cern cern ep-di-ddl-vv 1 d e m a c - meeting 30 august 2001 this presentation will probably involve...
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EP-DI-DDL-VV1
CERNCERNCERNCERND E M A C - meeting 30 August 2001
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Comments from EP Division
acknowledgment
information from : - Atlas, CMS, ALICE, LHC-b - GEM’s, NA-60, HARP, small R & D
comments and suggestions
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acknowledgment :
EST-DEM has a long record of an extensive and productive collaboration with the research projects.
It is generally felt that EP received a top quality treatment from the people in this group, and a lot of expert support in all fields : design materials, surface mounting, multilayer PCB's, photolithography, electronics assembly.
Such a group is felt to be essential inside CERN
In general DEMAC should help in : - enhancing the Management of EST-DEM - linking the activities with the priorities of the physics program
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ATLAS
PCB manufacturing section :– Special PCB boards or hybrids– extensive use of capacity to build multilayers PCB’s – transfer some technologies to industry
Assembly workshop :– prototype board assembly– help on price enquiries or call for tender– wish : contracts with few companies for fast assembly
work Lay-out workshop :– turn-around per year : 10 CHk– wish : improve transparency on pricing policy– lot of design work in the two/three years to come
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CMS
first priority for the coming 6 months : the Tracker.
Several weeks of layout work, followed by production and components assembly of tens of PCB’s ( memo from P. Siegrist / EP-CMT ) cabling previsions given for the 6-12 months to come
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ALICE FE bus of Silicon Pixel Detector ( SPD)
- low-mass multilayer polyimide / aluminum bus- vital necessity for ALICE SPD- special technology, no interest from outside Companies- quote given by EST-DEM
HMPID pad photo-cathodes- about 100 PCB’s over the next 2 years- expertise developed in EST-DEM needed for this production- 50 PCB’s standard multilayer technology with special requirement on flatness (60 men.days)
Silicon Strip detector (SSD)- 3 series for prototypes (100-150 pieces each) : copper-Upilex cables, PCB’s on ceramic, PCB’s on standard support
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LHCb
most of modules are in principle fully designed and produced in external Institutes
few additional requests for PCB layout and assembly of large highly populated cards
in 2001, about 10 prototypes
need : consultancy on board production and testing in external companies
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GEM
development and production 300 gem delivered to HERA-B Tracker COMPASS remaining needs :– 2001 runs : 14 detectors– 2002 runs : 10 detectors
development and optimization :– TESLA, STAR, PEP-N– medical imaging– neutron detection– X-ray polarimetry for astrophysics– plasma diagnostics– gas photomultipliers
technological support and Collaboration from EST-DEM are primordial
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NA-60 technological support from EST-DEM essential to this experiment top quality treatment up to now feel some degradation due to shortage of manpower top priority are hybrids for microstrip planes :– October run– critical, present situation in schedule not acceptable
HARP essential support from EST-DEM only few more minor componentsR & D projects (Si-facility) number of required components is small need fast turn-around concerned about pricing ( R & D budgets are small), 80 CHf / hour + overhead
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Comments from Microelectronics group (EP)
EST-DEM should be able to : track evolution towards future sophisticated technologies– low-mass– radiation tolerance– high track-density hybrids – circuits operated at cryogenic temperatures
preserve and boost local expertise ensure flexibility and adaptability to special requirements this technological support should stay on a solid base :– concentrate on high-tech– balance correctly basic tech by efficient outsourcing of
standard work
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Comments and suggestions
1.- PCB workshop management versus technical expertise
a technical expert should not be loaded with the management of the workshop. We recommend to have a dedicated manager for the PCB workshop
Tasks : - promote transparency in scheduling and costing• pro-active management in direct discussion with experiments
understanding of timescales• dialogue to develop a good perception and mutual positive
attitude• organize monitoring data, public records and statistics on jobs
and costing• transfer of technologies to Companies
in parallel, around the technical experts, build a Team including Students, Project Associates, outside people attracted by the high-tech expertise and by the developments.
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2. Special technologies
Several technologies are quite special and of unique expertise these should not be endangered by any run-down of EST-DEM it is essential to maintain enough people in the group, for the workshops and for the software. the high-level technical expertise is essential. Such a level should be maintained in a domain where it takes a long time to form a person. several physics groups have felt the decline of manpower on their projects : turn-around slower, crisis with timescales we repeat that this support is essential to the whole physics programme and should not be run-downed.
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3. Strategy CERN us outside
a mechanism should be implemented to have a smooth transistion for “standard” projects to be outsourced. Transfer of data from CERN to Companies arguments for Inside design / production :– fast turn-around– phototyping– special technologies– record of data, history, storage, EDMS
help required in contracs with outside Companies identify Companies with fast turn-around, for cabling special productions should stay in house, like for example aluminum polyemide buses or GEM developments, etc...
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4. others
pro-active collaboration between EST-DEM, C. Benvuti’s group, EP-MIC group, new EP-Division Si-facility should be encouraged by the EST-DEM Management. For their jobs, the uses should be told how long it takes, how much it costs, so a comparison with outside Companies be possible. we acknowledge also that users should help with better planning efforts from their side how to handle external users (outside Universities, recognized experiments) largely scattered? Keep flexibility for small items in developments