charleville - epadawn meats charleville january 2017 annual environmental report 2016 ie licence...

Dawn Meats Charleville AER 2016

IE Licence Reg No. P0173-02

Ardnageehy

Charleville

Co. Cork

CHARLEVILLE

Dawn Meats Charleville January 2017 Annual Environmental Report 2016

IE Licence Reg. No. P0173-02

Contents 1 Introduction ....................................................................................................................... 1

1.1. Licence Details ............................................................................................................ 1

1.2 Summary Data Table .................................................................................................... 2

1.3 Company Profile ............................................................................................................ 2

2. Schedule of Objectives and Targets 2016 and 2017 Plans. .............................................. 4

2.1 Review of Objectives and Targets 2016 ..................................................................... 10

2.2 Schedule of Objectives and Targets ........................................................................... 14

2.3 Management Programme and objectives and targets – Summary ........................... 17

3.0 Emissions to Water Summary ...................................................................................... 18

3.1 Details of Non-Compliance’s ....................................................................................... 19

4.0 Surface Water Monitoring Summary .............................................................................. 19

4.1 Details of Non-Compliance’s ........................................................................................ 19

5.0 Ground Water Monitoring ................................................................................................ 20

6.0 Waste Management .......................................................................................................... 20

6.1 Organic Waste Management ...................................................................................... 29

7.0 Resource Consumption ................................................................................................ 30

7.1 Summary Energy Consumption ................................................................................ 30

7.2 Water Usage ................................................................................................................. 31

8.0 Complaints Summary .................................................................................................... 31

9.0 Reported Incidents Summary ...................................................................................... 31

10.0 Pollution Emissions Register ........................................................................................ 32

11.0 Environmental Liabilities Risk Assessment.................................................................. 32



Appendix 1

Electronic AER Submission Sheets

Tables:

1. Schedule of objectives and Targets 2016. 2. Schedule of objectives and targets 2017

3. Treated Effluent Emissions – (ELV’s)

4. Summary Mass Emission Data EW-1

5. Surface water analytical results SW -2, 3 and 4

6. Groundwater Monitoring Results 2016 GW

7. Hazardous/non-Hazardous Waste

8. Hazardous sent off site

9. Non-Hazardous sent off site

10. Hazardous/Non-Hazardous Waste sent off site for Recovery/Disposal

11. Organic Waste Arising Jan - Dec 2016

12. Summary Energy Consumption Data

13. Plant water consumption



Figures:

1. Light Oil consumption 2015 and 2016

2. Tallow consumption 2015 and 2016

3. Electricity Usage 2015 and 2016

4. Water usage 2015 and 2016

5. Comparison of Non Hazardous Waste Arising 15 & 16

6. Comparison of non-animal tissue waste

7. Comparison of SRM waste

8. Comparison of Non Hazardous Waste Arising 15 & 16

9. Comparison of Organic waste generated in 15 & 16.

10. Energy consumption in both oil and tallow for 2015 and 2016

11. Water usage in 2015 and 2016.


1 IE Licence Reg. No. P0173-02

1 Introduction

This document is the twelfth Annual Environmental Report (AER) covering environmental performance at Dawn Meats Charleville.

This report updates the information contained in the last AER to the end of December 2016 and summarises all data for the 2016 monitoring period and makes comparisons with year 2015 results. This document updates the following sections of the monitoring period 2015/2016 AER: Section 2.0 Schedule of Objectives & Targets & EMP Section 3.0 Emissions to Water Summary Section 4.0 Surface Water Monitoring Summary Section 5.0 Groundwater Monitoring Summary Section 6.0 Waste Management Summary Section 7.0 Resource Consumption Summary Section 8.0 Complaints Summary Section 9.0 Reported Incidents Summary Section 10.0 Pollutions Emission register. Section 11.0 Environmental Liabilities Risk Assessment. Details of the achievements of the Environmental Management Plan are included as Sections 2.0.to 2.3.

1.1. Licence Details

Licensee: Dawn Charleville Location of Activity: Ardnageehy, Charleville, Co. Cork IE Licence Register No.: P0173-02.



1.2 Summary Data Table

Current IE Licence annual reporting requires the submission of summary monitoring, resource use, complaints and waste management information in the form of a spreadsheet, which is transmitted to the Agency electronically. A print out of this summary data spreadsheet is included as Attachment A to this AER. The spreadsheet has been submitted electronically to the EPA at http://aer.epa.ie/prtr

1.3 Company Profile

Dawn Charleville is a subsidiary of the Dawn Meats Food Group and was acquired in January 2004 from the Dairygold Co-Operative Society Ltd. The company was founded in the 1930s by the Ryan family and has undergone major investment particularly in recent years. This has included the addition of a new Boning Hall complex, Slaughter line and product chills. The company now has the capacity to slaughter and process 2000 cattle per week in one of the most modern and progressive beef plants in the country. This places Dawn Charleville in a commanding position to be able to service customer requirements with top quality Irish beef sourced from farmers in the surrounding hinterland. With a strong export orientated customer base in the UK, Europe, Scandinavia and the Middle East, Charleville Foods is well placed to meet future market demands. Other facilities include beef plants, which are located at, Ballyhaunis, Rathdowney, Grannagh, Carroll’s Cross. We also have beef processing facilities in the UK and on the Continent The primary environmental emissions at the plant relate to the discharge of treated wastewater and the generation of organic waste as sludge, which is land spread. The environmental performance of the facility is regulated under an IE licence (Reg. No. P0173-02). Environmental management at the site, including compliance with the IE licence, is achieved through a structured Environmental Management System (EMS).



Dawn Charleville

CEO

Niall Browne

Group Health &

Safety Manager

John Kearney

Group Environmental Managers

Donal Coughlan/Jack Fahey

Operations Manager

Noel Donworth

Group Technical

Manager

Brian Hyland

Group IT Manager

Shane Slattery

Financial Controller

John Biggs

Technical/Environmental

Manager

Michael Betts

John Biggs

Dispatch Manager

John O’Neill

Slaughter Hall

Manager

Willie Shanahan

John O’Neill

Maintenance

Manager

David O’Brien

John O’Neill

Procurement

Manager

Paul Mullaney

John O’Neill

Sales Department

Ed Fitzgerald

Tadgh Lane

Health & Safety

Martin Lane

Environmental Co-ordinator

Johnathan Reddin

Environmental Technician

Vasili Barysau

Slaughter Hall

Supervisor

Paul Stafford

John O’Neill

Boning Hall

Manager

Joe Corbett

John O’Neill

Production Manger

Derek Daly

Plant Operatives

Loading Bay

Supervisor

Peter O’Toole

John O’Neill



2. Schedule of Objectives and Targets 2016 and 2017 Plans.

This section includes (2.1) progress achieved in meeting deadlines set for the 14 Objectives and targets from the 2015 Schedule. Section 2.2 contains the objectives and targets for 2017. While section 2.3 details the Environmental Management Programme and Objectives and Targets as outlined in section 2.2.

Table 1: Schedule of objectives and Targets 2016.

Projects Target Summary Deadline

Responsibility Indicators Status

EMP 01 Pipeline Testing

Underground pipelines

Programme of testing Underground Pipelines.

Every 3 years

Maintenance Manager

Reports To be completed 2017

EMP 02 Bund Integrity Testing

Tallow, Diesel, Generator and central heating Bund

Programme of testing bunds.

Every 3 years

Maintenance Manager

Reports To be completed 2017

EMP 03 Boiler Testing

Boiler testing Ensure boiler is operating efficiently and safely.

June Maintenance Manager

Reports, Records

Completed

EMP 04 Effluent discharge

Evaluate effect on land

Carryout evaluation of repeated application of treated effluent to land. By completing test monitoring of wells.

Dec 2016 Environmental Manager

Report Completed. Will be included in 2017 EMP’s

EMP 5 Efficient Process Control

Process control Identify and maintain a programme to ensure adequate control of processes

December Environmental Manager

Report Completed. Will be included in 2017 EMP’s



Objective 2 - Waste Management (Reduction, recycling, reuse, & safe disposal)

Projects Target Summary Deadline Responsibility Indicators Status

EMP 6 Treatment of Organic Waste

Organic Waste

Investigate on and off site treatment for organic waste streams such as anaerobic digestion and composting.

December Group Environmental Manager

Group tracking and investigation of options to stabilise waste streams

Reviewed at group level. Will be included in 2017.



Objective 3 – Risk Control / Legislative Compliance – compliance with relevant environmental legislation



EMP 7 Waste Contractor Review

Waste Contractors and Transport Companies

Ongoing review of waste contractor’s licenses and register of licenses held on file.

December

Environmental Manager

Records Complete. Will be included in 2017 EMP’s

EMP 8 Suppliers

Supplier Awareness

Issue copy of supplier questionnaire, contractor’s rules and environmental policy to all suppliers

December


Correspondence File Complete. Will be included in 2017 EMP’s

EMP 9 Legislation

Legislation file.

Review of current legislation and an assessment of its relevance to site activity and legislation file

December


Register of Legislation

Complete. Will be included in 2017 EMP’s



Objective 4 – Energy Efficiency / Reduction in Carbon Footprint



EMP 10 Reduce-Energy Usage. Install VSD drive in the compressor to reduce energy usage.

Reduce electricity usage

Reduce electricity usage in the plant.

December

Maintenance Manager

Reduced electricity usage.




Objective 5 – Conservation of Natural Resources

Projects Target Summary Deadline Responsibility Indicators Status

EMP 11 Water Usage

Reduce Water Usage – Target water usage is 1.25m³/head

Ongoing monitoring of water usage throughout plant and comparison at group level to industry usage levels

December

Maintenance Manager

Water usage under 1.25m³/head




Objective 6 – Promotion of Environmental Awareness



EMP 12 Staff Training

Staff Induction Training

All new employees to receive environmental induction training. All employees to receive refresher training at least every 3 years.

Dec

Technical Manager Records Complete. Will be included in 2017 EMP’s

EMP 13 Internal Audits

Verify that the site environmental performance and compliance on a regular basis through scheduled, structured and objective internal audits.

Scheduled Audit of Environmental Management System.

June

Group Environmental Manager.

Audit Reports


EMP 14 Aspects Register.

Aspects Register. Review aspects register and update.

June Environmental Manager

Aspects Register




2.1 Review of Objectives and Targets 2016

EMP 01: Pipeline Testing

This project has been completed in 2014, due again in 2017.

EMP 02: Bund Integrity Testing


EMP 03: Boiler Testing

This project has been completed for 2016, due again in 2017.

EMP 04: Effluent Discharge

This project has is complete and will continue into 2017.

EMP 06: Treatment of organic waste.

This project is still in discussions with organisations in relation to this project

EMP 07: Waste Contractor Review


EMP 08: Suppliers

All suppliers to Dawn Charleville has been issued with a copy of the company’s supplier questionnaire, contractor’s rules and environmental policy.

EMP 09: Legislation

New legislation is reviewed on-going and any relevant legislation is added to our complete file. Environmental team receives updates from peagus system on any changes to legislation.

EMP 10: Reduce Energy Usage

Various projects have been completed to help us reduce our carbon footprint and reduce our energy usage.

Light oil consumption has significantly reduced from 2015 to 2016 (see graph

below).



Tallow consumption has increased from 2015 to 2016. This accounts

somewhat for the decrease in oil usage (fossil fuel).

Electricity usage has increased slightly; this can be attributed to the increased

in production for 2016.

Figure 1: Light Oil consumption 2015 and 2016

Figure 2: Tallow consumption 2015 and 2016

26567

5745

0

5000

10000

15000

20000

25000

30000

Year 2015 Year 2016

Litr

es (

L)

Year

Light Oil Consumption (L)

294190348745

0

50000

100000

150000

200000

250000

300000

350000

400000

Year 2015 Year 2016

Litr

es (

L)

Year

Tallow Consumption (L)



Figure 3: Electricity Usage 2015 and 2016

EMP 11: Reduce Water Usage

This project is ongoing and will be included in the 2017 programme.

Figure 4: Water usage 2015 and 2016

7361596 7546554

0

1000000

2000000

3000000

4000000

5000000

6000000

7000000

8000000

Year 2015 Year 2016

kWh

Electricity Consumption (kWh)

117927 116166

0

20000

40000

60000

80000

100000

120000

140000

Year 2015 Year 2016

Met

ers

Cu

bed

(m

3)

Water Usage (m3)



EMP 12: Staff Training

All staff have received environmental training at induction; this training has been

documented on a detailed training matrix.

EMP 13: Internal Audits.

Environmental audits are scheduled on an annual basis to cover all aspects of the environmental management system. This audit for 2016 has been completed and closed out.

EMP 14: Aspects Register

The Aspects register was reviewed and updated and completed for 2016.



2.2 Schedule of Objectives and Targets

Objectives & Targets* – 2017

Table 2: Schedule of objectives and targets 2017

Projects Target Responsibility Status

EMP 01

Pipeline Testing

Underground pipelines Maintenance Manager Due in 2017.

EMP 02

Bund Integrity Testing

Tallow, Diesel, Generator and central heating Bund Maintenance Manager Due in 2017.

EMP 03

Boiler Testing

Boiler testing Maintenance Manager Ongoing

EMP 04

Effluent discharge

Evaluate effect of application of treated effluent to land

Group/Site Environmental

Manager

Ongoing

EMP 5

Efficient Process Control

Process control Environmental Manager Ongoing



EMP 6 Treatment of organic Waste

Organic Waste Group Environmental Manager

Ongoing

EMP 7 Waste Contractor Review

Waste Contractors and Transport Companies

Environmental Manager Ongoing.

EMP 8 Increase waste segregation and in turn increase site recycling

Implement waste management plan on site. Investigate opportunities to capture recyclable waste

Environmental Co-ordinator Ongoing

EMP 9 Suppliers

Supplier Awareness Environmental Manager Ongoing.

EMP 10 Legislation

Legislation file. Environmental Manager Ongoing

EMP 11 Reduce-Energy Usage. Identify energy saving projects

Reduce electricity usage. Insulation of pipework, environmental/energy audits. Identify energy savings projects


EMP 12 Reduce Carbon Footprint

Meet Dawn Meats 2020 sustainability targets. Determine KPI’s. Analyse monthly data. Investigate energy efficiency on site.


EMP 13 Water Usage

Reduce Water Usage – Target water usage is 1.31m³/head. Projects on water metering, flow reduction, and recycling.

Maintenance Manager/Environmental Co-ordinator

Ongoing

EMP 14 Staff Training

Staff Induction Training. Technical Manager Ongoing



EMP 15 Internal Audits

Verify that the site environmental performance and compliance on a regular basis through scheduled, structured and objective internal audits.

Group Environmental Manager/Environmental Co-ordinator

Ongoing.

EMP 16 Aspects Register.

Aspects Register. Environmental Manager/coordinator

Ongoing.



2.3 Management Programme and objectives and targets – Summary

Dawn Charleville Environmental Management Programme and Objectives and Targets are committed to ensuring a significant effort and more attention is paid to improvements in efficiency at the plant, in terms of energy consumption, water use and waste generation. The focus of the 2017 EMP will be largely in these areas, using the EMP as a management tool for planning and tracking the implementation of projects on site which lead to the overall achievement of the Dawn Group Environmental Policy, while ensuring compliance with the IE license remains a high priority. A number of long-term on-going programmes initiated at the site will continue on an ongoing basis to ensure compliance with the conditions of the IE licence and the site environmental management system.



3.0 Emissions to Water Summary Environmental monitoring data for the period January to December 31, 2016 is summarised in the following sections. Treated process wastewater is discharged into the Shruhaveballiv stream. Emissions to water are regulated under Condition 6 and Schedule 1 of the IE as follows:

Table 3: Treated Effluent Emissions – (ELV’s)

Emission Point Reference No.: SW-1

Name of Receiving Waters: Shruhaveballiv

Location: Charleville, Co. Cork

Volume to be emitted: Maximum in any one day: Maximum rate per hour:

800 m3

40 m3

Parameter Emission Limit Value

pH 6-9

BOD (mg/l) 10

Suspended Solids (mg/l) 15

Total Nitrogen (as N) (mg/l) 15

Total Ammonia (as N) mg/l 8

Total Phosphorus (as P) (mg/l) 2

Note1: Emission Limit value for Total Ammonia (as N) mg/l will be 0.65 from December 22 2015 Note2: Emission Limit value for Total Phosphorus (as P) (mg/l) will be 0.35 from December 22 2015

Table 4: Summary Mass Emission Data EW-1

*

Permitted mass emissions based on discharges at ELV and maximum daily flow

Parameter Mass Emission

2015 (kgs)

Mass Emission

2016 (kgs)

Permitted

Mass

Emission

(kgs)

Flow (m3) 68146 64527 292,000

BOD 149.8 162.4 2,920

Suspended Solids 289.4 412.1 4,380

Total Nitrogen 311.5 348.2 8,760

Total Ammonia (as N) 21.4 10 2,336

Total Phosphorus (as

P)

16.51 12.3 584



3.1 Details of Non-Compliance’s

There were no non-compliant samples recorded during the 2016 monitoring period, giving an overall percentage compliance rate of 100%.

4.0 Surface Water Monitoring Summary

Surface water runoff collected from clean yard and roof area discharges by gravity to the

stream at Emission Point Ref’s SW- 2 and SW-3. This stream discharges to the Shruhaveballiv

stream, at a point downstream from Dawn Charleville.

Analysis is carried out on a monthly basis for pH, Total Ammonia, BOD, Total Nitrogen and

conductivity. Also a visual inspection is carried out three times per day.

Table 5: Surface water analytical results SW -2, 3 and 4

Emission Ref.

Parameter

Conductivity Total

N

pH BOD

(mg/l)

NH3

(mg/l)

2016 572 1.8 7.3 2 0.2

2015 170 1.2 7.2 2 0.7

Results based on average monitoring results over the 12-month monitoring period.

The 2016 analysis results were compared with the results from 2015. There was no significant difference in the results.

In addition, a visual examination at the surface water discharge point is carried out three times daily and an inspection log is maintained under the EMS documentation system.

4.1 Details of Non-Compliance’s

There were no non-compliant samples recorded during the 2016 monitoring period, giving

an overall percentage compliance rate of 100%



5.0 Ground Water Monitoring Groundwater monitoring results: The results indicated that there was no evidence of contamination. These results proved to be within specified limits in all cases.

Table 6: Groundwater Monitoring Results 2016 GW

6.0 Waste Management Management of solid non-hazardous and hazardous wastes are recorded in accordance with

Condition 7 of the IE Licence.

Summary data from the waste management register are tabulated on Table 7. Totalled annual

data is set out below:

Parameter Concentration

24/03/2015 27/07/2015 22/02/2016 23/08/2016

GW1 GW2 GW1 GW2

pH 7.2 6.9 6.9 7.2

BOD <2mg/l <2mg/l <2mg/l <2

Nitrate <0.2 mg/l <0.2 mg/l <0.5 mg/l <0.5

Total Ammonia 0.06 mg/l 0.05 mg/l <0.05 mg/l 0.07

Total Nitrogen <0.02 mg/l <0.05 mg/l <1.0mg/l <1

Conductivity 700 uS/cm 698 uS/cm 707 uS/cm 698



Table 7: Hazardous/non-Hazardous Waste

Waste Type 2015 2016

Total quantity of waste produced in

calendar year (Tonnes)

23635.79

20086.05

Total quantity of waste disposed of on-

site 0 0

Total quantity of waste disposed of

off-site

119.52

0

Total quantity of waste recovered on-

site 0 0

Total quantity of waste recovered off-

site 23516.27 20086.05

Non-Hazardous 2015 2016

Quantity of non-hazardous waste

produced in calendar year (T)

23516.27

19985


disposed of on-site

0

0


disposed of off-site

119.52

0


recovered on-site

0 0


recovered off-site

23634.89

19985

Hazardous 2015 2016

Quantity of hazardous waste

produced in calendar year (Tonnes) 0.9 100.9



(The above data includes organic waste arising at the site.)

Organic waste management is carried out in accordance with a Nutrient Management Plan (copy of which has been submitted to the EPA under separate cover).

The following materials are considered to be by-products of the slaughtering process, and

accordingly, were not included in the waste tables:

Pet Food (lungs, liver, trachea, tripe, greaves and head & heart)

Hides

Effluent sludge and paunch

A comparison of summary information on non-hazardous and hazardous wastes between 15

and 16 is presented graphically on Figures 5, 6, 7 and 8 below, while a detailed breakdown is

presented in tables 8, 9, and 10.

The information tabulated below has been transmitted to the Agency via e-mail

Quantity of hazardous waste disposed

of on-site

0 0

Quantity of hazardous waste disposed

of off-site

0 0


recovered on-site

0

0


recovered off-site

0.9

100.9


IE Licence Reg. P0173-02 23

Table 8: Hazardous sent off site

Hazardous Waste sent off site for Recovery/Disposal 2015

Reporting Period

Waste Material EWC Code T/LT Description and Nature of Waste

Haulage Contractors

Recovery Contractor

Disposal Contractor

Jan 16 to Dec 16

Hydraulic Oil 130208 100.9 Waste Oil

Enva Ireland Ltd. Enva Ireland Ltd. Enva Ireland Ltd.

Sludge Oil 130793 0 Tank Cleanings

Enva Ireland Ltd. Enva Ireland Ltd. Enva Ireland Ltd.

Fluorescent Tubes

200121 0 Fluorescent Tubes

Irish Lamp Recycling Co. Ltd





Table 9: Non-Hazardous sent off site Non-Hazardous Waste Sent Off-Site for Recovery/Disposal 2016

Reporting Period

Waste Material EWC Code T/LT Description & Nature of Waste

Haulage Contractor

Recovery Contractor

Disposal Contractor

Jan 15 to Dec 15

ETP Primary weir contents

020204 ETP Primary weir contents Agrilife Ltd Lyre, Lismore, Co Waterford

Farmers as listed in the Organic Waste Registers

Agrilife Ltd Lyre, Lismore, Co Waterford

Bovine Slurry 020106 WWTP Bovine Slurry Agrilife Ltd

Truck Wash Solid Waste

020106 WWTP Truck Wash Solid Waste Straw

Agrilife Ltd

De-watered Sludge/Paunch

020204 5219 De-watered Sludge from belt press and Paunch

Agrilife Ltd

DAF Sludge & brush screen solids

020204 Included with Bovine Slurry

DAF Sludge & brush screen solids

Agrilife Ltd

Offal/Fat

020202 4980 Offal/ Fat Ward Transport Western Proteins Western Proteins, Ballyhaunis, Co Mayo

Bone 020202 6791 Bone Ward Transport Western Proteins Western Proteins, Ballyhaunis, Co Mayo

Blood for rendering 020202 2282 Blood for rendering Brian Kehoe APC Technologies APC Technologies, Lurgan

Blood for rendering 020202 NA Blood for rendering Ward Transport Waterford Proteins Waterford Proteins, Waterford

Specified Risk Material

020202 5563 Bovine Animal Slaughtered

Wards Transport Dublin By-Products. Dublin By-Products, Dunlavin, Co Wicklow



Reporting Period

Waste Material EWC Code T Description & Nature of Waste

Haulage Contractor Recovery Contractor Disposal Contractor

Jan 15 to Dec 15

Non-soiled Cardboard

150101 31 Non-soiled cardboard Starrus Eco Holdings Ltd (Greenstar),NWCPO-13-11193-02

Starrus Eco Holdings Ltd (Greenstar),NWCPO-13-11193-02


Scrap Metal 150104 3.25 Scrap Metal Hennessy Environmental

Hennessy Environmental


Domestic Waste 020299 92

Canteen & yard Starrus Eco Holdings Ltd (Greenstar),NWCPO-13-11193-02



Steel Drums 150104 NA Empty steel drums Hennessy Environmental



Meat Rope 020299 NA Boning Halls Starrus Eco Holdings Ltd (Greenstar),NWCPO-13-11193-02



Mixed Packaging 150104 NA Canteen Starrus Eco Holdings Ltd (Greenstar),NWCPO-13-11193-02



Clean Plastic 150102 13 Clean Plastic Starrus Eco Holdings Ltd (Greenstar),NWCPO-13-11193-02





Figure 5: Comparison of Non Hazardous Waste Arising 15 & 16

Figure 6: Comparison of non-animal tissue waste

6325

4530

2102

6791

4980

2282

0

1000

2000

3000

4000

5000

6000

7000

8000

Bone Fat/offal Blood

Ton

nes

(T)

2015 & 2016 Waste

Totals 2015 Totals 2016

121

25

44

92

3113

0

20

40

60

80

100

120

140

Domestic Waste Cardboard Plastic

Ton

nes

(t)

Non-Animal Waste 2015 vs 2016




Figure 7: Comparison of SRM waste

The increase in waste produced above can be attributed to the increase in numbers of animals slaughtered in 2016 in comparison to 2015. Domestic waste has reduced which can be attributed to increase in the level of plastic and cardboard recycled.

Figure 8: Comparison of Non Hazardous Waste Arising 15 & 16

5268 5563

0

1000

2000

3000

4000

5000

6000


Ton

nes

(t)

2015 & 2016 SRM Waste


23516

19985

0

5000

10000

15000

20000

25000


Ton

nes

(T)

Non Hazardous Waste 2015 & 2016




Table 10: Hazardous/Non-Hazardous Waste sent off site for Recovery/Disposal

2015 2016

Waste Material T/LT T/LT Reason for Variance

Hydraulic Oil/Waste drums 3.5 100 NA

Sludge Oil 1.14 0.9 NA

Fluorescent Tubes NA N/A NA

Waste Material T/LT T/LT Reason for Variance

De-watered Sludge/Paunch 4128

5221 Increase in kill

Offal/Fat 4530 4980 increase in animals

slaughtered.

Bone 6325 6791

Blood for rendering 2102 2282

Specified Risk Material 5268 5563 increase in animals

slaughtered.

Non-soiled Cardboard 25 31 Increased material

captured or recycling

Scrap Metal 0 3.25

Domestic Waste 121 92 Improved recycling

Clean Plastic 44 13 Reduction in excess

packaging and material



6.1 Organic Waste Management

Organic waste at the facility arises from the treatment of process wastewater and from the

storage of paunch material of slaughtered animals.

Liquid effluents from the processing and washing operations drain to an on-site wastewater

treatment plant. The plant is a biological treatment (activated sludge) system. Settled solids

from the treatment plant are dewatered on a belt press, with the excess water returned to

the treatment plant.

Paunch contents are stored in an on-site paunch holding area. The material is spread on

approved land banks during the year.

This Organic waste is land spread in accordance with a Nutrient Management Plan (NMP).

The quantity of organic waste arising for the calendar year 2015 and 2016 is tabulated on

Table 11.

Table 11: Organic Waste Arising Jan - Dec 2016

Year Total (T)

2015 4934.76

2016 5221

*Increase from 2015 to 2016 (increase in kill).

Figure 9: Comparison of Organic waste generated in 15 & 16.

4934.76 5221

0

1000

2000

3000

4000

5000

6000

Year 2015 Year 2016

Ton

nes

(T)

Organic Waste 2015 and 2016

Year 2015 Year 2016



7.0 Resource Consumption Data relating to energy consumption (electricity and fuel) and water for the 2016 period.

7.1 Summary Energy Consumption

Table 12: Summary Energy Consumption Data

Year Fuel Consumption

(kWh) Electricity

Consumption (kWh)

2015 3086478 7361596

2016 3315698 7546554

Analysis of the data indicates that there was a slight increase in energy used; this can be attributed to the increased production volume. Figures 10: indicates the energy consumption in both oil and tallow for 2015 and 2016

3086478

7361596

3375698

7546554

0

1000000

2000000

3000000

4000000

5000000

6000000

7000000

8000000

Fuel Electricity

kWh

Energy Usage 2015 & 2016

2015 2016



7.2 Water Usage

Water consumption for the site for the 2015 and 2016 reporting period is summarised on Table 13. Plant water demand is met from the company’s own well supply, while the town’s public water supply is used for the canteen.

Table 13: Plant water consumption

Year Water

Consumption

2016 117927

2016 116166

Figure 11: Water usage in 2015 and 2016.

8.0 Complaints Summary

There were 3 complaints received during 2016.

9.0 Reported Incidents Summary

No incidents occurred during 2016.

117927 116166

0

20000

40000

60000

80000

100000

120000

140000

Met

ers

Cu

bed

(m

3)

Water Usage (m3)

Year 2015 Year 2016



10.0 Pollution Emissions Register

A PER report is not generated as agreed with the Agency as the site does not use substances

which would require a PER.

11.0 Environmental Liabilities Risk Assessment

A Closure Plan and Environmental Liabilities Risk Assessment are currently being prepared for

Dawn Charleville.

Dawn Charleville will ensure there is adequate financial provision and insurance cover to

address any potential environmental liabilities, and decommission the site in the event of an

unforeseen closure.

The facility has an Environmental Management Programme (EMP) in place. The EMP serves

as a guidance document for facility staff and describes operational control and management

practices that are applied at the facility. The EMP is also the core element of the

Environmental Management System (EMS) for the facility and is designed to ensure that

management of site activities complies with regulatory requirements and best practice. The

EMS includes a detailed Emergency Response Procedure which sets out the steps to be taken

in the event of an incident at the facility with the potential to cause environmental damage.

In addition to the above mentioned Dawn Charleville implements a comprehensive

monitoring programme which will highlight any potential environmental incidents with the

potential to cause environmental damage.

A full copy of the report will be issued to the Environmental Protection Agency under a

separate report.



| PRTR# : P0173 | Facility Name : Daw n Meats Ireland t/a Daw n Charleville |

Filename : P0173_2016 2.xlsx | Return Year : 2016 |

Guidance to completing the PRTR workbook

Version 1.1.19

REFERENCE YEAR 2016

1. FACILITY IDENTIFICATION

Parent Company Name Dawn Meats Ireland

Facility Name Dawn Meats Ireland t/a Dawn Charleville

PRTR Identification Number P0173

Licence Number P0173-02

Classes of Activity

No. class_name

- Refer to PRTR class activities below

Address 1 Ardnageehy

Address 2 Charleville

Address 3

Address 4

Cork

Country Ireland

Coordinates of Location -8.69216 52.3239

River Basin District IESW

NACE Code 1011

Main Economic Activity Processing and preserving of meat

AER Returns Contact Name Michael Betts

AER Returns Contact Email Address [email protected]

AER Returns Contact Position 063 30400

AER Returns Contact Telephone Number

AER Returns Contact Mobile Phone Number

AER Returns Contact Fax Number 063 30490

Production Volume 0.0

Production Volume Units

Number of Installations 0

Number of Operating Hours in Year 0

Number of Employees 310

User Feedback/Comments Two new waste streams were added to treatment & transfer of

wastes" file. Paper and metal waste have now been added.

Web Address

2. PRTR CLASS ACTIVITIES

Activity Number Activity Name

8(a) Slaughterhouses

3. SOLVENTS REGULATIONS (S.I. No. 543 of 2002)

Is it applicable?

Have you been granted an exemption ?

If applicable which activity class applies (as per

Schedule 2 of the regulations) ?

Is the reduction scheme compliance route being

used ?

4. WASTE IMPORTED/ACCEPTED ONTO SITE Guidance on waste imported/accepted onto site

Do you import/accept waste onto your site for on-

site treatment (either recovery or disposal

activities) ?

This question is only applicable if you are an IPPC or Quarry site

PRTR Returns Workbook



SECTION A : SECTOR SPECIFIC PRTR POLLUTANTS Data on ambient monitoring of storm/surface water or groundwater, conducted as part of your licence requirements, should NOT be submitted under AER / PRTR Reporting as this only concerns Releases from your facility

Please enter all quantities in this section in KGs

QUANTITY

No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year

12 Total nitrogen M PER 348.0 348.0 0.0 0.0

13 Total phosphorus M PER 12.0 12.0 0.0 0.0

* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button

SECTION B : REMAINING PRTR POLLUTANTS


QUANTITY

No. Annex II Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year

0.0 0.0 0.0 0.0

* Select a row by double-clicking on the Pollutant Name (Column B) then click the delete button

SECTION C : REMAINING POLLUTANT EMISSIONS (as required in your Licence)


QUANTITY

Pollutant No. Name M/C/E Method Code Designation or Description Emission Point 1 T (Total) KG/Year A (Accidental) KG/Year F (Fugitive) KG/Year

238 Ammonia (as N) M PER 10.0 10.0 0.0 0.0

240 Suspended Solids M PER 412.0 412.0 0.0 0.0

303 BOD M PER 162.0 162.0 0.0 0.0

306 COD M PER 1125.0 1125.0 0.0 0.0

314 Fats, Oils and Greases M PER 75.0 75.0 0.0 0.0

Method Used

POLLUTANT

Method Used

POLLUTANT

POLLUTANT

RELEASES TO WATERS

Method Used

RELEASES TO WATERS

RELEASES TO WATERS

ADD NEW ROW DELETE ROW *

ADD NEW ROW DELETE ROW *

ADD EMISSION POINT

ADD EMISSION POINT

ADD EMISSION POINT



5 17 Please enter all quantities on this sheet in Tonnes 17

Quantity

(Tonnes per

Year)

Haz Waste : Name and

Licence/Permit No of Next

Destination Facility

Non Haz Waste: Name and

Licence/Permit No of

Recover/Disposer

Haz Waste : Address of Next

Destination Facility

Non Haz Waste: Address of

Recover/Disposer

Name and License / Permit No.

and Address of Final Recoverer /

Disposer (HAZARDOUS WASTE

ONLY)

Actual Address of Final

Destination i.e. Final Recovery /

Disposal Site (HAZARDOUS

WASTE ONLY)

Transfer Destination

European Waste

Code Hazardous Description of Waste

Waste

Treatment

Operation M/C/E Method Used

Location of

Treatment

Within the Country 02 01 06 No

animal faeces, urine and manure (including

spoiled straw), effluent, collected

separately and treated off-site R10 M Weighed Offsite in Ireland

Lyre,Lismore,waterford,Co

Waterford,Ireland

Within the Country 02 02 02 No 4980.0 animal-tissue waste R3 M Weighed Offsite in Ireland

Western Protiens,P0048-02

R918

Ballyhaunis,.,.,Co

Mayo,Ireland


Western Protiens,P0048-02

R918

Ballyhaunis,.,.,Co

Mayo,Ireland


Apc

Technologies,XAP/25/22/IP

CO/CBC/102/99

Lurgan,.,.,Co

Armagh,Ireland

Within the Country 02 02 02 No 5792.0 animal-tissue waste R3 M Weighed Offsite in Ireland Diublin By products,R910

Dunlavin,.,.,Co

Wicklow,Ireland

Within the Country 02 02 04 No 5219.0 sludges from on-site effluent treatment R10 M Weighed Offsite in Ireland Agrilife Ltd,CK WMC43/01

Lyre,Lismore,waterford,Co

Waterford,Ireland

Within the Country 13 02 08 Yes 100.9 other engine, gear and lubricating oils R1 M Weighed Offsite in Ireland Enva Ireland Ltd,WO184-1

Clonmainin ,Indusrial

estate,Portloaise,loais,Irelan

d

Enva Ireland,W0184-

1,Clonmainin Ind

Estate,Portlaoise,Laoise,.,Ir

eland

Clonmainin Ind

Estate,Portlaoise,Laoise,.,Ir

eland

Within the Country 15 01 01 No 31.2 paper and cardboard packaging R3 M Weighed Offsite in Ireland

Starrus Eco Holdings Ltd

(Greenstar),NWCPO-13-

11193-02

Unit 6,Ballyogan Business

Park,Ballyogan Road

,Dublin 18,Ireland

Within the Country 15 01 02 No 12.8 plastic packaging R3 M Weighed Offsite in Ireland



11193-02


Park,Ballyogan Road

,Dublin 18,Ireland

To Other Countries 20 03 01 No 92.0 mixed municipal waste D10 M Weighed Abroad



11193-02


Park,Ballyogan Road

,Dublin 18,Ireland

Within the Country 20 01 01 No 0.9 paper and cardboard R3 M Weighed Offsite in Ireland

Great White Destruction

Ltd,NWCPO-10-06427-02

Duggan Industrial

Estate,Athboy

Road,Trim,Co. Meath,Ireland

Within the Country 20 01 40 No 3.25 metals R4 M Weighed Offsite in Ireland

Southern Truck Recycling

Company Ltd (STR),WFP-

CK-09-0039-02

Cloughleafin,.,Mitchelstown,

Co. Cork,Ireland

Method Used

charleville - epadawn meats charleville january 2017 annual environmental report 2016 ie licence...

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