cii national award for excellence in energy …€¦ · 3 operation of color coating line...

CII NATIONAL AWARD FOR EXCELLENCE IN ENERGY MANAGEMENT 2018

JSW STEEL COATED PRODUCTS LTD, TARAPUR WORKS

AMARDEEP SINGH – ENERGY MANAGER [email protected]

SANJEEV JAHAGIRDAR – MANAGER OPERATIONS [email protected]

Better Everyday

JSW GROUP

STEEL

ENERGY

COATED STEEL

CEMENT

INFRASTRUCTURE

VENTURES

SPORTS

Better Everyday

PROCESS FLOWCHART & PLANT FACILITIES

Hot RollingHR Slitter,

PicklingCold Rolling

Galvanizing,

Galvalume Color Coating

Finishing(Cut to length,

Profiling)

TARAPUR

PLANT

FACILITIES

COLD ROLLING GALVANIZING / GALVALUME COLOR COATING 0.72 MTPA 0.761 MTPA 0.276 MTPA

ENERGY CONSUMPTION MAPPING

Cold Rolling24%

Galvanizing/Galvalume56%

Color Coating20%

Cold Rolling53%

Galvanizing/Galvalume41%

Color Coating5%

Others1%

Electricity (%) Thermal (%)

SPECIFIC ENERGY CONSUMPTION

Parameter Unit FY 2015-16 FY 2016-17 FY 2017-18% Reduction

FY 2016-17 FY 2017-18

Coated Production MT 808062 880121 833694 - -

Utilization % 77.92 84.87 80.39 6.95 4.48

Electrical SEC Kwh/MT 199.12 184.64 193.28 - -

Normalized Electrical SEC kWh/MT 199.12 190.76 186.70 4.20 2.13

Thermal SEC Million kCal/MT 0.2478 0.2382 0.2338 3.86 1.88

199.12190.76 186.70

100

130

160

190

220

2015-16 2016-17 2017-18

Normalized Plant Electricity Energy Consumption (kWh/t)

0.24780.2382 0.2338

0.15

0.18

0.21

0.24

0.27

2015-16 2016-17 2017-18

Plant Thermal Energy Consumption (MkCal/t)

BENCHMARKING

193.28

134.07 137.63

0

50

100

150

200

250

Tarapur Vasind Kalmeshwar

Plant Electricity Energy Consumption (kWh/t)

0.2338

0.2449

0.2505

0.22

0.23

0.24

0.25

0.26

Tarapur Vasind Kalmeshwar

Plant Thermal Energy Consumption (MkCal/t)

0.4000.360 0.369 0.367

0.427

0.000

0.150

0.300

0.450

TPR VSD KLM BSL-K UVL

Plant Energy Consumption (GCal/t)

ROADMAP – ENERGY CONSERVATION & MANAGEMENT

❑ 0.8 MTPA PLTCM

❑ Centralized Cooling Tower System

❑ Waste Heat Recovery – CSD5

❑ 100% LED Lighting

❑ Light Pipes

❑ Level- 2 & 3 Automation

❑ Baseline Energy Consumption – Tinning Complex

❑ Compliance to RPO & PAT Cycle - II

❑ Acid Regeneration Plant – 6400 L/h

❑ Effluent Treatment Plant – 2000KLD

❑ Roof Top Solar Panel

❑ Green Co Rating

❑ Tarapur MIDC Waste Management

❑ Skill Development in Roof Top Solar panel

❑ RE Group Captive Power Project

❑ Solar Pump in Check Dam

ENERGY CONSERVATION PROJECTS – FY15-16

Sr. No. Energy Conservation Measures

Annual Energy SavingAnnual Saving

Investment & ROI

Electricity(Lakh kWh)

Thermal(M kCal)

Rs Lakhs Rs Lakhs Months

1 Power Factor Improvement of Captive Power Plant 2.64 - 13.25 Nil Imm.

2 Covering of Zinc pot Surface in CSD Lines to Avoid Heat Loss 0.90 - 4.52 0.5 1

3 Operation of Color Coating Line Compressor in Closed Loop 2.27 - 11.39 0.5 1

4 Replacement of Old Pumps by Efficient Pumps – 2 Nos 5.85 - 29.37 4 2

5Replacement of Ceramic Fiber Lining by Pyro bloc Module in CSD-3 Non-Ox Furnace - 1381.1 37.93 22 7

6 Corrocoating of Circulating Cooling Water pump at CPP 0.79 - 3.79 4 12

7 Variable Frequency Drive Installation in Boiler Feed Pump 11.86 - 59.53 60 12

8 Replacement of Conventional lights by LED lights 1.02 - 5.15 9 21

9 Technology Up gradation & Redesigning of CSD-1 Furnace 15.66 3864.7 184.71 446 29

Total 40.99 5245.7 349.64 546 19




Investment & ROI


Thermal(M kCal)


1Switching off AC Cooling Tower & Connecting with Main CT at TM5

0.64 - 3.68 Nil Imm.

2Optimization of Cooling Blower in CSD-5 by Installation of Pyrometer

3.40 - 19.58 5 3

3Installation of Quench Tank & Optimization of Cooling Blower in CSD-2

3.09 - 17.80 5 3

4 Operation of Captive Power Plant Cooling Tower Fan by VFD 4.18 - 23.84 5 3

5 Installed VFD in Coolant pump in Cold Rolling Mill - 5 3.05 - 17.39 6 4



8Variable Frequency Drive Installation in Agitator Motor at TM2

0.16 - 0.92 2 6


Sr. No.

Energy Conservation Measures


Investment & ROI


Thermal(M kCal)


9Optimization of Color Coating line Cooling Tower Pump by Installing of VFD

1.31 - 7.54 4 6

10Replacement of Water Cooled Hearth Roll in Furnace by Ceramic Roll - 1708.6 35.60 22 7

11 Replacement of Conventional lights by LED lights 1.30 - 6.23 10 19

Total 22.29 1708.6 161.45 71 5




Investment & ROI


Thermal(M kCal)


1 Optimization of CCL2 Degreasing Section Motor 0.11 - 0.68 Nil Imm.

2 Optimization of CCL1 Degreasing Section Motors 0.34 - 2.20 Nil Imm.

3 Optimization of TM1 & TM4 POR Blower 0.92 - 5.93 Nil Imm.

4 VFD Installation in CSD-1 Cooling Blower-6 1.24 - 7.96 4 3

5 VFD Installation in CSD-1 Cooling Blower-1 2.59 - 16.59 4 6

6 VFD Installation in TM5 Fume Exhaust Blower 1.27 - 8.15 5.5 8

7 Installation of RLNG Fired Process Boiler - 8534 203.53 200 12

8 VFD Installation in CCL1 Purge Air Blower 0.34 - 2.20 3 14

9 VFD Installation in CSD-1 Chromic Dryer 0.40 - 2.56 3 14

10 Installation of Inverted U Tube Furnace in CSD3 56.40 15120 396.75 625 19

11 Installation of LED Lights 1.52 - 9.73 25 31

Total 65.13 23654 656.28 869.5 16

SUMMARY OF ENERGY CONSERVATION PROJECTS

Energy Conservation MeasuresNo of

Measures


Investment & ROI

Electricity(Lakh Kwh)

Thermal(M Kcal)


Nil Investment 5 4.65 - 26 Nil -

< = Rs 5 Lakhs 13 26.52 - 148 44 4

> Rs 5 Lakhs <= 10 Lakhs 6 11.71 - 66 43 8

> 10 Lakhs 7 85.44 30608.3 928 1400 18

Total 31 128.41 30608.3 1167 1487 15

INNOVATIVE PROJECTS - I

Power Consumption Fuel Consumption Annual Saving

Before After Before After Power Fuel Investment

kWh/t mmbtu/t Lakh kWh M kCal Rs in Lakhs

111.7 92.9 0.728 0.528 56.40 15120 625

INSTALLATION OF INVERTED U TUBE FURNACE IN CSD3

Radiant Tube

Non Ox

Exhaust

Exhaust

450 – 500 Deg C

INNOVATIVE PROJECTS - II

Fuel Consumption Annual Fuel Saving

Investment ROIBefore After

GCal/t Gcal/t MkCal Rs in Lakhs Months

0.925 0.769 8534 200 12

INSTALLATION OF RLNG FIRED PROCESS BOILER

Desuperheater

Pressure

Controller

Temperature

Controller

Cooling

Water

Temperature RCV

Pressure RCV

Steam

Supply TS PT

83 Kg/cm2

515 Deg C

10 Kg/cm2

220 Deg C

RENEWABLE ENERGY SOURCES

RPO Compliance – 100%

Financial Year Solar RECs Non Solar RECsREC Cost

(Rs in Lakhs)

FY 15-16 694 11795 201.22

FY 16-17 1479 14786 162.65

FY 17-18 2850 14997 210.00

FY 10-11 to 17-18 7269 88200 1439.15

Solar Roof Top

Panel

Captive RE

ProjectsLight Pipe

RAIN WATER HARVESTING – 20800 KL

TRANSCULENT SHEET IN EACH SHED

SOLAR ROOF TOP SURVEY

Existing – 1.3 MW

Projects – 3.0 MW

UTILIZATION OF WASTE

DESIGN RATING OF RTO FOR VOC FUEL CONSUMPTION

CCL1 – 300 to 700 Kg/Hr CCL2 – 300 to 440 Kg/Hr 30 - 35%

WASTE HEAT UTILIZATION (MT)

FY 15-16 FY 16-17 FY 17-18

1770.59 1912.23 1685.63

GHG EMISSIONS

SCOPE 3 EMISSIONS – Fuel Transportation, Finished Goods Dispatch

FY17-18

Replacement of Coal by

Power Sourcing thru GCPP

FY17-18

Replacement of Coal by

RLNG – Process Steam

FY15-16

Replacement of LPG by

RLNG

0.3261 0.3232

0.0617

0

0.1

0.2

0.3

0.4

2015-16 2016-17 2017-18

Scope1 Emissions (tCO2/t)

0.01410.0079

0.0649

0

0.02

0.04

0.06

2015-16 2016-17 2017-18


28142295 2489

0

1000

2000

3000

2015-16 2016-17 2017-18


FY16-17 & FY17-18

Rake Utilization -

Finished Goods Dispatch

220248 tCO2 125437244 tCO2 21109135 tCO2

146766627 tCO2 6.93%

GREEN SUPPLY MANAGEMENT

REPLACEMENT OF COAL BY RLNG RAKE UTILIZATION - FINISHED GOODS DESPATCH

26.7933.30

37.69

0

20

40

2015-16 2016-17 2017-18

Despatch by Rake (%)

Procurement of Energy Efficient Equipment,Products – LCC / Communication to Vendor

ENERGY AWARENESS & INVOLVEMENT

• Display, Email, Awareness Session

Energy Policy

• Received – 78 Nos for FY 15-18Suggestion

• Display, Email, Awareness Session

Energy Review, SEU, EnPI

• 14th Dec to 20th DecEnCon Week

• Distribution of 8000 LED BulbsDELP - EESL

• Distribution & display of energy saving tips

Pamplets, Display Board

• Training duration – 809 Hrs Internal Training

• PAT, Escerts Trading Awareness, EnMS 50001, Internal Auditor Training, KEP, LA Course

Enternal Training

• Communication - Energy Performance Evaluation Criteria

Vendor - PO

Fee

Reimbursement

Scheme for

Energy Auditor /

Manager Exam

Energy Awareness in ITI

Energy Painting Competition in School

Energy Conservation Week

KAIZEN PROJECTS -I

PURGE BLOWER

RTO CHAMBER

0

500

1000

1500

2000

1 2 3 4 4.5 5.5 6.5 7.5 8 9 10 11

Purge Cycle Trend

Without VFD

With VFD

Purge Time Purge Time

R

p

m

Time in mins

OPTIMIZATION OF PURGE AIR BLOWER

Power Consumption Annual Power Saving


kWh kWh Lakh kWh Rs in Lakhs Months

13 7 0.34 3 14

KAIZEN PROJECTS -II

OPTIMIZATION OF TM1 & TM4 POR BLOWER

Power Consumption Annual Power Saving


kWh kWh Lakh kWh Rs in Lakhs Months

430 147 0.92 NIL Immediate

Reversible Mill

POR 1

ETR 3,4,5,6

DTR 2,3,4,5,6

ENERGY MONITORING / FORMAT

ABP Require Actual Required Actual Required Actual Required Actual ABP Require Actual Required Actual Required Actual Required Actual

PreRolling

HR Slitter 56,838 3.7 2.6 208,513 145,562 179 125 0.00 0.00 - -

Pickling 59,866 9.0 6.37 6.4 381,107 382,094 328 329 0.01 0.01 - -

ETP+MEE PLANT 59,866 1.9 1.5 113,746 88,762 98 76 0.00 0.00 - -

Steam to Steel Plant (PKL) 59,866 1.0 - 59,866 - 51 - 0.00 - 0.25 0.224 15,218 13,394 3,835 3,375 0.064 0.056

PreRolling 59,866 9.0 12.7 10 763,232 616,417 656 530 0.011 0.009 - 0.25 0.224 15,218 13,394 3,835 3,375 0.064 0.056

Rolling

CRM-1 16,248 114.0 109.3 114.3 1,775,447 1,856,384 1,527 1,596 0.09 0.10 - -

CRM-2 7,841 133.0 138.9 138.4 1,089,112 1,084,876 937 933 0.12 0.02 - -

CRM-4 6,547 157 159.0 159.4 1,246,404 1,043,741 1,072 898 0.14 0.11 - -

CRM-5 20,412 84.0 77.5 76.3 1,582,192 1,558,326 1,361 1,340 0.07 0.02 - -

CRM-6 8,349 157.0 148.2 146.2 1,237,554 1,220,960 1,064 1,050 0.13 0.13 - -

Rolling 59,397 117.0 116.7 114 6,930,708 6,764,287 5,960 5,817 0.100 0.098 - - - - - - - - -

Galvanising (GI/GL)

CSD-1 8806 42.0 46.6 42.8 410,385 376,627 353 324 0.04 0.04 0.630 0.650 0.607 5,724 5347 1,442 1,348 363 0.15

CSD-2 9289 53.0 160.5 157.3 1,490,601 1,460,881 1,282 1,256 0.14 0.02 0.750 0.650 0.664 6,038 6171 1,521 1,555 383 0.17

CSD-3 24550 106 94.7 92.9 2,323,939 2,279,638 1,999 1,960 0.22 0.21 0.680 0.600 0.564 14,730 13857 3,712 3,492 935 0.14

CSD-4 4378 95 86.3 82.7 377,923 362,181 325 311 0.07 0.01 0.430 0.510 0.424 2,233 1855 563 468 142 0.11

CSD-5 17397 131.9 113.9 109.0 1,981,307 1,896,404 1,704 1,631 0.10 0.03 0.610 0.625 0.619 10,873 10776 2,740 2,716 690 0.16

GP Sliter/Alloy F/C 7,884 5.0 5.0 4.1 39,422 32,255 34 28 0.00 0.00 - 0 - - - -

Galvanising (GI/GL) 64,419 96.3 102.8 99 6,623,579 6,407,986 5,696 5,511 0.088 0.086 0.647 0.615 0.590 39,597 38,007 9,979 9,578 0.155 0.149

Colour Coating (PPGI/PPGL)

CCL1 9,888 40.0 39.6 36.2 391,567 357,791 337 308 0.03 0.03 0.700 0.700 0.662 6,922 6548 1,744 1,650 440 0.167

CCL2 10,301 36.0 40.5 35.9 417,562 369,385 359 318 0.03 0.03 0.650 0.650 0.607 6,696 6255 1,687 1,576 425 0.153

Colour Coating (PPGI/PPGL) 20,190 38.0 40.1 36.0 809,129 727,176 696 625 0.034 0.031 0.674 0.674 0.634 13,618 12,803 3,432 3,226 0.170 0.160

Others

Adminstration 0.5 0.5 0.4 33,000 22,583 28 19 0.00 0.00 - - - - -

DG AUX SUPPLY 1.2 1 1.0 75,000 65,627 65 56 0.00 0.00 - - - - -

Store & Canteen 0.1 0.1 0.3 20,000 18,556 17 16 0.00 0.00 - - - - -

Others 64,419 2.0 1.7 128,000 106,766 110 92 0.002 0.001 - - - - - - - - -

G cal/t MMBTU/t , KL/t MMBTU,Mt , KL

Energy Consumption Data of July-18

Power Consumption RLNG / Coal / HSD Consumption Total

Required

G Cal /t

Total

Actual

G Cal /t

Gcal G cal/tEquipment

Productio

n

kwh /t KWH Gcal

0.243 0.234

0.075 0.065

0.100 0.098

0.002 0.001

0.204 0.191

ENERGY MANAGEMENT SYSTEM

ENERGY POLICY / EnMS 50001 CERTIFICATE

MANAGEMENT SYSTEM FOR ENERGY

Plan Do

CheckAct

MANAGEMENT

PLAN- Policy / Objectives / Targets

(4.3, 4.4.6)

- Resources (4.2.1)

DO- Training (4.5.2)

- Communication (4.5.3)

- Document (4.5.4)

CHECK- Corrective / Preventive Action

(4.6.4)

- Internal Audit (4.6.3)

ACT

- Management Review (4.7)

TECHNICAL

PLAN- Energy Baseline (4.4.4)

- EnPI (4.4.5)

DO- Energy Purchasing (4.5.7)

- Design (4.5.6)

- Operational Control (4.5.5)

CHECK- Monitoring (4.6.1)

- Measurement (4.6.1)

ACT- Energy Performance & EnPIs

Review (4.7.2)

ISO 50001 ENERGY MANAGEMENT SYSTEM

BEE CERTIFIED ENERGY MANAGER/AUDITORS – 4NOS

ENERGY PERFORMANCE REVIEW – PLANT HEAD/COATED HEAD/JMD

ENERGY REVIEW

Power RLNG LPG HSD Coal FO Steam RLNG LPG HSD Coal FO Steam Total

% of

Total

Power

% of

Total

Thermal

% of

Total

Energy

Electrical

Energy

Thermal

Energy

Total

Energy

Electrical

Energy

Thermal

Energy

Total

Energy

KWh MMBtu t Kl t t Kg GCal GCal GCal GCal GCal GCal GCal GCal % % %Lakh

kWhGCal GCal % % % Y/N Y/N Y/N

1 TM1 192660 21799832 0 0 0 0 0 0 0 0 0 0 0 0 0 18748 14.1 0 5.6 0.63 0 54 0.29 0 0.29 N N Y 1

2 TM2 92035 12484137 0 0 0 0 0 0 0 0 0 0 0 0 0 10736 8.1 0 3.2 0.24 0 20 0.19 0 0.19 N N

3 TM4 81054 12888688 0 0 0 0 0 0 0 0 0 0 0 0 0 11084 8.3 0 3.3 0.25 0 22 0.20 0 0.20 N N

4 TM5 207590 17444495 0 0 0 0 0 0 0 0 0 0 0 0 0 15002 11.3 0 4.5 0.32 0 28 0.18 0 0.18 N N Y 1

5 TM6 91284 14560799 0 0 0 0 0 0 0 0 0 0 0 0 0 12522 9.4 0 3.8 0.33 0 28 0.23 0 0.23 N N

6 PICKLING -1 258528 1901194 0 0 0 0 0 27040015 0 0 0 0 0 25026 25026 26661 1.2 12.5 8.0 0.37 6475 6507 1.95 25.87 24.41 N N Y 1,2

7 PICKLING -2 415928 2482386 0 0 0 0 0 27040015 0 0 0 0 0 25026 25026 27161 1.6 12.5 8.2 0.37 6475 6507 1.49 25.87 23.96 N N Y 1,2

8 CSD1 86672 3797007 54388 0 0 0 0 0 13706 0 0 0 0 0 13706 16971 2.5 6.9 5.1 1.86 0 160 4.90 0 0.94 N N Y 2

9 CSD2 96763 5188724 74715 0 0 0 0 0 18828 0 0 0 0 0 18828 23291 3.4 9.4 7.0 0 0 0 0.00 0 0 N N

10 CSD3 255053 23923090 188816 0 0 0 0 0 47582 0 0 0 0 0 47582 68155 15.5 23.8 20.5 0.60 4396 4448 0.25 9.24 6.53 N N Y 1,2

11 CSD4 54312 5202169 22722 0 0 0 0 0 5726 0 0 0 0 0 5726 10200 3.4 2.9 3.1 0.11 0 10 0.22 0 0.10 N N

12 CSD5 179613 21498898 111531 0 0 0 0 0 28106 0 0 0 0 0 28106 46595 13.9 14.1 14.0 0 0 0 0 0 0 N N Y 1

13 CCL1 101497 4095076 69671 0 0 0 0 0 17557 0 0 0 0 0 17557 21079 2.6 8.8 6.3 0.81 0 70 1.98 0 0.33 N N

14 CCL2 106359 3907750 66226 0 0 0 0 0 16689 0 0 0 0 0 16689 20050 2.5 8.4 6.0 0.35 703 733 0.90 4.21 3.66 N N Y 2

15 HRS 660246 1329892 0 0 0 0 0 0 0 0 0 0 0 0 0 1144 0.9 0.0 0.3 0 0 0 0 0 0 N N

16 GP SLITTER 37560 246797 0 0 0 0 0 0 0 0 0 0 0 0 0 212 0.2 0.0 0.1 0 0 0 0 0 0 N N

17 Adminstration NA 306711 0 0 0 0 0 0 0 0 0 0 0 0 0 264 0.2 0.0 0.1 0 0 0 0 0 0 N N

18 Stores & Canteen NA 215319 0 0 0 0 0 0 0 0 0 0 0 0 0 185 0.1 0.0 0.1 0 0 0 0 0 0 N N

19 ETP+MEE PLANT NA 1390129 0 0 0 0 0 0 0 0 0 0 0 0 0 1196 0.9 0.0 0.4 0 0 0 0 0 0 N N

20 Pickling Boiler NA 0 0 0 0 0 4.9 0 0 0 0 0 50 0 50 50 0.0 0.0 0.0 0 0 0 0 0 0 N N

21 Alloy Furnace NA 0 4765 16 0 0 0 0 1201 200 0 0 0 0 1401 1401 0.0 0.7 0.4 0 0 0 0 0 0 N N

154663093 592835 16 0 0 4.9 54080030 149394 200 0 0 50 50052 199696 332706 100 100 100 6.2 18049 18586 0.40 9.04 5.59

1 Captive Power Plant (Kwh) 173377500 14210755 0 0 0 110463 0 0 0 0 0 532210 0 0 532210 544431 91.6 91.1 91.1 0 0 0 0 0 0 N Y N 4

2 DG Set & Substation (Kwh) 700776 666643 0 0 0 0 206.3 0 0 0 0 0 2073 0 2073 2647 4.3 0.4 0.4 0 0 0 0 0 0 N N

3 Steam to Steel Plant from CPP 54080 631184 0 0 0 10388 0 0 0 0 0 50052 0 0 50052 50594 4.1 8.6 8.5 0 0 0 0 0 0 N N

174078276 15508582 0 0 0 120851 206.3 0.0 0.0 0.0 0.0 582261 2073 0 584335 597672 100 100 100 0 0 0 0 0 0

2%

TM1

TM5

PICKLING -1

PICKLING -2

CSD1

CSD3

CSD5

CCL2

5 5 5

4 4 4

3 3 3

2 2 2

1 1 1

0 0 0

DCN - JJ-EnMS-PR-01

A) Annual Saving Potential of Energy Consumption in GCal

More than 1000 GCal

More than 500 GCal

More than 250 GCal

More than 100 GCal

Less than 100 GCal

Not Identified

Methodology for deciding the SEU on % Annual Saving Potential of Energy Consumption

C) Required Down Time (excluding lead time of

resources)Less than One day

Less than three days

Less than five days

Less than seven days

More than seven days

Not Identified

B) Investment Required (Rs. In lacs)

Less than 10 lacs

More than 10 lacs

More than 15 lacs

More than 25 lacs

More than 50 lacs

Not Identified

Required

Down Time

Day

1

1

30

0

2

1

1

1

1

5

5

1

0

3

1

4448

0

733

0

15

625

0

20

Annual Saving

Potential of Energy

Consumption

GCal Rs in Lakhs

28

6507

6507

0

100

100

5 25

1 5

Investment

Required

54

160

C

5

5

Required down time Investment

required

B

5

3

25

0

4

5 5

EMT

APPROVED BY

" * " = Priority of SEU to be decided based on above methodology in descending order of score . Eg. P1 top priority and so on…

Annual Saving Potential of

Energy Consumption

Score

A X B X C

50

30

5

0

48

Name of SEU

Annual Saving

Potential of Energy

Consumption (Gcal)

A

2

2

5

-

P2

25

Identification of SEU's For-17-18 Location - Tarapur Process - All

Revision No- 6

Methodology for deciding the SEU's priority

Criteria -1 : More than 10 % of total power or total thermal or total energy used to be considered as Significant. Criteria -2 : % Annual Saving Potential of Energy Consumption

Criteria 3 - Legal requirements other than PAT & RPO Criteria -4 : Top management guidelines .

Selection

Criteria

(Select 1,2

or 3, 4 as

given

below)

Revision Date- 24.08.17

Sr.

No.Process / Equipment

Thermal Consumption/year in Gcal

Production

(t)

Top

Management

guidelines

Legal

requirement

Significan

t Energy

Use (SEU)

TOTAL

TOTAL

P4

P4

P4

Distribution through E-mail to concerned HOD's

% Annual Saving Potential

of Energy ConsumptionTotal

Energy

Consumption in %

% Annual Saving Potential of Energy Consumption in Electrical Energy or Thermal Energy

or Total Energy in respective process

Consumption /Year

0

4

Priority

(P1..P2… etc.,)

*

P1

P3

P5

M.R.

Prepared and Verified by

1

Process

% Energy Consumption /

Annual Energy Saving Potential

SEU

Criteria

Priority

ENVIRONMENT & CSR INITIATIVES

TREE PLANTATION – 13000 Nos / YEAR 3 CHECK DAMS – 215 Mn LTRS

WATER STORAGE BANK – 10 CR. LITRES DISTRIBUTION OF SOLAR HOME LIGHTING SYSTEM – MOKHADA VILLAGE

MAJOR ACHIEVEMENTS / INITIATIVES

ENERGY CONSERVATION AWARD

2008-09 MEDA – Third Prize

2011-12 MEDA – First Prize

2014-15 MEDA – First Prize

2015-16 MEDA – Second Prize

2015-16 BEE – Certificate of Merit

2017 CII – Excellent Energy Efficient Unit

2017 SEEM – Silver Prize

ACHIEVEMENT / INITIATIVES

2017-18 85% LED Lighting

2016-18Fee Reimbursement Scheme–

BEE Certified CEM/CEA Exam

APPRECIATION

2016-17

Zilla Parishad Palghar –

Token of Appreciation for Outstanding

Work in Water & Sanitation – Palghar

District

Zilla Parishad Palghar - Token of Appreciation for Outstanding Work in Water & Sanitation – Palghar District

THANKS

cii national award for excellence in energy …€¦ · 3 operation of color coating line...

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