ceramics term ceramics comes from the greek word keramikos – “burnt stuff” ceramics are...

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Ceramics • Term ceramics comes from the greek word keramikos – “burnt stuff” • Ceramics are typically formed during high temperature heat treating – “Firing” • Traditionally ceramics included: • China • Porcelain Bricks (both construction and refractory) • Tiles • Glasses • Over the last 60 years or so…there has been an explosion in new technologies similar to other areas of material science

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Page 1: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Ceramics• Term ceramics comes from the greek word keramikos –

“burnt stuff”

• Ceramics are typically formed during high temperature heat treating – “Firing”

• Traditionally ceramics included:• China• Porcelain• Bricks (both construction and refractory)• Tiles• Glasses

• Over the last 60 years or so…there has been an explosion in new technologies similar to other areas of material science

Page 2: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

• Bonding: -- Mostly ionic, some covalent. -- % ionic character increases with difference in electronegativity.

• Amount of ionic bond character:

Ceramic Bonding

SiC: small

CaF2: large

Eq 2.10: % ionic character = {1 – exp[-(0.25)(XA – XB)2]} x 100

XA, XB are electronegativities of components A and B

Page 3: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Ionic Ceramics

• Crystal structure are composed of electrically charged ions– Cations (Fe3+) – Positive Charge Typically metals

– Anions (O2-) – Negatively Charged Typically non-metals

• Two characteristics influence crystal structure:– The magnitude of charge on the component ions

• Stoichiometry must balance

• Overall charge neutrality is required

– Relative sizes of the component ions anion

cation

r

r small

large

Note that size of ion is affected by charge:

For iron: r(Fe2+) = 0.077 nm, r(Fe3+) = 0.069 nm, r(Fe) = 0.124 nm

Page 4: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Which sites will cations occupy to form stable crystal structure?

Criteria of Site Selection

1. Size of sites– does the cation fit in the site

2. Stoichiometry – if all of one type of site is full the remainder have to go

into other types of sites.

3. Covalent Bond Hybridization

Page 5: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Ionic Bonding & Structure1. Size - Stable structures: --maximize the # of nearest oppositely charged neighbors.

- -

- -+

unstable

• Charge Neutrality: --Net charge in the structure should be zero.

--General form:

- -

- -+

stable

- -

- -+

stable

CaF2: Ca2+cation

F-

F-

anions+

AmXp

m, p determined by charge neutrality

Page 6: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

• Coordination # increases with

Coordination # and Ionic Radii

2

rcationranion

Coord #

< 0.155

0.155 - 0.225

0.225 - 0.414

0.414 - 0.732

0.732 - 1.0

3

4

6

8

linear

triangular

TD

OH

cubic

ZnS (zincblende)

NaCl(sodium chloride)

CsCl(cesium chloride)

rcationranion

How many anions can you arrange around the cation?

Purely geometrical argument

Page 7: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Geometrical Derivation of Site Size

Determine minimum rcation/ranion for OH site (C.N. = 6)

a 2ranion

2ranion 2rcation 2 2ranion

ranion rcation 2ranion

rcation ( 2 1)ranion

2ranion 2rcation 2a

4140anion

cation .r

r

Page 8: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Site Selection II

2. Stoichiometry – If all of one type of site is full the remainder have to go

into other types of sites.

Ex: We know that an FCC unit cell has 4 OH and 8 TD sites.

If for a specific ceramic each unit cell has 6 cations and the cations prefer OH sites, then

4 in OH

2 in TD

Page 9: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Site Selection III

3. Bond Hybridization – significant covalent bonding

– the hybrid orbitals can have impact if significant covalent bond character present

– For example in SiC

XSi = 1.8 and XC = 2.5

%.)XXionic% 511]}exp[-0.25(-{1 100 character 2CSi

• 89% covalent bonding• both Si and C prefer sp3 hybridization

• Therefore in SiC get TD sites

Page 10: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

• On the basis of ionic radii, what crystal structure would you predict for FeO?

• Answer:

5500

1400

0770

anion

cation

.

.

.

r

r

based on this ratio,--coord # = 6--structure = NaCl

Example: Predicting Structure of FeO

Ionic radius (nm)

0.053

0.077

0.069

0.100

0.140

0.181

0.133

Cation

Anion

Al3+

Fe2+

Fe3+

Ca2+

O2-

Cl-

F-

Page 11: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Rock Salt StructureSame concepts can be applied to ionic solids in general Example: NaCl (rock salt) structure

rNa = 0.102 nm

rNa/rCl = 0.564

cations prefer OH sites

rCl = 0.181 nm

AX Crystal Structure: equal number of Anion and Cation locations

Page 12: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

MgO and FeOMgO and FeO also have the Rock Salt structure

O2- rO = 0.140 nm

Mg2+ rMg = 0.072 nm

rMg/rO = 0.514

cations prefer OH sites

So each oxygen has 6 neighboring Mg2+

Page 13: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

2nd Type of AX Crystal Structure

939.0181.0

170.0

Cl

Cs

r

r

Cesium Chloride structure:

cubic sites preferred

So each Cs+ has 8 neighboring Cl-

Page 14: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

3rd Type of AX Crystal Structures

So each Zn2+ has 4 neighboring S2-

Zinc Blende structure?? 529.0

140.0

074.0

2

2

O

ZnHO

r

r

• Size arguments predict Zn2+ in OH sites, • In observed structure Zn2+ in TD sites

• Why is Zn2+ in TD sites?– bonding hybridization of

zinc favors TD sites

Ex: ZnO, ZnS, SiC

Page 15: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

AX2 Crystal StructuresFluorite structure

• Calcium Fluorite (CaF2)

• Cations in cubic sites

• UO2, ThO2, ZrO2, CeO2

antifluorite structure –

rC/rA for CaF2 is about 0.8 – coordination number of 8 cubic structure

But, stoichiometry calls for ½ as many Ca2+ as F- ions 8 cubes in unit cell

cations and anions reversed

Page 16: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

ABX3 Crystal StructuresPerovskite crystal structure

Ex: Barium Titanate – BaTiO3

Temperatures above 120oF – cubic crystal structure

Page 17: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Summary of Common Structures

Page 18: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Close Packing of Anions

Since Anions are commonly packed in FCC structure – we can talk about close packed planes of anions

Coordination = 4 Coordination = 6

Can have both:FCC Stacking – ABCABCHCP Stacking – ABABAB

Cl- form FCC LatticeClose packed planes are {111}

Page 19: Ceramics Term ceramics comes from the greek word keramikos – “burnt stuff” Ceramics are typically formed during high temperature heat treating – “Firing”

Mechanical Properties

Why are ceramics more brittle than metals?

• Consider method of deformation– In metals we have dislocation motion along slip

planes– Slip planes are the close packed planes

• In ionic solids dislocation motion is very difficult– Why? Too much energy needed to move one anion

past another anion