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CODE:MK3065/MK3030 CODE:MK3065/MK3030 This manual refers to the model MALCRW010ZA~MALCRW060ZA/S MALCRW025ZA1~MALCRW060ZA1/S MALCRW025ZB~MALCRW060ZB/S METRAN

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  • CODE:MK3065/MK3030CODE:MK3065/MK3030

    This manual refers to the model MALCRW010ZA~MALCRW060ZA/SMALCRW025ZA1~MALCRW060ZA1/SMALCRW025ZB~MALCRW060ZB/S

    METRAN

  • Congratulations on your wise decision to make an heat pump part of your

    home. has maintained the worldwide lead in the manufacture of swimming

    pool & spa heat pumps. Your new heat pump is not only a great investment, but also

    the most cost effective method available for

    heating pools and spas. For example, your

    heat pump is up to 400% more efficient than

    gas, and, when compared to electric resist-

    ance heat, your heat pump is nearly 600%

    more effective. You can rest assured your

    new heat pump is of the highest quality and

    efficiency, and is designed and built to pro-

    vide years of trouble-free operation.

    Moreover, should you ever require help in

    using or maintaining your heat pump, you

    will find customer and technical support staff to be the largest, most qualif-

    ied, and of utmost importance themost easily accessed customer service team in

    the pool & spa heat pump industry.

    You can rest assuredknowing your new heatpump is of the highestquality and efficiency,

    and is designed andbuilt to provide years

    of trouble-freeoperation.

    Welcometo

    Dear Owner:

    METRAN

    METRAN

    METRAN

    METRAN

  • Contents

    SWIMMING POOL HEAT PUMP

    Important Features of Your New Heat Pump--------------

    I Specification ------------------------------------------------- --------------------------------------------------

    2.Performance ------------------------------------------- ----------------------

    3.The dimension for Swimming Pool Heat Pump Unit-Monobloc------

    II Installation--------------------------------------------------- -----------------------

    ---------------------------

    3. Electric wiring --------------------------------------------------------------

    ----------------------------------------------

    1.Functional illustration of the remote controller-------------------------

    2. Uses of the remote controller---------------------------------------------

    3. Operation Data Setting---------------------------------------------------

    IV Maintenance ---------------------------------------------- Ordinary malfunctions and solution----------------------------------------

    Attachment 1 --------------------------------------------------- 1. Connection of PCB --------------------------------------------------------

    2. Wiring diagram-------------------------------------------------------------

    Attachment 2 --------------------------------------------------- How to obtain Service--------------------------------------------------------

    1. Model Nomenclature------

    1. Positioning Your Swimming Pool Heat Pump----

    2. Connecting Your Swimming Pool Pipe Work

    III Use -----------------------------------------------------------

    4. Selection of Electrical Wire

    1

    22

    3

    3

    66

    7

    8

    9

    1010

    10

    13

    1314

    1515

    15

    1818

  • 1

    Digitally-based microprocessor controls water temperature to within 1 of set po-int. Controller also permits user to predefine different pool and spa water temperatures, and to prevent tampering by locking out controls via a .

    Celcius

    control key

    50% fewer moving parts than standard piston-type compressors. This equates to much improved reliability and improved efficiency. Scroll compressors are also much quieter inoperation than their piston-type counterparts. And, while all heat pumps are known for their low operating noise levels.

    The cabinet of the ZA1 model , being made from resilient, UV-Protected ABS material, has superior fade resistance and can never rust or corrode. You can expect the cabinet to retain a like-new appearance with only an occasional wash down and if so desired a quick waxing.

    Corrosion-Proof Cabinet

    Digital Controller

    Scroll Compressor

    Hot Gas Defrost*

    Hot gas defrost heat pumps are uniquely equipped for an active defrost cycle. Active def-rost involves directing hot refrigerant vapor to the heat collector, melting accumulated iceaway in a matter of a few minutes... then right back to heating. Standard defrost heat pu-mps may remain off in defrost for extended periods during very cold weather. Becau-se of their ability to continue to operate-even during freezing weather-hot gas defrost models extend the swimming season longer than any standard-defrost heat pump.

    PLEASE READ FURTHER TO BECOME FAMILIAR WITH ALL THE FEATURES, THE SAFEOPERATION, AND THE CARE OF YOUR NEW HEAT PUMP.

    SWIMMING POOL HEAT PUMP

    The heart of your heat pump is the patented heat exchanger. One of the primary causes of premature heat pump demise is the failure of the heat exchanger. Ordinary heat exchangers are made from a cupronickel alloy . This cupron-ickel material is susceptible to attack from the sanitizers used in pools and spas and from other related water chemistry conditions. Once the heat exchanger fails, the heat pump isruined.

    The heat exchanger tube is made from titanium, and is virtually impervious to water chemistry damage,

    and the shell is made by PVC

    And The PVC is can't bear too high pressure and temperature, and exit the risk of

    burst and leak. and the shell is made a patent secret ingredients,

    it can stand more than 21kg water pressure and high temperature.

    Heat Exchanger

    Important Features of YourNew Heat Pump

    Puts you in full control, year round... Warms your pool or spa with the reliability andefficiency of our other heat pumps, but, with the flip of a switch, can also cool your poolor spa to refreshing temperatures during hot summer months. For cooler climates,Heat & Cool heat pumps offer unique advantages over passive defrost models. Pleaseread more below...

    Heat & Cool Capability*

    METRAN

    METRAN

  • Notice1.1 In order to use this product better and safer, please read this instruction carefully before install

    and operate it. Please pay attention to all the notice in operation and maintenance. Save all

    manuals and documentation for future reference.

    1.2 Swimming pool heat pump is a special appliance. Improper installation will cause damage and

    danger. It should be installed and maintained by the professionals. Please contact our authori-

    zed local service point for installation and maintenance. Please read and follow this instruction

    carefully before and during installation.

    Remarks:

    We will not bear the responsibility for any personal injury or unit damage caused by

    non-Compliance of the regulations and instruction in this manual.

    1.3 Please check whether the distribution power capacity, switch and socket are compliance with

    the requirements of our unit power. Details please refer to the rating label or parameter table

    in this manual.

    1.4 The power should be equipped with leakage protection separately. Power cable should be

    chosen in accordance with the operation requirements of the unit.

    1.5 The unit must be grounded safely. Do not use the unit if grounded unsafely. Do not connect

    the ground line to the neutral and or tap water pipe.

    1.6 The wire must be joined in compliance with the requirements of the wiring chart. Do not

    alternate and or repair the unit personally.

    1.7 Do not install the unit closed to inflammable, explosive and naked light spot.

    1.8 To ensure the unit operate properly, please equipped with a filter in the water input when

    installation.

    1.9 Please contact us or our authorized service site if the unit failures. The unit can t be used

    again without technicians checking.

    1.10 The unit parameter has been set before leave of the factory. The parameter Can t be

    adjusted by the unprofessional.

    SWIMMING POOL HEAT PUMP

    I Specification

    1. Model Nomenclature

    MA LCR W - - Z A / P S 1 ( B D )

    Source medium

    MA: Air source

    MW: Ground source

    Function of the unit

    LCR: Swimming pool

    Energy exchange medium

    A: Refrigerant

    W: Water

    Z: Integrated type

    W: Split type(indoor unit ) P: With built in pump,

    (without built in pump omitted)

    S: 3phase(single phase omitted)

    A: Horizontal fan direction

    B: Upward fan direction

    The figure represents the horse power of unit

    eg:010 means 1 horse power

    Special function:

    B: DC inverter(ellipsis when without this function)

    E: EVI technology

    Auxiliary electric heater

    D: with electric heater(ellipsis when without this function)

    Specail requirement

    1: ABS case swimming pool heat pump

    2: easy operate swimming pool heat pump

    (ellipsis when uint is usual type)

  • Note:Heating: Ambient temp.(DB/WB):15 /12 ,Water temp. (In/Out):26 /28 ;

    Code

    Input power heating

    Running current heating

    Power supply

    Grade of waterproof

    Quantity of compressor

    Compressor

    Quantity of fan

    Input power of Fan

    Fan rotate speed

    Noise

    Water connection

    Water flow volume

    Water pressure drop

    Refrigerant gas type

    Rated heating capacity

    Dimension of outdoor

    Weight(Net /Gross)

    Package size of outdoor

    W

    BTU/h

    W

    A

    V/PH/Hz

    W

    RPM

    dB(A)

    inch3m /h

    kpa

    L/W/H(mm)

    L/W/H(mm)

    L/W/H(mm)

    L/W/H(mm)

    kg

    kg

    220V/1PH/50Hz

    Rotary

    R410a

    13500

    46100

    2500

    11.4

    IPX4

    1

    1

    90

    820

    50

    1-1/2

    5-8

    15

    1115/470/700

    1205/525/725

    1000/460/650

    1085/495/685

    91/97

    66/70

    15500

    52900

    2850

    13.0

    IPX4

    1

    1

    50

    820

    50

    1-1/2

    5-8

    15

    1115/470/700

    1205/525/725

    1100/470/900

    1185/505/935

    91/97

    75/83

    19500

    66600

    3550

    16.1

    IPX4

    1

    1

    90

    810

    53

    1-1/2

    5-8

    15

    1115/470/945

    1205/525/975

    1100/470/900

    1185/505/935

    105/111

    78/86

    21500

    73200

    4000

    18.2

    IPX4

    1

    1

    90

    810

    53

    1-1/2

    5-8

    16

    1115/470/945

    1205/525/975

    1100/470/900

    1185/505/935

    108/116

    103/111

    12500

    42600

    2350

    10.7

    IPX4

    1

    1

    50

    820

    50

    1-1/2

    4-7

    15

    1115/470/700

    1205/525/725

    1000/460/650

    1085/495/685

    87/93

    65/69

    Scroll

    *Weight(Net /Gross)

    *Dimension of outdoor

    *Package size of outdoor

    025ZA 027ZA 030ZA 035ZA 040ZA 045ZA

    *025ZA1 *027ZA1 *030ZA1 *035ZA1 *040ZA1MALCRW

    *045ZA1

    24500

    83500

    4700

    21.4

    IPX4

    1

    1

    90

    810

    53

    1-1/2

    5-8

    16

    1115/470/945

    1205/525/975

    1100/470/900

    1185/505/935

    111/119

    106/114

    SWIMMING POOL HEAT PUMP

    2.1 Side fan swimming pool heat pump unit parameters

    Code

    Input power heating

    Running current heating

    Power supply

    Grade of waterproof

    Quantity of compressor

    Compressor

    Quantity of fan

    Input power of Fan

    Fan rotate speed

    Noise

    Water connection

    Water flow volume

    Water pressure drop

    Refrigerant gas type

    Rated heating capacity

    Dimension of outdoor

    Weight (Net/Gross)

    Package size of outdoor

    W

    BTU/h

    W

    A

    V/PH/Hz

    W

    RPM

    dB(A)

    inch3m /h

    kpa

    L/W/H(mm)

    L/W/H(mm)

    kg

    5000

    17100

    900

    4.1

    IPX4

    1

    1

    25

    870

    48

    1-1/2"

    2-4

    10

    930/350/550

    1350/395/585

    35/38

    5500

    18800

    1000

    4.5

    IPX4

    1

    1

    25

    870

    48

    1-1/2"

    2-4

    10

    930/350/550

    1350/395/585

    37/40

    7500

    25600

    1400

    6.4

    IPX4

    1

    1

    25

    870

    48

    1-1/2"

    2-4

    12

    930/350/550

    1035/395/585

    53/56

    9000

    30800

    1700

    7.7

    IPX4

    1

    1

    25

    870

    48

    1-1/2"

    3-5

    12

    930/350/550

    1035/395/585

    54/57

    10500

    35900

    1900

    8.6

    IPX4

    1

    1

    40

    840

    50

    1-1/2"

    3-5

    12

    63/67

    1005/360/620

    1095/405/650

    11000

    37600

    2050

    9.3

    1

    1

    50

    820

    50

    1-1/2

    4-7

    15

    1115/470/700

    1205/525/725

    85/91

    IPX4

    220V/1PH/50Hz

    Rotary

    R410a

    MALCRW 008ZA 010ZA 015ZA 018ZA 020ZA 023ZA

    2.Performance data

    3

  • 3

    Side fan swimming pool heat pump unit parameters

    15500

    52900

    2750

    4.8

    IPX4

    1

    Rotary

    1

    50

    820

    50

    1-1/2

    5-8

    15

    1115/470/700

    1205/525/725

    105/111

    19500

    66700

    3650

    6.4

    IPX4

    1

    1

    90

    810

    53

    1-1/2

    5-8

    15

    1115/470/945

    1205/525/975

    1100/470/900

    1185/505/935

    106/114

    95/103

    21000

    71700

    3750

    6.6

    IPX4

    1

    1

    90

    810

    53

    1-1/2

    5-8

    16

    1115/470/945

    1205/525/975

    1100/470/900

    1185/505935

    108/116

    103/111

    25000

    85300

    4750

    8.3

    IPX4

    1

    Scroll

    1

    90

    810

    53

    1-1/2

    5-8

    16

    1115/470/945

    1205/525/975

    1100/470/900

    1185/505/935

    111/119

    110/118

    27000

    92200

    4950

    8.7

    IPX4

    1

    2

    90

    810

    53

    1-1/2

    6-12

    16

    1115/470/1250

    1205/525/1280

    1100/470/1250

    1185/505/1280

    113/123

    115/126

    31500

    107500

    5950

    10.4

    IPX4

    1

    2

    90

    810

    53

    1-1/2

    6-12

    16

    1115/470/1250

    1205/525/1280

    1100/470/1250

    1185/505/1280

    115/125

    117/128

    Code

    Input power heating

    Running current heating

    Power supply

    Grade of waterproof

    Quantity of compressor

    Compressor

    Quantity of fan

    Input power of Fan

    Fan rotate speed

    Noise

    Water connection

    Water flow volume

    Water pressure drop

    Refrigerant gas type

    Rated heating capacity

    Dimension of outdoor

    Weight(Net /Gross)

    Package size of outdoor

    W

    BTU/h

    W

    A

    V/PH/Hz

    W

    RPM

    dB(A)

    inch3m /h

    kpa

    L/W/H(mm)

    L/W/H(mm)

    L/W/H(mm)

    L/W/H(mm)

    kg

    kg

    380V/3PH/50Hz

    R410a

    *Weight(Net /Gross)

    *Dimension of outdoor

    *Package size of outdoor

    030ZA/S 035ZA/S 040ZA/S 045ZA/S 050ZA/S 060ZA/S

    *035ZA1/S *040ZA1/S *045ZA1/S *050ZA1/S *060ZA1/SMALCRW

    Code

    Input power heating

    Running current heating

    Power supply

    Grade of waterproof

    Quantity of compressor

    Compressor

    Quantity of fan

    Input power of Fan

    Fan rotate speed

    Noise

    Water connection

    Water flow volume

    Water pressure drop

    Refrigerant gas type

    Rated heating capacity

    Dimension of outdoor

    Net weight

    Gross weight

    Package size of outdoor

    MALCRW

    W

    BTU/h

    W

    A

    V/PH/Hz

    W

    RPM

    dB(A)

    inch3m /h

    kpa

    L/W/H(mm)

    L/W/H(mm)

    kg

    kg

    220V/1PH/50Hz

    R410a

    10500

    35900

    1900

    8.6

    IPX4

    1

    Rotary

    1

    150

    870

    50

    1-1/2

    3-5

    12

    660/660/860

    750/700/960

    70

    75

    11000

    37600

    2050

    9.3

    IPX4

    1

    Rotary

    1

    150

    870

    50

    1-1/2

    4-7

    15

    660/660/860

    750/700/960

    73

    78

    12500

    42600

    2350

    10.7

    IPX4

    1

    Rotary

    1

    150

    870

    50

    1-1/2

    4-7

    15

    660/660/860

    750/700/960

    75

    80

    13500

    46100

    2500

    11.4

    IPX4

    1

    Rotary

    1

    150

    870

    50

    1-1/2

    4-7

    15

    660/660/860

    750/700/960

    78

    83

    15500

    52900

    2850

    13.0

    IPX4

    1

    Rotary

    1

    150

    870

    50

    1-1/2

    5-8

    15

    660/660/860

    750/700/960

    80

    88

    19500

    66600

    3550

    16.1

    IPX4

    1

    Rotary

    1

    150

    870

    53

    1-1/2

    5-8

    15

    660/660/860

    750/700/960

    91

    98

    2.2 Top fan swimming pool heat pump unit parameters

    020ZB 023ZB 025ZB 027ZB 030ZB 035ZB

    SWIMMING POOL HEAT PUMP

    4

    Note:Heating: Ambient temp.(DB/WB):15 /12 ,Water temp. (In/Out):26 /28 ;

    Note:Heating: Ambient temp.(DB/WB):15 /12 ,Water temp. (In/Out):26 /28 ;

  • 3.The dimension for Swimming Pool Heat Pump Unit-Monobloc

    B

    A D

    C

    Units: mm

    Size

    MALCRW

    A

    B

    C

    D

    330

    680

    930

    550

    340

    645

    1005

    620

    470

    750

    1115

    700

    470

    750

    1115

    945

    B

    A D

    C

    Units: mm

    Size

    MALCRW

    A

    B

    C

    D

    370

    650

    950

    600

    008ZA 015ZA010ZA 018ZA

    020ZA023ZA 030ZA025ZA 025ZA/S027ZA 030ZA/S

    035ZA 035ZA/S040ZA 040ZA/S045ZA 045ZA/S

    430

    600

    1020

    650

    440

    700

    1100

    900

    008ZA1010ZA1015ZA1

    018ZA1 025ZA1020ZA1 027ZA1023ZA1

    030ZA1 030ZA1/S035ZA1 035ZA1/S040ZA1 040ZA1/S045ZA1 045ZA1/S

    SWIMMING POOL HEAT PUMP

    B

    A

    D

    C

    Size

    MALCRW

    A

    B

    C

    D

    440

    770

    1115

    1250

    Units: mm

    050ZA/S060ZA/S

    050ZA1/S060ZA1/S

    440

    770

    1100

    1250

    5

    Code

    Input power heating

    Running current heating

    Power supply

    Grade of waterproof

    Quantity of compressor

    Compressor

    Quantity of fan

    Input power of Fan

    Fan rotate speed

    Noise

    Water connection

    Water flow volume

    Water pressure drop

    Refrigerant gas type

    Rated heating capacity

    Dimension of outdoor

    Net weight

    Gross weight

    Package size of outdoor

    MALCRW

    W

    BTU/h

    W

    A

    V/PH/Hz

    W

    RPM

    dB(A)

    inch3m /h

    kpa

    L/W/H(mm)

    L/W/H(mm)

    kg

    kg

    380V/3PH/50Hz

    R410a

    21500

    73200

    4000

    18.2

    220V/1PH/50Hz

    IPX4

    1

    Scroll

    1

    150

    870

    53

    1-1/2

    5-8

    16

    660/660/860

    750/700/960

    98

    120

    19500

    66700

    3650

    6.4

    IPX4

    1

    Scroll

    1

    150

    870

    53

    1-1/2

    5-8

    15

    660/660/860

    750/700/960

    91

    98

    21000

    71700

    3750

    6.6

    IPX4

    1

    Scroll

    1

    150

    870

    53

    1-1/2

    5-8

    16

    660/660/860

    750/700/960

    98

    120

    25000

    85300

    4750

    8.3

    IPX4

    1

    Scroll

    1

    150

    870

    53

    1-1/2

    5-8

    16

    660/660/960

    750/700/1060

    100

    122

    27000

    92200

    4950

    8.7

    IPX4

    1

    Scroll

    1

    150

    870

    53

    1-1/2

    6-12

    16

    660/660/960

    750/700/1060

    111

    123

    31500

    107500

    5950

    10.4

    IPX4

    1

    Scroll

    1

    150

    870

    53

    1-1/2

    6-12

    16

    660/660/960

    750/700/1060

    113

    125

    040ZB 035ZB/S 040ZB/S 045ZB/S 050ZB/S 060ZB/S

    Top fan swimming pool heat pump unit parameters

    Note:Heating: Ambient temp.(DB/WB):15 /12 ,Water temp. (In/Out):26 /28 ;

  • C

    Size

    MALCRW

    A

    B

    C

    A

    B 300

    685

    860

    300

    685

    960

    Units: mm

    020ZB 023ZB 025ZB 027ZB 030ZB 035ZB040ZB

    045ZB/S050ZB/S060ZB/S

    035ZB/S040ZB/S

    300

    685

    860

    SWIMMING POOL HEAT PUMP

    1. Positioning Your Swimming Pool Heat Pump1.1 For correct operation air must be free to circulate around the heat pump. Do not place the unit in a shed, greenhouse or similar. This unit is designed to be placed outdoors only.1.2 Refer to the drawing below for required clearance.1.3 You should position the heat pump so that the control panel does not face directly towards the sun.1.4 The heat pump must be upright.1.5 The distance between the heat pump and the pool / plant room should be as short as practically possible to reduce pressure and heat loss in the pipe work.1.6 Insulating the pipe work will assist with the prevention of heat losses.1.7 An isolator switch should be installed (by a qualified electrician) near the heat pump.1.8 The electrical supply to the heat pump must be protected by a 30mA RCD.1.9 The air inlets and outlets must not be obstructed or blocked.1.10 Even though the heat pump is low noise, it must be positioned so as to be considerate to neighbours.1.11 Your heat pump must be placed on a solid base.1.12 Condensation will drip from underneath the heat pump, your base must be able to tolerate this.

    II Installation

    1000mm Above

    1000mm Above

    1000mm Above

    1000mm Above

    Top 2000mm AboveTop 1000mm Above

    1000mm Above

    Inlet Inlet

    Inlet Inlet

    Inlet

    Outlet

    The position of installing unit

    6

  • 2. Connecting Your Swimming Pool Pipe Work2.1 The pool water is fed through the heat pump by a swimming pool pump.2.2 The heat pump must be installed after (down stream) the swimming pool filter so clean, filtered water passes through it.2.3 Double union ball valves must be fitted just before the heat pump inlet and just after the outlet to aid servicing and winterising.2.4 Each heat pump has a maximum water flow rate. If the flow via the pool pump is higher than this then a by-pass should be installed. Consult your supplying dealer.2.5 Each heat pump also has a minimum flow rate, below this the heat pump will not operate. Consult your supplying dealer.2.6 Pipe work of less than 1-1/2 diameter should not be used.2.7 Fit a union nut onto each pipe.2.8 Push the gasket over the pipe until the gasket is about 5 -10mm from the edge of the pipe. You may need to lubricate the gasket.2.9 Insert the pipe into the heat pump and tighten the union nut.2.10 The union must only be hand tightened.2.11 If the swimming pool is equipped with a chlorinator, brominator, or possibly chemical control with acid and chlorine pumps, these must be in the return pipe work after the heat pump and a non-return valve used. Any dosing system must be the final equipment before the water returns to the swimming pool. Damage caused to the heat pump by chemical dosing units is not covered by warranty.2.12 Any heat exchanger or electric heater fitted as auxiliary heating must be installed after (down stream from) the heat pump so as to avoid pre-heating the pool water before it enters the heat pump.

    SWIMMING POOL HEAT PUMP

    SWIMMING POOLSWIMMING POOL

    Check-valve

    Filter

    Water pump

    Chlorinator

    Check-valve

    Installation Drawing Of Side Fan Type

    7

  • 3.1 Unit supply cable must be used copper. Power supply voltage in line with the rated voltage and the rated current.3.2 The unit, power supply circuit must have a grounding wire, and the power supply ground wire must with the external grounding wire, and an external grounding wire to be effective.3.3 W must be installed by professional technicians carried out in accordance with circuit.3.4 S up a good leakage protection devices

    3.5 Power line and signal line layout should be neat, rational, strong and weak lines separating cable and Can not interfere with each other, without contact with the connecting pipe and valve.3.6 he construction of all wiring is completed, carefully check the correct order to connect the power.3.7 Unit electric wire connection: connect to the appropriate terminals according to wiring diagram, and fix it by the pressure line of board in the electrical box. 3.8 All the wiring construction is completed, can be plugged in only after careful examination correctly. 3.9 Unit control board fuse parameters: 5A.

    should be

    connect toiring installation

    etting

    After t

    and in accordance with the relevant national technical standards.

    3. Electric wiring

    SWIMMING POOL HEAT PUMP

    Chlorinator

    SWIMMING POOLSWIMMING POOL

    Check-valve

    Filter

    Water pump

    Chlorinator

    Check-valve

    Installation Drawing Of Top Fan Type

    8

  • 4. Selection of Electrical Wire

    UNITPower supply

    PCB Compressor

    4.1 Voltage drop may occur due to the large current draw during compressor starting, and may be result in the compressor is difficult to stat. So we recommend selecting the wire specification from the table below.

    4.2 Specification Table of Electrical Wire

    Power supply installation condition: The touching space of breaker should be more than 3mm.must use copper wire only.

    within 5m

    2.0

    3.5

    5.5

    8.0

    Within 10m

    2.0

    3.5

    5.5

    8.0

    14.0

    Within 15m

    2.0

    3.5

    5.5

    8.0

    14.0

    22.0

    Within 20m

    3.5

    5.5

    8.0

    14.0

    22.0

    30.0

    Within 30m

    5.5

    8.0

    14.0

    22.0

    30.0

    38.0

    50.0

    Within 50m

    8.0

    14.0

    22.0

    30.0

    38.0

    50.0

    60.0

    80.0

    Within 1m

    2.0

    3.5

    5.5

    8.0

    14.0

    Starting current (A)

    Below 20

    Below 30

    Below 40

    Below 50

    Below 60

    Below 70

    Below 80

    Below 90

    Below 100

    Below 110

    Below 120

    Below 140

    Below 160

    Below 180

    Below 200

    Below 220

    Below 240

    Mark (Heat resistance temperature above 60 )

    The wiring specifications (mm2)

    Mark (Heat resistance temperature above 120 )

    4.3 Caution of GroundingThe internal motor protector does not protect the compressor against all possible conditions.Please be sure that the system utilizes the ground connection when installed in the field.4.4 Warning: To avoid fire, electric shock and other accidents, keep in mind about these tips: 4.4a Only use power supply voltage indicated on the label, if you do not know the family of voltage, contact the dealer or local power company. 4.4b When you use the unit by the maximum current please view the specifications, so make sure your home's power supply (current, voltage and cable) to meet the machine's normal load requirements. 4.4c To protect the power lines. Power lines should be fixed, so that people will not be trip over or the lines damaged by other things. Paying particular attention to plugs, which should be easily plug into the socket, careful the plug position. 4.4d Do not overload wall plugs or extension the cable. Line overload can cause fire or electric shock. 4.5e To ensure your safety, you must plug the power lines into the socket with a grounded three-phase, and check to ensure your socket is accurate and reliable grounding.

    SWIMMING POOL HEAT PUMP

    9

  • Standby mode

    Ambient temp.

    12

    Initialization mode

    1) Power-on,Afer 10 seconds of full screen display of the remote controller, the main unit enters the standby mode: the remote controller showing ambient temp and running mode.

    Auto mode

    Water outlet temp.

    Cooling mode Heating mode

    Water inlet temp.

    12

    Button control area

    The display area ofoperation mode

    Running status and parameter setting display area

    The electrical base box for the remote controller is of standard dimension(86 * 86,fixed hole distance being 60mm).Before the interior decoration, the box and three-core cable(3 0.5mm2)can be embedded in the wall to make the overall decoration more beautiful. The user interface and functions of use are shown in the figure below

    III Use1.Functional illustration of the remote controller

    2. Uses of the remote controller

    SWIMMING POOL HEAT PUMP

    10

    2) MODE button for mode selection. Press this button to choose auto cooling

    or water heating mode.

  • SWIMMING POOL HEAT PUMP

    11

    3)power on/off.Press this button to power on the remote controller displays the water inlet temp. ,

    water outlet temp. ,clock and operation mode; press button again to enter the standby mode.

    6 Timed ON/OFF setting. Press botton and the bit hour, bit minute and timing ON symbol flicker.

    Press button,and the bit hour flickers. Press buttons to adjust the setting of the hour.

    Press button again,and the bit minute flickers. Press buttons to adjust the setting of minute;

    Press button again and the bit hour, bit minute and timing OFFsymbol will flicker. Press button,

    and the bit hour flickers. Press buttons to adjust the setting of hour. Press button again,

    and the bit minute flickers. Press buttons to adjust the setting of minute. Press button

    again to complete and exit the timed ON/OFF setting mode.

    Cancel timing setting operation. Press button and press button to cancel the timing

    8 AUX on/off:Under the power on status, press timing button for 5 seconds to start anxiliary

    electrical heating, press timing button for 5 seconds again to off the AUX fuction (available to be

    with AUX function units, This section is for engineers only.).

    Water inlet temp. Water outlet temp.

    Standby mode

    Ambient temperature

    Cooling mode

    9 Display Lock:Press and synchronously for 5s, symbol comes out, it means all buttons

    on the display are locked, but it can be unlocked after pressing both and synchronously for 5s.

    Remarks:When FROST connecting with GND, the heat symbol will flash, defrost function will be disabled.

    Disconnecting FROST and GND, then the heat symbol won t flash and the heat symbol under

    auto-mode will disappear.

    7 Parameter scan:press button for 5 seconds to enter parameter scan, press button again to

    see the correspond parameter(P1: system coil temperature ;P2: reservation;Room: ambient temperature).

    5 Clock setting. Press button and the bit hour and minute is flicking, press button again,

    the bit hour flick, press to adjust the setting of hour. Then press button and the bit minute

    flick. Press buttons to adjust the setting of minute. Press button again to complete and

    exit the time setting mode.

    4 Water input temp. Setting: on standby or power on status, press or button to adjust the setting of water input temp.(The inlet water temp. corresponds to the mode)

  • SWIMMING POOL HEAT PUMP

    12

    10) These settings are for Engineers only, please call if you require to change eny of the Optional

    Parameters.

    Under the power on or standby status, press and buttons at the same time for 10 seconds

    to enter Operation Parameter setting interface. Press again to view 0-A parameter,

    press or button to set data you need. Parameter setting as below:

    parameter 00water inlet temp.setting Under cooling mode

    (8-28 )default setting:27range:

    MINMIN

    MINMIN

    Parameter 01water inlet temp. Setting Underheating moderange:(15-40default setting:27

    Parameter 02Defrost cycle

    default setting:45minrange:(30-90 min)

    Parameter 03

    range:(-30-0 )

    The temp. Setting to enter defrost model

    default setting:-3

    Parameter 04The temp. setting to exit defrost modelrange: (2-30 )default setting:13

    Parameter 05Max. Drange:

    efrosting time (1-12min)

    default setting:8 min

    Parameter 06System quantity1:1system setting2:dual system settingdefault setting:1

    Parameter 07Save setting after failure0(no)1(yes)default setting:1

    Parameter 08Model selection0(cooling)1(cooling&heating)2(auxiliary elec heating) +heat pump3(heating only)

    Parameter 09working mode of water pumprange:(0 or 1)default setting:1

    Auto mode water inlet temp.default settingtemp.27

  • SWIMMING POOL HEAT PUMP

    13

    IV Maintenance1 To check the water supply device and the releaser often. You should avoid the condition of no water or air enter into system, or that will influence unit's performance and reliability. You should clear the water filter regularly to avoid unit's damage by filter's jam.2 There should be dry, sanitary and ventilation around the units. To clean the side heating exchanger regularly for keeping good heating exchanging and saving energy.3 To check the operation of every process in the unit, the operation pressure of the refrigerant system. You should maintain or change it in time.4 To check the power supply and cable connection often, there is abnormal action or bad smell about the electrical component. If there is, please maintain or change it in time.5 Please discharge all water in the water pump and water system lest freeze the water pump or water system. You should discharge the water at the bottom of water pump if the units will stop for long time. And you should check the units thoroughly and fill the system with water fully before power on the units again.

    Water inlet temp. Setting(cooling mode)00

    01

    02

    03

    04

    05

    06

    07

    08

    09

    A

    Digit meaning range default Adjust

    Water inlet temp. Setting(heating mode)

    Defrost cycle

    The temp. setting to enter defrost model

    The temp. setting to exit defrost model

    Defrosting time

    System quantity

    Automatic restarting

    Model selection

    working mode of water pump

    auto mode(return water temp.) Adjusted by technicians

    Adjust

    Adjust

    Adjusted by technicians

    Adjusted by technicians

    Adjusted by technicians

    Double system unit default(2)

    Adjusted by technicians

    Adjusted by technicians

    Adjusted by technicians

    Adjusted by technicians

    8 30

    15 40

    30 90MIN

    -30 0

    2 30

    1 12MIN

    1 2

    0 1

    0 3

    0 1

    8 40

    27

    27

    45 MIN

    -3

    13

    8 MIN

    1

    1

    1

    0

    27

    1)Notice:above data setting 00 is relevant to cooling only. All other data(01-05)is relevant to heating mode.Remarks:parameter 03 -30~0 means from -30 to 0parameter 06 1:1 system set 2:dual system setparameter 08 0:cooling 1:cooling&heating 2:auxiliary electrical + heat pump (Auto mode can be selected) 3:heating onlyparameter: 09 0:always working 1:water pump starts working for 1 min before the compressor starts to work, water pump stop working after the compressor stop working for 30 secretary.

    3. Operation Data Setting

  • Ordinary malfunctions and solution

    The first time freezing protection in winter

    The second time freezing protection in winter

    Malfunction of systemwhen the controller with

    Flow switch failure

    Malfunction of systemwhen the controller with

    Reason ResolutionMalfunction Display

    code

    Coil1 sensor failure

    Coil2 sensor failure

    Temp is too much different between water-in and water-out

    Water inlet temperature

    sensor failure

    Ambient temp. Sensor

    failure

    Anti freezing under cooling mode

    Water outlet temperature

    sensor failure

    3 times of excessive temp. Differentials of inlet water and outlet water in 30 minutes

    defrosting

    Communication failure

    PP 01

    PP 02

    PP 03

    PP 04

    PP 05

    PP 06

    PP 07

    PP 07

    PP 07

    EE0 1

    EE0 2

    EE 03

    EE0 5

    EE 08

    Defrost codedisplay

    The sensor is open or short circuit

    The sensor is open or short circuit

    not enough water flow

    volume &water pressure

    difference is too low

    Water flow volume is not

    enough

    Low pressure switch protection

    High pressure switch protection

    Out side environment temperature is below 0 under stand by status.

    Out side environment temperature is below 0 under stand by status.

    No water/little water flow volume too small in water system.

    Water flow volume not enough, water pressure difference is too low

    Wire controller and ThePCB connection failure.

    Check or change the sensor

    Check or change the sensor

    Check or change the sensor

    Check or change the sensor

    Check or change the sensor

    Check the water flow volume,

    or water system is jammed or not

    Check the water flow volume,

    or water system is jammed or not

    The system recover automatically after running antifreeze process.

    The system recover automatically after running antifreeze process.

    Check whether the pressure switch and water cycle system.

    Check whether the pressure switch and water cycle system.

    Check the water flow volume,water pump is failure or not.

    Check the water flow volume,or water system is jammed or not.

    Check the wire connection

    The sensor is open or short circuit

    The sensor is open or short circuit

    The sensor is open or short circuit

    Phase lack or phase error of power supply when the controller with(MK3065+MK3023(controller model)

    1 Emergent switch open2 Phase lack or phase error of power supply(only for threephase unit)

    1 Check emergent switch,2 Check power supply(only for three phase unit)

    EE0 4

    SWIMMING POOL HEAT PUMP

    14

  • 1. Connection of PCB(1)Controller model:MK3065

    131415161718192021222324252627

    MK3065

    2930

    3132

    3334

    3536

    3738

    Symbol MeaningCompressor of system (220VAC)

    NO .

    4way valve of system(220VAC)

    Fan motor(220VAC/5A)

    Water pump(220VAC/5A)

    LCD/LED Wire controller

    Water in temperature

    OUT1OUT2OUT3OUT4OUT5

    CN1CN2

    CN3

    CN4

    AC-N

    13/14/15

    16/17

    18/19

    20/21

    22/23

    24/25

    26/27

    29/30

    31/32

    33/34

    35/36

    37/38

    Electrical heating

    Water out temperature

    Pipe temperature

    Ambient temperature

    Power supply(AC-N)

    Transformer primary coils

    Transformer secondary coils

    Mode switch

    High voltage switch

    Low voltage switch

    Water flow switch

    Emergency switch

    Phase sequence protection switch

    Reservation

    2. Wiring diagram1)Controller model:MK3065

    4-way valve

    Transformer

    Ambient temp.

    Water in temp.

    Pipe temp.

    Water out temp.

    Mo

    de

    sw

    itch

    Hig

    h p

    ressu

    re s

    witc

    h

    Lo

    w p

    ressu

    re s

    witc

    h

    Wa

    ter flo

    w s

    witc

    h

    Reservation

    LC

    D/L

    ED

    w

    ire c

    on

    trolle

    r

    Em

    erg

    en

    cy s

    witc

    h

    220V/50HzPower inputPower input

    Compressor

    L N 1 2L N 1 2

    C

    R S

    Red

    Blu

    e

    Wh

    ite

    Capacitance

    Ca

    pa

    cita

    nce

    Red

    Orange

    Fan

    Pump outputPump output220V/50Hz

    Re

    d

    Red

    Ora

    ng

    e

    Blu

    eY

    ello

    w

    MK3065

    Ph

    ase

    se

    qu

    en

    ce

    p

    rote

    ctio

    n s

    witc

    h

    Red

    Red

    Red

    Yellow/green

    Reservation

    Blu

    e

    Suitable for MALCRW(008ZA/ 010ZA/ 015ZA/ 018ZA/ 020ZA/ 023ZA/ 025ZA),MALCRW(008ZA1/ 010ZA1/ 015ZA1/ 018ZA1/ 020ZA1/ 023ZA1/ 025ZA1), MALCRW (020ZB/ 023ZB/ 025ZB)

    Remarks This wiring diagram is for reference only. The actual wiring is subject to the actual unit.

    SWIMMING POOL HEAT PUMP

    Attachment 1

    15

  • Remarks This wiring diagram is for reference only. The actual wiring is subject to the actual unit.

    Suitable for MALCRW(027ZA/ 030ZA/ 045ZA), MALCRW(027ZA1/ 030ZA1/ 045ZA1).MALCRW(027ZB/ 030ZB)

    4-way valve

    Transformer

    Ambient temp.

    Water in temp.

    Pipe temp.

    Water out temp.

    Mo

    de

    sw

    itch

    Hig

    h p

    ressu

    re s

    witc

    h

    Lo

    w p

    ressu

    re s

    witc

    h

    Wa

    ter flo

    w s

    witc

    h

    Reservation

    LC

    D/L

    ED

    w

    ire c

    on

    trolle

    r

    Em

    erg

    en

    cy s

    witc

    h

    220V/50Hz

    Power inputPower input

    L N 1 2L N 1 2

    Compressor

    C

    R S

    Blu

    e

    Wh

    ite

    Capacitance

    Ca

    pa

    cita

    nce

    Red

    Orange

    Fan

    Pump outputPump output

    220V/50Hz

    Blu

    e

    Red

    Ora

    ng

    e

    Blu

    eY

    ello

    w

    MK3065

    Ph

    ase

    se

    qu

    en

    ce

    p

    rote

    ctio

    n s

    witc

    h

    Red

    Red

    RedYellow/green

    Red

    Contactor

    RedRed

    Re

    d

    2930

    3132

    3334

    3536

    3738

    Reservation

    2)Controller model:MK3065( )Reversal Defensible Relay

    Suitable for MALCRW(035ZA/ 040ZA/045ZA), MALCRW(035ZA1/ 040ZA1/045ZA1), MALCRW(035ZB/ 040ZB)

    131415161718192021222324252627

    4-way valve

    Transformer

    Ambient temp.

    Water in temp.

    Pipe temp.

    Water out temp.

    Mo

    de

    sw

    itch

    Hig

    h p

    ressu

    re s

    witc

    h

    Lo

    w p

    ressu

    re s

    witc

    h

    Wa

    ter flo

    w s

    witc

    h

    Reservation

    LC

    D/L

    ED

    w

    ire c

    on

    trolle

    r

    Em

    erg

    en

    cy s

    witc

    h

    220V/50Hz

    Power inputPower input

    L N 1 2L N 1 2

    C

    Ca

    pa

    cita

    nce

    Red

    Orange

    Fan

    Pump outputPump output220V/50Hz

    Blu

    e

    Red

    Ora

    ng

    e

    Blu

    eY

    ello

    w

    MK3065

    Ph

    ase

    se

    qu

    en

    ce

    p

    rote

    ctio

    n s

    witc

    h

    Red

    Red

    Red

    Yellow/green

    Red

    Contactor

    RedRed

    Re

    d

    2930

    3132

    3334

    3536

    3738

    Blue

    CompressorBlue

    S

    R

    Running Capacitor

    Starting Capacitor

    Starting Relay

    RR ff

    Blue

    Red

    Reservation

    Remarks This wiring diagram is for reference only. The actual wiring is subject to the actual unit.

    SWIMMING POOL HEAT PUMP

    16

  • Remarks The dotted line applicable part: MALCRW(050ZA/S / 060ZA/S),MALCRW(050ZA1/S / 060ZA1/S)

    This wiring diagram is for reference only. The actual wiring is subject to the actual unit.

    Suitable for MALCRW(025ZA/S / 030ZA/S / 035ZA/S / 040ZA/S / 045ZA/S / 050ZA/S / 060ZA/S), MALCRW(035ZA1/S / 040ZA1/S / 045ZA1/S / 050ZA1/S /060ZA1/S), MALCRW(035ZB/S / 040ZB/S / 045ZB/S / 050ZB/S / 060ZB/S)

    Hig

    h p

    ressu

    re s

    witc

    h

    LC

    D/L

    ED

    w

    ire c

    on

    trolle

    r4-way valve

    Transformer

    Ambient temp.

    Water in temp.

    Pipe temp.

    Water out temp.

    Mo

    de

    sw

    itch

    Lo

    w p

    ressu

    re s

    witc

    h

    Wa

    ter flo

    w s

    witc

    h

    Reservation

    Em

    erg

    en

    cy s

    witc

    h

    Ca

    pa

    cita

    nce

    Pump output220VAC/1PH/50Hz

    Re

    d Blue

    Red

    Red

    Orange

    Fan

    Ora

    ng

    e

    Blu

    eY

    ello

    w

    MK3065

    RedRed

    Yellow/green

    Red

    Red

    3 phase testing PCB

    RLY1

    R

    S

    T

    CP4

    CP3

    MK3023MK3023

    L N L N

    3 phase Power input (380VAC/3PH/ 50HZ)

    R S T NR S T N

    Compressor

    Co

    nta

    cto

    r

    T1 T2 T3

    L1 L2 L3

    Yellow/green

    Bla

    ck

    Wh

    ite

    Re

    d

    Bla

    ck

    Wh

    ite

    Red

    Orange

    Fan

    Ye

    llow

    /gre

    en

    Ye

    llow

    /gre

    en

    Ca

    pa

    cita

    nce

    Black Black

    White White

    Reservation

    3)Controller model:MK3065+MK3023

    SWIMMING POOL HEAT PUMP

    17

  • SWIMMING POOL HEAT PUMP

    18

    If you are having a problem with your pool heater, FIRST perform the consumer troubleshooting steps

    detailed in your pool heater Owners Manual then CALL THE INSTALLING DEALER and have him verify

    that the cause is NOT external to your pool heater (such as tripped breaker, clogged pool filter, inadequate

    pump run time ,etc.)

    1. Provide your Dealer with the following information:

    A. Serial # located on back panel nameplate of your pool heater.

    B. Proof of Installation Date(Bill of sale or original invoice only)

    C. Description of the Symptoms

    Will Never Need Freon

    Unless your pool heater has a leak in the sealed refrigeration system, the factory charge of freon should last

    for the life of the unit. Freon is very stable and should not degrade or breakdown even under severe operating

    conditions. If your unit needs freon, then it has a leak, and adding freon will not solve the problem. The leak

    must be located and repaired. Fortunately, freon leaks are very uncommon and usually are due to shipping.

    For Installing Dealer

    If your customer is having a problem with your pool heater and you as the installing dealer have

    verified that the cause is NOT external to your pool heater(such as tripped breaker, clogged pool filter,

    inadequate pump run time, etc.)following these steps will help you obtain the fastest service possible

    for your customer.

    1. Help your customer gather the following information:

    A. Serial # located on back panel nameplate of your pool heater.

    B. Proof of Installation Date(Bill of sale or original invoice only)

    Attachment 2How to obtain Service

    For Pool Owner

  • 19

    SWIMMING POOL HEAT PUMP

    Common Units ConversionLinear Measure1 inch=25.4 millimetres

    1 foot=12 inches=0.3048 metre

    1 yard=3 feet=0.9144 metre

    1 (statute)mile=1760 yards=1.609 kilometres

    1 nautical mile=1852 m.

    Square Measure1 square inch=6.45 sq.centimetres

    1 square foot=144 sq.in.=9.29 sq.decimetres

    1 square yard=9 sq.ft.=0.836 sq.metre

    1 acre=4840 sq.yd.=0.405 hectare

    1 square mile=640 acres=259 hectares

    Cubic Measure1 cubic inch=16.4 cu.centimetres

    1 cubic foot=1728 cu.in.=0.0283 cu.metre

    1 cubic yard=27 cu.ft.=0.765 cu.metre

    Capacity MeasureBritich

    1 pint 20 fluid oz.=34.68 cu.in.=0.568 lite

    1 quart=2 pints=1.136 litres

    1 gallon=4 quart=4.546 litres

    1 peck=2 gallons=9.092 litres

    1 bushel=4 pecks=36.4 litres

    1 quarter=8 bushels=2.91 hectolitres

    American dry

    1 pint=33.60 cu.in.=0.550 litre

    1 quart=2 pints=1.101 litres

    1 peck=8 quarts=8.81 litres

    1 bushel=4 pecks=35.3 litres

    American liquid

    1 pint=16 fluid oz.=28.88 cu.in.=0.473 litre

    1 quart=2 pints=0.946 litre

    1 gallon=4 quarts=3.785 litres

    Avoirdupois Weight1 grain=0.065 gram

    1 dram=1.772 grams

    1 ounce=16 drams=28.35 grams

    1 pound=16 ounces=7000 grains=0.4536 kilogram

    1 stone=14 pounds=6.35 kilograms

    1 quarter= 2 stones=12.70 kilograms

    1 hundredweight=4 quarters=50.80 kilograms

    1 short ton=2000 pounds=0.907 tonne

    1 (long)ton=20 hundredweight=1.016 tonnes

    energy power1 usrt= 3024 kcal/h=3516 w

    1 kcal/h=1.163 w

    1 kw= 860 kcal/h

    1 btu/h=0.293 w

    velocity, flux1 m/s=196.85 fpm

    1 cfm=1.699 cmh

    1 gpm= 0.27276 cmh

    1 gpm= 0.2271 cmh

    Pressure1 bar=100000 pa

    1 psi=0.0703 kgf/cm2

    1 kgf/cm2=98000 pa

    1 mm aq.=9.8 pa

    1 mm hg=133.28 pa

    1 m H2O=9800 pa=0.1 kgf/cm2

  • SWIMMING POOL HEAT PUMP

    CODE:MK3065/MK3030CODE:MK3065/MK3030

    METRAN

    Ò³Ãæ 1Ò³Ãæ 2Ò³Ãæ 3Ò³Ãæ 4Ò³Ãæ 5Ò³Ãæ 6Ò³Ãæ 7Ò³Ãæ 8Ò³Ãæ 9Ò³Ãæ 10Ò³Ãæ 11Ò³Ãæ 12Ò³Ãæ 13Ò³Ãæ 14Ò³Ãæ 15Ò³Ãæ 16Ò³Ãæ 17Ò³Ãæ 18Ò³Ãæ 19Ò³Ãæ 20Ò³Ãæ 21Ò³Ãæ 22Ò³Ãæ 23Ò³Ãæ 24