cleanroom wall system brochure - mayair.com.my · global clean tech solution provider _____...

Cleanroom Wall System Brochure

MAYAIR

MANUFACTURING

(M) SDN BHD

Global Clean Tech Solution Provider

_______________________________________________________________________________________________

Corporate Head Quarter/Malaysia Office

No 18, Jalan 6/2B, Taman Industri Selesa Jaya, 43300 Seri Kembangan, Selangor Malaysia.

Tel: +603 8961 2908 Fax: +603 8961 2948

Email: [email protected] Website: http://www.mayair.com.my

Page 1

SS2000 STUD WALL PANEL SYSTEM

PANEL TYPE Aluminum Honey Comb Panel

MATERIAL AL Alloy (6065-T5)

PANEL TYPE 45 mm (t) aluminum honeycomb

Panels have no frame, or 0.6 mm GI sheet made framework

APPLICATIONS Cleanroom demountable wall system

FACINGS 0.5 mm PE Roll Coated Static Dissipative Surface Treatment

Conductivity: R= 106Ω－109Ω or non-conductivity surface or 0.5mm

PE non-conductivity surface

Or 0.8 mm PE Roll Coated Static Dissipative Surface Treatment

Conductivity: R= 106Ω－109Ω

The surface is covered with a plastic foil (0.04mm) for the prevention

of transportation or installation damages.

Color: grey white

CORE Aluminum Honeycomb, Diameter =17mm, Thickness=0.06mm

ADHESIVE Rebon YB2002 (resin) mixed with YB8001 (Hardener) Epoxy Past

Adhesive

Mixing Ratio, YB2002:YB8001=2:1

mailto:[email protected]

http://www.mayair.com.my/


_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 2

Table 1: Specification of Aluminum Honeycomb Panel:

Description Aluminum Honeycomb Panel

Non-Combustible Class B1

Thermal Conductivity >10 W/mk

Resists Temperature >100oC

Water Absorption Low

Compression Resistance >100Kpa

Aluminum Core Thickness 0.06mm

Aluminum Honeycomb Diameter D=17mm

Compressive Strength >200 kPa

Flammable Gas Toxicity Low

Figure 1: System Detail Drawing




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 3

Figure 2: System Typical Drawing (Internal Corner)

Figure 3: System Typical Drawing (External Corner)




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 4

Figure 4: SS2000 System Panel Intermediate Stud and Capping Joint

Figure 5: SS2000 System Window & Panel Joint

AC13CP45 WF45

WCS45SS45

45MM THK PANELGASKET

CP45AC13

SS45

45MM THK PANEL

M6X10 SCREW




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 5

Figure 6: SS2000 System Corner and End Post Joint

Figure 7: SS2000 System Door & Panel Joint




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 6

Figure 8: SS2000 System Appearance

Figure 9: SS2000 System Room




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 7

SL2000 STUD- LESS WALL PANEL SYSTEM




Panels have no frame, or 0.6 mm GI sheet made framework









Color: grey white

CORE Aluminum Honeycomb, Diameter =17mm, Thickness=0.06mm


Adhesive





_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 8

Table 1: Specification of Aluminum Honeycomb Panel:



Thermal Conductivity >10 W/mk

Resists Temperature >100oC

Water Absorption Low





Flammable Gas Toxicity Low

The vertical joint between the panels will be sealed with MAYAIR aluminum special design

accessories (Refer to detail drawing)

Figure 1: System Detail Drawing




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 9

Figure 2: SL2000 Typical Drawing (Internal Corner)

Figure 3: SL2000 Typical Drawing (External Corner)




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 10

Figure 4: SL2000 System Panel Intermediate Batten and Capping Joint

Figure 5: SL2000 System Window & Panel Joint




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 11

Figure 6: SL2000 System Corner and End Post Joint

Figure 7: SL2000 System Door & Panel Joint




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 12

Figure 8: System appearance

Figure 9: System appearance




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 13

FL2000 FRONT LOAD PANEL SYSTEM




Panels without close edge

APPLICATIONS Cleanroom demountable front load wall system








Color: grey white

CORE Aluminum Honeycomb, Thickness=0.06mm


Adhesive





_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 14

Table 1: Specifications of aluminum honeycomb panel



Resists Temperatures >100oC

Water Absorption Moderate





Flammable Gas Toxicity Less

Figure 1: System detail Drawing




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 15

Figure 3: System Typical Drawing (External Corner)

Figure 4: FL2000 System Panel Top and Bottom Track Joint




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 16

Figure 6: FL2000 System Corner and End Post Joint




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 17

Figure 7: FL2000 System Door & Panel Joint

Figure 8: FL2000 System Finish Assemble Simulation Outlook Drawing




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 18

Figure 9: FL2000 System Finish Assemble Simulation Drawing (Behind Wall)




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 19

CL2000 CLADDING WALL PANEL SYSTEM




Panels without close edge

APPLICATIONS Cleanroom demountable front load wall system








Color: grey white

CORE Aluminum Honeycomb, Thickness=0.06mm


Adhesive





_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 20

Table 1: Specifications of aluminum honeycomb panel










Figure 1: CL2000 System Typical Drawing




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 21

Figure 2: CL2000 System Typical Drawing (3D)

Figure 3: CL2000 System Panel Intermediate Batten and Capping Joint




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 22

Figure 4: CL2000 System Top and Bottom Track Join

Figure 5: CL2000 System Corner and End Post Join




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 23

Figure 6: CL2000 System Finish Assemble Simulation Drawing (Front View Wall)

Figure 7: CL2000 System Finish Assemble Simulation Drawing (Behind Wall)




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 24

B50 STUD-LESS WALL PANEL SYSTEM

PANEL TYPE Rockwool Panel

MATERIAL Lamella Rock Wool Slab

PANEL TYPE 50 mm (t) rockwool

Panel edge sealed by 0.8mm GI sheet made framework







Color: grey white

CORE Lamella Rock Wool Slab, Density = 100 kg/m3


Adhesive





_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 25

Table 1: Specification of Rockwool Panel:

Description Rockwool Panel

Fire Rating > 1 hour

Thermal Conductivity <0.044 W/mk

Resists Temperature >1000 oC



Density, kg/m3 100

Noise Absorbing, at 125 Hz 0.07

Compressive Strength 150 kPa


Core Intenerate Temperature >850 oC

Figure 1: B50 System Detail Drawing




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 26

Figure 2: System Typical Drawing (Internal Corner)

Figure 3: B50 System Panel Intermediate Batten and Capping Joint




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 27

Figure 4: B50 System Window & Panel Joint

Figure 5: B50 System Corner and End Post Joint




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 28

Figure 6: B50 System Door & Panel Joint

Figure 7: B50 System Appearance




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 29

Figure 8: B50 System Appearance




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 30

C50 CAULKING WALL PANEL SYSTEM





APPLICATIONS Cleanroom non-demountable caulking wall system






Color: grey white



Adhesive





_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 31

Table 1: Specification of Rockwool Panel:

Description Rockwool Panel

Fire Rating > 1 hour


Resists Temperature >1000 oC



Density, kg/m3 100

Noise Absorbing, at 125 Hz 0.07




Figure 1: C50 System detail Drawing




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 32

Figure 2: C50 System Typical Drawing (External Corner)

Figure 3: C50 System Panel Intermediate Batten and Capping Joint




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 33

Figure 4: C50 System Window & Panel Joint

Figure 5: C50 System Corner and End Post Joint




_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 34

Figure 6: C50 System Door & Panel Joint

Figure 7: C50 System Appearance



PHARMACEUTICAL

& BIO-TECH

INDUSTRY

CEILING GRID


_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 1

PM50 PHARMACEUTICAL & BIO-TECHNOLOGICAL

CLEANROOM WALL PANEL SYSTEMS





APPLICATIONS Pharma & Bio Cleanroom non-demountable caulking wall system






Color: grey white



Adhesive





_______________________________________________________________________________________________



Tel: +603 8961 2908 Fax: +603 8961 2948


Page 2

Table 1. Specification of Rockwool Panel

Description Rock Wool Panel

Fire Rating >1 hour





Noise Absorbing, at 125Hz 0.07

Density, kg/m3 100




Figure 1: System introduction




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 3

Figure 2: PM50 System Panel

Figure 3: PM50 System Double Glaze & Panel Joint




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 4

Figure 4: PM50 System Ceiling & Panel Joint

Figure 4: PM50 System Adjustable Bottom Track




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 5

Figure 6: PM50 System Wall Corner Joint

Figure 7: PM50 System Wall Corner with Rounded Joint




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 6

Figure 8: PM 50 Wall System 3D Effect

Figure 9: PM 50 System Parts Combination (external view)




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 7

Figure 10: PM50 System Parts Combination (internal view)

Figure 11: PM50 Systems Setup




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Tel: +603 8961 2908 Fax: +603 8961 2948


Page 8

Figure 12: PM50 Systems Setup

Figure 13: PM50 Systems with Flush Surface Attachment



Corporate Head Quarter / Malaysia Office

No 18, Jalan 6/2B, Taman Industri Selesa Jaya,

43000 Seri Kembangan, Selangor Malaysia

Tel: +603 8961 2908

Fax: +603 8961 2948

Email: [email protected]

Website: http://www.mayair.com.my

Updated On 2017



cleanroom wall system brochure - mayair.com.my · global clean tech solution provider _____...

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