky

328

Gua

rdia

n_W

ater

Pres

sure

Gua

rdia

n du

e to

: Sea

pum

ppr

essu

re to

o lo

w.

–N

ot s

ticky

330

Bank

_B_M

isfir

eSt

arbo

ard

cylin

der b

ank

mis

fire

limit

exce

eded

.–

OBD

‑M–

331

Bank

_A_M

isfir

ePo

rt cy

linde

r ban

k m

isfir

e lim

itex

ceed

ed.

–O

BD‑M

332

ETC

_TPS

Dis

agre

eET

C fa

ult:

TPS

1 an

d TP

S 2

sens

or s

igna

ls d

isag

ree.

If TP

S 1

read

s X,

then

TPS

2 s

houl

d re

ad Y

; one

of t

hem

isin

corre

ct.

Not

stic

ky–

333

Dua

l_TP

S_Fa

ults

ETC

faul

t: Bo

th T

PS 1

and

TPS

2 se

nsor

s ar

e fa

ultin

g–ET

C c

ontro

l is

com

prom

ised

.Th

e PC

M d

oes

not k

now

whe

re th

e th

rottl

e pl

ate

is.

Not

stic

ky–

334

Baro

Ran

geBA

RO

dat

a is

abn

orm

al w

hen

key

turn

ed o

n.Ba

ro re

adin

gs a

re p

rimar

ily ta

ken

at k

ey‑u

p.O

BD‑M

335

CC

_LIA

C_R

ange

Hig

hIA

C v

alve

circ

uit h

igh.

Che

ck P

CM

‑to‑IA

C c

ircui

t.O

BD‑M

336

CC

_LIA

C_R

ange

Low

IAC

val

ve c

ircui

t low

.C

heck

PC

M‑to

‑IAC

circ

uit.

OBD

‑M–

339

ETC

_Out

putF

ault

ETC

faul

t: ET

C n

ot re

spon

ding

.Th

rottl

e co

ntro

l com

prom

ised

. Che

ck th

e PC

M‑to

‑ETC

mot

or A

and

B ci

rcui

ts.

Not

stic

ky–

340

INJ1

_Out

putF

ault

Fuel

inje

ctor

1 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#1

circ

uit.

OBD

‑M–

341

INJ2

_Out

putF

ault

Fuel

inje

ctor

2 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#2

circ

uit.

OBD

‑M–

342

INJ3

_Out

putF

ault

Fuel

inje

ctor

3 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#3

circ

uit.

OBD

‑M–

343

INJ4

_Out

putF

ault

Fuel

inje

ctor

4 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#4

circ

uit.

OBD

‑M–

344

INJ5

_Out

putF

ault

Fuel

inje

ctor

5 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#5

circ

uit.

OBD

‑M–

345

INJ6

_Out

putF

ault

Fuel

inje

ctor

6 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#6

circ

uit.

OBD

‑M–

346

INJ7

_Out

putF

ault

Fuel

inje

ctor

7 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#7

circ

uit.

OBD

‑M–

347

INJ8

_Out

putF

ault

Fuel

inje

ctor

8 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#8

circ

uit.

OBD

‑M–

348

LIAC

_Out

putF

ault

IAC

val

ve fa

ult:

IAC

not

resp

ondi

ng.

Che

ck th

e PC

M‑to

‑IAC

circ

uit.

Not

stic

ky–

349

SHFT

_Out

putF

ault

ESC

faul

t: ES

C n

otre

spon

ding

.C

heck

the

PCM

‑to‑E

SC m

otor

A a

nd B

circ

uits

.N

ot s

ticky

350

TRM

R_O

utpu

tFau

ltTr

im li

mit

rela

y fa

ult.

Trim

lim

it re

lay

or re

lay

cont

rol c

ircui

t (re

lay

pins

85

and

86)

prob

lem

. Che

ck th

e PC

M‑to

‑trim

lim

it re

lay

circ

uit.

Not

stic

ky–

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CDS G3 Fault Tables

Page 2G-18 90-8M0086113 SEPTEMBER 2013

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

351

MIL

_Out

putF

ault

MIL

(mal

func

tion

indi

cato

rla

mp)

faul

t.C

heck

PC

M‑to

‑lam

p (o

n da

sh) c

ircui

t.N

ot s

ticky

352

O2H

A_O

utpu

tFau

ltPo

rt pr

ecat

alys

t O2

sens

or A

heat

er fa

ult.

Che

ck th

e fu

se a

nd P

CM

‑to‑h

eate

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

OBD

‑M–

353

O2H

B_O

utpu

tFau

ltSt

arbo

ard

prec

atal

yst O

2se

nsor

B h

eate

r fau

lt.C

heck

the

fuse

and

PC

M‑to

‑hea

ter c

ircui

t. R

efer

to S

ectio

n 3A

‑O

2 Se

nsor

s.O

BD‑M

354

O2H

C_O

utpu

tFau

ltPo

rt po

stca

taly

st O

2 se

nsor

Che

ater

faul

t.C

heck

the

fuse

and

PC

M‑to

‑hea

ter c

ircui

t. R

efer

to S

ectio

n 3A

‑O

2 Se

nsor

s.O

BD‑M

355

O2H

D_O

utpu

tFau

ltSt

arbo

ard

post

cata

lyst

O2

sens

or D

hea

ter f

ault.

Che

ck th

e fu

se a

nd P

CM

‑to‑h

eate

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

OBD

‑M–

360

MAP

_Tim

e_R

ange

Hig

hM

AP s

enso

r circ

uit h

igh–

Key

on–e

ngin

e of

f.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

Als

o re

fer t

o Se

ctio

n 2D

‑ O

2 Se

nsor

Dia

gnos

tics.

Not

stic

ky–

361

MAP

_Tim

e_R

ange

Low

MAP

sen

sor c

ircui

t low

–Key

on–e

ngin

e of

f.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

Als

o re

fer t

o Se

ctio

n 2D

‑ O

2 Se

nsor

Dia

gnos

tics.

Not

stic

ky–

362

O2A

_Ran

geH

igh

Port

prec

atal

yst O

2 se

nsor

A–

Circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.O

BD‑M

363

O2A

_Ran

geLo

wPo

rt pr

ecat

alys

t O2

sens

or A

–C

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

OBD

‑M–

364

O2A

_Ope

n_ci

rcui

tPo

rt pr

ecat

alys

t O2

sens

or A

–O

pen

circ

uit.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.O

BD‑M

365

O2B

_Ran

geH

igh

Star

boar

d pr

ecat

alys

t O2

sens

or B

–Circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.O

BD‑M

366

O2B

_Ran

geLo

wSt

arbo

ard

prec

atal

yst O

2se

nsor

B–C

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

OBD

‑M–

367

O2B

_Ope

n_ci

rcui

tSt

arbo

ard

prec

atal

yst O

2se

nsor

B–O

pen

circ

uit.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.O

BD‑M

368

O2C

_Ran

geH

igh

Port

post

cata

lyst

O2

sens

or C

–C

ircui

t hig

h.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

OBD

‑M–

369

O2C

_Ran

geLo

wPo

rt po

stca

taly

st O

2 se

nsor

C–

Circ

uit l

ow.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.O

BD‑M

370

O2C

_Ope

n_ci

rcui

tPo

rt po

stca

taly

st O

2 se

nsor

C–

Ope

n ci

rcui

t.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

OBD

‑M–

371

O2D

_Ran

geH

igh

Star

boar

d po

stca

taly

st O

2se

nsor

D–C

ircui

t hig

h.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

OBD

‑M–

372

O2D

_Ran

geLo

wSt

arbo

ard

post

cata

lyst

O2

sens

or D

–Circ

uit l

ow.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.O

BD‑M

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CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-19

Faul

tID

CD

S G

3 Fa

ult T

ext

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

373

O2D

_Ope

n_ci

rcui

tSt

arbo

ard

post

cata

lyst

O2

sens

or D

–Ope

n ci

rcui

t.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

OBD

‑M–

376

OilP

ress

SwLo

wEn

gine

oil

pres

sure

is lo

w.

–N

ot s

ticky

377

Shift

Antic

ipat

e_N

oisy

Shift

ant

icip

atio

n sw

itch

sign

alis

erra

tic.

––

378

XDR

Pa_R

ange

Hig

hPo

wer

1 v

olta

ge (s

enso

rpo

wer

) too

hig

h.–

OBD

‑M–

379

XDR

Pb_R

ange

Hig

hPo

wer

2 v

olta

ge (s

enso

r pow

er2)

too

high

.Th

is c

ircui

t pow

ers

the

boat

and

/or S

mar

tCra

ft se

nsor

s.N

ot s

ticky

386

RxD

oc11

_SO

HC

AN c

omm

unic

atio

n fa

ult:

Type

11.

Cru

ise

cont

rol d

ata

mis

sing

.C

heck

the

com

man

d m

odul

e fo

r fau

lts. C

heck

the

circ

uit w

iring

.N

ot s

ticky

387

Auth

Tim

eout

CAN

faul

t: PC

M fa

iled

toau

then

ticat

e w

ithin

spe

cifie

dtim

e.C

heck

the

com

man

d m

odul

e fo

r fau

lts. C

heck

the

circ

uit w

iring

.N

ot s

ticky

388

SysV

olt_

Faul

tBlo

cker

PCM

sys

tem

vol

tage

(driv

erpo

wer

) too

low

.

Che

ck if

bat

tery

sw

itch

is in

the

off p

ositi

on. B

atte

ry v

olta

ge is

too

low

at t

he P

CM

's d

river

pow

er p

ins

(C3G

and

C3H

). C

heck

the

PCM

‑to‑b

atte

ry c

ircui

t (in

clud

es m

ain

pow

er re

lay

and

fuse

/circ

uit

brea

ker).

Not

stic

ky–

389

PO2S

_Lea

nRan

geST

BDSt

arbo

ard

post

cata

lyst

O2

sens

or D

stu

ck re

porti

ng le

an.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

390

PO2S

_Ric

hRan

geST

BDSt

arbo

ard

post

cata

lyst

O2

sens

or D

stu

ck re

porti

ng ri

ch.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

391

PO2S

_Lea

nRan

gePO

RT

Port

post

cata

lyst

O2

sens

or C

stuc

k re

porti

ng le

an.

Onc

e pe

r key

cyc

le. P

art o

f mon

itorin

g te

st. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

392

PO2S

_Ric

hRan

gePO

RT

Port

post

cata

lyst

O2

sens

or C

stuc

k re

porti

ng ri

ch.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.

396

Engi

ne_M

isfir

eO

BD‑M

faul

t: En

gine

mis

fire

limit

exce

eded

.Th

is is

for b

oth

cylin

der b

anks

(all

cylin

ders

).R

efer

to S

ectio

n 3C

‑ M

isfir

e an

d O

BD

‑M D

iagn

ostic

s.

397

Airfl

ow_L

imit_

Exce

eded

Cal

cula

ted

air f

low

too

high

.C

heck

for e

ngin

e m

odifi

catio

ns. T

he re

stric

tor p

late

may

hav

ebe

en re

mov

ed.

Appl

ies

to 8

.2L

base

mec

hani

cal

shift

eng

ines

Page 20: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-20 90-8M0086113 SEPTEMBER 2013

CDS G3 Fault List (Alphabetical Order)C

DS

G3

Faul

t Tex

tFa

ult

IDFa

ult D

escr

iptio

n:N

otes

/Pos

sibl

e C

ause

s/D

escr

iptio

nsFa

ult

Det

ails

:Ap

plic

atio

nD

etai

ls:

Airfl

ow_L

imit_

Exce

eded

397

Cal

cula

ted

air f

low

too

high

.C

heck

for e

ngin

e m

odifi

catio

ns. T

he re

stric

tor p

late

may

hav

ebe

en re

mov

ed.

Appl

ies

to 8

.2L

base

mec

hani

cal

shift

eng

ines

Auth

Tim

eout

387

CAN

faul

t: PC

M fa

iled

toau

then

ticat

e w

ithin

spe

cifie

dtim

e.C

heck

the

com

man

d m

odul

e fo

r fau

lts. C

heck

the

circ

uit w

iring

.N

ot s

ticky

Bank

_B_M

isfir

e33

0St

arbo

ard

cylin

der b

ank

mis

fire

limit

exce

eded

.–

OBD

‑M–

Bank

_A_M

isfir

e33

1Po

rt cy

linde

r ban

k m

isfir

e lim

itex

ceed

ed.

–O

BD‑M

Baro

Ran

ge33

4BA

RO

dat

a is

abn

orm

al w

hen

key

turn

ed o

n.Ba

ro re

adin

gs a

re p

rimar

ily ta

ken

at k

ey‑u

p.O

BD‑M

CAT

M_O

2Lea

nRes

pons

ePO

RT

312

Port

prec

atal

yst O

2 se

nsor

A–

Faile

d ric

h‑to

‑lean

resp

onse

time.

Mon

itorin

g th

e O

2 se

nsor

resp

onse

to c

hang

ing

air/f

uel m

ixtu

res.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

olO

verv

iew

.O

BD‑M

CAT

M_O

2Lea

nRes

pons

eST

BD31

6St

arbo

ard

prec

atal

yst O

2se

nsor

B–F

aile

d ric

h‑to

‑lean

resp

onse

tim

e.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

. Mon

itorin

g th

e O

2se

nsor

resp

onse

to c

hang

ing

air/f

uel m

ixtu

res.

OBD

‑M

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

CAT

M_O

2Ric

hRes

pons

ePO

RT

313

Port

prec

atal

yst O

2 se

nsor

A–

Faile

d le

an‑to

‑rich

resp

onse

time.

Mon

itorin

g th

e O

2 se

nsor

resp

onse

to c

hang

ing

air/f

uel m

ixtu

res.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

olO

verv

iew

.O

BD‑M

CAT

M_O

2Ric

hRes

pons

eST

BD31

7St

arbo

ard

prec

atal

yst O

2se

nsor

B–F

aile

d le

an‑to

‑rich

resp

onse

tim

e.

Mon

itorin

g th

e O

2 se

nsor

resp

onse

to c

hang

ing

air/f

uel m

ixtu

res.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

CAT

M_O

SC_I

ndex

POR

T31

1Po

rt ca

taly

st fa

iled

diag

nost

icte

st–P

ort c

atal

yst m

ay b

ede

fect

ive.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

CAT

M_O

SC_I

ndex

STBD

315

Star

boar

d ca

taly

st fa

iled

diag

nost

ic te

st–S

tarb

oard

cata

lyst

may

be

defe

ctiv

e.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

CAT

M_O

SCEx

cess

Abor

tPO

RT

310

OBD

‑M fa

ult:

Port

cata

lyst

diag

nost

ic te

st fa

iled

to ru

npr

oper

ly.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

Page 21: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-21

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

CAT

M_O

SCEx

cess

Abor

tST

BD31

4O

BD‑M

faul

t: St

arbo

ard

cata

lyst

dia

gnos

tic te

st fa

iled

to ru

n pr

oper

ly.

Che

ck th

e Li

ve D

ata

scre

en fo

r rea

son.

Ref

er to

Sec

tion

2B ‑

PCM

09

and

Emis

sion

s C

ontr

ol O

verv

iew

.O

BD‑M

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

CC

_LIA

C_R

ange

Hig

h33

5IA

C v

alve

circ

uit h

igh.

Che

ck P

CM

‑to‑IA

C c

ircui

t.O

BD‑M

CC

_LIA

C_R

ange

Low

336

IAC

val

ve c

ircui

t low

.C

heck

PC

M‑to

‑IAC

circ

uit.

OBD

‑M–

Dem

and_

XChe

ck_D

iff18

9PC

M a

nd D

TS c

omm

and

mod

ule

disa

gree

on

dem

and

requ

est.

Com

man

d m

odul

e an

d PC

M a

re n

ot m

akin

g ca

lcul

atio

ns c

orre

ctly

.St

icky

,se

vere

war

ning

Non

‑DTS

:di

sabl

ed

Driv

eLub

eLow

153

Driv

e lu

be b

ottle

is lo

w.

Poss

ible

leak

, stu

ck fl

oat s

witc

h, o

r wiri

ng is

sue.

Not

stic

ky,

caut

ion

war

ning

Dua

l_C

AN_S

OH

_Fau

lts15

0C

AN b

us fa

ult:

Both

CAN

Pan

d C

AN X

are

faul

ting–

DTS

cont

rol c

ompr

omis

ed.

Ther

e is

no

com

mun

icat

ion

betw

een

the

com

man

d m

odul

e an

dth

e PC

M.

Stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

Dua

l_TP

S_Fa

ults

333

ETC

faul

t: Bo

th T

PS 1

and

TPS

2 se

nsor

s ar

e fa

ultin

g–ET

C c

ontro

l is

com

prom

ised

.Th

e PC

M d

oes

not k

now

whe

re th

e th

rottl

e pl

ate

is.

Not

stic

ky–

Enco

derF

aultC

rank

Cam

Trig

ger

77C

MP

(cam

shaf

t pos

ition

sens

or) f

ault.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

ts.

The

cam

shaf

t sen

sor s

igna

l is

mis

sing

, erra

tic, o

r inc

orre

ctly

phas

ed to

the

cran

ksha

ft se

nsor

. Che

ck th

e se

nsor

lead

s fo

rop

ens

and

shor

ts a

nd lo

ose

or d

amag

ed c

onne

ctor

s.C

heck

the

sens

or fo

r met

al p

artic

les

stic

king

to th

e se

nsor

'sm

agne

t. Bu

mp

the

engi

ne o

ver w

hile

mon

itorin

g th

e vo

ltage

of t

hesi

gnal

lead

for 0

to 5

vol

ts c

hang

es a

s th

e ca

m g

ear v

ane

pass

esth

e se

nsor

.

OBD

‑M–1

3.0L

: dis

able

d

Engi

ne_M

isfir

e39

6O

BD‑M

faul

t: En

gine

mis

fire

limit

exce

eded

.Th

is is

for b

oth

cylin

der b

anks

(all

cylin

ders

).R

efer

to S

ectio

n 3C

‑ M

isfir

e an

d O

BD

‑M D

iagn

ostic

s.

ESC

_Des

iredA

ctua

lDiff

176

ESC

faul

t: ER

C s

hift

posi

tion

and

actu

al g

ear p

ositi

ondi

sagr

ee.

The

cont

rol h

andl

e is

in o

ne g

ear,

yet t

he P

CM

thin

ks th

e en

gine

is in

a d

iffer

ent g

ear.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

ESC

_NoA

dapt

_For

war

d30

0ES

C a

dapt

atio

n fa

ilure

:Fo

rwar

d ge

ar. C

heck

the

ESC

and

shift

link

age.

Che

ck fo

r bin

ding

as

the

ESC

mov

es th

e ge

arca

se in

to fo

rwar

dge

ar.

Not

stic

ky–

ESC

_NoA

dapt

_Rev

erse

301

ESC

ada

ptat

ion

failu

re:

Rev

erse

gea

r. C

heck

the

ESC

and

shift

link

age.

Che

ck fo

r bin

ding

as

the

ESC

mov

es th

e ge

arca

se in

to re

vers

ege

ar.

Not

stic

ky–

Page 22: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-22 90-8M0086113 SEPTEMBER 2013

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

ESC

_NSW

_Diff

148

ESC

faul

t: Sh

ift p

ositi

onse

nsor

and

neu

tral s

witc

hdi

sagr

ee.

If th

e sw

itch

open

s an

d cl

oses

pro

perly

then

the

prob

lem

is in

the

ESC

sen

sor c

ircui

t.

Not

stic

ky.

War

ning

mod

e is

calib

ratio

nsp

ecifi

c

Non

‑DTS

:di

sabl

ed

ESC

_Shi

ftAnt

icip

ate_

Flag

193

Shift

faul

t: Al

pha

shift

sys

tem

prob

lem

kee

ps th

e sh

iftan

ticip

ate

switc

h on

.

Switc

h st

ays

on b

ecau

se th

e cl

utch

dog

has

not

dis

enga

ged.

Cau

sed

by in

corre

ct s

hift

adju

stm

ents

or b

indi

ng in

the

shift

syst

em k

eepi

ng th

e lo

ad le

ver t

rippe

d.

Not

stic

ky,

seve

rew

arni

ng

Alph

a en

gine

s:en

able

d. A

llot

hers

:di

sabl

ed

ESC

_Tim

eOut

194

ESC

faul

t: Ac

tuat

or ta

king

too

long

to c

ompl

ete

shift

. Che

ckth

e ES

C a

nd s

hift

linka

ge.

Look

for b

indi

ng fr

om th

e ES

C d

own

into

the

gear

case

.D

isab

led

ESC

Loss

OfC

ontro

l21

9

ESC

loss

of c

ontro

l: PC

Mca

nnot

tell

if th

e ES

C is

resp

ondi

ng to

PC

Mco

mm

ands

.

PCM

is s

endi

ng o

ut c

omm

ands

for t

he E

SC to

mov

e bu

t the

posi

tion

sens

or is

not

con

firm

ing

thes

e co

mm

ands

. The

PC

M is

not s

ure

exac

tly w

here

the

ESC

real

ly is

.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

EST1

_Out

putF

ault

43ES

T 1

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #1

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#1ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g,th

e si

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

eD

C s

igna

l) an

d ne

ver s

ticks

at e

ither

read

ing.

Not

stic

kyU

sed

on a

llen

gine

s

EST2

_Out

putF

ault

45ES

T 2

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #2

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#2ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g,th

e si

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

eD

C s

igna

l) an

d ne

ver s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

EST3

_Out

putF

ault

47ES

T 3

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #3

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#3ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g,th

e si

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

eD

C s

igna

l) an

d ne

ver s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

Page 23: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-23

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

EST4

_Out

putF

ault

49ES

T 4

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #4

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#4ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g,th

e si

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

eD

C s

igna

l) an

d ne

ver s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

EST5

_Out

putF

ault

51ES

T 5

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #5

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#5ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g,th

e si

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

eD

C s

igna

l) an

d ne

ver s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

EST6

_Out

putF

ault

53ES

T 6

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #6

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#6ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g,th

e si

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

eD

C s

igna

l) an

d ne

ver s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

EST7

_Out

putF

ault

55ES

T 7

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #7

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#7ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g,th

e si

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

eD

C s

igna

l) an

d ne

ver s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

EST8

_Out

putF

ault

57ES

T 8

faul

t. C

heck

the

PCM

‑to‑ig

nitio

n co

il #8

circ

uit.

Indi

cate

s th

at th

e lo

w v

olta

ge tr

igge

r lea

d th

at c

onne

cts

the

#8ig

nitio

n co

il to

the

PCM

is e

ither

read

ing

a co

nsta

nt 5

vol

ts (o

rne

arly

5 v

olts

) or a

con

stan

t 0 v

olts

(or n

early

0 v

olts

).U

sual

ly c

ause

d by

a s

horte

d or

ope

n tri

gger

lead

or a

def

ectiv

eig

nitio

n co

il. P

ossi

ble

faile

d PC

M. W

hen

the

engi

ne is

spi

nnin

g,th

e si

gnal

fluc

tuat

es fr

om 0

to 5

vol

ts (m

uch

like

a sq

uare

wav

eD

C s

igna

l) an

d ne

ver s

ticks

at e

ither

read

ing.

Not

stic

kyD

istri

buto

rig

nitio

ns:

disa

bled

ESTO

P_Ac

tive

236

Emer

genc

y st

op a

ctiv

ated

.C

heck

the

lany

ard

and

ESTO

P bl

ack/

yello

w c

ircui

t.

The

blac

k/ye

llow

wire

is s

horte

d to

gro

und

som

ewhe

re fr

om th

een

gine

to th

e he

lm.

Not

stic

ky–

Page 24: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-24 90-8M0086113 SEPTEMBER 2013

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

ETC

_Idl

e_R

ange

_Erro

r14

9ET

C fa

ult:

Thro

ttle

plat

e is

not

with

in s

peci

fied

rang

e at

idle

.Po

ssib

le th

rottl

e bo

dy d

amag

e or

tam

perin

g.

Not

stic

ky.

War

ning

mod

e is

calib

ratio

nsp

ecifi

c

Non

‑DTS

:di

sabl

ed

ETC

_Los

s_O

f_C

ontro

l5

ETC

loss

of c

ontro

l: Th

rottl

epl

ate

mov

emen

t doe

s no

tm

atch

PC

M c

omm

ands

.

The

thro

ttle

plat

e w

ill m

ove

but i

t doe

sn’t

mov

e ex

actly

as

com

man

ded.

The

refo

re, t

here

is a

loss

of c

ontro

l.1.

ETC

mot

or A

or m

otor

B c

ircui

t pro

blem

s.2.

ETC

con

nect

or p

robl

ems.

3.D

efec

tive

ETC

ass

embl

y.

Not

stic

ky,

seve

rew

arni

ng,

redu

ced

pow

er

Faul

t dis

able

don

non

‑DTS

engi

nes

ETC

_Out

putF

ault

339

ETC

faul

t: ET

C n

otre

spon

ding

.Th

rottl

e co

ntro

l com

prom

ised

. Che

ck th

e PC

M‑to

‑ETC

mot

or A

and

B ci

rcui

ts.

Not

stic

ky–

ETC

_Stic

king

6ET

C s

ticki

ng: T

hrot

tle p

late

does

n't m

ove

whe

nco

mm

ande

d.

By w

atch

ing

the

TPS

sens

or s

igna

ls th

e PC

M c

an te

ll if

the

thro

ttle

plat

e is

mov

ing

exac

tly a

s it

com

man

ded.

In th

is c

ase

the

PCM

com

man

ds m

ovem

ent b

ut d

oes

not s

ee th

at m

ovem

ent i

n th

e TP

Sse

nsor

sig

nal.

Hen

ce, t

he p

late

is s

ticki

ng.

1.ET

C is

mec

hani

cally

stu

ck.

2.M

otor

A o

r mot

or B

circ

uit p

robl

ems

incl

udin

g th

e co

nnec

tor.

3.TP

S 1

or 2

sen

sor c

ircui

t pro

blem

s.

Not

stic

ky,

seve

rew

arni

ng,

redu

ced

pow

er

Faul

t dis

able

don

non

‑DTS

engi

nes

ETC

_TPS

Dis

agre

e33

2ET

C fa

ult:

TPS

1 an

d TP

S 2

sens

or s

igna

ls d

isag

ree.

If TP

S 1

read

s X,

then

TPS

2 s

houl

d re

ad Y

; one

of t

hem

isin

corre

ct.

Not

stic

ky–

Exce

ssiv

e_Kn

ock

237

Knoc

k fa

ult.

Exce

ssiv

e kn

ock

dete

cted

.N

ot s

ticky

Fuel

Leve

l1_R

ange

Hig

h75

Fuel

leve

l 1 s

enso

r circ

uit

high

.C

heck

PC

M‑to

‑sen

sor c

ircui

t.N

ot s

ticky

Fuel

Leve

l1_R

ange

Low

76Fu

el le

vel 1

sen

sor c

ircui

t low

.C

heck

PC

M‑to

‑sen

sor c

ircui

t.N

ot s

ticky

Fuel

Leve

l2_R

ange

Hig

h19

1Fu

el le

vel 2

sen

sor c

ircui

thi

gh.

Che

ck P

CM

‑to‑s

enso

r circ

uit.

Not

stic

ky–

Fuel

Leve

l2_R

ange

Low

192

Fuel

leve

l 2 s

enso

r circ

uit l

ow.

Che

ck P

CM

‑to‑s

enso

r circ

uit.

Not

stic

ky–

FULP

_Out

putF

ault

151

Fuel

pum

p re

lay

faul

t. C

heck

the

PCM

‑to‑p

ump

rela

y ci

rcui

t.Fu

el p

ump

rela

y or

rela

y co

ntro

l circ

uit (

rela

y pi

ns 8

5 an

d 86

)pr

oble

m.

Not

stic

ky,

seve

rew

arni

ng

Gua

rdia

n_Ac

tive

9G

uard

ian

prot

ectio

n is

act

ive.

Che

ck th

e ot

her f

aults

for r

oot

caus

e.

This

faul

t is

a re

sult

of a

sep

arat

e fa

ult.

Any

faul

t tha

t ind

icat

es a

prob

lem

that

cou

ld c

ause

eng

ine

dam

age

will

caus

e th

e G

uard

ian

prog

ram

to a

ctiv

ate.

The

mor

e se

vere

the

prob

lem

the

mor

eG

uard

ian

will

redu

ce th

e av

aila

ble

pow

er.

Not

stic

ky,

seve

rew

arni

ng

Seve

rew

arni

ng is

disa

bled

inM

Y12

calib

ratio

ns

Gua

rdia

n_M

anifo

ldTe

mp

326

Gua

rdia

n du

e to

: Exh

aust

man

ifold

s to

o ho

t.–

Not

stic

ky–

Page 25: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-25

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

Gua

rdia

n_O

ilPre

ssur

e32

7G

uard

ian

due

to: E

ngin

e oi

lpr

essu

re to

o lo

w.

–N

ot s

ticky

Gua

rdia

n_O

verh

eat

325

Gua

rdia

n du

e to

: Eng

ine

cool

ant t

oo h

ot.

–N

ot s

ticky

Gua

rdia

n_O

vers

peed

19En

gine

RPM

exc

eede

dG

uard

ian

RPM

lim

it at

tim

e of

faul

t.

The

engi

ne is

exc

eedi

ng th

e R

PM li

mit

curre

ntly

set

by

Gua

rdia

n.G

uard

ian

pow

er li

mits

can

rang

e fro

m 9

0% d

own

to fo

rced

idle

(aro

und

5%).

This

can

be

mis

lead

ing

as th

is is

not

the

max

imum

engi

ne R

PM li

mit;

it ju

st m

eans

the

engi

ne is

goi

ng fa

ster

than

Gua

rdia

n cu

rrent

ly th

inks

it s

houl

d.

Not

stic

ky,

seve

rew

arni

ng

Seve

rew

arni

ng is

disa

bled

inM

Y12

calib

ratio

ns

Gua

rdia

n_uX

Pow

erLi

mit

323

Gua

rdia

n du

e to

: DTS

com

man

d m

odul

e fa

ults

.Fi

x an

y co

mm

and

mod

ule

faul

ts to

cor

rect

this

faul

t.St

icky

Gua

rdia

n_Vo

ltage

324

Gua

rdia

n du

e to

: Bat

tery

volta

ge u

nacc

epta

ble.

Batte

ry v

olta

ge h

ighe

r or l

ower

than

allo

wab

le.

Not

stic

ky–

Gua

rdia

n_W

ater

Pres

sure

328

Gua

rdia

n du

e to

: Sea

pum

ppr

essu

re to

o lo

w.

–N

ot s

ticky

Hor

n_O

utpu

tFau

lt22

War

ning

hor

n fa

ult.

Che

ck th

ePC

M‑to

‑hor

n (ta

n/bl

ue) c

ircui

t.

The

PCM

is n

ot d

etec

ting

the

pres

ence

of t

he w

arni

ng h

orn.

Che

ck th

e ta

n/bl

ue le

ad fo

r ope

ns a

nd s

horts

. Tes

t the

war

ning

horn

and

repl

ace

if ne

cess

ary.

1.D

efec

tive

horn

.2.

Hor

n no

t rec

eivi

ng B

+.3.

Circ

uit p

robl

em b

etw

een

horn

and

PC

M.

Not

stic

kyD

TS: d

isab

led

HSh

ift_D

esire

dAct

ualD

iff23

5Sh

ift fa

ult:

ERC

shi

ft po

sitio

nan

d ac

tual

gea

r pos

ition

disa

gree

.

ERC

con

trol h

andl

e is

in o

ne g

ear,

yet t

he P

CM

thin

ks th

e en

gine

is in

a d

iffer

ent g

ear (

from

the

trans

mis

sion

pre

ssur

e se

nsor

read

ings

).–

Non

‑DTS

:di

sabl

ed

HSh

iftA_

Pres

s_Fa

ult

229

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r A in

dica

tes

abno

rmal

pre

ssur

e.Tr

ansm

issi

on p

ress

ure

high

er o

r low

er th

an e

xpec

ted

at th

at R

PM.

–N

on‑D

TS:

disa

bled

HSh

iftB_

Pres

s_Fa

ult

232

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r B in

dica

tes

abno

rmal

pre

ssur

e.Tr

ansm

issi

on p

ress

ure

high

er o

r low

er th

an e

xpec

ted

at th

at R

PM.

–N

on‑D

TS:

disa

bled

HSh

ift_I

ndet

erm

inat

e23

3Sh

ift fa

ult:

PCM

can

not

dete

rmin

e ge

ar p

ositi

on.

Che

ck tr

ansm

issi

on p

ress

ure

sens

ors.

––

HSh

ift_P

ress

_Hig

h23

4Sh

ift fa

ult:

Tran

smis

sion

shi

ftpr

essu

re is

too

high

.–

––

Page 26: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-26 90-8M0086113 SEPTEMBER 2013

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

IAT_

Ran

geH

igh

39

MAT

(man

ifold

air

tem

pera

ture

) sen

sor c

ircui

thi

gh. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Trea

t thi

s as

an

IAT

sens

or c

ircui

t hig

h. T

he s

igna

l lea

d is

read

ing

5 vo

lts (o

r nea

rly 5

vol

ts).

The

circ

uit i

s op

en.

Che

ck th

e re

sist

ance

of t

he s

enso

r wiri

ng fo

r an

open

circ

uit o

r apo

ssib

le d

efec

tive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

OBD

‑M–1

IAT_

Ran

geLo

w40

MAT

(man

ifold

air

tem

pera

ture

) sen

sor c

ircui

tlo

w. C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

Trea

t thi

s as

an

IAT

sens

or c

ircui

t low

. The

sig

nal l

ead

is re

adin

g 0

volts

(or n

early

0 v

olts

). Th

e si

gnal

lead

is s

horte

d to

sen

sor

grou

nd o

r pos

sibl

y en

gine

gro

und.

Che

ck th

e se

nsor

sig

nal l

ead

for s

horts

to g

roun

d. C

heck

the

sens

or fo

r sho

rts to

gro

und.

Pos

sibl

e de

fect

ive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

OBD

‑M–1

INJ1

_Out

putF

ault

340

Fuel

inje

ctor

1 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#1

circ

uit.

OBD

‑M–

INJ2

_Out

putF

ault

341

Fuel

inje

ctor

2 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#2

circ

uit.

OBD

‑M–

INJ3

_Out

putF

ault

342

Fuel

inje

ctor

3 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#3

circ

uit.

OBD

‑M–

INJ4

_Out

putF

ault

343

Fuel

inje

ctor

4 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#4

circ

uit.

OBD

‑M–

INJ5

_Out

putF

ault

344

Fuel

inje

ctor

5 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#5

circ

uit.

OBD

‑M–

INJ6

_Out

putF

ault

345

Fuel

inje

ctor

6 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#6

circ

uit.

OBD

‑M–

INJ7

_Out

putF

ault

346

Fuel

inje

ctor

7 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#7

circ

uit.

OBD

‑M–

INJ8

_Out

putF

ault

347

Fuel

inje

ctor

8 fa

ult.

Che

ck th

e PC

M‑to

‑inje

ctor

#8

circ

uit.

OBD

‑M–

Knoc

kSen

sor0

Faul

t29

Knoc

k se

nsor

faul

t. C

heck

the

port

sens

or c

ircui

t.

The

PCM

is n

ot re

adin

g an

y si

gnal

from

the

port

knoc

k se

nsor

.C

heck

the

knoc

k se

nsor

‑to‑P

CM

circ

uits

for o

pens

and

sho

rts.

Rep

lace

the

sens

or if

the

circ

uits

test

goo

d.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

Not

stic

ky.

War

ning

–ca

libra

tion

spec

ific

3.0L

, 4.3

L:di

sabl

ed

Page 27: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-27

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

Knoc

kSen

sor1

Faul

t30

Knoc

k se

nsor

faul

t. C

heck

the

star

boar

d se

nsor

circ

uit.

The

PCM

is n

ot re

adin

g an

y si

gnal

from

the

star

boar

d kn

ock

sens

or. C

heck

the

knoc

k se

nsor

‑to‑P

CM

circ

uits

for o

pens

and

shor

ts. R

epla

ce th

e se

nsor

if th

e ci

rcui

ts te

st g

ood.

1.Se

nsor

mou

ntin

g pr

oble

m.

2.Se

nsor

or w

iring

pro

blem

. Ref

er to

Sec

tion

3A fo

r wiri

ngdi

agra

ms.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky.

War

ning

–ca

libra

tion

spec

ific

3.0L

, 4.3

L:di

sabl

ed

LIAC

_Out

putF

ault

348

IAC

val

ve fa

ult:

IAC

not

resp

ondi

ng.

Che

ck th

e PC

M‑to

‑IAC

circ

uit.

Not

stic

ky–

MAP

_Ang

le_R

ange

Hig

h15

MAP

sen

sor c

ircui

t hig

h–En

gine

runn

ing.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

a M

AP s

enso

r circ

uit h

igh.

The

MAP

sig

nal l

ead

isin

dica

ting

5 vo

lts (o

r nea

rly 5

vol

ts).

Poss

ible

faile

d se

nsor

sho

rted

or o

pen

sens

or w

iring

or d

efec

tive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

OBD

‑M–1

No

deta

ils

MAP

_Ang

le_R

ange

Low

16M

AP s

enso

r circ

uit l

ow–

Engi

ne ru

nnin

g. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Trea

t thi

s as

a M

AP s

enso

r circ

uit l

ow. T

he M

AP s

igna

l lea

d is

indi

catin

g 0

volts

(or n

early

0 v

olts

). Fa

iled

sens

or s

horte

d or

ope

nw

iring

or d

efec

tive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

OBD

‑M–1

No

deta

ils

MAP

_Tim

e_R

ange

Hig

h36

0M

AP s

enso

r circ

uit h

igh–

Key

on–e

ngin

e of

f.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A fo

r wiri

ngdi

agra

ms.

Not

stic

ky–

MAP

_Tim

e_R

ange

Low

361

MAP

sen

sor c

ircui

t low

–Key

on–e

ngin

e of

f.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A fo

r wiri

ngdi

agra

ms.

Not

stic

ky–

MAP

R_M

APR

atio

nalit

y30

9M

AP s

enso

r dat

a m

ay b

ein

corre

ct.

––

MAP

R_T

PS1R

atio

nalit

y30

7M

AP s

enso

r and

TPS

1se

nsor

sig

nals

dis

agre

e.M

ap s

igna

l and

TPS

1 s

igna

l not

whe

re th

ey s

houl

d be

rela

tive

toea

ch o

ther

.O

BD‑M

MAP

R_T

PS2R

atio

nalit

y30

8M

AP s

enso

r and

TPS

2se

nsor

sig

nals

dis

agre

e.M

ap s

igna

l and

TPS

2 s

igna

l not

whe

re th

ey s

houl

d be

rela

tive

toea

ch o

ther

.O

BD‑M

Mic

roC

hi_P

WM

_AD

C21

8C

omm

and

mod

ule

ADC

chec

k: c

omm

and

mod

ule

faile

d a

test

cal

cula

tion.

The

PCM

sen

ds a

CAN

mes

sage

to th

e co

mm

and

mod

ule

aski

ngit

to m

ake

a sp

ecifi

c ca

lcul

atio

n. T

he a

nsw

er is

sen

t bac

k to

the

PCM

and

com

pare

d to

the

corre

ct a

nsw

er. T

he fa

ult t

rips

if th

ean

swer

rece

ived

is in

corre

ct. P

ossi

ble

mis

mat

ched

sof

twar

e or

faul

ty c

omm

and

mod

ule.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

Page 28: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-28 90-8M0086113 SEPTEMBER 2013

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

MIL

_Out

putF

ault

351

MIL

(mal

func

tion

indi

cato

rla

mp)

faul

t.C

heck

PC

M‑to

‑lam

p (o

n da

sh) c

ircui

t.N

ot s

ticky

Neu

tral_

Ove

rspe

ed13

5En

gine

RPM

exc

eede

d ne

utra

lR

PM li

mit.

Mer

Cru

iser

eng

ines

use

a n

eutra

l RPM

lim

it of

350

0 R

PM.

Not

stic

kyW

arni

ng m

ode

is c

alib

ratio

nsp

ecifi

c

Neu

tral_

Switc

h_Fa

ult

110

Neu

tral p

ositi

on s

witc

h fa

ult.

Che

ck th

e sw

itch

adju

stm

ent

first

.

Switc

h is

mis

adju

sted

or c

ircui

t is

faile

d in

the

on p

ositi

on. T

hesw

itch

sign

al re

ads

0 (o

r nea

rly 0

) vol

ts o

r 5 (o

r nea

rly 5

) vol

tsde

pend

ing

on th

e sw

itch

posi

tion.

If th

e sw

itch

sign

al d

isag

rees

with

the

ESC

sen

sor s

igna

l, th

is fa

ult

is s

et. E

nsur

e th

at th

e sw

itch

activ

ates

with

out s

ticki

ng a

nd th

atth

e sw

itch

plun

ger i

s de

pres

sed

whe

n th

e ES

C a

ctua

tor i

s in

neut

ral.

Not

stic

kyW

arni

ng m

ode

is c

alib

ratio

nsp

ecifi

c

Non

e0

No

faul

ts d

etec

ted.

Indi

cate

s th

at th

ere

are

no a

ctiv

e fa

ults

.D

isab

led

NA

O2A

_Ope

n_ci

rcui

t36

4Po

rt pr

ecat

alys

t O2

sens

or A

–O

pen

circ

uit.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s. A

lso

refe

r to

Sect

ion

2D ‑

O2

Sens

or D

iagn

ostic

s.O

BD‑M

O2A

_Ran

geH

igh

362

Port

prec

atal

yst O

2 se

nsor

A–

Circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s. A

lso

refe

r to

Sect

ion

2D ‑

O2

Sens

or D

iagn

ostic

s.O

BD‑M

O2A

_Ran

geLo

w36

3Po

rt pr

ecat

alys

t O2

sens

or A

–C

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

Als

o re

fer t

o Se

ctio

n 2D

‑ O

2 Se

nsor

Dia

gnos

tics.

OBD

‑M–

O2B

_Ope

n_ci

rcui

t36

7St

arbo

ard

prec

atal

yst O

2se

nsor

B–O

pen

circ

uit.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s. A

lso

refe

r to

Sect

ion

2D ‑

O2

Sens

or D

iagn

ostic

s.O

BD‑M

O2B

_Ran

geH

igh

365

Star

boar

d pr

ecat

alys

t O2

sens

or B

–Circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s. A

lso

refe

r to

Sect

ion

2D ‑

O2

Sens

or D

iagn

ostic

s.O

BD‑M

O2B

_Ran

geLo

w36

6St

arbo

ard

prec

atal

yst O

2se

nsor

B–C

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

Als

o re

fer t

o Se

ctio

n 2D

‑ O

2 Se

nsor

Dia

gnos

tics.

OBD

‑M–

O2C

_Ope

n_ci

rcui

t37

0Po

rt po

stca

taly

st O

2 se

nsor

C–O

pen

circ

uit.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s. A

lso

refe

r to

Sect

ion

2D ‑

O2

Sens

or D

iagn

ostic

s.O

BD‑M

O2C

_Ran

geH

igh

368

Port

post

cata

lyst

O2

sens

orC

–Circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s. A

lso

refe

r to

Sect

ion

2D ‑

O2

Sens

or D

iagn

ostic

s.O

BD‑M

O2C

_Ran

geLo

w36

9Po

rt po

stca

taly

st O

2 se

nsor

C–C

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

Als

o re

fer t

o Se

ctio

n 2D

‑ O

2 Se

nsor

Dia

gnos

tics.

OBD

‑M–

O2C

ontro

l_IT

erm

Hig

hPO

RT

319

OBD

‑M fa

ult:

Port

cylin

der

bank

fuel

trim

val

ue to

opo

sitiv

e (to

o ric

h).

PCM

has

had

to a

dd to

o m

uch

fuel

tryi

ng to

get

the

corre

ct O

2re

adin

g. C

heck

the

Live

Dat

a sc

reen

for r

easo

n. R

efer

to S

ectio

n2B

‑ PC

M 0

9 an

d Em

issi

ons

Con

trol

Ove

rvie

w. R

efer

toSe

ctio

n 2D

‑ O

2 Fu

el S

yste

m M

onito

r Fau

lts.

OBD

‑M–

Page 29: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-29

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

O2C

ontro

l_IT

erm

Hig

hSTB

D32

1O

BD‑M

faul

t: St

arbo

ard

cylin

der b

ank

fuel

trim

val

ueto

o po

sitiv

e (to

o ric

h).

PCM

has

had

to a

dd to

o m

uch

fuel

tryi

ng to

get

the

corre

ct O

2re

adin

g. C

heck

the

Live

Dat

a sc

reen

for r

easo

n. R

efer

to S

ectio

n2B

‑ PC

M 0

9 an

d Em

issi

ons

Con

trol

Ove

rvie

w. R

efer

toSe

ctio

n 2D

‑ O

2 Fu

el S

yste

m M

onito

r Fau

lts.

OBD

‑M–

O2C

ontro

l_IT

erm

Low

POR

T32

0O

BD‑M

faul

t: Po

rt cy

linde

rba

nk fu

el tr

im v

alue

too

nega

tive

(too

lean

).

PCM

has

had

to re

mov

e to

o m

uch

fuel

tryi

ng to

get

the

corre

ct O

2re

adin

g. C

heck

the

Live

Dat

a sc

reen

for r

easo

n. R

efer

to S

ectio

n2B

‑ PC

M 0

9 an

d Em

issi

ons

Con

trol

Ove

rvie

w. R

efer

toSe

ctio

n 2D

‑ O

2 Fu

el S

yste

m M

onito

r Fau

lts.

OBD

‑M–

O2C

ontro

l_IT

erm

Low

STBD

322

OBD

‑M fa

ult:

Star

boar

dcy

linde

r ban

k fu

el tr

im v

alue

too

nega

tive

(too

lean

).

PCM

has

had

to re

mov

e to

o m

uch

fuel

tryi

ng to

get

the

corre

ct O

2re

adin

g. C

heck

the

Live

Dat

a sc

reen

for r

easo

n. R

efer

to S

ectio

n2B

‑ PC

M 0

9 an

d Em

issi

ons

Con

trol

Ove

rvie

w. R

efer

toSe

ctio

n 2D

‑ O

2 Fu

el S

yste

m M

onito

r Fau

lts.

OBD

‑M–

O2D

_Ope

n_ci

rcui

t37

3St

arbo

ard

post

cata

lyst

O2

sens

or D

–Ope

n ci

rcui

t.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

Als

o re

fer t

o Se

ctio

n 2D

‑ O

2 Se

nsor

Dia

gnos

tics.

OBD

‑M–

O2D

_Ran

geH

igh

371

Star

boar

d po

stca

taly

st O

2se

nsor

D–C

ircui

t hig

h.C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

Als

o re

fer t

o Se

ctio

n 2D

‑ O

2 Se

nsor

Dia

gnos

tics.

OBD

‑M–

O2D

_Ran

geLo

w37

2St

arbo

ard

post

cata

lyst

O2

sens

or D

–Circ

uit l

ow.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s. A

lso

refe

r to

Sect

ion

2D ‑

O2

Sens

or D

iagn

ostic

s.O

BD‑M

O2H

A_O

utpu

tFau

lt35

2Po

rt pr

ecat

alys

t O2

sens

or A

heat

er fa

ult.

Che

ck th

e fu

se a

nd P

CM

‑to‑h

eate

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

Als

o re

fer t

o Se

ctio

n 2D

‑ O

2 Se

nsor

Dia

gnos

tics.

OBD

‑M–

O2H

B_O

utpu

tFau

lt35

3St

arbo

ard

prec

atal

yst O

2se

nsor

B h

eate

r fau

lt.C

heck

the

fuse

and

PC

M‑to

‑hea

ter c

ircui

t. R

efer

to S

ectio

n 3A

‑O

2 Se

nsor

s. A

lso

refe

r to

Sect

ion

2D ‑

O2

Sens

or D

iagn

ostic

s.O

BD‑M

O2H

C_O

utpu

tFau

lt35

4Po

rt po

stca

taly

st O

2 se

nsor

Che

ater

faul

t.C

heck

the

fuse

and

PC

M‑to

‑hea

ter c

ircui

t. R

efer

to S

ectio

n 3A

‑O

2 Se

nsor

s. A

lso

refe

r to

Sect

ion

2D ‑

O2

Sens

or D

iagn

ostic

s.O

BD‑M

O2H

D_O

utpu

tFau

lt35

5St

arbo

ard

post

cata

lyst

O2

sens

or D

hea

ter f

ault.

Che

ck th

e fu

se a

nd P

CM

‑to‑h

eate

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

Als

o re

fer t

o Se

ctio

n 2D

‑ O

2 Se

nsor

Dia

gnos

tics.

OBD

‑M–

O2S

R_r

_Pos

tSw

itchR

atio

PO

RT

302

Port

post

cata

lyst

O2

sens

or(C

) sw

itch

ratio

faul

t.4‑

cylin

der e

ngin

e do

es n

ot u

se th

is s

enso

r.O

BD‑M

O2S

R_r

_Pos

tSw

itchR

atio

STBD

304

Star

boar

d po

stca

taly

st O

2se

nsor

(D) s

witc

h ra

tio fa

ult.

4‑cy

linde

r eng

ine

does

not

use

this

sen

sor.

OBD

‑M–

O2S

R_r

_Pre

Switc

hRat

ioPO

RT

303

Port

prec

atal

yst O

2 se

nsor

(A)

switc

h ra

tio fa

ult.

4‑cy

linde

r eng

ine

does

not

use

this

sen

sor.

OBD

‑M–

O2S

R_r

_Pre

Switc

hRat

ioST

BD30

5St

arbo

ard

prec

atal

yst O

2se

nsor

(B) s

witc

h ra

tio fa

ult.

4‑cy

linde

r eng

ine

does

not

use

this

sen

sor.

OBD

‑M–

Page 30: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-30 90-8M0086113 SEPTEMBER 2013

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

OilP

ress

_Low

12En

gine

oil

pres

sure

is to

o lo

w.

Indi

cate

s a

prob

lem

with

the

engi

ne's

pre

ssur

ized

lubr

icat

ion

syst

em. D

o no

t ove

rlook

the

oil l

evel

bei

ng to

o hi

gh, a

s th

at w

illca

use

aera

ted

oil,

whi

ch w

ill re

sult

in lo

w o

il pr

essu

re.

Oth

er c

omm

on p

robl

ems

are

inco

rrect

gra

de o

f oil,

dilu

ted

oil (

with

gaso

line)

, wor

n en

gine

or c

am b

earin

gs, c

logg

ed p

ump

pick

upsc

reen

, and

pos

sibl

y an

out

‑of‑c

alib

ratio

n oi

l pre

ssur

e se

nsor

.1.

Oil

leve

l in

engi

ne is

too

low

.2.

Sens

or is

bad

but

not

sho

rted

or o

pen.

3.Th

ere

is a

mec

hani

cal p

robl

em in

the

oil p

ress

ure

syst

em.

Not

stic

ky,

seve

rew

arni

ng

Faul

t dis

able

don

3.0

Len

gine

s.

OilP

ress

_Ran

geH

igh

84En

gine

oil

pres

sure

sen

sor

circ

uit h

igh.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

an

oil p

ress

ure

sens

or c

ircui

t hig

h. T

he s

igna

l lea

d is

read

ing

5 vo

lts (o

r nea

rly 5

vol

ts).

Che

ck th

e se

nsor

and

sen

sor

wiri

ng fo

r ope

ns a

nd s

horts

. Pos

sibl

e de

fect

ive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

Not

stic

ky,

caut

ion

war

ning

3.0L

: dis

able

d

OilP

ress

_Ran

geLo

w85

Engi

ne o

il pr

essu

re s

enso

rci

rcui

t low

. Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

an

oil p

ress

ure

sens

or c

ircui

t low

. The

sig

nal l

ead

isre

adin

g 0

volts

(or n

early

0 v

olts

).C

heck

the

sens

or a

nd s

enso

r wiri

ng fo

r ope

ns a

nd s

horts

.Po

ssib

le d

efec

tive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

Not

stic

ky,

caut

ion

war

ning

3.0L

: dis

able

d

OilP

ress

SwLo

w37

6En

gine

oil

pres

sure

is lo

w.

–N

ot s

ticky

PO2S

_Lea

nRan

gePO

RT

391

Port

post

cata

lyst

O2

sens

or C

stuc

k re

porti

ng le

an.

Onc

e pe

r key

cyc

le. P

art o

f mon

itorin

g te

st. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Ref

er to

Sec

tion

3A ‑

O2

Sens

ors.

PO2S

_Lea

nRan

geST

BD38

9St

arbo

ard

post

cata

lyst

O2

sens

or D

stu

ck re

porti

ng le

an.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

PO2S

_Ric

hRan

gePO

RT

392

Port

post

cata

lyst

O2

sens

or C

stuc

k re

porti

ng ri

ch.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.

PO2S

_Ric

hRan

geST

BD39

0St

arbo

ard

post

cata

lyst

O2

sens

or D

stu

ck re

porti

ng ri

ch.

Che

ck th

e PC

M‑to

‑sen

sor c

ircui

t. R

efer

to S

ectio

n 3A

‑ O

2Se

nsor

s.

4‑cy

linde

ren

gine

doe

sno

t use

this

sens

or

Page 31: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-31

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

POR

TEM

CT_

Ove

rtem

p16

0Po

rt EM

CT

is to

o ho

t. C

heck

the

port

exha

ust m

anifo

ld.

Verif

y th

at th

e m

anifo

ld te

mpe

ratu

re is

nea

r the

tem

pera

ture

sens

or. C

heck

for d

efec

tive

or w

orn

wat

er p

ump,

clo

gged

coo

lers

or s

train

ers.

The

man

ifold

may

be

full

of s

edim

ent o

r cor

rosi

on.

Not

stic

ky,

seve

rew

arni

ng

POR

TEM

CT_

Ran

geH

igh

158

Port

EMC

T se

nsor

circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor

circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky,

caut

ion

war

ning

POR

TEM

CT_

Ran

geLo

w15

9Po

rt EM

CT

sens

or c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky,

caut

ion

war

ning

RxD

oc1_

SOH

101

CAN

com

mun

icat

ion

faul

t:Ty

pe 1

. Che

ck th

e C

AN X

bus.

The

PCM

and

com

man

d m

odul

e ca

nnot

com

mun

icat

e pr

oper

lyov

er th

e C

AN X

circ

uit.

Che

ck fo

r pro

per t

erm

inat

ion

and

that

the

com

man

d m

odul

e an

d PC

M c

alib

ratio

ns a

re c

ompa

tible

. Che

ckth

e ye

llow

and

bro

wn

lead

s in

the

mai

n C

AN b

us fo

r ope

ns a

ndsh

orts

. Con

side

r sub

stitu

ting

a kn

own

good

14‑

pin

CAN

har

ness

and

rech

eck

faul

ts. P

ossi

ble

defe

ctiv

e PC

M a

nd/o

r com

man

dm

odul

e.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

RxD

oc10

_SO

H21

6C

AN c

omm

unic

atio

n fa

ult:

Type

10.

Dua

l eng

ine

sync

hron

izat

ion

data

mis

sing

.

Shou

ld o

nly

occu

r on

twin

‑eng

ine

boat

s. M

ost l

ikel

y a

softw

are

issu

e be

twee

n m

odul

es.

Not

stic

ky.

War

ning

mod

e is

calib

ratio

nsp

ecifi

c

Non

‑DTS

:di

sabl

ed

RxD

oc11

_SO

H38

6C

AN c

omm

unic

atio

n fa

ult:

Type

11.

Cru

ise

cont

rol d

ata

mis

sing

.C

heck

the

com

man

d m

odul

e fo

r fau

lts. C

heck

the

circ

uit w

iring

.N

ot s

ticky

RxD

oc2_

SOH

102

CAN

com

mun

icat

ion

faul

t:Ty

pe 2

. Tro

ll co

ntro

l dat

am

issi

ng.

Mos

t lik

ely

a PC

M a

nd c

omm

and

mod

ule

softw

are

mis

mat

chis

sue.

Not

stic

ky o

rdi

sabl

ed–

Cal

ibra

tion

spec

ific

War

ning

mod

eis

als

oca

libra

tion

spec

ific

RxD

oc3_

SOH

103

CAN

com

mun

icat

ion

faul

t:Ty

pe 3

. Che

ck th

e C

AN P

bus.

The

PCM

and

com

man

d m

odul

e ca

nnot

com

mun

icat

e pr

oper

lyov

er th

e C

AN P

circ

uit.

Che

ck fo

r pro

per t

erm

inat

ion

and

that

the

com

man

d m

odul

e an

d PC

M c

alib

ratio

ns a

re c

ompa

tible

.C

heck

the

blue

and

whi

te le

ads

in th

e m

ain

CAN

bus

for o

pens

and

shor

ts. C

onsi

der s

ubst

itutin

g a

know

n go

od 1

4‑pi

n C

ANha

rnes

s an

d re

chec

k fa

ults

. Pos

sibl

e de

fect

ive

PCM

and

/or

com

man

d m

odul

e.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

RxD

oc7_

SOH

186

CAN

com

mun

icat

ion

faul

t:Ty

pe 7

. Trim

con

trol d

ata

mis

sing

.C

heck

the

CAN

wiri

ng.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

Page 32: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-32 90-8M0086113 SEPTEMBER 2013

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

RxD

oc9_

SOH

215

CAN

com

mun

icat

ion

faul

t:Ty

pe 9

. Cro

ssch

eck

data

mis

sing

.C

heck

the

CAN

X w

iring

.

Not

stic

ky.

War

ning

mod

e is

calib

ratio

nsp

ecifi

c

Non

‑DTS

:di

sabl

ed

SeaP

umpP

ress

_Low

3Se

a pu

mp

pres

sure

too

low

.

Che

ck th

e se

a pu

mp

impe

ller a

nd w

ater

inle

t for

obs

truct

ions

.1.

Wat

er s

uppl

y pu

mp

prob

lem

.2.

Coo

ling

syst

em c

logg

ed o

r silt

ed.

3.Ex

trem

ely

unlik

ely

ther

e is

a s

enso

r or w

iring

pro

blem

.

Not

stic

ky,

seve

rew

arni

ng,

redu

ced

pow

er

Faul

t dis

able

don

3.0

Len

gine

s

SeaP

umpP

ress

_Ran

geH

igh

36Se

a pu

mp

pres

sure

sen

sor

circ

uit h

igh.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

a s

ea p

ump

sens

or c

ircui

t hig

h. T

he s

igna

l lea

d is

read

ing

5 vo

lts (o

r nea

rly 5

vol

ts).

Poss

ible

faile

d se

nsor

sho

rted

or o

pen

sens

or w

iring

or d

efec

tive

PCM

.

Not

stic

ky,

caut

ion

war

ning

3.0L

: dis

able

d

SeaP

umpP

ress

_Ran

geLo

w37

Sea

pum

p pr

essu

re s

enso

rci

rcui

t low

. Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s as

a s

ea p

ump

sens

or c

ircui

t low

. The

sig

nal l

ead

isre

adin

g 0

volts

(or n

early

0 v

olts

). Po

ssib

le fa

iled

sens

or s

horte

dor

ope

n se

nsor

wiri

ng o

r def

ectiv

e PC

M.

Not

stic

ky,

caut

ion

war

ning

3.0L

: dis

able

d

SHFT

_Out

putF

ault

349

ESC

faul

t: ES

C n

otre

spon

ding

.C

heck

the

PCM

‑to‑E

SC m

otor

A a

nd B

circ

uits

.N

ot s

ticky

Shift

Antic

ipat

e_N

oisy

377

Shift

ant

icip

atio

n sw

itch

sign

alis

erra

tic.

––

Shift

_XC

heck

_Diff

190

PCM

and

DTS

com

man

dm

odul

e di

sagr

ee o

n ER

C s

hift

requ

est.

Com

man

d m

odul

e an

d PC

M a

re n

ot m

akin

g ca

lcul

atio

ns c

orre

ctly

.St

icky

,se

vere

war

ning

Non

‑DTS

:di

sabl

ed

Shift

Pos_

Ran

geH

igh

107

ESC

faul

t: Po

sitio

n se

nsor

circ

uit h

igh.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s fa

ult l

ike

a TP

S ci

rcui

t hig

h. T

he E

SC s

enso

r sig

nal i

sre

adin

g 5

volts

(or n

early

5 v

olts

).C

heck

the

sens

or le

ads

for o

pens

and

sho

rts. T

he s

enso

r can

not

be re

plac

ed; y

ou m

ust r

epla

ce th

e en

tire

ESC

. Pos

sibl

e de

fect

ive

PCM

.1.

Sens

or is

ope

n or

sho

rted

inte

rnal

ly.

2.A

sens

or w

ire is

ope

n or

sho

rted.

Ref

er to

Sec

tion

3A fo

rw

iring

dia

gram

s.3.

It is

ext

rem

ely

unlik

ely

that

the

PCM

is b

ad.

Stic

ky,

caut

ion

war

ning

MY1

2ca

libra

tions

–w

arni

ngch

ange

d to

seve

re.

Non

‑DTS

:di

sabl

ed

Page 33: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-33

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

Shift

Pos_

Ran

geLo

w10

8ES

C fa

ult:

Posi

tion

sens

orci

rcui

t low

. Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

Trea

t thi

s fa

ult l

ike

a TP

S ci

rcui

t low

. The

ESC

sen

sor s

igna

l is

read

ing

0 vo

lts (o

r nea

rly 0

vol

ts).

Che

ck th

e se

nsor

lead

s fo

r ope

ns a

nd s

horts

. The

sen

sor c

anno

tbe

repl

aced

; you

mus

t rep

lace

the

entir

e ES

C. P

ossi

ble

defe

ctiv

ePC

M.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Stic

ky,

caut

ion

war

ning

MY1

2ca

libra

tions

–w

arni

ngch

ange

d to

seve

re.

Non

‑DTS

:di

sabl

ed

Shift

Pres

sA_R

ange

Hig

h22

7

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r A c

ircui

t hig

h.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

–N

on‑D

TS:

disa

bled

Shift

Pres

sA_R

ange

Low

228

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r A c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

–N

on‑D

TS:

disa

bled

Shift

Pres

sB_R

ange

Hig

h23

0

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r B c

ircui

t hig

h.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

–N

on‑D

TS:

disa

bled

Shift

Pres

sB_R

ange

Low

231

Shift

faul

t: Tr

ansm

issi

onpr

essu

re s

enso

r B c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

–N

on‑D

TS:

disa

bled

Smar

tSta

rtAbo

rt21

2Sm

artS

tart

faile

d–N

o R

PMde

tect

ed.

If th

e en

gine

cra

nks

but d

oesn

't st

art,

chec

k th

e cr

anks

haft

sens

orfo

r pro

blem

s.

Not

stic

ky,

seve

rew

arni

ng

Non

‑DTS

:di

sabl

ed

STBD

ECT_

Ove

rtem

p21

ECT

(eng

ine

cool

ant

tem

pera

ture

) is

too

high

.

The

star

boar

d cy

linde

r hea

d (o

n an

out

boar

d) is

exc

eedi

ng it

sm

axim

um a

llow

ed te

mpe

ratu

re.

1.C

oolin

g sy

stem

pro

blem

, bad

pum

p or

ther

mos

tat.

2.En

gine

lugg

ing,

che

ck p

ropp

ing.

3.It

is e

xtre

mel

y un

likel

y th

ere

is a

sen

sor o

r wiri

ng p

robl

em.

Not

stic

ky,

seve

rew

arni

ng,

redu

ced

pow

er

Use

d on

all

engi

nes

Page 34: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-34 90-8M0086113 SEPTEMBER 2013

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

STBD

ECT_

Ran

geH

igh

111

ECT

(eng

ine

cool

ant

tem

pera

ture

) sen

sor c

ircui

thi

gh. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

Trea

t thi

s as

an

ECT

sens

or c

ircui

t hig

h. T

he s

enso

r sig

nal i

sre

adin

g 5

(or n

early

5) v

olts

. The

sig

nal l

ead

is o

pen

or th

e se

nsor

is o

pen.

Che

ck th

e si

gnal

lead

for o

pen

circ

uits

and

che

ck th

e re

sist

ance

of

the

sens

or. P

ossi

ble

defe

ctiv

e PC

M.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

STBD

ECT_

Ran

geLo

w11

2

ECT

(eng

ine

cool

ant

tem

pera

ture

) sen

sor c

ircui

tlo

w. C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

Trea

t thi

s as

an

ECT

sens

or c

ircui

t low

. The

sen

sor s

igna

l is

read

ing

0 (o

r nea

rly 0

) vol

ts. T

he s

igna

l lea

d is

sho

rted

to s

enso

rgr

ound

or p

ossi

bly

engi

ne g

roun

d.C

heck

the

sign

al le

ad fo

r sho

rts to

gro

und.

Che

ck th

e se

nsor

for a

shor

t circ

uit.

Poss

ible

def

ectiv

e PC

M.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

STBD

EMC

T_O

verte

mp

179

Star

boar

d EM

CT

is to

o ho

t.C

heck

the

star

boar

d ex

haus

tm

anifo

ld.

Verif

y th

at th

e m

anifo

ld te

mpe

ratu

re is

nea

r the

tem

pera

ture

sens

or. C

heck

for d

efec

tive

or w

orn

wat

er p

ump,

clo

gged

coo

lers

or s

train

ers.

The

man

ifold

may

be

full

of s

edim

ent o

r cor

rosi

on.

Not

stic

ky,

seve

rew

arni

ng

Not

use

d on

3.0L

MPI

STBD

EMC

T_R

ange

Hig

h17

7St

arbo

ard

EMC

T se

nsor

circ

uit h

igh.

Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky,

caut

ion

war

ning

Not

use

d on

3.0L

MPI

STBD

EMC

T_R

ange

Low

178

Star

boar

d EM

CT

sens

orci

rcui

t low

. Che

ck th

ePC

M‑to

‑sen

sor c

ircui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

ky,

caut

ion

war

ning

Not

use

d on

3.0L

MPI

Stee

ringP

os_R

ange

Hig

h11

8St

eerin

g po

sitio

n se

nsor

circ

uit h

igh.

Che

ck P

CM

‑to‑s

enso

r circ

uit.

Not

stic

ky–

Stee

ringP

os_R

ange

Low

119

Stee

ring

posi

tion

sens

orci

rcui

t low

.C

heck

PC

M‑to

‑sen

sor c

ircui

t.N

ot s

ticky

Page 35: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-35

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

STR

T_O

utpu

tFau

lt11

7St

arte

r fau

lt. C

heck

the

PCM

‑to‑s

tarte

r rel

ay c

ircui

t.

The

PCM

has

det

ecte

d an

ope

n ci

rcui

t or s

hort

circ

uit i

n th

e re

lay

cont

rol c

ircui

t. Th

is c

ircui

t use

s pi

ns 8

5 an

d 86

in th

e re

lay.

Bat

tery

volta

ge is

alw

ays

pres

ent o

n on

e of

thes

e pi

ns. T

he P

CM

will

grou

nd th

e ot

her t

hrou

gh a

yel

low

/bla

ck le

ad.

Che

ck th

e ye

llow

/bla

ck le

ad b

etw

een

the

PCM

and

the

star

ter

rela

y fo

r sho

rts a

nd o

pens

.C

heck

the

rela

y w

indi

ng (p

ins

85 a

nd 8

6) fo

r ope

ns a

nd s

horts

.C

heck

for b

atte

ry v

olta

ge to

the

rela

y co

ntro

l circ

uits

. Ref

er to

Sect

ion

3A.

Not

stic

kyN

on‑D

TS:

disa

bled

SysV

olt_

Faul

tBlo

cker

388

PCM

sys

tem

vol

tage

(driv

erpo

wer

) too

low

.

Che

ck if

bat

tery

sw

itch

is in

the

off p

ositi

on. B

atte

ry v

olta

ge is

too

low

at t

he P

CM

's d

river

pow

er p

ins

(C3G

and

C3H

). C

heck

the

PCM

‑to‑b

atte

ry c

ircui

t (in

clud

es m

ain

pow

er re

lay

and

fuse

/circ

uit

brea

ker).

Not

stic

ky–

SysV

olt_

Ran

geH

igh

1Ba

ttery

vol

tage

too

high

.C

harg

ing

syst

em s

tuck

on

max

imum

out

put.

Alte

rnat

or is

mos

t lik

ely

over

char

ging

. Che

ck th

e re

gula

tor a

ndse

nse

circ

uit.

1.C

harg

ing

syst

em m

alfu

nctio

n.2.

Wiri

ng p

robl

em. I

ncor

rect

inst

alla

tion

of 2

4‑ o

r 36‑

volt

syst

ems.

OBD

‑M–1

No

deta

ils

SysV

olt_

Ran

geLo

w2

Batte

ry v

olta

ge to

o lo

w.

Che

ck fo

r loo

se a

ltern

ator

bel

t, al

tern

ator

mal

func

tion,

exc

essi

veel

ectri

cal l

oad,

and

/or i

dlin

g fo

r ext

ende

d pe

riods

of t

ime

with

hig

hel

ectri

cal l

oads

.1.

Cha

rgin

g sy

stem

mal

func

tion.

2.Lo

ose

belt.

Def

ectiv

e ba

ttery

.

OBD

‑M–1

No

deta

ils

TPS1

_ETC

_NoA

dapt

318

ETC

faul

t: TP

S 1

sens

or fa

iled

to a

dapt

dur

ing

engi

ne s

hut

dow

n.

DTS

eng

ine:

TPS

1 d

id n

ot in

dica

te th

at th

e th

rottl

e pl

ate

mov

ed to

the

spec

ified

clo

sed

thro

ttle

posi

tion

durin

g th

e en

gine

shu

t dow

npr

oces

s.O

BD‑M

TPS1

_Mec

h_N

oAda

pt12

4TP

S 1

sens

or fa

iled

to a

dapt

:Th

rottl

e pl

ate

not i

n id

lepo

sitio

n at

key

up.

Mec

hani

cal e

ngin

e: T

PS s

enso

r was

read

ing

outs

ide

the

win

dow

spec

ified

for a

dapt

atio

n to

occ

ur a

s th

e ke

y w

as tu

rned

on.

Poss

ible

thro

ttle

body

sto

p sc

rew

tam

perin

g.O

BD‑M

–1D

TS: d

isab

led

TPS1

_Ran

geH

igh

120

TPS

1 se

nsor

circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor

circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

All e

ngin

es

TPS1

_Ran

geLo

w12

1TP

S 1

sens

or c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

All e

ngin

es

Page 36: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Page 2G-36 90-8M0086113 SEPTEMBER 2013

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

TPS2

_ETC

_NoA

dapt

129

ETC

faul

t: TP

S 2

sens

or fa

iled

to a

dapt

dur

ing

engi

ne s

hut

dow

n.

DTS

eng

ine:

TPS

2 d

id n

ot in

dica

te th

at th

e th

rottl

e pl

ate

mov

ed to

the

spec

ified

clo

sed

thro

ttle

posi

tion

durin

g th

e en

gine

shu

t dow

npr

oces

s.O

BD‑M

–1N

on‑D

TS:

disa

bled

TPS2

_Ran

geH

igh

125

TPS

2 se

nsor

circ

uit h

igh.

Che

ck th

e PC

M‑to

‑sen

sor

circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

Non

‑DTS

:di

sabl

ed

TPS2

_Ran

geLo

w12

6TP

S 2

sens

or c

ircui

t low

.C

heck

the

PCM

‑to‑s

enso

rci

rcui

t.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

OBD

‑M–1

Non

‑DTS

:di

sabl

ed

Tran

sTem

pHig

h19

6Tr

ansm

issi

on te

mpe

ratu

re to

ohi

gh.

Che

ck th

e tra

nsm

issi

on c

oole

r flu

id le

vel,

inco

rrect

shi

ftad

just

men

ts, l

ow in

tern

al p

ress

ures

resu

lting

in c

lutc

h sl

ippa

ge,

and/

or e

ngin

e m

odifi

catio

ns g

reat

ly in

crea

sing

hor

sepo

wer

and

torq

ue.

Not

stic

ky,

seve

rew

arni

ng

Ster

ndriv

een

gine

s:di

sabl

ed

Trim

Pos_

Ran

geH

igh

130

Trim

pos

ition

sen

sor c

ircui

thi

gh. C

heck

the

PCM

‑to‑s

enso

r circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

kyN

on‑D

TS:

disa

bled

Trim

Pos_

Ran

geLo

w13

1Tr

im p

ositi

on s

enso

r circ

uit

low

. Che

ck th

e PC

M‑to

‑sen

sor

circ

uit.

1.Se

nsor

is o

pen

or s

horte

d in

tern

ally

.2.

A se

nsor

wire

is o

pen

or s

horte

d. R

efer

to S

ectio

n 3A

for

wiri

ng d

iagr

ams.

3.It

is e

xtre

mel

y un

likel

y th

at th

e PC

M is

bad

.

Not

stic

kyN

on‑D

TS:

disa

bled

TRM

D_O

utpu

tFau

lt18

4Tr

im d

own

faul

t. C

heck

the

PCM

‑to‑d

own

rela

y ci

rcui

tA

trim

dow

n re

lay

or re

lay

cont

rol c

ircui

t (re

lay

pins

85

and

86)

prob

lem

.

Not

stic

ky,

caut

ion

war

ning

Non

‑DTS

:di

sabl

ed

TRM

R_O

utpu

tFau

lt35

0Tr

im li

mit

rela

y fa

ult.

Trim

lim

it re

lay

or re

lay

cont

rol c

ircui

t (re

lay

pins

85

and

86)

prob

lem

. Che

ck th

e PC

M‑to

‑trim

lim

it re

lay

circ

uit.

Ref

er to

Sect

ion

3A.

Not

stic

ky–

TRM

U_O

utpu

tFau

lt18

5Tr

im u

p fa

ult.

Che

ck th

ePC

M‑to

‑up

rela

y ci

rcui

t.A

trim

dow

n re

lay

or re

lay

cont

rol c

ircui

t (re

lay

pins

85

and

86)

prob

lem

. Ref

er to

Sec

tion

3A.

Not

stic

ky,

caut

ion

war

ning

Non

‑DTS

:di

sabl

ed

TTC

L_Ti

meT

oClo

sedL

oop

306

Taki

ng to

o lo

ng to

ent

ercl

osed

‑loop

fuel

con

trol m

ode.

Che

ck th

e co

olin

g sy

stem

for

slow

or n

o w

arm

up.

The

engi

ne w

ill no

t ach

ieve

clo

sed‑

loop

mod

e w

ithin

the

time

limit

if co

olin

g sy

stem

pro

blem

s ar

e ca

usin

g th

e en

gine

to ta

ke to

o lo

ngto

reac

h op

erat

ing

tem

pera

ture

or n

ever

reac

hing

ope

ratin

gte

mpe

ratu

re.

OBD

‑M–

XDR

Pa_R

ange

Hig

h37

8Po

wer

1 v

olta

ge (s

enso

rpo

wer

) too

hig

h.–

OBD

‑M–

Page 37: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

90-8M0086113 SEPTEMBER 2013 Page 2G-37

CD

S G

3 Fa

ult T

ext

Faul

tID

Faul

t Des

crip

tion:

Not

es/P

ossi

ble

Cau

ses/

Des

crip

tions

Faul

tD

etai

ls:

Appl

icat

ion

Det

ails

:

XDR

Pa_R

ange

Low

133

Pow

er 1

vol

tage

(sen

sor

pow

er 1

) too

low

.5‑

volt

pow

er fo

r eng

ine

sens

ors.

OBD

‑M–1

XDR

Pb_R

ange

Hig

h37

9Po

wer

2 v

olta

ge (s

enso

rpo

wer

2) t

oo h

igh.

This

circ

uit p

ower

s th

e bo

at a

nd/o

r Sm

artC

raft

sens

ors.

Not

stic

ky–

XDR

Pb_R

ange

Low

217

Pow

er 2

vol

tage

(sen

sor

pow

er 2

) too

low

.Th

is c

ircui

t pow

ers

the

boat

and

/or S

mar

tCra

ft se

nsor

s.N

ot s

ticky

,ca

utio

nw

arni

ng–

Page 38: CDS G3 and the PCM 09 - 2G - CDS G3 Fault Tablesdownload.brunswick-marine.com/filereader/file/pdf/5/enen/...CDS G3 Fault Tables Page 2G-2 90-8M0086113 SEPTEMBER 2013 CDS G3 Fault List

CDS G3 Fault Tables

Notes:

Page 2G-38 90-8M0086113 SEPTEMBER 2013