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Page 1: Chembond Material Technologies offers innovave & value ...chembondmatech.com/wp-content/uploads/2020/07/High... · Chembond Material Technologies offers innovave & value delivering

Structural Coa�ngs

Page 2: Chembond Material Technologies offers innovave & value ...chembondmatech.com/wp-content/uploads/2020/07/High... · Chembond Material Technologies offers innovave & value delivering

Chembond Material Technologies offers innova�ve & value delivering solu�ons to industrial customers in the areas of surface treatment, bonding &

sealing & coa�ngs. The founda�on of Chembond Material Technologies Private Limited is based on offering products & services that will add value to

our customer's processes & finished products. The core businesses & development is focussed on surface treatments, industrial coa�ngs, lubricants,

adhesives & sealants. Chembond has been in the business of high performance an�-corrosive industrial coa�ngs & industrial floorings since 1994. We

design systems especially to suit tropical & high demanding industrial environment such as marine environments, process industries, steel plants,

power plants, pharma, electronics, etc. We offer the best solu�ons in corrosion protec�on & thereby preserve the value of our client's investment.

With modern produc�on facili�es at Tarapur, Vadodara, Navi Mumbai, Ranipet, & Baddi, conforming to the highest standards of ISO 9001,

ISO 14000, TS 16949, & OHSAS 18001, Chembond is a preferred choice company that is able to serve customers be�er & faster.

High Performance Coa�ngsHigh performance coa�ngs are types of coa�ng systems that offer an excellent method of maintaining & preserving the integrity of the surface. Their physical, mechanical & chemical proper�es can improve corrosion protec�on, adhesion, cathodic disbondment & impact resistance.

KemElastomer PFeatures: Solvent free elastomeric primerAdvantage: Fast se�ng & easy applica�onIntended uses: Used as a primer for polyurea & PUproducts.

KemThane 426Features: Very fast se�ng polyurethane elestomeric coa�ng Advantage: Solvent free, 100% solids, easy applica�on, low re-coa�ngintervals, excellent corrosion & abrasion resistance & low maintenanceIntended uses: In marine & offshore installa�ons, tank coa�ng for chemicals, waste water treatment plant & sewage plants.

KemPolyurea 5556Features: Elastomeric polyureaAdvantage: Fast to handle, set in 5 seconds, corrosion protec�on,excellent abrasion resistance, No VOC, flexible & cures in low temperatureIntended uses: Food processing plants, cold storage, waste water treatment, industrial facili�es, airport hangers, water reservoirs, etc.

KemOxy 5001Features: Epoxy based glass flake primerAdvantage: 100% solids, VOC free, good adhesion & clear coatIntended uses: Primer for glass flake epoxy coa�ng systemoffshore structures, refineries, petrochemical & chemical units.

KemOxy 5012Features: Superior glass flake epoxy top coatAdvantage: High solid, solvent free, glass reinforced high abrasions & chemical resistanceIntended uses: Offshore pla�orms, drilling rigs, refineries, thermal power sta�on & atomic power plants.

KemOxy 513 EPNFeatures: High build, epoxy novalac coa�ngAdvantage: Highly cross linked, excellent heat & chemical resistanceIntended uses: As primer & top coat in severely corrosiveenvironment.

1

KemFire 208Features: Acrylic based intumescent coa�ngAdvantage: One component, high build & quick dryingIntended uses: Beams, columns, hollow sec�ons, industrial structures, airports, malls, metro sta�ons, wooden ar�cles & concrete structures.

KemFire 209Features: Epoxy based intumescent coa�ngAdvantage: High build, solvent based, high solid intumescent coa�ng tested to access fire protec�on performance on structural steel workIntended uses: Beams, columns, hollow sec�ons, industrial structures, airports, malls, metro sta�ons, wooden ar�cles & concrete structures.

KemOxy 313 FGFeatures: Food grade epoxy top coa�ngAdvantage: High build, approved for food grade, low VOC & solvent freeIntended uses: Internal tank lining potable water, food chemicals & edible oils.

KemThane 426X Features: Brushable polyurethane elestomeric coa�ng

Advantage: Solvent free, 100% solids, easy applica�on, low re-coa�ng

intervals, excellent corrosion & abrasion resistance & low maintenance

Intended uses: Marine & offshore installa�ons, tank coa�ng for

chemicals, waste water treatment plant, sewage plants with 3:1 by brush.

KemGuard 250 HRFeatures: Heat resistant aluminum coa�ngAdvantage: Extensive range of applica�on, easy applica�on & metallicIntended uses: Chimneys, boilers, exhaust systems & also in areas exposed to dry heat.

KemGuard 450 HRFeatures: Heat resistant aluminum coa�ngAdvantage: One pack, fast drying, & metallicIntended uses: Chimneys, boilers & exhaust systems & also in areasexposed to dry heat.

KemGuard 600 HRFeatures: Heat resistant aluminum coa�ngAdvantage: Heat resistance & metallicIntended uses: Chimneys, boilers, exhaust systems & furnaces.

KemOxy 300 Clear Features: Epoxy based clear coa�ng

Advantage: Fast drying, ease of applica�on

Intended uses: Protec�ve clear coat on coated or uncoated surfaces.

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KemGuard 555 HBFeatures: Aroma�c amine cured self priming rust tolerant high build epoxyAdvantage: Low VOC, high solids, amine cured , chemical resistanceIntended Uses: Offshore pla�orms, drilling rigs, refineries, thermal power sta�ons, atomic power plants & as internal coa�ng in solvent storage tanks.

KemGuard 555 XLFeatures: Self priming, rust tolerant, high build polyamide cured epoxyAdvantage: High build, excellent bonding, semi glossy & chemical resistanceIntended Uses: Offshore pla�orms & drilling rigs refineries, thermal power sta�on, atomic power plants, as internal coa�ng in solvent storage tanks,humid areas, in areas of extreme temperature varia�ons, etc.

KemGuard 559 HBFeatures: Self priming rust tolerant high build coal tar epoxyAdvantage: High build, semi-glossy, good corrosion & water resistanceIntended Uses: Offshore pla�orms & drilling rigs refineries, thermal power sta�on, atomic power plants, as internal coa�ng in solvent storage tanks, humid areas, in areas of extreme temperature varia�ons, etc.

KemGuard 556 HBFeatures: Alipha�c amine cured self priming rust tolerant very high build epoxyAdvantage: Low VOC, high solids, high build film in a single coatIntended uses: Offshore pla�orms, drilling rigs, refineries, thermal power sta�ons, atomic power plants, solvent storage tanks, humid areas & in areas of extreme temperature varia�ons, etc.

Product Generic TypeComponents Volume Solids in % Suggested DFT in µTheore�cal Covering

2Capacity in m / L

KemOxy 5012

KemThane 426

KemPolyurea 5556

KemOxy 5001

KemOxy 513 EPN

KemElastomer P

KemFire 208

KemFire 209

KemGuard 250 HR

KemGuard 450 HR

KemGuard 600 HR

KemOxy 300 Clear

KemOxy 313 FG

KemGuard 555 HB

KemGuard 555 XL

KemGuard 556 HB

KemGuard 559 HB

2 K

2 K

2 K

2 K

2 K

2 K

1 K

2 K

2 K

1 K

1 K

2 K

2 K

2 K

2 K

2 K

2 K

Glass Flake Top Coat

Elastomeric Top Coat

Polyurea Coa�ng

Glass Flake Primer

Epoxy Novolac Coa�ng

Elastomeric Primer

Acrylic Intumescent Coa�ng

Epoxy Intumescent Coa�ng

Synthe�c Heat Resistant Coa�ng

Silicon Heat Resistant Coa�ng

Silicon Acrylic Heat Resistant Coa�ng

Epoxy Clear

Food Grade Epoxy

Surface Tolerant Amine Cured

Surface Tolerant Polyamide Cured

Surface Tolerant High DFT

Coal Tar Based Surface Tolerant

98

100

100

80

98

100

70

83

40

30

31

49

100

94

87

95

75

200-300

500-2000

1000-5000

75-100

100-125

100-150

300-700

750-1000

15-25

20-30

20-30

25-30

300-400

75-100

100-125

250-300

100-125

3.2-5.0

0.5-2.0

0.2-1.0

9.5-13.0

4.0-5.0

6.7-10.0

1.0-2.3

0.8-1.1

16.0-26.7

10.0-15.0

10.3-15.5

16.0-19.0

2.5-3.3

9.4-12.5

6.9-9.0

3.1-4.0

6.0-7.5

2

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KemGuard 501Features: Inorganic zinc silicate primerAdvantage: Galvanic corrosion protec�on, fast curing, 80 % zinc on DFMIntended Uses: Storage tanks, pipe work, offshore areas, structuralsteel work, humid areas & in areas of extreme temperature varia�on.

KemOxy 305Features: Zinc rich epoxy shop primerAdvantage: Fast drying primer for aggressive environment & fast drying.Intended Uses: Steel structures, power plants, refineries, offshorestructures, bridges, docks, equipments, storage tanks & pipelines.

KemOxy 307Features: Zinc phosphate epoxy primerAdvantage: Fast drying & handlingIntended uses: An�-corrosive priming coat barrier in areas of aggressive corrosive condi�ons.

KemEtch PrimerFeatures: Solvent based etch primerAdvantage: Good an�-corrosive, easy applica�on & fast se�ngIntended uses: Primer on non ferrous metals such as GI, aluminum, bus body & chassis.

Product Generic TypeComponents Volume Solids in % Suggested DFT in µTheore�cal Covering

2Capacity in m / L

KemOxy 301

KemOxy 305

KemOxy 307

KemEtch Primer

KemOxy 309

KemThane 401

2 K

2 K

2 K

2 K

2 K

2 K

Epoxy Zinc Phosphate Primer

Epoxy Zinc Rich Primer

Epoxy Zinc Phosphate Primer For 12944

Etch Primer

Epoxy Phenolic Primer / Intermediate

Acrylic PU Primer

52

40

63

10

57

45

40-50

30-50

50-75

6 -8

50-100

25-35

10.4-13.0

8.0-13.3

8.4-12.6

12.5-16.5

6.0-11.4

13.0-18.0

KemGuard 501 2 K Zinc Silicate Primer 58 50-75 7.7-12.0

Intermediate Coa�ngsIntermediate coats are applied to ‘build’ the total film thickness of the system. Generally, the thicker the coa�ng the longer the life. Intermediate coats are specially designed to enhance the overall protec�on & when highly pigmented, decrease permeability to oxygen & water.

KemOxy 321 MIOFeatures: High build epoxy MIO coa�ng

Advantage: Chemical resistance & high film build

Intended uses: Steel structures, power plants, refineries,

offshore structure, petrochemicals, bridges, dock, equipments,

machinery, storage tanks & pipelines.

KemOxy 324 HBFeatures: High build epoxy intermediate coa�ng / top coa�ngAdvantage: High build, wide colour range, & ma�e finishIntended uses: Steel structures, power plants, refineries,offshore structures, petrochemicals, bridges, docks, equipments,machineries, storage tanks & pipelines.

PrimersA primer or undercoat is a preparatory coa�ng put on materials before pain�ng. Priming ensures be�er adhesion of paint to the surface, increases paint durability & provides addi�onal protec�on for the material being painted.

KemChlor 201Features: Air drying chlorinated rubber primerAdvantage: Quick drying, an� corrosive & easy applica�onIntended uses: Chemical plants, iron & steel mills, foodprocessing plants & structures, etc.

KemOxy 309Features: Epoxy phenolic primerAdvantage: Good chemical & heat resistance, fast dryingIntended uses: Marine & corrosive environment such as power plants, refineries, offshore structures, petrochemicals, bridges, docks, etc.

KemOxy 301Features: General purpose zinc phosphate epoxy primerAdvantage: Fast drying & handlingIntended uses: An�-corrosive primer protec�ve coa�ng applica�on in marine, power plants, refineries, offshore structure, petrochemicals, bridges, equipments, machinery, storage tanks & pipelines, etc.

KemThane 401Features: Polyurethane based primer Advantage: Fast drying , ease of applica�on , short recoatable �me Intended uses: Steel structure, power plants, refineries, offshore structure, petrochemicals, bridges, dock, equipments, machinery, storage tanks & pipelines, etc.

KemOxy 323 HBFeatures: High build epoxy MIO coa�ngAdvantage: Designed for 12944 system, high solid high buildintermediate coat & long term over coa�ng propertyIntended uses: Offshore structures, petrochemical plants, pumps & paper mills.

KemOxy 327Features: Epoxy intermediate coa�ngAdvantage: Designed for 12944 system & high solid high buildintermediate coatIntended uses: On steel structures, power plants, refineries, offshorestructures, petrochemicals, bridges, docks, equipments & machineries.

KemChlor 201 1 K Chlorinated Rubber Primer 45 30-50 9.0-14.7

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Top CoatsThe top coat provides the required appearance & surface resistance of the system. Depending on the condi�ons of exposure, it must also provide the first line of defense against weather & sunlight, open exposure & condensa�on.

KemThane 411Features: Acrylic alipha�c polyurethane top coatAdvantage: High performance, provides & retains good gloss, non yellowing & quick drying. Suitable for heavy duty applica�onIntended uses: Steel structure, power plants, refineries, offshore structure, petrochemicals, bridges, dock, equipments, machinery, storage tanks & pipelines.

KemChlor 211Features: Air drying chlorinated rubber top coatAdvantage: Quick drying, an� corrosive, easy applica�on, wide colorrange and resistance to splash of mild chemicalsIntended uses: Chemical plants, iron & steel mills, food processing plants & structures, etc.

KemThane 415Features: Acrylic alipha�c polyurethane top coatAdvantage: High solid, quick drying, gloss reten�on & non yellowingIntended uses: Steel structure, power plants, refineries, offshore structure, petrochemicals, bridges, dock, equipments, machinery, storage tanks & pipelines, etc.

KemOxy 325 HBFeatures: High build epoxy intermediate coa�ng / top coatAdvantage: High build, amine cured, be�er resistanceIntended uses: Steel structures, power plants, refineries, offshore structures, petrochemicals, bridges, docks, storage tanks & pipelines.

KemOxy 512 EPNFeatures: High build epoxy novalac coatAdvantage: Be�er heat resistance & good chemical resistanceIntended uses: Tank lining, chemical plants, area prilling tower, petrochemical units, storage tanks & pipelines, etc.

Product Generic TypeComponents Volume Solids in % Suggested DFT in µTheore�cal Covering

2Capacity in m / L

KemOxy 311

KemOxy 325 HB

KemThane 411

KemThane 415

KemOxy 512 EPN

2 K

2 K

2 K

2 K

2 K

Epoxy Glossy Top Coat

Epoxy HB Ma�e Top Coat

Acrylic PU Glossy Top Coat

High Solid Acrylic PU Top Coat

Epoxy Phenolic Semi-glossy

50

55

40

55

70

25-50

100-125

25-35

50-75

100-125

10.0-20.0

4.4-5.5

11.4-16.0

7.30-11.0

5.6-7.0

KemOxy 311Features: Epoxy top coatAdvantage: Glossy, wide color range & aesthe�cIntended uses: In steel structures, power plants, refineries, offshore structures, petrochemicals, bridges, docks, equipments, machineries, storage tanks & pipelines.

Product Generic TypeComponents Volume Solids in % Suggested DFT in µTheore�cal Covering

2Capacity in m / L

KemOxy 321 MIO

KemOxy 323 HB

KemOxy 324 HB

KemOxy 327 HB

2 K

2 K

2 K

2 K

Epoxy MIO Intermediate Coa�ng

Epoxy MIO Intermediate For 12944

Epoxy HB Intermediate Coa�ng

Epoxy HB Intermediate For 12944

53

65

58

63

75-100

100-150

100-125

100-150

5.3-7.0

4.3-6.5

4.6-5.8

4.2-6.3

4

KemChlor 211 1 K Chlorinated Rubber Semi-glossy Top Coat 38 30-50 7.6-12.6

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Miscellaneous Coa�ngsKemSeal 200Features: General purpose sealantAdvantage: To seal the pores in concrete & structuresIntended uses: General purpose sealant used on concrete & steel surface in protec�ve coa�ng system.

KemOxy 314 HBFeatures: Economical high build coal tar epoxyAdvantage: Surface we�ng, corrosion & water resistanceIntended uses: It is used in area such as pipe lines, buried pipe lines, water tanks, underground tanks & structures.

KemOxy 331 RebarFeatures: An� corrosive coa�ng for reinforcement steelAdvantage: Surface we�ng, corrosion resistance & water resistanceIntended uses: As protec�on of rebar in aggressive coastal & industrial atmosphere for piles, structure of bridges, flyovers, Je�y, etc.

KemGuard 588Features: Bitumen based coa�ngAdvantage: Suitable for wide variety of surfaces as MS, concrete, woodIntended uses: Water pipelines, building basement & air condi�oningduc�ngs & drinking water tanks.

KemGuard 811Features: Water based acrylic based wall coa�ngAdvantage: Eco friendly, easy applica�on, an� fungal & an� bacterialIntended uses: Clean rooms in pharmaceu�cal industries, hospitals, hotels, dairies & kitchens, food processing plants & bo�ling plants .

KemThane 400 ClearFeatures: Polyurethane clear lacquer top coa�ngAdvantage: Low viscosity, high gloss, quick drying & non yellowingIntended uses: Concrete wall, waterproofing, & glaze on equipments, etc.

Product Generic TypeComponents Volume Solids in % Suggested DFT in µTheore�cal Covering

2Capacity in m / L

KemOxy 314 HB

KemGuard 588

Kem Seal 200

KemOxy 331 Rebar

KemGuard 811

2 K

1 K

2 K

1 K

2 K

Coal Tar Epoxy Coa�ng

Bituminous Black Coa�ng

Epoxy Pu�y For Polyurea / Polyurethane

An�fungal Wall Coa�ng

Epoxy Rebar Coa�ng

58

37

98

42

48

100-125

20-30

30-40

40-50

KemThane 400 Clear 2 K Acrylic Polyurethane Clear 35 15-25 14.0-23.3

4.6-5.8

12.3-18.5

10.5-14.0

9.6-12.0

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Notes

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2112

020

Chembond Material Technologies Private Limited

Disclaimer: The information, based on our current level of knowledge, is given in good faith. It relates to the usage of CHEMBOND products when properly stored, handled and applied.

Users are advised to carry out trials prior to full scale usage. No assumptions should be made as to a product's suitability for a particular use or application. Users acknowledge this and

agree to accept CHEMBONDs technical advice only as a guideline. The images have been used for non-commercial purposes, only to represent and explain the concept further.

Chembond Material Technologies

METAL TREATMENT CHEMICALS ENGINEERING ADHESIVES

AUTOMOTIVE SEALANTS

PAINT BOOTH SOLUTIONS

MRO PRODUCTS

INDUSTRIAL COATINGS

Chembond Centre, EL-71 Mahape MIDC, Navi Mumbai 400 710, INDIA.

Tel.: +91 22 6264 3000 Fax: +91 22 2768 1294

E: [email protected] U: www.chembondmatech.com•