clinical qbd best practices when outsourcing

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1 Implementing Quality By Design with Outsourced Partners: Challenges and Solutions Janis Hall [email protected]

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Implementing Quality by Design with Outsourced Partners: Challenges and Solutions

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Page 1: Clinical QbD Best Practices When Outsourcing

1

Implementing Quality

By Design with Outsourced Partners:

Challenges and

Solutions

Janis Hall [email protected]

Page 2: Clinical QbD Best Practices When Outsourcing

2

● The  Avoca  Group  and  Avoca  Quality  Consor7um  (AQC)  ● AQC  Quality  Oversight  Framework  and  Process  Oversight  ● Quality  by  Design  Best  Prac7ces  Guideline  and  Tools  ● Terminology  and  Defini7ons  ● Implemen7ng  QbD  with  Outsourced  Partners:  Challenges  ● Industry  Status  Applying  QbD  Methods  for  Clinical  Trials  ● Implemen7ng  QbD  with  Outsourced  Partners:  Solu7ons  ● Key  Messages  and  Conclusions  ● Resources  and  References  list  

Topics

Implementing QbD with Outsourced Partners: Challenges and Solutions

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Who  is  The  Avoca  Group?    •  The  Avoca  Group,  Inc.,  founded  in  1999,  is  a  consul7ng  and  survey  

research  firm  that  develops  and  implements  global  rela7onship  and  alliance  management  programs  for  biopharmaceu7cal  companies  and  pharmaceu7cal  service  providers.  

 

The Avoca Group The Avoca Quality Consortium

What  is  The  Avoca  Quality  Consor8um?    •  Founded  in  2011.  Today  the  Consor7um  has  over  35  biopharm  and  CRO  

member  companies.    •  Purpose:  Help  companies  op7mize  their  approaches  to  proac7ve  quality  

management  with  an  emphasis  on  bringing  sponsors  and  CROs  into  greater  alignment.  

•  Vision:  To  serve  as  a  catalyst  for  the  accelera7on  of  best  prac7ces  and  industry  standards  for  proac7ve  quality  management.  

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Quality Oversight Framework for Proactive Quality Management

Governance/ Organizational

Construct

Governance

Sourcing Models

Committee Construct

Decision Models

Ctrs of Excellence

Teams/Functions

Quality Units

Issue Escalation

Technical/ Project Oversight

Functional

Project Team

Business

Technology

Process Oversight

Delegated Processes

Shared Processes

QbD Principles

QMP

Process Development/ Improvement

Communication

Communication

Communication Plan

Escalation Plan

Oversight Leadership

Requirements

Leadership

Leadership Styles

Oversight Leadership

Characteristics

Talent Management

Metrics / Analytics /

Technology

Leading Indicators

KPIs

KQIs

Desktop On-Demand

Real Time Accuracy

Roles / Responsibilities

Sponsor Oversight

Sponsor Operations

CRO Oversight

CRO Operations

Proactive Risk / Opportunity

Management

Risk Identification

Risk Management

Opportunity Management

Quality Risk Plans

Timeline Risk Plans

Cost Risk Plans

Recovery or Transition Plans

Governance

Sourcing Models

Committee Construct

Decision Models

Ctrs of Excellence

Teams/Functions

Quality Units

Issue Escalation

Communication

Communication Plan

Escalation Plan

Leadership

Leadership Styles

Oversight Leadership

Characteristics

Talent Management

Governance

Sourcing Models

Committee Construct

Decision Models

Ctrs of Excellence

Teams/Functions

Quality Units

Issue Escalation

Technical/ Project

Oversight

Functional

Project Team

Business

Technology

Process Oversight

Delegated Processes

Shared Processes

QbD Principles

QMP

Process Development/ Improvement

Communication

Communication Plan

Escalation Plan

Leadership

Leadership Styles

Oversight Leadership

Characteristics

Talent Management

Metrics / Analytics /

Technology

Leading Indicators

KPIs

KQIs

Desktop On-Demand

Real Time Accuracy

Roles / Responsibilities

Sponsor Oversight

Sponsor Operations

CRO Oversight

CRO Operations

Proactive Risk /

Opportunity Management

Risk Identification

Risk Management

Opportunity Management

Quality Risk Plans

Timeline Risk Plans

Cost Risk Plans

Recovery or Transition Plans

Governance/ Organizational

Construct

Governance

Sourcing Models

Committee Construct

Decision Models

Ctrs of Excellence

Teams/Functions

Quality Units

Issue Escalation

Communi-cation

Communication

Communication Plan

Escalation Plan

Oversight Leadership

Requirements

Leadership

Leadership Styles

Oversight Leadership

Characteristics

Talent Management

Completed   In  Development   Planned  for  2014  

Process Selection

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Best Practices for Proactive Quality Management and Quality Oversight

Process  Oversight  Guideline  •  Process  Tool-­‐1-­‐  Elements  of  Process  Oversight   •  Process  Tool-­‐4-­‐  Quality  by  Design  Principles    

•  Process  Tool-­‐1a-­‐  Task  Ownership  Matrix     •  Process  Tool-­‐4a-­‐  QbD  for  Pharma  GMP  Ac8vi8es    

•  Process  Tool-­‐1b-­‐  Template  Task  Ownership  Matrix   •  Process  Tool-­‐4b-­‐  QbD  for  Pharma  GCP  Ac8vi8es  

•  Process  Tool-­‐2-­‐  Transfer  of  Regulatory  Obliga8ons   •  Process  Tool-­‐4c-­‐  Opera8onalizing  QbD  for  Clinical  Trials  

•  Process  Tool-­‐2a-­‐  Template  Transfer  of  Regulatory  Obliga8ons   •  Process  Tool-­‐4d-­‐  QbD  Template  CTQ  Table  

•  Process  Tool-­‐3-­‐  Process  Document  Control   •  Process  Tool-­‐4e-­‐  QbD  Template  IMP  Interven8on  Risk  

•  Process  Tool-­‐3a-­‐  Process  Tracking  Table   •  Process  Tool-­‐4f-­‐  QbD  Template  Design  and  Methods  Risk  

•  Process  Tool-­‐3b-­‐  Joint  Process  Development   •  Process  Tool-­‐4g-­‐  QbD  Template  FMEA    

•  Process  Tool-­‐3c-­‐  Six  Sigma  SIPOC  Tool   •  Process  Tool-­‐4h-­‐  QbD  Best  Prac8ces  when  Outsourcing  •  Process  Tool-­‐3d-­‐  Six  Sigma  Swim  Lane  Tool   •  Process  Tool-­‐4i-­‐  QbD  Supplier  Risk  Assessment  •  Process  Tool-­‐3e-­‐  Template  for  Joint  Process  Documenta8on   •  Process  Tool-­‐5-­‐  Joint  Quality  Management  Plan  

•  Process  Tool-­‐3f-­‐  Process  Improvement   •  Process  Tool-­‐5a-­‐  Supplier  Assessment  Report  Template  

•  Process  Tool-­‐3g-­‐  Lean  and  Kaizen  Events   •  Process  Tool-­‐5b-­‐  Central  Supplier  Assessment  Tracking  Table  

•  Process  Tool-­‐3h-­‐Root  Cause  Analysis   •  Process  Tool-­‐5c-­‐  Project  Supplier  Tracking  

•  Process  Tool-­‐3i-­‐Template  RCA  Fishbone  Diagram   •  Process  Tool  5d-­‐  Approved  Supplier  List  

•  Process  Tool-­‐3j-­‐Sta8s8cal  Process  Control-­‐  Control  Chart   •  Process  Tool-­‐6-­‐  Change  Management  Best  Prac8ces    

•  Process  Tool-­‐3k-­‐Process  Mapping  Instruc8ons   •  Process  Tool  6a-­‐  Change  Management  Plan  Template  

Focus  for  Presenta7on  

Quality  by  Design  Best  Prac7ces  

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Quality by Design Terms and Definitions

QbD-­‐  is  an  approach  to  development  that  begins  with  predefined  objec7ves  and  emphasizes  product  and  process  understanding  and  process  control,  based  on  sound  science  and  quality  risk  management  (ICH  2009)      

Design  space-­‐  the  mul7dimensional  combina7on  and  interac7on  of  input  variables  and  process  parameters  that  have  been  demonstrated  to  provide  assurance  of  quality;  when  defining  a  design  space,  the  applicant  should  keep  in  mind  the  type  of  opera7onal  flexibility  desired.  (ICH  Q8  R1)    

Cri8cal-­‐to-­‐Quality  (CTQ)  is  an  aXribute  of  a  product  or  process  that  has  a  direct  and  significant  impact  on  its  actual  or  perceived  quality  and  should  be  within  an  appropriate  limit,  range,  or  distribu7on  to  ensure  the  desired  quality  (derived  from  ICH  Q8  R1)  

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Quality by Design- Terms and Definitions

RBM  (Risk-­‐Based  Monitoring)-­‐    (FDA  Aug  2013  Guidance)  “monitoring”  refers  to  the  methods  used  by  sponsors  (or  CROs)  to  oversee  the  conduct  of  and  repor7ng  of  data  from  clinical  inves7ga7ons,  including  appropriate  clinical  inves7gator  supervision  of  study  site  staff  and  third  party  contractors.      

Centralized  vs.  On-­‐site  vs.  Off-­‐site  (remote)  site  monitoring  ●  Centralized  monitoring-­‐  A  “remote  evalua7on  carried  out  by  sponsor  personnel  or  representa7ves  (e.g.  Data  Manager,  Sta7s7cian,  or  Monitor)”  (FDA  Guidance).        

●  On-­‐site  Monitoring-­‐  An  in-­‐person  evalua7on  carried  out  by  sponsor  personnel  or  representa7ve(s)  at  the  site(s)  at  which  the  clinical  inves7ga7on  is  being  conducted”  (FDA  Guidance).      

●  Off-­‐site  Monitoring-­‐  Monitoring  ac7vi7es  as  defined  either  within  process  documents  or  in  the  monitoring  plan  that  occur  away  from  the  study  site  loca7on  (TransCelerate)    

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Quality by Design Terms and Definitions

Source  Data  Verifica8on  (SDV)  vs.  Source  Data  Review  (SDR)  (TransCelerate)  

SDV-­‐    data  within  the  CRF  (or  other  data  collec7on  systems)  are  compared  to  the  original  source  to  confirm  that  the  data  were  transcribed  accurately  (i.e.  source  data  vs.  data  in  the  CRF)  

SDR*-­‐  review  source  documenta7on  to  check  quality  of  source,  review  protocol  compliance,  ensure  the  Cri7cal  Processes  and  source  documenta7on  (e.g.  accurate,  legible,  complete,  7mely,  dated)  are  adequate,  to  ascertain  Inves7gator  involvement  and  appropriate  delega7on,  and  assess  compliance  to  other  areas  (e.g.  SOPs,  GCP).  .  .  not  a  comparison  of  source  data  against  CRF  data.  .  .  .  necessary  to  evaluate  areas  that  do  not  have  an  associated  data  field  in  the  CRF  or  system  available  for  more  7mely  remote  review.    

*Requires  cri8cal  thinking  skills  and  judgment  

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Implementing QbD with Outsourced Partners: Challenges (1)

New,  evolving  thinking  •  Concepts  are  new  and  developing    •  Not  established  as  standard  prac7ces  •  Imbalance  of  knowledge,  experience  and  acceptance  •  Concepts  not  equally  mature  across  clinical  trial  process    •  High  profile  and  poten7al  for  high  expecta7ons  beyond  capabili7es  

Stakeholders  Engagement/Understanding/Capabili7es  •  Not  all  stakeholders  are  engaged  •  Sponsor/Supplier/Inves7gators  

•  Unequal  understanding/commitment/involvement  with  methods  development  

•  Func7onal  area  and  geographic  imbalance  of  understanding  

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Implementing QbD with Outsourced Partners: Challenges (2)

Culture,  behaviors  and  resources  •  Tradi7onal  risk  averse  behavior-­‐  Paradigm  shif-­‐focus  on  high  risk  factors  •  Staff  challenges  

•  “Hard-­‐wired”    •  Reluctant,  unwilling  or  unable  to  change  •  Func7onal  area  imbalance  of  knowledge  •  Poten7al    reassignment  or  removal  of  resources  to  fit  new  needs  

•  Sponsors/CROs    •  “Walk  the  talk”  •  Demonstrate  tolerance  of  low  risk  events  •  Reinforce/reward/recognize  adop7on  

Contracts  •  Transparency    •  Complexity  vs.  tradi7onal  •  Flexibility  

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How would you rate your current understanding of QbD processes, as applied to clinical development?

Only approximately half of the respondents stated that they had at least a “good understanding” of QbD processes, as applied to clinical development.

10%

14%

40%

43%

43%

39%

7%

4%

0% 20% 40% 60% 80% 100%

Sponsors

CROs

Very strong understanding Good understanding Fair understanding Poor understanding

N

235

153

Data from 2014 Interim AQC Research

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How would you rate your company’s current application of QbD principles in clinical development?

CRO respondents were more likely than sponsor respondents to report frequent or consistent application of QbD principles in clinical development, but sponsors

don’t appear to be very aware of CRO’s application of these approaches.

9%

2%

19%

31%

22%

38%

48%

55%

38%

12%

20%

4%

0% 20% 40% 60% 80% 100%

Sponsors re own

companies

Sponsors re their clinical

service providers

CROs

Consistent application Frequent application Inconsistent application Little application

N

228

228

144

Data from 2014 Interim AQC Research

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On average, how satisfied are you with your own company’s or your counterpart’s implementation of these key practices of quality and

risk management?

Sponsors re own

company

CROs re sponsors

CROs re own company

Sponsors re CROs

N= 231 136 150 218

Quality planning overall 3.5 3.3 3.8 3.0

Quality control overall 3.6 3.4 3.8 3.1

Quality improvement overall 3.5 3.2 3.8 3.0

Use of Failure Mode Effects Analysis (FMEA) methodology 3.1 2.9 3.1 2.7

Proactive risk assessment overall 3.3 3.1 3.7 2.7

Design of training materials, monitoring plan, audit plan, data management plan, taking into account identified risks

3.5 3.3 3.8 3.2

Adaptation of safety monitoring plan according to trial-specific risks 3.6 3.4 3.7 3.3

Adjustment of conventional GCP methods to identified risks (e.g. on-site vs. central monitoring; targeted source document verification)

3.4 3.2 3.7 3.1

Proactive risk mitigation overall 3.3 3.2 3.6 2.8

For QbD-related practices, mean ratings among sponsor and CRO respondents were generally in the neutral to satisfied range, with each group feeling more

positively about its own practices than about its partners’ practices.

Data from 2014 Interim AQC Research

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Industry Status in Applying QbD Methods

Broad  use  15%  

New  user  19%  

Pilot  one  trial  10%  

Establishing  infrastructure  

29%  

No  plans  to  use  8%  

Unsure/Don't  know  19%  

Is  your  organiza8on  applying  QbD  methods  for  clinical  research  and  if  so,  to  what  degree?    

(select  one)  N=52  

Survey  data  gathered  March  21  and  26,  2014  during  an  Avoca  Quality  Consor7um  Quarterly  Webinar:  QbD  Best  Prac7ces  

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Industry Status in Applying QbD Methods

 Yes  44%  

 No  23%  

 Unsure/Don't  know  33%  

Has  your  organiza8on  used  QbD  approaches  for  assessing  protocol  risk?  (select  one)  N=48  

Survey  data  gathered  March  21  and  26,  2014  during  an  Avoca  Quality  Consor7um  Quarterly  Webinar:  QbD  Best  Prac7ces  

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Industry Status in Applying QbD Methods

0%  

10%  

20%  

30%  

40%  

50%  

60%  

70%  

80%  

 Clinical  program  planning  

 Protocol  design    Data  collec7on    Site  monitoring    Pharmacovigilance    Other    Not  applying  methods  yet  

Is  your  organiza8on  applying  QbD  methods  to  any  of  these  areas?  (Check  all  that  apply)  N=43  

Survey  data  gathered  March  21  and  26,  2014  during  an  Avoca  Quality  Consor7um  Quarterly  Webinar:  QbD  Best  Prac7ces  

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Industry Status in Applying QbD Methods

 Internal  –  culture  (risk  averse)  

10%  

 Internal-­‐  infrastructure  (tools/systems)  

24%  

 Internal-­‐  skills  (right  resources/training)  

19%  

 Internal-­‐  other  2%  

 External-­‐  inves7gator/site  (capabili7es/

knowledge)  5%  

 External-­‐  suppliers  (capabili7es/knowledge)  

14%  

 External-­‐  other  2%  

 Not  applying  QbD  methods  yet  

24%  

As  a  sponsor  or  CRO  organiza8on,  when  it  comes  to  applying  QbD  methods,  what  is  your  greatest  challenge?  (select  one)  N=42  

Survey  data  gathered  March  21  and  26,  2014  during  an  Avoca  Quality  Consor7um  Quarterly  Webinar:  QbD  Best  Prac7ces  

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Implementing QbD Approaches with Outsourced Partners

   

CROs  and  Sponsors  should    

1.  Assess  suppliers  for  knowledge,  experience  and  exper7se  implemen7ng  QbD  methods  

2.  Deploy  best  prac7ces  for  conduc7ng  supplier  risk  assessments  for  outsourced  services    

3.  Joint  collabora7on  with  partners  to  ensure  appropriate  implementa7on  of  QbD  processes  

4.  Build  QbD  methodologies  into  vendor  contracts  

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Solutions when Outsourcing: Supplier Expertise Assessment (1)

   ● Need  for  transparency  since  this  is  a  rapidly  evolving  space  

● Balance  of  knowledge  ● CRO  has  more  experience  than  sponsor  ● Sponsor  has  more  experience  than  CRO  ● Level  set  knowledge  and  expecta7ons  before  commiong  to  working  together  

1.  Assess  suppliers  for  knowledge,  experience,  exper7se  implemen7ng  QbD  methods  

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Solutions when Outsourcing: Supplier Expertise Assessment (2)

How  to  assess  knowledge,  experience,  exper7se  implemen7ng  QbD  methods?  

● Capabili7es  presenta7ons  ● Case  studies  ● Technology  ● Training/Resource  assignments  ● Tools/templates  ● Integra7on  into  their  infrastructure  

● Expert  group  par7cipa7on  ● Publica7ons/white  papers  ● Speaking  at  conferences  

1.  Assess  suppliers  for  knowledge,  experience,  exper7se  implemen7ng  QbD  methods  

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Solutions when Outsourcing: Supplier Risk Assessments (1)

2.  Sponsors  and  CROs  should  deploy  best  prac7ces  for  conduc7ng  supplier  risk  assessments  for  outsourced  services    

Derived  from  M.  Fields,  Seaqle  Gene7cs  presenta7on  on  protocol  complexity  Aug  

2011-­‐  Clinical  Quality  Oversight  Conference  

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Solutions when Outsourcing: Supplier Risk Assessments (2)

2.  Sponsors  and  CROs  should  deploy  best  prac7ces  for  conduc7ng  supplier  risk  assessments  for  outsourced  services    

iiDerived  from  K.  Sprenger,  Pfizer,  Oct  2013  CTTI  Presenta7on  

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Solutions when Outsourcing: Supplier Risk Assessments (2)

2.  Sponsors  and  CROs  should  deploy  best  prac7ces  for  conduc7ng  supplier  risk  assessments  for  outsourced  services    

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Solutions when Outsourcing: Supplier Risk Assessments (2)

2.  Sponsors  and  CROs  should  deploy  best  prac7ces  for  conduc7ng  supplier  risk  assessments  for  outsourced  services    

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Solutions when Outsourcing: Supplier Risk Assessments (2)

2.  Sponsors  and  CROs  should  deploy  best  prac7ces  for  conduc7ng  supplier  risk  assessments  for  outsourced  services    

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Solutions when Outsourcing: Joint Collaboration for Implementation (1)    

Joint  collabora7on  with  partners  to  ensure  implementa7on  of  QbD  processes  ● Seong  Expecta7ons  ● QbD  Roles  and  Responsibili7es  ● QbD  across  Clinical  Trial  Process  

● Clinical  Program  ● Study  Design/Protocol  Development  (Process  Tools  4e/4f)  ● Study  Execu7on  ● Data  Management  ● Sta7s7cal  Analysis  and  Repor7ng  ● Medical  Wri7ng  

3.  Joint  collabora7on  with  partners  to  ensure  appropriate  implementa7on  of  QbD  processes  

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Solutions when Outsourcing: Joint Collaboration for Implementation (2)    

Joint  collabora7on  with  partners  to  ensure  implementa7on  of  QbD  processes  ● Seong  Expecta7ons  ● QbD  Roles  and  Responsibili7es  ● QbD  across  Clinical  Trial  Process  

● Clinical  Program  ● Study  Design/Protocol  Development  (Process  Tools  4e/4f)  ● Study  Execu7on  ● Data  Management  ● Sta7s7cal  Analysis  and  Repor7ng  ● Medical  Wri7ng  

3.  Joint  collabora7on  with  partners  to  ensure  appropriate  implementa7on  of  QbD  processes  

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Solutions when Outsourcing: Joint Collaboration for Implementation (3)  

Joint  collabora7on  with  partners  to  ensure  implementa7on  of  QbD  processes  ● Seong  Expecta7ons  ● QbD  Roles  and  Responsibili7es  ● QbD  across  Clinical  Trial  Process  

● Clinical  Program  ● Study  Design/Protocol  Development  (Process  Tools  4e/4f)  ● Study  Execu7on  ● Data  Management  ● Sta7s7cal  Analysis  and  Repor7ng  ● Medical  Wri7ng  

3.  Joint  collabora7on  with  partners  to  ensure  appropriate  implementa7on  of  QbD  processes  

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Solutions when Outsourcing: Build QbD into Contracts (1)

   CROs  and  Sponsors  should    build  QbD  methodologies  into  vendor  contracts    

● Transparency,  complexity,  flexibility-­‐  document  it  

● Task  ownership  matrix    

● Statement  of  Work  

● Contract  

4.  CROs  and  Sponsors  should    build  QbD  methodologies  into  vendor  contracts  

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Solutions when Outsourcing: Build QbD into Contracts (2)

   CROs  and  Sponsors  should    build  QbD  methodologies  into  vendor  contracts    

● Transparency,  complexity,  flexibility-­‐  document  it  

● Task  ownership  matrix  (Process  Tools  1a/1b)  

● Statement  of  Work  

● Contract  

4.  CROs  and  Sponsors  should    build  QbD  methodologies  into  vendor  contracts  

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Implementing QbD Approaches with Outsourced Partners

   

CROs  and  Sponsors  should    1.  Assess  suppliers  for  knowledge,  experience  and  

exper7se  implemen7ng  QbD  methods  2.  Deploy  best  prac7ces  for  conduc7ng  supplier  risk  

assessments  for  outsourced  services    3.  Joint  collabora7on  with  partners  to  ensure  appropriate  

implementa7on  of  QbD  processes  4.  Build  QbD  methodologies  into  vendor  contracts  

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QbD Best Practices: Key Messages    ●  Paradigm  shif  ●  Fit  for  GCP  ac7vi7es/clinical  trials  ● Health  authori7es  accept/expect  risk-­‐based  approaches  to  be  applied  ●  Industry  is  developing  methods  and  tools    ●  This  new  approach  is  a  BIG  WIN:    

●  Prac7cal  and  sustainable  ●  Cost  containment  ●  Improve  quality  ●  Increase  safety  ●  Improve  data  integrity  ● Drive  more  quality  submissions  ● Drive  more  product  approvals-­‐  WHICH  IS  WHAT  WE  DO  

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Thank you!

[email protected]

1-252-676-3103