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® MasterFlowChemical Anchoring SystemsSolutions for medium andheavy duty anchoring

MasterFlow® Chemical Anchoring SystemsSolutions for medium and heavy duty anchoring2

Master Builders Solutionsfrom BASF

The Master Builders Solutions brand bringsall of BASF’s expertise together to createchemical solutions for new construction, maintenance, repair and renovation of structures. Master Builders Solutions is built on the experience gained from more than a century in the construction industry.

The know-how and experience of a global community of BASF construction experts form the core of Master Builders Solutions. We combine the right elements from our portfolio to solve your specific construction challenges. We collaborate across areas of expertise and regions and draw on the experience gained from countless

construction projects worldwide. We leverage global BASF technologies, as well as our in-depth knowledge of local building needs, to develop innovations that help make you more successful and drive sustainable construction.

The comprehensive portfolio under the Master Builders Solutions brand encompasses concrete admixtures, cement additives, chemical solutions for underground construction, waterproofing solutions, sealants, concrete repair & protection solutions, performance grouts and performance flooring solutions.

MasterFlow® Chemical Anchoring SystemsSolutions for medium and heavy duty anchoring 3

MasterFlow® Chemical Anchoring Systems

Uncompromised performance level. If you are looking for the right chemical anchoring system for your project, you want to rely on expertise and reputation that has been built up over decades. The Master Builders Solutions experts from BASF will provide you with the perfect solution to meet all your needs.

Master Builders Solutions offer a complete range of MasterFlow® polyester, vinylester and pure epoxy based chemical anchoring systems for any application and any climate. Without compromising on quality or ease-of-use, MasterFlow® chemical anchors are specially formulated for delivering performance that is required by the modern industrial and commercial construction markets. The product range has undergone independent testing and received numerous technical approvals and certifications that are recognized across the world.

CE MarkThe CE Mark, issued in context of European ConstructionProducts Regulation, indicates that a product has been assessedaccording to relevant harmonised technical specification andthat the results of this assessment can be trusted throughout theconstruction value chain. All MasterFlow® chemical anchoringsystems from BASF are CE Marked.


MasterFlow ® Chemical Anchoring Systems Product Selection Guide

LoadCapacity

InstallionSubstrate

InstallionConditions

Application

ETAApproval

GellingTime

CuringTime

Product Selection Criterion MasterFlow ® 916 AN MasterFlow ® 918 AN MasterFlow ® 920 AN

Medium • •

••

••

•

•

••

•

••

•

••

•••

•••

••••••••••••••••

•••

•••

Very High

Hollow Masonry

Rock

Cracked Concrete

Flooded Holes

Option 1

Slow Gelling Time

Slow Curing Time

High

Solid Masonry

Blocks

Uncracked Concrete

Dry or wet holes

Anchoring Threaded rods

Anchoring rebars as anchors

Option 7

TR023 Eurocode 2

Fast Geling Time

Fast Curing Time


MasterFlow ® 916 AN High Performance, polyester resin based chemical anchoring mortar

MasterFlow ® 916 ANA two component, high performance, polyester based resinchemical anchoring mortar formulated for anchoring threadedrods into concrete and masonry, both solid and hollow.

Easy to use and suitable for medium load applications,MasterFlow® 916 AN is a versatile and cost effectiveanchoring system.

Fields of Application

Theoretical Number of Fixings Per Cartridge (Applies to solid substrates)

Features

MasterFlow® 916 AN Gel and Load Times

Fixing of gates, blinds, antennas and other domestic object Fixing of guard rails, barriers Fixing of air conditioning systems Fixing of water heater systems Fixing of steel plates, doors and windows on concrete Fixing of street furniture

Note: Jobsite/contractor installations usually result in more resin being injected than the theoretical requirement resulting in lower number of fixings per cartridge. The reduction to the number of fixings per cartridge in practice is greater for smaller diameter holes and shallower embedment depths.

Easy to use, easy to extrude Suitable for dry, wet and flooded holes without loss of performance Quick cure system - saves time and money High adhesive power High early and final mechanical strengths For use with a classical silicon gun (300 ml) Resistant to chemicals

hefHole Ø 10mm Hole Ø 12mm Hole Ø 14mm Hole Ø 18mm Hole Ø 22mm Hole Ø 26mm

M8

8d 106 65 43 23 13 8

12d 71 43 29 15 9 5

10d 85 52 34 18 11 7

M10 M12 M16 M20 M24

Resin Temperature

+5 °C to 10 °C+10 °C to +20 °C+20 °C to +25 °C+25 °C to +30 °C+30 °C to +35 °C+35 °C to +40 °C

+40 °C


+40 °C

12 min6 min4 min3 min2 min

1.5 min1.5 min

120 min80 min40 min30 min20 min15 min10 min

Substrate TemperatureT Gel T Load


Features and Benefits

MasterFlow ® 918 AN High Performance, Vinylester Based, Chemical Anchoring MortarMasterFlow ® 918 ANA two-component high performance, thixotropic, vinylester based anchoring mortar.

The product is specially designed for applications where medium and heavy loads are to be fixed in hollow blocks orsolid material.

Fields of Application




M8

8d 148 91 60 32 19 12

12d 98 60 40 21 12 8

10d 118 72 48 26 15 9

M10 M12 M16 M20 M24


Resin Temperature


+40 °C


+40 °C

12 min6 min4 min3 min2 min

1.5 min1.5 min

120 min80 min40 min30 min20 min15 min10 min

Substrate TemperatureT Gel T Load

Anchoring of rebars in preformed holes in concrete, subsrates both hollow and solid Fixing of anchoring bolts in Foundations of masonry Fixing of facades Fixing of balcony and hand rails Fixing of gates, blinds, antennas and other domestic objects Fixing of air conditianing systems Fixing of sofety barriers

Easy to use, no mixing required Suitable for dry, wet and flooded holes without loss of performance Rapid curing For medium and high load fixing Pasty consistency, easy to apply nonsag properties in over-head applications Resistant to chemicals





M8

8d 134 82 54 29 17 10

12d 89 54 36 19 10 7

10d 107 65 43 23 13 8

M10 M12 M16 M20 M24

Temperature

-5 to 0

0 to 5

5 to 10 10 min

10 to 20 4 min

20 to 35 1.5 min

T GelDry

ConcreteCartridge

Temperature+5º C

Cartridge Temperature

+5º C

T load

5 hour

2 h 30 min

105 min

75 min

45 min

160 min

110 min

70 min

7 s 30 dk

3 h 45 min

Wet Concrete

Wet Concrete

Dry Concrete

MasterFlow ® 920 AN Epoxy Acrylate Resin Based Styrene Free HighPerformance Chemical Anchoring MortarMasterFlow ® 920 ANA two component, high performance, vinylester resin basedstyrene free chemical anchoring mortar formulated foranchoring threaded rods and rebars into cracked or noncracked concrete.

Easy to use and suitable for high and very high load applications, MasterFlow® 920 AN is the first solution to anchoring requirements.


Features Easy to use, no mixing required High adhesive power Fast curing for quick installation High early and final mechanical strengths High mechanical strengths Can be used at low or high temperatures Very low shrinkage For interior and exterior use Suitable for technical applications where high performance is needed Low temperature applications down to -5° C

Fields of Application Anchoring of rebars in preformed holes in concrete Fixing of anchoring bolts, screws and beaming plates Installation of bonded rebars/shear reinforcement Fixing of gates, blinds, antennas and other domestic objects Fixing of air conditianing and water heater systems Fixing of air crane systems Fixing of heavy machinary and equipments Installation of injection packers and sealing of crocks


Installation Instructions: Solid SubstratesMasterFlow® Chemical Anchoring Systems

Step 1Drill the hole to the correct diameter and depth.

Step 4Extrude the first part of the cartridge to waste until an even colour has been achieved without streaking in the resin.

x2

x2Step 2Thoroughly clean the hole in the following sequence using a brush with the required extensionsand a blow pump.Hole Cleaning Sequence: Blow x2 -> Brush x2 -> Blow x2 -> Brush x2 -> Blow x2.

Step 3Select the appropriate static mixer nozzle for the installation, open the cartridge/foil and screw onto the mouth of the cartridge. Insert the cartridge into the correct applicator gun.

50-75% Step 5Insert the mixer nozzle (resin stopper/extension tube if applicable) to the bottom of the hole. Begin to extrude the resin and slowly withdraw the mixer nozzle from the hole ensuring that there are no air voids as the mixer nozzle is withdrawn. Fill the hole to approximately ½ to ¾ full and remove the mixer nozzle completely.

tgel

Step 6Insert the clean threaded bar, free from oil or other release agents, to the bottom of the hole using a back and forth twisting motion ensuring all the threads are thoroughly coated. Adjust to the correct position within the stated gelling time.

tload Step 8Leave the anchor to cure. Do not disturb the anchor until the appropriate loading/curing time has elapsed depending on the substrate conditions and ambient temperature.

Step 7Any excess resin should be expelled from the hole evenly around the steel element showing that the hole is full.


Installation Instructions: Hollow SubstratesMasterFlow® 916 AN

Step 1Drill the hole to the correct diameter and depth.

Step 3Select the appropriate perforated sleeve and insert into the hole

Step 4Select the appropriate static mixer nozzle for the installation, open the cartridge/foil and screw onto the mouth of the cartridge. Insert the cartridge into the correct applicator gun.

Step 5Extrude the first part of the cartridge to waste until an even colour has been achieved without streaking in the resin.

100% Step 6Extrude the first part of the cartridge to waste until an even colour has been achieved without streaking in the resin.

tgel

Step 7Insert the clean threaded bar, free from oil or other release agents, to the bottom of the hole using a back and forth twisting motion ensuring all the threads are thoroughly coated. Adjust to the correct position within the stated gelling time.

Step 8Any excess resin should be expelled from the hole evenly around the steel element showing that the hole is full.

tload Step 9Leave the anchor to cure. Do not disturb the anchor until the appropriate loading/curing time has elapsed depending on the substrate conditions and ambient temperature.

x1

Step 2Thoroughly clean the hole in the following sequence using a brush with the required extensionsand a blow pump.Hole Cleaning Sequence: Brush x1 -> Blow x1

x1


Notes

Master Builders Solutions from BASFfor the Construction Industry

Oct

ober

, 201

5

Ease

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