chee 470 costing & design. agenda n introduce myself n discuss what you want to get out of the...

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CHEE 470 CHEE 470 Costing & Design Costing & Design

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Page 1: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

CHEE 470CHEE 470

Costing & DesignCosting & Design

Page 2: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

AgendaAgenda

Introduce MyselfIntroduce Myself Discuss What You Want to Get Out Discuss What You Want to Get Out

of the Courseof the Course Discuss Project Planning / Design Discuss Project Planning / Design Capital Cost Estimating OverviewCapital Cost Estimating Overview Present Simulation RationalizationPresent Simulation Rationalization Show the BLEVE VideoShow the BLEVE Video

Page 3: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

IntroductionIntroduction

Dave ModyDave Mody [email protected]@can.dupont.com

Page 4: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

IntroductionIntroduction

THE COURSE, WHAT’S IN IT FOR THE COURSE, WHAT’S IN IT FOR YOU?YOU?

Page 5: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

Project Planning / DesignProject Planning / Design

Comments from Previous YearsComments from Previous Years– Would like a piece of the plant that Would like a piece of the plant that

we could apply our own creative we could apply our own creative design skillsdesign skills

Reactor SectionReactor Section

– Didn’t have a sense of how the design Didn’t have a sense of how the design steps fit together until the endsteps fit together until the end

Project planning assignmentProject planning assignment

Page 6: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

Project Planning / DesignProject Planning / Design

GoalGoal– Decide if it makes sense to build this Decide if it makes sense to build this

processprocess technologicallytechnologically economicallyeconomically safety / environmentallysafety / environmentally

Why Consider It?Why Consider It?– Need for low cost fuel source to Fuel Need for low cost fuel source to Fuel

CellsCells

Page 7: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

Project Planning / DesignProject Planning / Design

Project Planning AssignmentProject Planning Assignment– You decide on a course of action You decide on a course of action – You identify new skills you think you needYou identify new skills you think you need– You communicate those needs for You communicate those needs for

integration into the lectures - e-mail meintegration into the lectures - e-mail me ObjectiveObjective

– put you in control of what you learnput you in control of what you learn– focus lectures more to your needsfocus lectures more to your needs– help you understand the ‘big picture’help you understand the ‘big picture’

Page 8: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

Project Planning / DesignProject Planning / Design

Lectures Lectures – ESTIMATOR & CAPCOST -ESTIMATOR & CAPCOST -

Simplifies the design process :) :(Simplifies the design process :) :(

– Content aimed at that required by Content aimed at that required by ESTIMATOR ESTIMATOR

– Augmenting the minimum information Augmenting the minimum information required by ESTIMATOR with relevant required by ESTIMATOR with relevant information to a practicing engineerinformation to a practicing engineer

PROCESS SAFETY IN DESIGNPROCESS SAFETY IN DESIGN

Page 9: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

Capital Cost Estimating Capital Cost Estimating OverviewOverview

Page 10: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

Simulation RationalisationSimulation Rationalisation

Page 11: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

PROCESS SAFETYPROCESS SAFETY

Many Design Decisions Affect Many Design Decisions Affect Process SafetyProcess Safety

Difficult For People to Imagine the Difficult For People to Imagine the Consequences of Hazardous EventsConsequences of Hazardous Events

Videos to help gain this experienceVideos to help gain this experience– BLEVE and BLEVE 2BLEVE and BLEVE 2– FlixboroughFlixborough– BohpalBohpal

Page 12: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

B.L.E.V.E MovieB.L.E.V.E Movie

BLEVE BLEVE – Fireman on ladderFireman on ladder– Incredible destructive power of a Incredible destructive power of a

process vessel when it catastrophically process vessel when it catastrophically failsfails

– Fireball (heat, secondary fires), Blast Fireball (heat, secondary fires), Blast wave, missileswave, missiles

– Try to get a sense of the distances Try to get a sense of the distances involved for different size explosionsinvolved for different size explosions

(Thing to Note as you watch)

Page 13: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

B.L.E.V.E MovieB.L.E.V.E Movie

BLEVE 2 (update)BLEVE 2 (update)– Ground shock when the propane tank Ground shock when the propane tank

bleve’s bleve’s – Protection (controls, insulation)Protection (controls, insulation)

(Thing to Note as you watch)

Page 14: CHEE 470 Costing & Design. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost

The EndThe End