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Cereal Grains Properties., Processing, and Nutritional Attributes Sergio O. Serna-Saldivar I.T.E.S.M. Monterrey, Mexico TFCHNISCHE INFORMATIONSB'BLIOTHEK UNIVERSITATSBIBLIOTHEK HANNOVER iC\ CRC Press Taylor & Francis Group Boca Raton London New York CRC Press is an imprint of the Taylor & Francis Group, an informa business

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  • Cereal Grains

    Properties., Processing,and Nutritional Attributes

    Sergio O. Serna-SaldivarI.T.E.S.M.

    Monterrey, Mexico

    TFCHNISCHE

    INFORMATIONSB'BLIOTHEK

    UNIVERSITATSBIBLIOTHEKHANNOVER

    iC\ CRC PressTaylor & Francis GroupBoca Raton London New York

    CRC Press is an imprint of the

    Taylor & Francis Group, an informa business

  • Contents

    Dedication v

    Foreword xxv

    Preface xxvii

    Acknowledgments xxix

    The Author xxxi

    List ofFigures xxxiii

    List of Tables xxxix

    Chapter 1 Cereal Grains: The Staff of Life 1

    1.1 Introduction 1

    1.2 Cereal Production versus Population Growth 4

    1.3 General Characteristics 7

    1.4 Adaptation and Cytogenetic Origin 9

    1.4.1 Maize 9

    1.4.2 Rice 12

    1.4.3 Wheat 21

    1.4.4 Barley 22

    1.4.5 Sorghum 22

    1.4.6 Rye...; 23

    1.4.7 Oats 24

    1.4.8 Triticale 24

    1.4.9 Millets 24

    1.5 General Uses 26

    1.5.1 Maize 27

    1.5.2 Rice 28

    1.5.3 Wheat, Rye, and Triticale 291.5.4 Barley 301.5.5 Oats 31

    1.5.6 Sorghum and Millets 321.6 Nutritional Value 33

    1.7 Biotechnology 371.8 Future Outlook 38

    Self-Evaluation 39

    References 40

    Chapter 2 Physical Properties, Grading, and Specialty Grains 43

    2.1 Introduction ...43

    2.2 Physical Properties of Cereal Grains 44

    2.3 Grain Quality 44

    vii

  • Contents

    2.3.1 Moisture 44

    2.3.2 Volumetric Weight or Test Weight 49

    2.3.3 Foreign Material or Dockage 50

    2.3.4 Damaged Kernels 50

    2.3.4.1 Insect Damage 50

    2.3.4.2 Heat Damage 50

    2.3.4.3 Germ Damage 50

    2.3.4.4 Germinated or Sprouted Kernels 51

    2.3.4.5 Mold-Infested or Weathered Kernels 51

    2.3.4.6 Frost Damage 51

    2.3.4.7 Shriveled or Shrunken Kernels 51

    2.4 Classification and Grading Systems 522.4.1 Maize 52

    2.4.2 Rice 52

    2.4.3 Wheat 57

    2.4.3.1 United States 57

    2.4.3.2 Canada 60

    2.4.3.3 Australia 61

    2.4.4 Barley 61

    2.4.5 Sorghum 64

    2.4.6 Rye 66

    2.4.7 Oats 66

    2.5 Specialty Cereals 67

    2.5.1 Maize 67

    2.5.2 Rice 72

    2.5.3 Wheat 74

    2.5.4 Barley 752.5.5 Sorghum 76

    Self-Evaluation 77

    References 78

    Chapter 3 Chemical Composition of Cereal Grains 81

    3.1 Introduction 81

    3.2 Proximate Composition 813.3 Carbohydrates 843.4 Proteins 92

    3.5 Lipids 983.6 Minerals and Vitamins 102

    Self-Evaluation 106

    References 107

    Chapter 4 Grain Development, Morphology, and Structure 109

    4.1 Introduction 109

    4.2 Pollination, Fertilization, and Grain Development 110

  • Contents lx

    4.3 Morphology and Structure of the Mature Grain 114

    4.3.1 Glumes 115

    4.3.2 Pericarp 117

    4.3.3 Endosperm 118

    4.3.3.1 Testa or Seed Coat 118

    4.3.3.2 Aleurone 118

    4.3.3.3 Peripheral Endosperm 1214.3.3.4 Vitreous Endosperm 121

    4.3.3.5 Floury Endosperm 1224.3.4 Germ 122

    4.4 Physiology and Grain Germination 123Self-Evaluation 126

    References 127

    Chapter 5 Storage of Cereal Grains 129

    5.1 Introduction 129

    5.2 Grain Deterioration 130

    5.2.1 Intrinsic Deterioration 131

    5.2.2 Extrinsic Deterioration 132

    5.3 Grain Moisture and Hysteresis 132

    5.4 Management of Stored Grains 133

    5.4.1 Sampling 133

    5.4.2 Grading 135

    5.4.3 Weighing 136

    5.4.4 Unloading 136

    5.4.5 Grain Cleaning 137

    5.4.6 Grain Drying 138

    5.5 Storage 139

    5.5.1 Types of Storage Facilities 139

    5.5.1.1 Piling Grain on the Ground 139

    5.5.1.2 Underground Storage 140

    5.5.1.3 Grain Elevators 140

    5.5.1.4 Controlled Atmosphere Storage 140

    5.6 Grain Rotation or Turning 142

    5.7 Aeration or Ventilation 142

    5.8 Explosion in Grain Storage Facilities 143

    5.9 Chemical and Physical Changes Incurred During GrainDeterioration 144

    5.9.1 Dry Matter Losses 144

    5.9.2 Changes in Carbohydrates 1455.9.3 Changes in Nitrogenous Compounds 1455.9.4 Changes in Lipids 145

    Self-Evaluation 146

    References 147

  • x Contents

    Chapter 6 Grain Storage Pests 149

    6.1 Introduction 149

    6.2 Insects 149

    6.2.1 Prevention 159

    6.2.2 Control 159

    6.2.2.1 Chemical Control 159

    6.2.2.2 Controlled Atmospheres and Cold

    Storage 161

    6.2.2.3 Irradiation and Sonication 162

    6.2.2.4 Biological Control 162

    6.3 Molds 162

    6.3.1 Mycotoxins 166

    6.4 Rodents 170

    6.4.1 Biology 171

    6.4.2 Control 172

    Self-Evaluation 174

    References 174

    Chapter 7 Dry-Milling Operations 177

    7.1 Introduction 177

    7.2 Traditional Milling 178

    7.3 Grain Cleaning 179

    7.3.1 Air Aspirators 179

    7.3.2 Sieves or Size Separators 179

    7.3.3 Gravity Separators 182

    7.3.4 Disc Separators 183

    7.3.5 Color Sorters 183

    7.4 Maize Dry Milling 183

    7.4.1 Whole-Meal Milling Processes 183

    7.4.2 Tempering-Degerming Milling Process 185

    7.4.2.1 Cleaning 185

    7.4.2.2 Tempering and Degerming 185

    7.4.2.3 Drying and Sizing 186

    7.4.2.4 Dry-Milled Fractions and Coproducts.... 189

    7.4.3 Production of Precooked Arepa Flour; 189

    7.5 Rice Milling 1937.5.1 Drying 1937.5.2 Cleaning 1947.5.3 Dehulling 1957.5.4 Decortication/Polishing 1957.5.5 Sizing/Classification 1977.5.6 Dry-Milled Fractions and Coproducts 2007.5.7 Parboiling 200

    7.6 Wheat Milling 201

  • Contents x'

    7.6.1 Cleaning 201

    7.6.2 Tempering 202

    7.6.3 Roll Milling and Classification 203

    7.6.4 Post-Milling Treatments 207

    7.6.5 Types of Flours and Coproducts 208

    7.7 Milling of Durum Wheat, Rye, and Triticale 211

    7.8 Milling of Oats 212

    7.8.1 Cleaning 212

    7.8.2 Thermal Treatments 212

    7.8.3 Dehulling 212

    7.8.4 Milling and Flaking 213

    7.9 Milling of Sorghum and Millets 216

    7.9.1 Cleaning 217

    7.9.2 Decortication 218

    7.9.3 Milling and Classification 219

    7.9.4 Dry-Milled Fractions 219

    Self-Evaluation 220

    References 222

    Chapter 8 Wet-Milling Operations 225

    8.1 Introduction 225

    8.2 Maize Wet Milling 226

    8.2.1 Cleaning 226

    8.2.2 Steeping 226

    8.2.3 Grinding and Fractionation 227

    8.2.4 Starches and Coproducts 230

    8.3 Rice Wet Milling 230

    8.3.1 Steeping in Sodium Hydroxide 230

    8.3.2 Grinding and Fractionation 231

    8.3.3 Drying 232

    8.4 Wheat Wet Milling 232

    8.4.1 The Martin Process 233

    8.4.2 The Fesca Process 233

    8.4.3 The Alfa Laval Raiso System 234

    8.4.4 The Acid (S02) Process 234

    8.4.5 Products and Coproducts 234

    8.5 Sorghum Wet Milling 234

    8.6 Properties of Starches 235

    Self-Evaluation 237

    References 237

    Chapter 9 Milling of Maize into Lime-Cooked Products 239

    9.1 Introduction 239

    9.2 Key Ingredients for Nixtamalization 241

  • (jj Contents

    9.2.1 Maize Kernels 241

    9.2.2 Lime 242

    9.2.3 Water 242

    9.2.4 Preservatives and Acidulants 243

    9.2.5 Gums or Hydrocolloids and Emulsifiers 2439.2.6 Enrichment with Vitamins and Minerals 244

    9.3 Industrial Production of Fresh Masa and Tortillas 244

    9.3.1 Lime-Cooking and Steeping 244

    9.3.2 Nixtamal Washing 248

    9.3.3 Stone Grinding 248

    9.3.4 Tortilla Forming and Baking 249

    9.3.5 Cooling and Packaging 250

    9.4 Industrial Production of Dry Masa Flour 250

    9.4.1 Lime Cooking 2509.4.2 Nixtamal Washing and Grinding 250

    9.4.3 Drying 251

    9.4.4 Classification and Flour Formulation 251

    9.4.5 Additives and Enrichment 251

    9.4.6 Types of Dry Masa Flours 251

    9.4.7 Reconstitution or Hydration of Dry Masa Flour 2549.4.8 Alternative Processing Technologies for Dry

    Masa Flours 254

    Self-Evaluation 254

    References 255

    Chapter 10 Manufacturing of Bakery Products 259

    10.1 Introduction 259

    10.2 Uses of Whole Wheat 259

    10.3 Yeast-Leavened Products 261

    10.3.1 Ingredient Functionality 26210.3.1.1 Flour 262

    10.3.1.2 Water 263

    10.3.1.3 Yeast 263

    10.3.1.4 Sweeteners 265

    10.3.1.5 Salt 265

    10.3.1.6 Shortening/Lard 26610.3.1.7 Diastatic Malt 266

    10.3.1.8 Dried Milk 266

    10.3.1.9 Vital Gluten 266

    10.3.1.10 Dough Conditioners/Emulsifiers 26710.3.1.11 Oxidizing Agents 267

    10.3.1.12 Gums or Hydrocolloids 268

    10.3.1.13 Preservatives or Antimold Agents 26810.3.1.14 Yeast Food 268

    10.3.1.15 Enzymes 269

  • Contents X,M

    10.3.2 Dough Mixing 26910.3.3 Dough Dividing and Rounding 27010.3.4 Fermentation 270

    10.3.5 Degassing/Punching and Molding 27110.3.6 Baking 27110.3.7 Cooling and Slicing 27210.3.8 Packaging 272

    10.4 Types of Breads 27310.4.1 Chinese Steamed Bread 273

    10.4.2 French Bread and Baguettes 273

    10.4.3 Bagels 276

    10.4.4 Flat or Arabic Breads 276

    10.4.5 Soft Pretzels 277

    10.4.6 Pan Bread 278

    10.4.6.1 Straight-Dough System 27910.4.6.2 Sponge-Dough System 28010.4.6.3 Liquid Fermentation Process 280

    10.4.7 Hamburger and Hot Dog Buns 281

    10.4.8 Whole, Variety, and Multigrain Breads 282

    10.4.9 Sour Breads 284

    10.4.10 Sweet Breads 285

    10.4.10.1 Croissants 285

    10.4.10.2 Danish Pastries 287

    10.4.10.3 Sweet Rolls 287

    10.4.10.4 Yeast-Leavened Donuts 287

    10.4.11 Production of Pizza Dough Bases 288

    10.5 Frozen Doughs 289

    10.6 Staling 290

    10.7 Chemically Leavened Products 291

    10.7.1 Ingredients 291

    10.7.1.1 Soft and Chlorinated Flours 292

    10.7.1.2 Chemical Leavening Agents and

    Baking Powder 29210.7.1.3 Egg Products 293

    10.7.2 Cookie Manufacturing Processes 29410.7.2.1 Rotary Mold 29410.7.2.2 Sheeting and Forming 29810.7.2.3 Extruding and Depositing 30110.7.2.4 Wire-Cut 301

    10.7.2.5 Wafers 301

    10.7.2.6 Baking and Cooling 30210.7.2.7 Packaging 303

    10.7.3 Production of Cakes and Related Products 303

    10.7.3.1 Low- and High-Ratio Cakes 30410.7.3.2 Sponge-Angel Cakes 30410.7.3.3 Hotcakes and Crepes 306

  • kIv Contents

    10.7.3.4 Muffins and Biscuits 306

    10.7.3.5 Chemically Leavened Donuts 30610.7.4 Wheat-Flour Tortillas 308

    10.8 Crackers/Saltines 311

    10.9 Batters and Breading 313

    10.10 Pastas and Oriental Noodles 315

    10.10.1 Pastas from Semolina 316

    10.10.1.1 Laminated Pasta 316

    10.10.1.2 Extruded Pasta 318

    10.10.1.3 Pasta Drying 318

    10.10.1.4 Fresh and Precooked Pastas 319

    10.10.2 Oriental Noodles 319

    10.10.2.1 WheatNoodles 319

    10.10.2.2 Rice Noodles 320

    Self-Evaluation 322

    References 324

    Chapter 11 Manufacturing of Breakfast Cereals 329

    11.1 Introduction 329

    11.2 Classification of Breakfast Cereals 331

    11.3 Traditional Flaked Products 331

    11.3.1 Rolled or Flaked Oats 331

    11.3.2 Traditional Processes for Corn, Wheat, and Rice

    Flakes 333

    11.3.2.1 Corn Flakes 333

    11.3.2.2 Rice Flakes 334

    11.3.2.3 Wheat Flakes 335

    11.4 Compressed Flake Biscuits 335

    11.5 Oven-Puffed Cereals 335

    11.6 Gun-Puffing of Whole Grains and Milled Fractions 337

    11.7 Shredded Wheat 338

    11.8 Baked Cereals 340

    11.9 Granolas 340

    11.10 Muesli Products 341

    11.11 Extruded Products 342

    11.11.1 Extrusion Forming of Breakfast Cereals 345

    11.11.1.1 Direct Expansion 345

    11.11.1.2 Half-Products or Pellets 346

    11.11.1.3 Extruded Flakes 349

    11.11.1.4 Extruded Shredded Cereals 350

    11.12 Enrichment and Fortification 352

    11.13 Packaging 352

    Self-Evaluation 353

    References 353

  • Contents xv

    Chapter 12 Manufacturing of Cereal-Based Snacks 355

    12.1 Introduction 355

    12.2 Classification of Snacks 355

    12.3 Popcorn 357

    12.3.1 Breeding and Quality 357

    12.3.2 Post-Harvest Management 358

    12.3.3 Popping Methods 359

    12.3.3.1 Wet Popping 360

    12.3.3.2 Dry Popping 360

    12.3.3.3 Microwave Popping 362

    12.4 Alkaline-Cooked Maize Products 363

    12.4.1 Raw Materials 363

    12.4.1.1 Oil 364

    12.4.1.2 Salt and Flavorings 364

    12.4.1.3 Antioxidants and Chelating Agents 36412.4.2 Production of Corn Nuts 365

    12.4.3 Production of Corn and Tortilla Chips 36612.4.3.1 Lime Cooking and Steeping 36612.4.3.2 Draining/Washing 367

    12.4.3.3 Grinding 36712.4.3.4 Production of Dry Masa Flour for

    Snacks 368

    12.4.4 Production of Extruded Corn Chips 36812.4.5 Production of Tortilla Chips 370

    12.4.5.1 Kneading-Mixing and Sheeting-Forming 371

    12.4.5.2 Baking 371

    12.4.5.3 Cooling-Equilibration 371

    12.4.5.4 Frying 372

    12.4.5.5 Seasoning 373

    12.4.5.6 Low-Fat Tortilla Chips 37312.5 Extruded Snacks 374

    12.5.1 High-Shear Extruded Products 37412.5.1.1 Production of Direct-Expanded Baked

    Products 375

    12.5.1.2 Production of Fried Expanded Products. 37712.5.1.3 Extruded Whole Grains 378

    12.5.2 Extrusion of Pellets or Half-Products 379

    12.5.2.1 Production of Third-Generation Snacks. 379

    12.5.3 Coextrusion 382

    12.6 Wheat-Based Snacks 382

    12.6.1 Production of Crispbreads 38312.6.2 Production of Hard Pretzels 385

    12.7 Packaging 388Self-Evaluation 389

  • xvi Contents

    References 390

    Chapter 13 Industrial Production of Modified Starches and Syrups 395

    13.1 Introduction 395

    13.2 Native Starches 395

    13.3 Modified Starches 396

    13.3.1 Physically Modified Starches 396

    13.3.2 Chemically Modified Starches 397

    13.3.2.1 Acid-Treated Starches 397

    13.3.2.2 Oxidized/Bleached Starches 400

    13.3.2.3 Cross-Bonded Starches 401

    13.3.2.4 Derivatized and Substituted Starches 401

    13.4 Resistant Starches 402

    13.4.1 Type 1 402

    13.4.2 Type II 402

    13.4.3 Type III 403

    13.4.4 Type IV 403

    13.5 Production of Syrups 403

    13.5.1 Acid Hydrolysis or Conversion 404

    13.5.2 Enzyme Conversion 405

    13.5.2.1 a-Amylase 405

    13.5.2.2 P-Amylase 40513.5.2.3 Pullulanase or Debranching Enzyme 406

    13.5.2.4 Amyloglucosidase 406

    13.5.2.5 Cyclodextrin Glycosil Transferase

    (CGTase) 406

    13.5.2.6 Glucose Isomerase 406

    13.5.3 Syrups 407

    13.5.3.1 Low-DE Syrups (Maltodextrins) 407

    13.5.3.2 Maltose Syrups 407

    13.5.3.3 Glucose Syrups 409

    13.5.3.4 High-Fructose Corn Syrups (HFCS) 410

    13.5.4 Refining and Evaporation 412

    Self-Evaluation 413

    References 415

    Chapter 14 Production of Malts, Beers, Alcohol Spirits, and Fuel Ethanol 417

    14.1 Introduction 417

    14.2 Malting Grains 419

    14.2.1 Barley 419

    14.2.2 Sorghum and Other Related Cereals 419

    14.2.3 Wheat and Other Related Cereals 421

    14.3 Making 422

    14.3.1 Malting Systems 423

  • Contents xvii

    14.3.2 Steeping 42414.3.3 Germination 424

    14.3.4 Kilning 42614.3.5 Classes of Malts 429

    14.4 Production of European Beers 429

    14.4.1 Ingredients 429

    14.4.1.1 Brewing Adjuncts 42914.4.1.2 Hops 433

    14.4.1.3 Yeast 435

    14.4.1.4 Water 435

    14.4.2 Brewing Operations 43514.4.2.1 Mashing 43514.4.2.2 Lautering 438

    14.4.2.3 Addition of Hops 43814.4.2.4 Fermentation 439

    14.4.2.5 Carbonation, Clarification, and

    Pasteurization 440

    14.4.3 Classes of Beers 441

    14.5 Opaque Beer Production 44314.6 Production of Sake 445

    14.7 Production of Cereal-Based Alcoholic Spirits 447

    14.7.1 Whiskey 44714.7.1.1 Malting, Kilning, and Mashing 447

    14.7.1.2 Fermentation 450

    14.7.1.3 Distillation and Aging 451

    14.7.2 Vodka 452

    14.7.2.1 Malting 452

    14.7.2.2 Mashing 452

    14.7.2.3 Fermentation 452

    14.7.2.4 Distillation and Rectification 453

    14.7.3 Shochu 453

    14.8 Production of Fuel Ethanol from Cereals 453

    14.8.1 Grinding 456

    14.8.2 Gelatinization 456

    14.8.3 Liquefaction 45614.8.4 Simultaneous Saccharification-Fermentation 456

    14.8.5 Distillation and Ethanol Purification 457

    14.8.6 Spent Grains 45814.8.7 Production of Bioethanol from Cereals Other

    Than Maize 458

    Self-Evaluation 459

    References 460

    Chapter IS Quality Control of Cereal Grains and Their Products 463

    15.1 Introduction 463

  • xviii Contents

    15.2 Quality of Whole Grains 463

    15.2.1 Moisture 463

    15.2.2 Dockage or Foreign Material 466

    15.2.3 Thousand Kernel Weight 470

    15.2.4 Density 470

    15.2.5 Flotation Test 470

    15.2.6 Grain Hardness 471

    15.2.7 Stress Cracks 471

    15.2.8 Breakage Susceptibility 471

    15.2.9 Germ Viability 47115.2.10 Genetically Modified Grains 472

    15.3 Quality Control of Dry- and Wet-Milled Products 472

    15.3.1 Laboratory Dry Milling 47315.3.1.1 Maize 473

    15.3.1.2 Rice 473

    15.3.1.3 Wheat 473

    15.3.1.4 Sorghum 477

    15.3.2 Laboratory Wet Milling 480

    15.3.3 Chemical Composition of Milled Products 481

    15.3.4 Color 481

    15.4 Starch Characterization, Quality, and Functionality 48215.4.1 Chemical and Physical Properties 482

    15.4.2 Viscoamylograph 486

    15.4.3 Differential Scanning Calorimetry (Thermal

    Properties) 486

    15.5 Functionality Tests for Wheat Flours, Seminolas, and

    Yeast 488

    15.5.1 Wheat Flour Properties 488

    15.5.1.1 Pelshenke and Sedimentation Tests 488

    15.5.1.2 Gluten Content 490

    15.5.2 Wheat Dough Rheological Properties 490

    15.5.2.1 Farinograph 492

    15.5.2.2 Extensigraph 492

    15.5.2.3 Mixograph 493.15.5.2.4 Alveograph 49415.5.2.5 Mixolab 495

    15.5.3 Yeast Fermentation Tests 496

    15.5.3.1 Fermentograph 497

    15.5.3.2 Maturograph 497

    15.5.3.3 Rheofermentometer 499

    15.5.3.4 Gasograph 499

    15.5.3.5 Pressurometer 500

    15.6 Functionality Tests for Wheat-Based Products 500

    15.6.1 Breads 500

    15.6.2 Cookies 505

    15.6.3 Crackers 505

  • Contents x'x

    15.6.4 Cakes 508

    15.6.5 Wheat Flour Tortillas 508

    15.6.6 Pasta and Oriental Noodles 508

    15.6.6.1 Pasta 508

    15.6.6.2 Oriental Noodles 509

    15.7 Functionality Tests for Rice 509

    15.8 Functionality Tests for Lime-Cooked Products 510

    15.9 Functionality Tests for Breakfast Cereals 515

    15.10 Functionality Tests for Snacks 516

    15.10.1 Popcorn 516

    15.10.2 Hard Pretzels 517

    15.10.3 Extruded Snacks 517

    15.10.4 Lime-Cooked Snacks 521

    15.11 Functionality Tests for Cereal-Based Syrups and

    Sweeteners 522

    15.12 Functionality Tests for Malt, Beer, and Distilled

    Alcoholic Spirits 522

    15.12.1 Ingredients '. 522

    15.12.1.1 Malt 523

    15.12.1.2 Adjuncts 523

    15.12.1.3 Hops 524

    15.12.1.4 Enzymes 524

    15.12.2 Intermediate and Finished Products 524

    15.12.2.1 Wort 524

    15.12.2.2 Beer 525

    15.12.2.3 Alcoholic Spirits and Fuel Ethanol 526

    15.13 Nutritional Quality Control of Foods and Feedstuffs 527

    Self-Evaluation 528

    References 529

    Chapter 16 Production of Cereal-Based Traditional Foods 535

    16.1 Introduction 535

    16.2 Whole Grains 535

    16.2.1 Pounded Wheat 535

    16.2.2 Popcorn 536

    16.2.3 Rice Analogs 536

    16.3 Traditional Foods from Milled Fractions 537

    16.3.1 Bulgur 537

    16.3.2 Frekeh 537

    16.3.3 Couscous 538

    16.3.4 Others 538

    16.4 Gruels and Porridges 540

    16.4.1 Nonfermented Gruels 540

    16.4.1.1 To 540

    16.4.1.2 Pinole 540

  • xx Contents

    16.4.2 Fermented Sour Gruels and Porridges 54016.4.2.1 Ogi 540

    16.4.2.2 UjiandBogobe 541

    16.4.2.3 Mahewu or Magou 54116.4.2.4 Kenkey 541

    '

    16.4.2.5 Sauces 542

    16.4,2.6 Miso 542

    16.5 Flat Breads 542

    16.5.1 Roti or Chapati 542

    16.5.2 Arepas 54416.6 Fermented Sour Breads 545

    16.6.1 IdliandDosai 546

    16.6.2 Anarshe 547

    16.6.3 Puto 548

    16.6.4 Ambali 548

    16.6.5 Injera 54816.6.6 Kisra 549

    16.6.7 Appa 55016.7 Yeast-Leavened Wheat Breads 550

    16.7.1 Central Asian Breads 550

    16.7.2 Arabic Flat Breads 551

    16.7.3 French 551

    16.7.4 Croissants 551

    16.7.5 Bagels 551

    16.7.6 Steamed-Chinese Bread 552

    16.8 Nixtamalized Maize Products 552

    16.8. L Atole 552

    16.8.2 Tortillas 555

    16.8.3 Tamales 557

    16.8.4 Pozol 557

    16.9 Fermented Porridges and Beers 55716.9.1 Chicha 558

    16.9.2 Tesguino 55916.9.3 Opaque Beers 56016.9.4 Sake 560

    Self-Evaluation 562

    References 563

    Chapter 17 Role of Cereals in Human Nutrition and Health 565

    17.1 Introduction 565

    17.2 World Malnutrition 567

    17.2.1 Marasmus and Kwashiorkor 567

    17.2.2 Vitamin Deficiencies 569

    17.2.2.1 Vitamin A 569

    17.2.2.2 B-Vitamins 570

  • Contents xxi

    17.2.3 Mineral Deficiencies 571

    17.2.3.1 Iron (Anemia) 571

    17.2.3.2 Zinc (Dwarfism and Hypogonadism) 57217.2.3.3 Iodine (Cretinism) 573

    17.3 Improvement of the Nutritional Value of Cereal throughPlant Breeding and Biotechnology 573

    17.4 Nutrient Composition of Cereals and Nutritional

    Requirements 574

    17.4.1 Starch and Soluble Carbohydrates 574

    17.4.2 Dietary Fiber 574

    17.4.3 Lipids 575

    17.4.4 Energy Requirements 57617.4.5 Protein 578

    17.4.6 Essential Amino Acid Requirements 579

    17.4.7 Minerals 580

    17.4.8 Vitamins 582

    17.5 Effect of Processing on Nutritional Value 58417.5.1 Milling 585

    17.5.2 Cooking and pH 58517.5.3 Malting or Sprouting 58617.5.4 Fermentation 586

    17.6 Effect of Environmental Conditions and Packagi ng on

    Nutrient Stability 587

    17.7 Nutritional Labeling 58817.8 Nutritional Value of Cereal-Based Foods 589

    17.8.1 Fermented Bakery Products 58917.8.2 Chemical-Leavened Bakery Products 591

    17.8.2.1 Cookies 591

    17.8.2.2 Cakes and Related Products 594

    17.8.3 Maize and Wheat Flour Tortillas 594

    17.8.4 Crackers 597

    17.8.5 Pasta Products and Oriental Noodles 597

    17.8.6 Breakfast Cereals 597

    17.8.7 Snacks 600

    17.8.8 Beer and Distilled Alcoholic Beverages 604

    17.9 Resistant and Slowly Digestible Starch 60417.10 Nutraceutical Properties 606

    17.10.1 Phenolic Compounds 609

    17.10.2 Lipids, Phospholipids, and Inositol 61217.10.3 Phytosterols 613

    17.10.4 Carotenoids and Xanthophylls 61417.10.5 Tocopherols 61517.10.6 Policosanols 616

    17.11 Antinutritional Factors 616

    17.11.1 Phytates 61617.11.2 Tannins 617

  • xxii Contents

    17.11.3 Cyanogenic Glycosides 61717.11.4 Goitrogens 618

    17.12 Gluten Intolerance 618

    Self-Evaluation 619

    References 622

    Chapter 18 Cereals as Feedstuff's for Animal Nutrition 629

    18.1 Introduction 629

    18.2 Monogastrics 63018.2.1 Poultry 630

    18.2.1.1 Digestive System and Digestion 63018.2.1.2 Nutrient Requirements 633

    18.2.2 Swine 634

    18.2.2.1 Digestive System and Digestion 63518.2.2.2 Nutrient Requirements 636

    18.2.3 Equines 636

    18.2.3.1 Digestive System and Digestion 63718.2.3.2 Nutrient Requirements 638

    18.3 Ruminants 638

    18.3.1 Digestive System and Digestion 640

    18.3.1.1 Protein Digestion and Utilization 641

    18.3.1.2 Carbohydrate Digestion and EnergyUtilization 641

    18.3.2 Nutrient Requirements of Ruminants 64218.3.2.1 Beef Cattle 642

    18.3.2.2 Dairy Cattle 64518.4 Cereal Grains and Coproducis as Feedstuffs 648

    18.4.1 Nutritional Value of Whole Cereal Grains 648

    18.4.2 Factors Affecting Starch Digestibility 65518.4.3 Cereal By-Products 655

    18.5 Enhancement of the Nutritional Value of Cereals through

    Processing 65818.5.1 Reconstituted and High-Moisture Grains 658

    18.5.2 Milling or Mechanical Disruption 65918.5.2.1 Dehulling and Decortication 65918.5.2.2 Milling 659

    18.5.3 Thermal Treatments 660

    18.5.3.1 Extrusion 660

    18.5.3.2 Pelleting 661

    18.5.3.3 Crumbling or Crushed Pellets 662

    18.5.3.4 Micronization 662

    18.5.3.5 Popping 662

    18.5.3.6 Toasting 663

    18.5.3.7 Steam-Flaking 663

    18.5.3.8 Puffing 664

  • Contents xxiii

    Self-Evaluation 664

    References 665

    Glossary 669

    Index 707