characteristics variable speed drive atv32 - ems elektro · range of product altivar 32 product or...
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1
Product data sheetCharacteristics
ATV32HD11N4variable speed drive ATV32 - 11 kw - 400 V - 3phase - with heat sink
MainRange of product Altivar 32
Product or componenttype
Variable speed drive
Product specific appli-cation
Complex machines
Assembly style With heat sink
Component name ATV32
EMC filter Class C2 EMC filter integrated
Supply number ofphases
3 phases
Power supply voltage 380...500 V (- 15...10 %)
Motor power kW 11 kW at 380...500 V 3 phases
Motor power hp 15 hp at 380...500 V 3 phases
Line current 25.6 A for 500 V 3 phases 11 kW / 15 hp36.6 A for 380 V 3 phases 11 kW / 15 hp
Apparent power 31.7 kVA at 500 V 3 phases 15 kW / 20 hp
Maximum prospectiveline Isc
≤ 22 kA , 3 phases
Nominal output current 27.7 A at 4 kHz 500 V 3 phases 11 kW / 15 hp
Maximum transient cur-rent
41.6 A for 60 s 3 phases 11 kW / 15 hp
Speed drive output fre-quency
0.5...599 Hz
Nominal switching fre-quency
4 kHz
Maximum drive switch-ing frequency
2...16 kHz adjustable
Asynchronous motorcontrol
Flux vector control without sensor, standardFlux vector control without sensor - Energy Saving,NoLoad lawVoltage/Frequency ratio, 2 pointsVoltage/Frequency ratio, 5 pointsVoltage/Frequency ratio - Energy Saving, quadraticU/f
Type of polarization No impedance for Modbus
ComplementaryProduct destination Asynchronous motors
Synchronous motors
Power supply voltage limits 323...550 V
Power supply frequency 50...60 Hz (- 5...5 %)
Power supply frequency limits 47.5...63 Hz
Speed range 1...100 for asynchronous motor in open-loop mode
Speed accuracy +/- 10 % of nominal slip for 0.2 Tn to Tn torque variation
Torque accuracy +/- 15 %
Transient overtorque 3 % of nominal motor torque
Braking torque < 170 % with braking resistor
Synchronous motor control profile Vector control without sensor
Regulation loop Adjustable PID regulator
Motor slip compensation Adjustable 0...300 %Automatic whatever the loadNot available in voltage/frequency ratio (2 or 5 points)
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Diagnostic 1 LED red presence of drive voltage1 LED red presence of drive fault1 LED green presence of CANopen run1 LED red presence of CANopen error1 LED blue presence of bluetooth
Output voltage <= power supply voltage
Insulation Electrical between power and control
Electrical connection Control screw terminal 0.5...1.5 mm² / AWG18...AWG14Motor/Braking resistor removable screw terminals 6...16 mm² / AWG8...AWG6Power supply screw terminal 10...16 mm² / AWG8...AWG6
Tightening torque Control 0.5 N.m / 4.4 lb/ftMotor/Braking resistor 1.2 N.m / 10.6 lb/ftPower supply 1.2 N.m / 10.6 lb/ft
Supply Internal supply for reference potentiometer (1 to 10 kOhm) , 10.5 V DC +/- 5 % , ≤10 mA for overload and short-circuit protection
Analogue input number 3
Analogue input type AI1 voltage 0...10 V DC , impedance 30000 Ohm , resolution 10 bitsAI2 bipolar differential voltage +/- 10 V DC , impedance 30000 Ohm , resolution10 bitsAI3 current 0...20 mA (or 4-20 mA, x-20 mA, 20-x mA or other patterns by config-uration) , impedance 250 Ohm , resolution 10 bits
Sampling time AI1, AI2, AI3 2 ms for analog input(s)AO1 2 ms for analog input(s)
Maximum response time LI1...LI6 8 ms , tolerance +/- 0.7 ms for logic output(s)R1A, R1B, R1C 2 ms for relay output(s)R2A, R2C 2 ms for relay output(s)
Absolute accuracy precision AI1, AI2, AI3 +/- 0.5 % for a temperature of 25 °CAI1, AI2, AI3 +/- 0.2 % for a temperature of -10...60 °CAO1 +/- 1 % for a temperature of 25 °CAO1 +/- 2 % for a temperature of -10...60 °C
Linearity error AI1, AI2, AI3 +/- 0.2...0.5 % of maximum valueAO1 +/- 0.3 %
Analogue output number 1
Analogue output type AO1 software-configurable voltage 0...10 V , impedance 470 Ohm , resolution 10bitsAO1 software-configurable current 0...20 mA , impedance 800 Ohm , resolution10 bits
Discrete output number 3
Discrete output type LO logicR1A, R1B, R1C configurable relay logic NO/NC , electrical durability 100000 cy-clesR2A, R2B configurable relay logic NO , electrical durability 100000 cycles
Minimum switching current Configurable relay logic 5 mA at 24 V DC
Maximum switching current R1 on resistive load, 3 A at 250 V AC, cos phi = 1,R1 on resistive load, 4 A at 30 V DC, cos phi = 1,R1, R2 on inductive load, 2 A at 250 V AC, cos phi = 0.4,R1, R2 on inductive load, 2 A at 30 V DC, cos phi = 0.4,R2 on resistive load, 5 A at 250 V AC, cos phi = 1,R2 on resistive load, 5 A at 30 V DC, cos phi = 1,
Discrete input number 7
Discrete input type LI1...LI4 programmable (sink/source) 24...30 V DC , with level 1 PLCLI5 programmable as pulse input 20 kpps 24...30 V DC , with level 1 PLCLI6 switch-configurable PTC probe 24...30 V DCSTO safe torque off 24...30 V DC , impedance 1500 Ohm
Discrete input logic LI1...LI6 negative logic (sink) , > 19 V (state 0), < 13 V (state 0)LI1...LI6 positive logic (source) , < 5 V (state 0), > 11 V (state 0)
Acceleration and deceleration ramps CUSSUDeceleration ramp adaptationDeceleration ramp automatic stop DC injectionlinearRamp switching
Braking to standstill By DC injection
Protection type Input phase breaks driveOvercurrent between output phases and earth driveOverheating protection driveShort-circuit between motor phases driveThermal protection drive
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Communication port protocol CANopenModbus
Type of connector 1 RJ45 for Modbus/CANopen on front face
Physical interface 2-wire RS 485 for Modbus
Transmission frame RTU for Modbus
Number of addresses 1...127 for CANopen1...247 for Modbus
Method of access Slave for CANopen
Marking CE
Operating position Vertical +/- 10 degree
Width 180 mm
Height 404 mm
Depth 232 mm
Product weight 8.7 kg
Option card Communication card CANopen daisy chainCommunication card CANopen open styleCommunication card Profibus DP V1Communication card DeviceNetCommunication card Ethernet/IP
EnvironmentNoise level 43 dB conforming to 86/188/EEC
Electromagnetic compatibility 1.2/50 μs - 8/20 μs surge immunity test conforming to IEC 61000-4-5 level 3Conducted radio-frequency immunity test conforming to IEC 61000-4-6 level 3Electrical fast transient/burst immunity test conforming to IEC 61000-4-4 level 4Electrostatic discharge immunity test conforming to IEC 61000-4-2 level 3Radiated radio-frequency electromagnetic field immunity test conforming to IEC61000-4-3 level 3Voltage dips and interruptions immunity test conforming to IEC 61000-4-11
Standards EN/IEC 61800-3EN/IEC 61800-5-1EN 55011 class A group 1EN 61800-3 environments 1 category C2EN 61800-3 environments 2 category C2
Product certifications C-TickCSAGOSTNOM 117UL
Pollution degree 2 conforming to EN/IEC 61800-5-1
Degree of protection IP20 conforming to EN/IEC 61800-5-1
Vibration resistance 1 gn (f = 13...200 Hz) conforming to EN/IEC 60068-2-61.5 mm peak to peak (f = 3...13 Hz) conforming to EN/IEC 60068-2-6
Shock resistance 15 gn for 11 ms conforming to EN/IEC 60068-2-27
Relative humidity 5...95 % without condensation conforming to IEC 60068-2-35...95 % without dripping water conforming to IEC 60068-2-3
Ambient air temperature for operation -10...50 °C without derating50...60 °C with derating factor
Ambient air temperature for storage -25...70 °C
Operating altitude 1000...3000 m with current derating 1 % per 100 m≤ 1000 m without derating
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Product data sheetPresentation
ATV32HD11N4
Presentation
The Altivar 32 drive is a frequency inverter for 200…500 V three-phase asynchronous and synchronous motors rated from 0.18 to 15 kW.By taking account of constraints on product setup and use right from the design stage, we are able to simplify its integration into industrialmachines. The Altivar 32 drive features more than 150 functions and is robust, compact and easy to install.Up to 4 kW, the Altivar 32 drive is 45 or 60 mm wide, saving a considerable amount of space in an installation. It has also been designed tobe mounted side by side or on its side in densely-packed or shallow enclosures.The Altivar 32 drive also offers functions which satisfy the demands of specific applications:
● The safety function guarantees a high level of safety (SIL 2 according to standard IEC 61508) comparable with performance level“d” (PL d) according to ISO/EN 13849-1/-2.
● The ATV Logic function offers simple control system functions (Boolean, arithmetical operations, comparators, etc.).
With various communication cards available as options, the Altivar 32 drive integrates perfectly into the main control system architectures.The Altivar 32 drive includes various motor control profiles for three-phase asynchronous motors. It also features a special control profilefor permanent magnet synchronous motors. Being compact and highly energy efficient, these motors are particularly suitable for conveyingapplications.
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Product data sheetTechnical Description
ATV32HD11N4
Functions
Hoisting: dedicated functions● Brake logic control● High speed hoisting● Rope slack● Master - slave● External weight measurement● Output contactor command● Limit switches management● Load sharing
Handling: dedicated functions● Parameters set switching● Multi motors - Multi configurations● Load sharing● Limit switches management● Brake control● Preset speeds, +/- speed● Positioning by sensors● Line contactor command● Jog operation
Packing: dedicated functions● Positioning by sensors● Parameters set switching● Multi motors - Multi configurations● References operation
Textile Machines: dedicated functions● Traverse control● Torque monitoring● PI Speed regulation● Jog operation
Woodworking Machines: dedicated functions● Fast stop● Line contactor command
High Inertia Machines: dedicated functions● Preset speeds● Parameters set switching● ENA system● Long ramps
Process Control Machines: dedicated functions● PID Regulator● +/- speed, +/- speed around a reference● Parameters set switching
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Standard functions● Reference switching● Reference operations (summing, subtracting, multiplying)● Ramps (Linear, U, S, customized)● Ramp switching● Fast stop, free wheeling● DC injection● Jog● Preset speeds (16 possible)● +/- speed● 2 wire/3 wire command● Inhibition of reverse operation● Frequency, reference, current, thermal state, HSP attained● Catch on the fly● Inhibition of faults
Sink / Source Switch Configuration (SW1)
DANGER
UNINTENDED EQUIPMENT OPERATION
● When switch SW1 is set to "Sink Int" or "Sink Ext", the COM terminal must never be connected to ground or to protective ground.There is a risk of unintended equipment operation on the first insulation fault.
● Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation ofdrive functions.
● Protect the signal conductors against damage that could result in unintentional conductor grounding.● Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices.
Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF BODY INJURYUse a screwdriver to change the position of the switch.Failure to follow these instructions can result in equipment damage.
The logic input switch (SW1) is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs.To access to SW1, open the control terminals door:
● Set the switch to Source (factory setting) if using PLC outputs with PNP transistors.● Set the switch to Sink Int or Sink Ext if using PLC outputs with NPN transistors.
Switch SW1 set to “Source” position
Switch SW1 set to “Source” position and use of an external power supply for the LIs
Switch SW1 set to “Sink Int” position
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Switch SW1 set to “Sink Ext” position
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Product data sheetDimensions Drawings
ATV32HD11N4
Dimensions and Weight
DimensionsSize D
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Weight6.750 kg (14.88 lb)
Dimensions and Weight
10
DimensionsSize D - with EMC plate
Weight7.00 kg (15.40 lb)
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Product data sheetMounting and Clearance
ATV32HD11N4
Mounting and Temperature Conditions
CAUTION
RISK OF DAMAGE TO THE DRIVEFollow mounting recommendations described in this document.Failure to follow these instructions can result in equipment damage.
(1) Minimum value corresponding to thermal constraints.
● Install the drive vertically, at ± 10°.● Fix it on the mounting surface using M5 screws with captive washer.● Do not place it close to heating elements.● Leave sufficient free space so that the air required for cooling purposes can circulate from the bottom to the top of the drive.● Free space in front of the drive: 10 mm (0.39 in.) minimum.● The use of washers is recommended with all mounting screws.
Mounting Types
CAUTION
RISK OF DAMAGE TO THE DRIVEFollow mounting recommendations described in this document.Failure to follow these instructions can result in equipment damage.
Drive operation is suitable at surrounding air temperature less or equal to 50°C (122°F), for a switching frequency of 4 kHz, for use incontinuous operation.Above this temperature, up to 60°C (140°F), or if operation above 4 kHz needs to be continuous, the nominal drive current should be deratedaccording to the derating curves.Above 4 kHz, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise.
Derating Curves
Derating curve for the nominal drive current (In) as a function of temperature and switching frequency.
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Long Time Storage
CAUTION
RISK OF DERATED PERFORMANCE DUE TO CAPACITOR AGINGThe product capacitor performances after a long time storage above 2 years can be degraded.In that case, before using the product, apply the following procedure:
● Use a variable AC supply connected between L1 and L2 (even for ATV32•••N4 references).● Increase AC supply voltage to have:
○ 25% of rated voltage during 30 min○ 50% of rated voltage during 30 min○ 75% of rated voltage during 30 min○ 100% of rated voltage during 30 min
Failure to follow these instructions can result in equipment damage.
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Product data sheetConnections and Schema
ATV32HD11N4
Wiring Recommendations
DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK
● To avoid overheating or loss of contact, connections must be carried out according to the cable sizes and tightening torques given inthis document.
● The use of multi-wire cable without a lug is forbidden for the mains connection.● On sizes A and B, the stripping length of the output power and braking resistor cables must be shorter than10 mm (0.39 in.).● Carry-out a pull out test to check that terminal screws are correctly tighten.
Failure to follow these instructions will result in death or serious injury.
Power and Circuit ProtectionThe drive must be grounded to conform with the regulations concerning high leakage currents (over 3.5 mA).Where local and national codes require upstream protection by means of a residual current device, use a type A device for single-phasedrives and a type B device for three-phase drives as defined in the IEC Standard 60755.Choose a suitable model integrating:
● High frequency current filtering,● A time delay that helps to prevent tripping caused by the load from stray capacitance on power-up. The time delay is not possible for
30 mA devices; in this case, choose devices with immunity against nuisance tripping.
If the installation includes several drives, provide one "residual current device" per drive.Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs, measuring apparatus, video,telephone).If you are using cables longer than 50 m (164 ft.) between the drive and the motor, add output filters (for more details please refer to thecatalog).
ControlKeep the control circuits away from the power cables. For control and speed reference circuits, we recommend using shielded twisted cableswith a pitch of between 25 and 50 mm (1 and 2 in.), connecting the shielding to ground at each end.
Connection Diagrams
Single or Three-phase Power Supply - Diagram with Line ContactorConnection diagrams conforming to standards EN 954-1 category 1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordancewith standard IEC/EN 60204-1.
(1) Line choke (if used)(3) Fault relay contacts, for remote signaling of drive status
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Single or Three-phase Power Supply - Diagram with Switch DisconnectConnection diagrams conforming to standards EN 954-1 category 1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordancewith standard IEC/EN 60204-1.
(1) Line choke (if used)(3) Fault relay contacts, for remote signaling of drive status
Diagram with Preventa Safety Module (Single Torque Off Function)Connection diagrams conforming to standards EN 954-1 category 3 and IEC/EN 61508 capacity SIL2, stopping category 0 in accordancewith standard IEC/EN 60204-1.When the emergency stop is activated, the drive power supply is cut immediately and the motor stops in freewheel, according to category 0of standard IEC/EN 60204-1.A contact on the Preventa XPS AC module must be inserted in the brake control circuit to engage it safely when the STO (Safe Torque Off)safety function is activated.
(1) Line choke (if used)(2) It is essential to connect the shielding to the ground.(3) Fault relay contacts, for remote signaling of drive statusThe STO safety function integrated into the product can be used to implement an "EMERGENCY STOP" (IEC 60204-1) for category 0 stops.With an additional, approved EMERGENCY STOP module, it is also possible to implement category 1 stops.STO functionThe STO safety function is triggered via 2 redundant inputs. The circuits of the two inputs must be separate so that there are always twochannels. The switching process must be simultaneous for both inputs (offset < 1 s).The power stage is disabled and an error message is generated. The motor can no longer generate torque and coasts down without braking.A restart is possible after resetting the error message with a "Fault Reset".The power stage is disabled and an error message is generated if only one of the two inputs is switched off or if the time offset is too great.This error message can only be reset by switching off the product.
Diagram without Preventa Safety ModuleConnection diagrams conforming to standards EN 954-1 category 2 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordancewith standard IEC/EN 60204-1.
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The connection diagram below is suitable for use with machines with a short freewheel stop time (machines with low inertia or high resistivetorque).When the emergency stop is activated, the drive power supply is cut immediately and the motor stops in freewheel, according to category 0of standard IEC/EN 60204-1.
(1) Line choke (if used)(2) It is essential to connect the shielding to the ground.(3) Fault relay contacts, for remote signaling of drive statusThe STO safety function integrated into the product can be used to implement an "EMERGENCY STOP" (IEC 60204-1) for category 0 stops.
Functions of the Power Terminals
Terminal Function
Ground terminal
R/L1 - S/L2 - T/L3 Power supply
PB Output to braking resistor
PBe Output to braking resistor (+ polarity)
PA/+ DC bus + polarity
PC/- DC bus - polarity
U/T1 - V/T2 - W/T3 Outputs to the motor
Arrangement and Characteristics of the Power Terminals
Input power Output power andbraking resistor
Wires size Tightening torque Wires size Tightening torque
Min. Max. Min. to Max. Min. Max. Min. to Max.
mm2
(AWG)mm2
(AWG)
N.m(lbf.in)
mm2
(AWG)mm2
(AWG)
N.m(lbf.in)
10(8)
16(6)
1.2 to 1.5(10.6 to 13.3)
6(8)
16(6)
1.2 to 1.5(10.6 to 13.3)
Control Connection Diagram in Source Mode
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(1) Reference potentiometer SZ1RV1202 (2.2 kΩ) or similar (10 kΩ maximum)
Arrangement of the Control Terminals
Control terminals Wire size Tightening torque
Minimum (1) Maximum
mm2 (AWG) mm2 (AWG) N.m (lbf.in)
R1A, R1B, R1C, R2A, R2C 0.75 (18) 1.5 (16) 0.5 (4.4)
All other terminals 0.5 (20) 1.5 (16) 0.5 (4.4)
(1) The value in bold corresponds to the minimum wire gauge to permit secureness.
Operation on an IT System
IT system: Isolated or impedance grounded neutral. Use a permanent insulation monitor compatible with nonlinear loads, such as a XM200type or equivalent.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHRead and understand the precautions in "before you begin" chapter, before performing the procedure in this section.Failure to follow these instructions will result in death or serious injury.
ATV32 drives have a built-in EMC filter. As a result they exhibit leakage current to ground. If the leakage current creates compatibilityproblems with your installation (residual current device or other), then you can reduce the leakage current by opening the IT jumper asshown below. In this configuration EMC compliance is not guaranteed.