coastal kestrel
DESCRIPTION
Coastal KestrelTRANSCRIPT
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Kestrel Specialist Handrail SystemsGalvanised Handrail Systems 89 - 96
Roof Edge Protection System 97
DDA Complient HandRail System 98 - 101
Stainless Steel Handrail Systems 102 - 106
Juliet Balcony 107
Galvanised Tube 108
KesClamp Tube Fittings 109 - 118
Galvanized Handrail Standards 119
Kesclamp Special Clamp Fittings 120
Weldable Handrail Components 121- 123
Mild Steel Balustrade Fittings 123
Sprung Gate Hinge Kit 123
Stainless Balustrade Post Assemblies 124 - 125
Stainless Steel Handrail Components 126 - 129
Stainless Steel Handrail Brackets 130
Stainless Steel Glass Clamps 130
Structural Glass Components 131
Timberline Stainless Handrail Fittings 132
Access Components 133 - 136
Access Ramps 137 - 138
Anti- Slip Protective Coating 139
Fixings & Tools 140
Handrail Standard Enquiry Form 141
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Kes SystemsAs a result of many years experience in the specialist handrail market, Kestrel have selected a number of components from our proven range and are now able to offer a wide range of Hand Rail System options for many applications. To facilitate specifying and ordering, the KES Systems are detailed below with a short description of the construction and duty.
KesClamps
KesClamp, the most versatile handrail component available today, with the ever increasing range of fittings the possibilities and applications for hand rails and support structures is endless. In this section we offer some of the more popular combinations. All fully galvanized in 33mm, 42mm & 48mm tube diameters.
ContiRail
If you are looking for a DDA compliant hand system, (i.e. a handrail without the lumps and bumps), the ContiRail is what you need. Available in galvanized finish ‘off the shelf’ or powder coated to order. This System has been successfully installed in recreational areas, commercial applications and public access situations such as Railway Stations.
SystemRail
SystemRail is a multi-purpose Industrial Railing System. Using a fabricated rectangular section post and fixed rail centre, this system is easy to install and is offered with a number of options including 2Mtr posts, Gate Kits and mesh infill panels.
DeluxRail
DeluxRail is a superior range of semi-assembled hand rails and balustrade kits. Designed for easy installation, with full instructions, fitting equipment and accessories.
Juliet Balcony
DR870 Juliet Balcony has been designed to meet the increasing demand for a flush fitting balcony structure. Supplied complete with handrail and glass panel, this unit can be fitted using standard tools and equipment and will enhance any property with style and elegance.
RoofRail
RoofRail, ‘Roof Edge Protection’ or ‘Freestanding Barrier’ is designed to offer a complete barrier system with no ground fixings. This product line has recently been completely revised to include rubber counterbalance weights and a raked post option.
We’re committed to provide a comprehensive supply & delivery service of tubes and fittings for the assembly of support structures, barriers and hand rails.
Our Mission Statement
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System 10
• No on site welding/hot works• Significant cost savings over conventional systems• Reduced safety risk for installer / public• Fully galvanized assembly• Unlimited uses and configurations• Can be supplied in a large range of powder coated finishes• Available in Level, Sloped and Ground Fix configurations
• Pedestrian footpaths• Warehouses, mezzanine floors, loading bays• Car parks• Bridge Abutments• Retaining Walls• Service Platforms and stairs• Roof service areas• Airports• Retail parks• Pedestrian & Traffic segregation
The Kestrel System 10 Commercial hand railing systems are extremely versatile, heavy duty and suitable for use in a wide variety of commercial and industrial applications.
System10 is a durable and user friendly system offering many safety and cost saving benefits at the point of installation.
Unlimited Uses
Tube Size Level fix Angle fix Ground Fix
2 (33mm) 10LF-2 10AF-2 10GF-2
3 (42mm) 10LF-3 10AF-3 10GF-3
4 (48mm) 10LF-4 10LF-4 10GF-4
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System 11
The Kestrel System 11 is a DDA compliant handrail and has been developed to provide a solution to the ever increasing emphasis placed on ease of access for persons with disability.
Whether your application is a new project or an upgrade to an existing building to meet the DDA requirement, the SySTEM 11 range makes compliance with the standards easy and cost effective.
Standard specification is a 48mm upright and 42mm hand rail.
• Access ramps and stairs• Schools, Colleges & Universities• Aged Care Homes and facilities• Shopping Malls• Hospitals and Medical facilities• Public places of interest
Also available as an offset assembly with a multi rail arrangement.
System 11 Unlimited uses
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System 12
• Smooth Handrails - No lumps or bumps !• No site welding / hot works• Unlimited configurations• Can be supplied in a large range of powder coated finishes• Available in Level, Sloped and Ground Fix configurations.
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System 12 Unlimited uses
System 12 can either wall or post mounted for level or inclined installations.
Standard specification is a 48mm upright and 42mm hand rail at 300mm centres.
The Kestrel System 12 is a DDA compliant handrail and has been designed to provide a solution to the ever increasing emphasis placed on ease of access for persons with a disability.
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System 15 Unlimited uses• Retaining Walls• Footbridges• Public Housing• viewing Platforms• Public Access• Primary Schools (15-40)• Car Parks
System 15 Configurations
Part No Description
Ref: 15-00 Standard Balustrade
Ref: 15-10 Standard Balustrade with Kick Plate
Ref: 15-20 Balustrade with smooth inline handrail
Ref: 15-30 Balustrade with smooth offset handrail
Ref: 15-40 Balustrade with 2 smooth offset handrails
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System 15
Kestrel SySTEM 15 is our commercial balustrade system which combines strength, durability and versatility, enabling it to be used in a wide variety of applications. Constructed from solid steel and fully galvanised, the unique modular design provides maximum strength, cost efficiency, and longevity.
By combining components from the SySTEM 12 range, SySTEM 15 can easily be used for DDA applications.
Stainless steel, anti-vibration locking screws which embed into the pipe give the ultimate confidence in a modular system that is Safe, Fast and Easy!
• Eliminate design and fabrication time• Unlimited configurations• No site welding/hot works• Ease of installation• Designed to comply with European standards• Pre-engineered designs ensure structural integrity• Can be supplied in a large range of powder coated finishes
Also available as an offset assembly with a multi rail arrangement.
Why Use System 15
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SYSTEMRAIL Options Construction
SYSTEMRAIL is a multi-purpose industrial railing system
Used in a wide range of external or interior applications. The system features a fixed top rail height of 1100mm. With three rail positions, this system can be used in a variety of combinations, i.e. single top rail, top and middle rail, top middle and bottom rail or top and bottom rail with mesh in fill panel. Designed for easy and quick assembly, the structure can be erected using basic tools and equipment. With a wide range of accessories including gate kits, mesh panels and sign kits this system is unique in every way.
Single Rail for straight forward pedestrian control, go for the single rail option, an economical and practical solution.Twin Rail for conventional barriers on walkways, heavy traffic areas, mezzanine floors etc. an outstanding industrial quality structure.Mesh Panel where total guarding is required, use the Kestrel mesh panel option.
The barrier system with every option ‘Built In’!
Fabricated post assembly, comprising of 80 x 40 x 3mm RHS with 6mm foot plate and welded top cap.• Post incorporates pre-set cross rail positions suitable for size 3 (42mm od) tubing.• Post fitted with M8 S/S Inserts with M8 S/S grub screw.• Base fixing plate incorporates 2 No. 12mm Fixing holes. Plastic blank plugs supplied to cover holes not in use.All components are hot dipped galvanized to BS EN ISO1461:1999. All tube is galvanized medium duty to BS1387.
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The SystemRail is an industrial barrier suitable for a whole range of level applications in the factory, warehouse or distribution facility. Designed with many options ‘built in’ this system is simple and fast to assemble and when erected will give many years of service. The SystemRail is centred around the post design, which provides the option of 1, 2 or 3 rails, mesh panels & gate assemblies, with the further option of 1mtr or 2mtr post lengths, the extra components required are minimal.
When assembling your structure it is advisable to position all rails in the post before fixing in position. With all rails in place, fix at one point either on a wall or end post and ensure plumb. Locating the top of the post in the correct
position tighten up the top locking screw, now move the base of the post into position and tighten the lower locking screw. Now drill the floor and locate fixing studs.
Follow the same procedure moving from post to post until all posts are in a vertical position and located correctly. Now tighten the base fixings.
When fitting into a corner, use part no. 125-3, (2 way elbow fitting).Do not fit the post on the corner point. All posts are through fixings, and the corners and any variants must be made up using fittings.Positioning the post in the correct vertical position can be adjusted by
SYSTEMRAIL - Helpful Tips
1100mm
470-3
8231 125-3
8051
1280mm
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SYSTEMRAIL - Helpful Tips
Part Number Description125-3 2 Way 90 Degree Elbow470-3 1200mm Weld mesh Panel8010 Standard SystemRail Post 8025 P Gates8051 Single Gate8052 Double Gate8231 Mesh Clip Assembly
SYSTEMRAIL - Component Key
repositioning the posts on the rails and by using shims.When using the toe plate option you will also need the lower rail, this provides a fixing point for the plate and is an extra safety feature.Should there be any raked or uneven ground installations, SystemRail can be further enhanced with use of size 3 KesClamp fittings.
2100mm
1280mm
2400mm Opening
8010
8025
8052
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SYSTEM 20 Part No. 20-3
Twin Rail End Part No. 8013
Telescopic Gate Part No. 8026
SYSTEM 21 Part No. 21-3
Self Closing Gate Assembly Part No. 8025
A fabricated post barrier system. Designed for ease of assembly , exceptional strength and level installations.
This pre-formed railing end is idealfor a neat and safe termination ofrailing assembly.
If space is a premium and you are fitting to a mezzanine edge, this gate will meet your requirements.
Pre-manufactured Self Closing Gate with sprung hinge, side support and striker. 1mtr opening.
A 2 Metre fabricated post barrier system. Suitable for compounds and Safety stores.
Ref No Tube Size
20-3 42mm
Ref No Tube Size
21-3 42mm
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Roof Rail
Flat roof access and fall prevention railing.
Unique free standing barrier for flat roofs and inspection access. Kestrel RoofRail is designed for quick assembly and uses a combination of a rubber soled plate and a rubber weight which avoids damage or penetration to the roof membrane.
The design of the RoofRail incorporates a top bar height of 1100mm, mid rail at 550mm centres and the option of a bottom rail which can be fitted with a toe plate. The ‘Kestrel RoofRail’ has been tested to the following criteria.
‘Health & safety specialist report No 15; 1987 states that a system must be tested as a six metre run. A test load of 700 Newtons should be applied anywhere along the rail and the deflection should be no greater than 100mm from its original position without fracture or slippage at the base of the uprights.’
Health & Safety Guidelines
System 30 System 31
Kestrel RoofRail – Standard- Complete freestanding roof edge protection system. Raking possible up to 3 Degree. Maintenance free Galvanized components and recycled PvC weight units. Optional toe plate available if required.
Kestrel RoofRail – Special- Complete freestanding roof edge protection system. Curved vertical posts to reduce visual impact. Raking possible up to 3 Degree. Maintenance free Galvanized components and recycled PvC weight units. Optional toe plate available if required.
Ref No Tube Size
30-4 48mm
Ref No Tube Size
31-4 48mm
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ContiRail - A DDA compliant modular hand rail without the appearance of a modular construction
Using our unique pre-fabricated post and bracket assemblies the hand rail is secured from the underside using self tapping fixing screws enabling a smooth surface for the hand rail. The hand rail can either be formed on site using a hydraulic bender or tubes can be formed prior to despatch using Kestrel’s tube forming service. Straight connectors and 90 degree bends are also available which insert inside the tube to ensure a smooth joint. All uprights are supplied with 2 lower rail positions to enable the same upright to be used on steps or steep ramps.
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ContiRail Health & Safety Guidelines
The ContiRail system has been designed to help builders and specifiers ensure that all commercial and public buildings satisfy the requirements of Disability Discrimination Act (DDA) and build regulations Pt.M : 2004
Under the terms of the DDA, all commercial and public building owners are obliged to provide non-discriminatory access.
The building recommendations recommend a smooth rail with an outside diameter of between 40mm-45mm. In some installations a ‘not cold to touch’ surface is also required.
The ContiRail fitted with a powder coated hand rail will meet all of these requirements.
ContiRail with Mesh Infill
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131-3
7005
7000
7725
The ContiRail option is designed to ensure that contractors, builders and specifiers can satisfy the non-discriminatory access requirements of the Disability Discrimination Act (DDA) and building regulations Pt.M:2004.In short, this requires a smooth hand rail of between 40mm-45mm diameter, adequate spacing between the back of the hand rail and the supporting bracket and in some cases a high visibility hand rail. As the above illustration sets out, the ContiRail system includes all these features with very few components. The result is a ‘non modular look’ installation. The forming of the hand rail is best completed on site using a manual hydraulic bender (available for hire from Kestrel). If the joins on a formed section can be minimised
ContiRail - Helpful Tips
this will ensure smooth finish. The hand rail is then fixed to the brackets through the underside using self drill screws provided with the post & bracket assembly. Self drill screws are fitted using an electric tec gun (available for hire from Kestrel). When fitting a twin hand rail assembly, the brackets should be fitted to the rail when in the top hole location, and then relocated in the lower hole and fixed. This is because the clearance below the bottom rail when fixed is very low and makes it difficult to operate a fixing tool in this position. If required the assembly can be further enhanced with a powder coat finish available in a wide range of colours.
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1100mm
450mm
132-4
7010
7001
Part Number Description131-3 Wall Plate132-4 Base Plate7000 Ground Fix Post 7001 Standard ContiRail Post7005 Post Bracket7010 Wall Bracket7725 Split Elbow
ContiRail - Component Key
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System 50
DeluxRail Stainless Steel & Glass Balustrade System, supplied complete with glass panels for self fit projects and installations. Stocked in 48mm 316 marine grade, with the option of satin or mirror finish. Non stock 42mm and the option of 304 material.
Part Number Description
50-42.304.SSS 42mm 304 Satin Finish
50-42.304.PSS 42mm 304 Mirror Polish
50-42.316.SSS 42mm 316 Satin Finish
50-42.316.PSS 42mm 316 Mirror Polish
50-48.304.SSS 48mm 304 Satin Finish
50-48.304.PSS 48mm 304 Mirror Polish
50-48.316.SSS 48mm 316 Satin Finish
50-48.316.PSS 48mm 316 Mirror Polish
Specification48.3mm Dia x 2.4mm Wall 316 Stainless Tube and Fittings, 10mm PAR Toughened.
Orderin Information Required
Line Drawing of layout and details of base surface for fixing uprights.
Delivery TimeAll Components Ex Stock, allow 7 days for manufacture glass panels.
DeluxRail Kits - Specialist Handrail Systems Ready to Go
A range of superior semi-assembled hand rails and balustrade kits. Designed for easy installation with full instructions, fitting equipment and accessories.
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SSS PSS
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System 55
DeluxRail Stainless Steel Single Rail Hand Rail Assembly. Stocked in 48mm Satin finish.
Part Number Description
55-42.304.SSS 42mm 304 Satin Finish
55-42.304.PSS 42mm 304 Mirror Polish
55-42.316.SSS 42mm 316 Satin Finish
55-42.316.PSS 42mm 316 Mirror Polish
55-48.304.SSS 48mm 304 Satin Finish
55-48.304.PSS 48mm 304 Mirror Polish
55-48.316.SSS 48mm 316 Satin Finish
55-48.316.PSS 48mm 316 Mirror Polish
Specification42.4mm Dia x 2.4mm Wall 316 Stainless Tube and Fittings.
Ordering Information RequiredFull length of Hand Rail, height required and base installation detail, i.e. ‘Dig in’ or ‘Surface Fix’.
Delivery TimeAll Components Ex Stock, allow 3 days for bending.
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Part Number Description
50-48.304.SSS 48mm 304 Satin Finish
50-48.304.PSS 48mm 304 Mirror Finish
50-48.316.SSS 48mm 316 Satin Finish
50-48.306.pSS 48mm 316 Mirror Finis
DescriptionDeluxrail Stainless Steel and Glass System without a HandRail. Supplied complete with glass panels, for self fit projects and installations. Stocked in 48mm 316 marine grade, with the option of satin or mirror finish.
Specification48.3mm x 2.4mm wall tube 304 or 316 Stainless Tube and Fittings, 10mm PAR Toughened Glass Panels.
Ordering Information Required
Line drawing or proposed layout and details of base fixing for uprights.
System 58
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SSS PSS
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System 60
Fitting Options
Deluxrail Glass is available with a number of fitting options either face mounted, surface fixed or fitted below floor level. Being that the loadings for such structure are excessive we would highly recommend that contact is made with our technical department as early in the design stage as possible. very often, the final installation will be very much enhanced, if the balustrade support is built into the structure at the design stage.
The Deluxrail Glass range is a superior balustrade system of high visual qualities combined with a robust performance. Well suited for residential or commercial environments in for both contemporary and classic style buildings.
The structural glass panels offer an unhindered and unimpeded view and therefore ideal for external balconies and prestigious applications.
Deluxrail Glass is available in a range of glass sizes to suit a varied scope of applications.
As a result of careful selection of products and design, Kestrel can now offer this Structural Glass System which can be fitted using semi skilled labour and standard tools and equipment.
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System 70
The DeluxRail Cable System is suited for balconies, walkways or step installations when an ‘anti-climb’ system is not required. Manufactured in marine grade stainless steel, this system is suited for coastal applications and areas.
As with all DuluxRail systems, System 70 is supplied with a full installation program and tools to facilitate fitting if required. All cable termination is carried out on site using our unique cable clutch system.
Standard cable diameter is 3.5mm fixed at 100mm centres. The number of cables required will need to be specified at the time of enquiry.
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SSS PSS
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Juliet Balcony Part No. DR870
A Juliet Balcony Kit of the highest quality, Manufactured in the UK using 316 marine grade Stainless Steel and toughened Glass Panels, this unit promises to perform in the toughest of climates or conditions. Detailed fitting instructions are provided, so that the unit can be fitted using standard equipment and semi-skilled labour. When fitted according to our recommendations, the Kestrel Juliet Balcony will meet all building requirements, and requires little maintenance.
10mm Glass - Maximum Opening of 1550mm 12mm Glass – Maximum Opening of 1890mm
• Barrier Loads 1.0kN/m2 and 0.5kN Concentrated• Stress 21.2N/mm2 – Permitted Stress 59Nmm2• Deflection 17.3mm – Permitted Deflection [L/65] 25mm• Wind Load 1.5kN/m2• ½ Load Deflection 12.9mm – Permitted ½ Load 13mm• Full Load Deflection 25.9mm• Wind Load Capacity 2.78kN/m2 at design stress limit of
59N/mm
• Barrier Loads 1.0kN/m2 and 0.5kN Concentrated • Stress 21.3N/mm2 – Permitted Stress 59Nmm2• Deflection 21mm – Permitted Deflection [L/65] 25mm• Wind Load 1.5kN/m2• ½ Load Deflection 15.7mm – Permitted ½ Load 15.8mm• Full Load Deflection 31.5mm• Wind Load Capacity 2.77kN/m2 at design stress limit of
59N/mm
FIXINGPOINT
HANDRAIL
FIXINGPOINT
FIXINGPOINT
970
70
BOSSCLAMP
1008
100
600
5035
052
016
010
0
920
BOSS CLAMP
GLASSPANEL
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Kesclamp Size Tube Diameter (mm) O/D Tube Diameter (inches) O/D Nominal Bore (mm) Nominal Bore (inches)
1 26.9 1 1/16 20 3/4
2 33.7 1 11/32 25 1
3 42.4 1 11/16 32 1 1/4
4 48.3 1 29/32 40 1 1/2
5 60.3 2 3/8 50 2
KESTREL tube cut and preparation service
Galvanised Tube
Tube Size Chart
Our microprocessor controlled tube bender enables us to offer you a wide range of formed bends.
Ref. No. Size Length (mm) Weight (kg)
303-1 1 3200 4.99
304-1 1 6000 9.36
305-1 1 6400 9.98
303-2 2 3200 8.19
304-2 2 6000 14.46
305-2 2 6400 15.42
303-3 3 3200 9.92
304-3 3 6000 18.6
305-3 3 6400 19.84
303-4 4 3200 11.42
304-4 4 6000 21.42
305-4 4 6400 22.87
303-5 5 3200 17.02
304-5 5 6000 31.92
305-5 5 6400 34.04
300-0 Cutting Charge Ref
Enhancing the range of products, Kestrel offer a full tube cutting and preparation service. This includes cutting to your specific requirements or tube forming to your design. All cuts are ground down to avoid injury on site.
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The Kestrel Solution
Kestrel Specialist Handrail Components
...at Kestrel we’ve made it easier for you to choose, specify and order your tube components.
• Extensive Stocks
• Next Day Despatch on stock items
• Professional Advice
• Pre-Selected Component Modules
• Tube Cut & Prep Service
We’re committed to provide a comprehensive supply & delivery service of tubes and fittings for the assembly of support structures, barriers and hand rails.
Our Mission Statement
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The KESCLAMP modular system
Manufactured to the highest standard with your needs for simplicity and ease of use very much in mind.
No special skills or custom fabrications are required to construct a variety of load bearing structures – no welding, no bending, no threading. All you need is a hexagonal key to tighten the recessed grub screws and you can lock tubing into the fitting in a matter of seconds.
The comprehensive range of fittings and sizes mean KesClamp can be used in a wide variety of applications, temporary or permanent.
The KESCLAMP applications
KESCLAMP Health and Safety Guidelines
When tightened to 4.1 kg (29ft/lb) a slip load of 900 kg can be obtained on each screw. Additional clamps can be installed directly under the initial load bearing clamp to increase loading capacity. The ratchet spanner should be used to tighten the screws to the required torque. We do not recommend that KesClamp fittings are welded. We strongly recommend that components 132 or 232 are always used when base plates are required, fitted so that the fixing holes are in line with the applied load.
To provide sufficient stability, whole structures must not be made from swivel fittings alone.
Play & Recreation Agriculture Industrial & Commercial Public Access Retail, Display & Exhibition
Play areas Animal Pens Racking Guard rails Exhibition stands
Climbing framework Building frames Platforms Storage shelters Lighting rigs
Support structures Growing frames Work benches Bus shelters Display frames
Civic amenity Shade frames Support structures Market stalls Garment rails
Support structures Walkways Signage supports Furniture
Milking parlours Hand rails/guard rails Railway guarding Shop fittings
Cable reels Security fencing Cycle racks Racking
Machine guards Motorway Control Billboard frames
Workstations Wheelchair access Flag poles
Industrial furniture Canopies Shelving
Temporary buildings Car ports
Film sets Recycling sites
Shipbuilding General signage
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Working with KesClamp is no real science but an excellent ex-stock solution for many applications in a wide range of industries. Ensure that you have a secure base fixing and build from there, with so many fixing options you can use the following pages to plan and create your structure with amazing speed. First select your tube size, there are 5 sizes listed (check out the size chart on page 4). Size 1 is the smallest going up to size 5, the most popular sizes are 2, 3 and 4, for standard hand railing use 2 or 3 or for heavy duty industrial applications go to size 4. For support structures use size 4 or 5, for racking frames, size 2 or 3 would be sufficient. If you are constructing a standard hand rail, look
through our pre-selected range. Kestrel have done the thinking, cut the tube, selected the tube bits and assembled the uprights. This will save you time and will also ensure that you have all the components to hand on site when you need them. you may wish to incorporate the pre-fabricated standards (401) in your structure. These use the same tube size and can be integrated into your design, when fitting the clamps ensure wherever possible that the fittings are mounted in such a way that the clamp bolt is not facing upwards. Before tightening to the required torque, just gently take up the slack, make your adjustments and then tighten all keys.
KESCLAMP - Helpful Tips
101
125
119
132
104
191
185
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Part Number Description101 Short Tee104 Long Tee116 3 Way Through 119 2 Socket Cross125 90 Degree 2 Way Elbow128 3 Way 90 Degree Elbow132 Base Plate167 Double Swivel
Part Number Description170 Single Sided Mesh Clip173 Single Swivel185 Eave Fitting 191 Ridge Fitting301 1280mm Galvanised Tube Ground Fix401 Flat Plate Welded Hand Rail Standard8034 6 Step Stringer
KESCLAMP - Component Key
1100mm
401
301
167
173
170 128
116
8034
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A 90 degree corner joint with the vertical tube passing throughout the fitting.
A 90 degree corner joint between a vertical and two horizontals.
A variable elbow for angles between 40 and 70 degrees.
The 117 fittings are a retrofit type fitting designed to be added on to existing structures without the need to disassemble.
The 117X fittings comes complete with 2 socket pieces and 2 plate pieces which enable each kit to be used to make one of the two possible assemblies illustrated below. Each kit comes with bolts and set screws.
This fitting is only compatible with the size 4 range.
The 117 fittings are a retrofit type fitting designed to be added on to existing structures without the need to disassemble.
The 117X fittings comes complete with 2 socket pieces and 2 plate pieces which enable each kit to be used to make one of the two possible assemblies illustrated below. Each kit comes with bolts and set screws.
This fitting is only compatible with the size 4 range.
The 117 fittings are a retrofit type fitting designed to be added on to existing structures without the need to disassemble.
The 117X fittings comes complete with 2 socket pieces and 2 plate pieces which enable each kit to be used to make one of the two possible assemblies illustrated below. Each kit comes with bolts and set screws.
This fitting is only compatible with the size 4 range.
The 117 fittings are a retrofit type fitting designed to be added on to existing structures without the need to disassemble.
The 117X fittings comes complete with 2 socket pieces and 2 plate pieces which enable each kit to be used to make one of the two possible assemblies illustrated below. Each kit comes with bolts and set screws.
This fitting is only compatible with the size 4 range.
The 117 fittings are a retrofit type fitting designed to be added on to existing structures without the need to disassemble.
The 117X fittings comes complete with 2 socket pieces and 2 plate pieces which enable each kit to be used to make one of the two possible assemblies illustrated below. Each kit comes with bolts and set screws.
This fitting is only compatible with the size 4 range.
Ref. No. C D E F G Hole Weight kgs 116-1 40 0.28 116-2 46 0.41 116-3 60 0.70 116-4 68 0.85 116-5 85 1.38
A 90 degree tee connection between two tubes. Use also to join tubes on a top rail.
Ref. No. C D E F G Hole Weight kgs 104-1 80 40 0.36 104-2 92 46 0.49 104-3 120 60 0.85 104-4 136 68 1.06 104-5 170 85 1.65
Ref.No. C D E F G Hole Weight kgs 101-1 40 0.19 101-2 46 0.30 101-3 60 0.46 101-4 68 0.59 101-5 85 0.96 101-3/2 57 0.38 101-4/3 64 0.51 101-5/4 74 0.67 101-2/3 55 0.44 101-3/4 60 0.68
Short Tee Part No. 101
3 Way Through Part No. 116
2 Socket Cross Part No. 119 Variable Elbow Part No. 123
Long Tee Part No. 104
117 fittings Part No. 117X (1)
117 fittings Part No. 117Y (1)
117 fittings Part No. 117Y (3)117 fittings Part No. 117Y (2)
117 fittings Part No. 117X (2)
A 90 degree tee connection between two tubes.
CC
D
C
C
Ref. No. C D E F G Hole Weight kgs 119-1 80 0.31 119-2 92 0.40 119-3 120 0.65 119-4 136 0.86 119-5 170 1.47 119-3/4 126 0.65
C
Ref. No. C D E F G Hole Weight kgs 123-4 134 112 1.34
DE
E
40o-70o
SECTION
112
GV GV
GV GV
GV GV
GV GV
GV GV
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113
A 3 way enclosed corner joint.
Ref. No. C D E F G Hole Weight kgs 128-1 40 0.40 128-2 46 0.48 128-3 60 0.82 128-4 68 1.14 128-5 ?? 1.65
3 Way 90 Degree Elbow Part No. 128
Variable In Line Connector Part No. 124 2 Way 90 Degree Elbow Part No. 125
Variable Angle Tee Part No. 127
C
C C
A 90 degree corner joint with the vertical tube passing throughout the fitting.
A freely adjustable cross between 30 and 40 degrees.
A variable connector accommodating angles between 15 and 60 degrees.
A 90 degree elbow connection fitting.
Ref. No. C D E F G Hole Weight kgs 129-1 82 0.41 129-2 86 0.44 129-3 90 0.64 129-4 105 0.97
Adjustable Tee Part No. 129
Wall Plate Part No. 131
Adjustable Cross Part No. 130
Base Plate Part No. 132
Plastic Stop End Part No. 133Heavy Duty Side Palm Part No. 246
C
30o to 60o
Ref. No. C D E F G Hole Weight kgs 124-2 50mm 50mm 0.46 124-3 59mm 59mm 0.61 123-4 66mm 66mm 0.80
Ref. No. C D E F G Hole Weight kgs 127-2 118 0.82 127-3 197 1.24 127-4 165 1.50
Ref. No. A B C F G Hole Weight kgs 246-2 90 30 12 18mm 0.92 246-3 90 35 12 18mm 1.41 246-4 90 41 15 18mm 1.53
A variable tee fitting accommodating angles between 30 and 45 degrees.
Ref. No. C D E F G Hole Weight kgs 125-1 40 0.24 125-2 46 0.38 125-3 60 0.68 125-4 68 0.77 125-5 85 1.29
Ref. No. C D E F G Hole Weight kgs 132-1 76 65 116 79 6 14mm 0.46 132-2 90 76 130 90 7 14mm 0.74 132-3 100 80 140 90 7 14mm 1.06 132-4 114 90 150 90 10 14mm 1.38 132-5 127 100 165 90 10 14mm 1.77
Ref. No. C D E F G Hole Weight kgs 130-2 146 0.63 130-3 180 0.66 130-4 216 1.34
Ref. No. C D E F G Hole Weight kgs 131-1 59 7 83 42 0.36 131-2 65 7 90 48 0.51 131-3 76 7 102 51 0.63 131-4 88.5 7 115 60 0.68 131-5 97 7 127 63 1.60
Ref. No. C D E F G Hole Weight kgs 133-1 0.01 133-2 0.01 133-3 0.01 133-4 0.015 133-5 0.02
110o-178o
153mm
E
C
C
C
30o to 45o
Terminating plate for hand rail. For structure fitting use 132.
Designed to be interchangeable with traditional welded ball standard bases.
A structural fitting for upright post assemblies.
F
E
D
C
C
DE
CFG
A plastic stop end for the use in the end of tubes.
GV GV
GV GV
GV GV
GV GV
GV
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Aluminium Stop End Part No. 333
Retro Fit Clamp Part No. 135 Retro Fit Clamp Part No. 135X
Clamp on 90 Degree Crossover Part No. 137
Gate Hinge Part No. 140
Gate Hinge Part No. 143 Railing Support Bracket Part No. 144
Ground Socket Part No. 134
Clamp on Tee Part No. 136
Gate Eye Part No. 138
An aluminium stop end for use in the end of tubes.
An inline tee that can be fitted without modifying the existing structure.
90O bolt-on joint, often used to make additions or alterations to existing structures where a type 161 or similar cannot be fitted
A clamp on tee that can be fitted without modifying the existing structure.
Ref. No. C D E F G Hole Weight kgs 333-1 0.01 333-2 0.02 333-3 0.24 333-4 0.05
This fitting should be cast into concrete which enable a flush to ground fitting.
Ref. No. C D E F G Hole Weight kgs 134-2 123 127 2.33 134-3 136 140 2.52 134-4 136 140 2.26
Ref. No. C D E F G Hole Weight kgs 135-1 50 0.31 135-2 52 0.40 135-3 68 0.69 135-4 73 0.66 135-5 90 0.76
Ref. No. C D E F G Hole Weight kgs 135X-4 70
Ref. No. C D E F G Hole Weight kgs 136-3 60 0.76 136-4 69 0.62
Ref. No. C D E F G Hole Weight kgs 137-4 55 0.85
Ref. No. C D E F G Hole Weight kgs 138-1 26 30 14mm 0.25 138-2 26 33 14mm 0.25 138-3 26 38 14mm 0.27 138-4 26 41 14mm 0.29
Ref. No. C D E F G Hole Weight kgs 140-1 26 13 38 30 0.25 140-2 26 13 38 33 0.25 140-3 26 13 38 38 0.30 140-4 26 13 38 41 0.31
Ref. No. C D E F G Hole Weight kgs 143-1 57 55 78 44 8mm 0.34 143-2 62 58 82 45 8mm 0.45 143-3 82 64 102 45 8mm 0.57 143-4 82 70 108 50 8mm 0.78
Ref. No. C D E F G Hole Weight kgs 144-2 70 75 100 30 60 14mm 0.78 144-3 80 85 110 30 65 14mm 1.12 144-4 90 90 125 30 70 14mm 1.55
C
A crossover clamp that can be fitted without modifying the existing structure.
Male section of a two part gate hinge.
Wall mounted Handrail Bracket.
An offset fixing for walls or vertical surfaces.
Female section of a two part gate hinge.
CD
D F
E
C
D
FE
C
G
D
F C
C
C
SECTION
114
GV GV
GV GV
GV GV
GV GV
GV GV
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115
Ref. No. C D E F G Hole Weight kgs 145-2 70 75 100 30 60 14mm 0.84 145-3 80 85 110 30 65 14mm 1.08 145-4 80 85 110 30 65 14mm 1.48
Ref. No. C D E F G Hole Weight kgs 146-2 78 68 45 76 25 11mm 0.63 146-3 83 72 56 85 28 11mm 0.81 146-4 86 78 61 89 31 11mm 0.96
Ref. No. C D E F G Hole Weight kgs 147-2 22 28 34 0.36 147-3 28 35 42 0.55 147-4 31 42 48 0.65
Ref. No. C D E F G Hole Weight kgs 148-1 -31 60 0.24 148-2 -33 60 0.30 148-3 -40 75 0.42 148-4 -55 90 0.54 148-5 -49 110 0.96
Ref. No. C D E F G Hole Weight kgs 150-2 20 80 0.26 150-3 20 80 0.38 150-4 20 80 0.55
Ref. No. C D E F G Hole Weight kgs 158-1 82 32 0.57 158-2 92 37 0.60 158-3 120 40 1.06 158-4 136 53 1.46 158-5 168 62 2.32
Ref. No. C D E F G Hole Weight kgs 160-1 41 27 0.23 160-2 48 34 0.29 160-3 58 43 0.47 160-4 63 48 0.64 160-5 75 62 0.81
Ref. No. C D E F G Hole Weight kgs 160-1 41 27 0.23 160-2 48 34 0.29 160-3 58 43 0.47 160-4 63 48 0.64 160-5 75 62 0.81
Ref. No. C D E F G Hole Weight kgs 161-1 31 34 0.36 161-2 40 38 0.32 161-3 49 47 0.48 161-4 55 51 0.60 161-5 67 61 0.92 161-3/2 45 40/46 0.44 161-4/2 48 40/51 0.48 161-4/3 51 51/46 0.52 161-5/4 60 76/76 0.73
Non Structural Support Part No. 145
Offset Swivel Tee Part No. 147
External Connector Part No. 149
4 Way Cross Part No. 158
4 Way Cross Part No. 161
Retro Clamp on Tee Part No. 160
Combined Tee and Crossover Part No. 165
Internal Connector Part No. 150
Short Swivel Tee Part No. 148
Side Palm Fixing Part No. 146
A non structural offset railing support bracket.
An internal swivel tee to be used with the other KesClamp fittings.
An inline external connector for joining two tubes.
This fitting enables the vertical to pass through the centre with four horizontal tubes joining at 90 degrees.
A 90 degree offset crossover fitting.
Offset add on tee. Used for making additions to existing steel work.
A combination fitting used for the assembly of racks and shelving.
An inline internal connector for joining two tubes.
Shown paired. Sold and priced individually but generally used in pairs.
A structural flush side palm fixing.
E
C
D
G
FD
C G
F
E
D
E
C
D
C
Ref. No. C D E F G Hole Weight kgs 149-1 77 0.30 149-2 88 0.40 149-3 100 0.52 149-4 100 0.64 149-5 120 1.09
C D
C
D C
C
C
D
C
D
C
D E
GV
GV
GV
GV
GV
GV
GV
GV
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Adjustable Knuckle Part No. 166 Double Swivel Part No. 167
Double Male Inline Swivel Part No. 167M
Male Corner Swivel Part No. 168M
Male Swivel Base Part No. 169M
Double Mesh Panel Clip Part No. 171 Offset Single Swivel Male Part No. 172M
Single Mesh Panel Clip Part No. 170
Swivel Locating Flange Part No. 169
Corner Swivel Part No. 168
Ref. No. C D E F G Hole Weight kgs 166-2 76 0.89 166-3 81 1.26 166-4 90 1.50 166-5 ?? 2.35
Ref. No. C D E F G Hole Weight kgs 167-2 0.86 167-3 1.36 167-4 1.58 167-5 2.08
Ref. No. C D E F G Hole Weight kgs 167M-1 19 40 40 10.5mm 0.20 167M-2 19 43 40 10.5mm 0.38 167M-3 19 48 46 10.5mm 0.47 167M-4 19 54 48 10.5mm 0.49 167M-5 19 62 52 10.5mm 0.72
A double male fitting with the lugs at 90 degrees to each other.
Non structural male locating flange.
A complete locating swivel with approximately 180 degrees of travel.
Ref. No. C D E F G Hole Weight kgs 168M-1 19 40 40 10.5mm 0.29 168M-2 19 43 40 10.5mm 0.40 168M-3 19 48 46 10.5mm 0.46 168M-4 19 54 48 10.5mm 0.47 168M-5 ?? ?? ?? 10.5mm 0.61
Ref. No. C D E F G Hole Weight kgs 169-1 0.59 169-2 0.76 169-3 0.84 169-4 0.95 169-5 1.08
Ref. No. C D E F G Hole Weight kgs 169M 85 35 120 51 50 11mm 0.38
An inline adjustable fitting. Complete double swivel with swivel connectors at 180 degrees to each other.
A double male fitting with the lugs at 180 degrees to each other.
Complete double swivel with swivel connectors at 90 degrees to each other.
Single location weld mesh panel clip.
Ref. No. C D E F G Hole Weight kgs 170-1 21 24 0.09 170-2 25 28 0.08 170-3 25 33 0.08 170-4 25 35 0.09 170-5 25 40 0.10
Ref. No. C D E F G Hole Weight kgs 171-1 21 24 0.11 171-2 25 28 0.13 171-3 25 33 0.14 171-4 25 35 0.15 171-5 25 40 0.16
Ref. No. C D E F G Hole Weight kgs 172M-3 172M-4
Double location weld mesh panel clip.
Warning: To provide sufficient stability, whole structures must not be made from swivel fittings alone.
A
B
E
D D
CC
Ref. No. C D E F G Hole Weight kgs 168-1 0.85 168-2 1.13 168-3 1.35 168-4 1.57 168-5 2.30
EC
D
D F
GE
C
C D
C D D C
SECTION
116
GV GV
GV GV
GV GV
GV GV
GV GV
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117
Single Swivel Part No. 173
Single Male Swivel Part No. 173M
Male Swivel Tee Part No. 174M
Male Swivel Elbow Part No. 175M
Locking Collar Part No. 179
3 Way Outlet Tee Part No. 176
Hook Part No. 182
Swivel Elbow Part No. 175
Swivel Tee Part No. 174
Female Swivel Part No. 173F
Complete single swivel assembly with approximately 85 degrees of travel.
Single male fitting with one lug.
A short tee fitted with a lug.
An elbow fitted with a lug.
Use the locking collar when extra support is required to avoid fittings slipping on the tube.
Can be used with the vertical passing through with three tubes joined at 90 degrees.
A combination fitting used when an incline rail is required off a level structure.
A combination fitting used when an inclined rail is required off a level structure.
This fitting is designed to be used with the ‘M’ fittings.
Ref. No. C D E F G Hole Weight kgs 173-1 0.43 173-2 0.66 173-3 0.83 173-4 1.01 173-5 1.24
Ref. No. C D E F G Hole Weight kgs 173F-1 19 60 25 10.5mm 0.26 173F-2 19 65 25 10.5mm 0.35 173F-3 19 68 25 10.5mm 0.43 173F-4 19 76 25 10.5mm 0.52 173F-5 19 85 25 10.5mm 0.66
Ref. No. C D E F G Hole Weight kgs 173M-1 19 40 19 10.5mm 0.16 173M-2 19 43 40 10.5mm 0.27 173M-3 19 48 46 10.5mm 0.36 173M-4 19 54 48 10.5mm 0.45 173M-5 19 62 52 10.5mm 0.54
Ref. No. C D E F G Hole Weight kgs 174-4 53mm 1.25
Ref. No. C D E F G Hole Weight kgs 174M-4 53mm 0.67
Ref. No. C D E F G Hole Weight kgs 175-4 53mm 1.47
Ref. No. C D E F G Hole Weight kgs 175M-4 53mm 0.89
Ref. No. C D E F G Hole Weight kgs 176-1 80 40 0.27 176-2 92 46 0.46 176-3 120 60 0.78 176-4 136 69 1.20 176-5 170 85 1.84
Ref. No. C D E F G Hole Weight kgs 179-1 26 0.09 179-2 26 0.15 179-3 26 0.18 179-4 26 0.21
Chain hook - use with 173M.
Ref. No. C D E F G Hole Weight kgs 182-2 26 35 13 0.21 182-3 26 40 13 0.23 182-4 26 43 13 0.24
E
C
D
EC
D
C
B
CC
B
C
C
D
C
D
C
E
GV
GV
GV
GV
GV
GV
GV
GV
GV
GV
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Eave Fitting Part No. 185
Weather Flange Part No. 192 Plate Clamp Part No. 197
Double Fixing Bracket Part No. 198
Slope Range Short Tee Part No. 201
Slope Range Socket Cross Part No. 219 Slope Range Elbow Part No. 225
Slope Range Long Tee Part No. 204
Fixing Bracket Part No. 199
Ridge Fitting Part No. 191
Use this fitting in the construction of canopies or shelters.
A weather shield for the KesClamp 132.
Use this fitting for clamping plates or panels
A twin flange fixing bracket.
A single flange fixing bracket.
Use this fitting in the construction of canopies or shelters.
Ref. No. C D E F G Hole Weight kgs 185-4 27.5o 1.60
Ref. No. C D E F G Hole Weight kgs 191-4 27.5o 1.39
Ref. No. C D E F G Hole Weight kgs 192-2 25 125 146 0.35 192-3 25 150 157 0.40 192-4 25 155 170 0.45
Ref. No. C D E F G Hole Weight kgs 197-4
Ref. No. C D E F G Hole Weight kgs 199-2 46 86 0.23 199-3 55 91 0.29 199-4 61 100 0.46
Ref. No. C D E F G Hole Weight kgs 201-2 48 0.37 201-3 62 0.60 201-4 70 0.76
Ref. No. C D E F G Hole Weight kgs 204-2 106 48 0.53 204-3 138 62 1.00 204-4 160 70 1.28
Ref. No. C D E F G Hole Weight kgs 219-2 106 0.48 219-3 138 0.73 219-4 160 0.92
A specially designed fitting for the construction of hand rails on a disabled ramp with a maximum incline of 10 degrees.
A specially designed fitting for the construction of hand rails on a disabled ramp with a maximum incline of 10 degrees.
A specially designed fitting for the construction of hand rails on a disabled ramp with a maximum incline of 10 degrees.
A specially designed fitting for the construction of hand rails on a disabled ramp with a maximum incline of 10 degrees.
Ref. No. C D E F G Hole Weight kgs 198-2 122 88 0.30 198-3 130 100 0.40 198-4 141 104 0.46
Ref. No. C D E F G Hole Weight kgs 225-2 70 0.40 225-3 138 62 0.62 225-4 160 70 0.97
C
C C
E
D
C
B
A
A
B
C C
D
C
C
Slope Range Base Tee Part No. 232 Toe Board Bracket Part No. 803
A specially designed fitting for the construction of hand rails on a disabled ramp with a maximum incline of 10 degrees.
A pressed steel bridge bracket suitable for fixingtoe boards.
Ref. No. C D E F G Hole Weight kgs 232-2 90 76 130 90 7 14mm 0.86 232-3 100 80 140 90 7 14mm 1.08 232-4 114 90 150 90 10 14mm 1.34
Ref. No. C D E F G Hole Weight kgs 803-2 74 0.27 803-3 98 0.30 803-4 96 0.35 803-5 108 ?.??
DE
CFG
A
SECTION
118
GV GV
GV GV
GV GV
GV GV
GV
GV
GV
GV
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119
Mild Steel Plain Tail Part No.400-2/3/4 Mild Steel Plain Foot Part No.401-2/3/4 Mild Steel Side Fix Part No.402-2/3/4
Pre-Fabricated Hand Rail Standards
A pre-fabricated galvanized H/R standard. Tube is locked into ball using locking screw. Flat foot to enable bolting into steel work or concrete base.
A pre-fabricated galvanized H/R standard. Tube is locked into ball using locking screw. Side fix to enable bolting into steel work or concrete base.
This range of products is very popular in the water industry, used in sewage treatment works, reservoirs and water purification plants. The perimeter tubes are locked into the ball sections using hex locking screws at set heights. Hand rail standards can be used with the KesClamp fittings for corner sections or terminating the rails. Extensive stocks are available of most listed products. If corrosion is an issue, we also supply aluminium standards. These can also be used in breweries or similar applications. Raked units are also available.
A pre-fabricated galvanized H/R standard. Tube is locked into ball using locking screw. Plain tail enabling your own fixing requirements.
Part Number Base Tube Size Ball Ball to Ball Dimension Ball To Base Diameter400-2 Plain 2 63 550mm 700mm400-3 Plain 3 82 550mm 700mm400-4 Plain 4 95 550mm 700mm401-2 Flat-foot 2 63 550mm 550mm401-3 Flat-foot 3 82 550mm 550mm401-4 Flat-foot 4 95 550mm 550mm402-2 Side Fix 2 63 550mm 650mm402-3 Side Fix 3 82 550mm 650mm402-4 Side Fix 4 95 550mm 650mm
C
B
A
DD
C
B
A
D
C
B
A
Stocked Standards
Load Table
The table below shows the spacing of various type of 1100 mm high handrail standards to achieve required loadings for various codes of practice.
Handrail Standard Handrail Horizontal Design Load 0.22 kN/m 0.36 kN/m 0.50 kN/m 0.74 kN/m 1.00 kN/m Tubular 33.7mm o.d. x 3.0mm 33.7mm o.d. 1650mm 1075mm 750mm - - 42.4mm o.d. x 3.0mm 33.7mm o.d. 2000mm 1850mm 1450mm 1050mm - 42.4mm o.d. x 3.0mm 42.4mm o.d. 2000mm 1900mm 1500mm 1100mm - 48.3mm o.d. x 3.0mm 42.4mm o.d. 2000mm 2000mm 2000mm 1500mm 1200mm 48.3mm o.d. x 4.0mm 42.4mm o.d. 2000mm 2000mm 2000mm 1700mm 1400mm 60.3mm o.d. x 4.0mm ZZ48.3mm o.d. 2000mm 2000mm 2000mm 2000mm 1800mm Solid 32mm o.d. 33.7mm o.d. 2000mm 1350mm 1100mm - - 38mm o.d. 42.4mm o.d. 2000mm 2000mm 1800mm 1400mm 1100mm 40mm o.d. 42.4mm o.d. 2000mm 2000mm 2000mm 1650mm 1250mm
If the Handrail Standard you required is not a stock listed item, simply complete the fax enquiry form which can be found on page 146.
GV
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ALvA
NIZED
HA
ND
RA
IL STAN
DA
RD
S
Also use with 7731 to terminate into a wall
Use in conjunction with 7725-3 to terminate to wall.
DDA Compliment Handrails
Roof Rail Fittings
Toe Plate
Special Clamp Fittings
Component Name Weight (kg) Part No.Internal 90o Elbow 0.82 7725-3
Component Name Part No.Handrail Wall Bracket 7746-3
Component Name Part No.Handrail Saddle 7746-3
Component Name Part No.Handrail Post Bracket 7748-3
Component Name Part No.Freestand Base Section 6310-4
Component Name Part No.Toe Plate 8400
Component Name Part No.Freestand Quick Fit Crossover 6311-4
Component Name Part No.Toe Plate Corner Plate 8401
Component Name Weight (kg) Part No.Freestand Rubber Weight 25 6312-3
Component Name Weight (kg) Part No.Straight Joiner Plate 25 8402
Component Name Part No.Handrail Post Bracket 7748-3
Component Name Weight (kg) Part No.Wall Termination Flange 0.28 7731-3
Tube fitted using KesTech Handrail Fixings
Tube Saddle used in conjunction with swivel fittings
Tube fitted using KesTech Handrail Fixings
Use with 6312 to assemble freestand posts
3.2 metre x 150mm x 4mm galvanised steel toe plate. Pre-drilled both ends to suit 8401 corner joint and 8402.
To suit 8400 slotted holes to enableeasy adjustment on installation. Supplied with bolts.
To suit 8400 slotted holes to enableeasy adjustment on installation. Supplied with bolts.
For quick assembly of perimeter rails
Weather Proof Rubber Weight
Tube Saddle fitted to 173F for post top assembly
SECTION
120
GV
GV
GV
GV
GV
GV
GV
GV
GV
GV
GV
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121
The WELDRAIL range of components for handrails and balustrades
Ideally suited for tubular constructions where aesthetics are of prime importance. The use of the weld elbows enables tight bends and curves to be obtained even on large diameter tubes and the weldable discs offer a quick tidy solution for tube ends and foot plates.
Hand rail balls enables the fabricator to produce hand rail standards from stock material to suit special applications or to meet quick delivery requirements.
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90 Degree Weldable Elbow Part No. 420 Hand Rail Balls (Hollow) Part No. 450
Weldable Discs Part No. 460Hand Rail Balls (Solid) Part No. 451
Weld On 10mm Glass Bracket Part No. 5010 and 5011
Fixing Clips Part No. 6840
Base Plate Part No. 465-5
Open Steel Treads Part No.4801
Handrail Standard Part No.4801
Ref. No. NB OD Wall 420-2 1” 33.7mm 2.6mm 420-3 1 1/4” 42.4mm 2.6mm 420-4 1 1/2” 48.3mm 2.6mm 420-5 2” 60.3mm 2.9mm 420-6 2 1/2” 76.1mm 2.9mm 420-7 3” 88.9mm 3.2mm 420-8 4” 114.3mm 3.6mm 420-9 5” 139.7mm 4.0mm
Suited for tubular balustrades and hand rails, enables tight bends and curves even on large diameters.
Ref. No. Tube Size Ball Dia Centres Length410-2 2 63mm 550mm 1250mm410-3 3 82mm 550mm 1250mm410-4 4 82mm 550mm 1250mm
Ref No. Tube Size Diameter450-2 2 63mm450-3 3 82mm450-4 4 95mm
Ref No. Tube Size Diameter 451-2 2 64mm 451-2A 2 70mm 451-3 3 77mm
Ref No. Length Diameter 5010-1 80mm 50mm5011-1 60mm 40mm
Ref No. Diameter Thickness 460-1 25mm 3mm 460-2 41mm 3mm 460-3 47mm 3mm 460-4 60mm 5mm 460-5 75mm 5mm 460-6 100mm 10mm 460-7 127mm 10mm
Hollow balls for welding into your own structure supplied in self colour.
Solid balls for welding into your own structure supplied in self colour.
Weld On 10mm glass bracket 304 satin finish. Both supplied with rubber gaskets, nylon spacer and front cap.
Suited for capping off tube ends to give a smooth finish to hand rails and bollards etc.
275mm x 1mtr ‘cut your own’ self colour 41/100mm 25 x 5mm bar. Fixed plate welded one end. Cut to length required and weld on plate.
Robotic welded ball standard with 550mm standard rail centres. Supplied in self colour.
Galvanised fixing clips for open grate flooring.
Weld on base plate for use on hand rail standards.
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SSS PSS
GV
SCL
SCL
SCL
SCL
SCL
SCL
SCL
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Description Part No.Horizontal Saddle Assembly 9101.42.MS to suit 42mm o.d. 1 1/4” nb.
Description Part No.Flexible Saddle Assembly 9111.42.MS to suit 42mm o.d. 1 1/4” nb.
Hand Rail Bracket Part No. 445-5 Split Lock Tube Joiners Part No. 490
A heavy duty weld on hand rail bracket complete with backplate.
Suitable for the internal joining of tubes. Available as a single or double lock. An access hole for the socket screw will need to be drilled in the tube.
Ref. No. Tube Dia Tube Wall Type 490-2S 33.7mm 2.6-4.0 Single 490-3S 42.4mm 2.6-4.0 Single 490-3D 42.4mm 2.6-4.0 Double 490-4S 48.3mm 2.6-4.0 Single 490-4D 48.3mm 2.6-4.0 Double 490-5S 60.3mm 2.6-4.0 Single 490-5D 60.3mm 2.6.4.0 Double
Mild Steel Balustrade Fittings
Description Part No.Cover Plate to suit 9011.42.MS42mm o.d. 1 1/4” nb.
Description Part No.Hand Rail Saddle Only 42mm Rail 436-3Hand Rail Saddle Only 48mm Rail 436-4
Description Part No.Base Plate-Weld o-to suit 9001.42.MS42mm o.d. 1 1/4” nb
Description Part No.Hand Rail (Stem only) M16 x M6 435
Description Part No.Internal Tube Joiner to suit 9206.42.MS 42mm, OD 1 1/4” nb.
Description Part No.Radius Tube Joiner to suit 9204.42.MS 42mm, o.d. 1 1/4” nb.
Description Part No.Hand Rail Post Bung 42mm o.d. 438-3Hand Rail Post Bung 48mm o.d. 438-4
Description Part No.Square Angle Tube Joiner 9203.42.MS to suit 42mm o.d. 1 1/4” nb.
Description Part No.End Cap to suit 42mm 9300.42.MS o.d. 1 1/4” nb.
Sprung Gate Hinge Kit Part No. 431
Gate Hinge Set Contents:• Plate with slotted pin• Plate with pin hole• Plate with countersunk
holes for screws• Plain plate• Spring and lock nut Spring• M8 x 20 countersunk
screws• Washers• Cotter (split) pin
Plate with countersunk holes for M8 x 20 countersunk screws
Plain plate
Plate with slotted pin
Washer
Cotter pin
Washer
Spring housing
Plate with pin and cotter pin
hole
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DeluxRail Stainless Steel Fittings
A range of the highest quality stainless steel components to assist in the manufacture of balustrade and hand rails. As a result of many years experience of supplying hand rail components Kestrel now offer the DELUXRAIL.
Selected from a number of manufactures worldwide, this range is now available ex-stock with an option of tube diameters, material and finishes.
There are many items required to make up a full balustrade, please call our in-house technical support team who will be happy to give advice on the product range.
Example:For a square elbow to suit 48.3mm diameter tube with a 2.5mm wall in 316 with a satin finish. The part number would be 9202.486.316.SSS
Ordering Information
The DELUXRAIL fitting product numbers are made up of 4 parts as followsPart 1 Component numberPart 2 Tube size – see chart belowPart 3 Material specification – 316 or 304Part 4 Finish – either SSS [Satin] or PSS [Polished]
Outside Diameter Wall Thickness Order Reference48.3mm 2.50mm 48648.3mm External Fit 48042.4mm 2.50mm 42642.4mm 2.00mm 420
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Post Options
Ref. No. DR950
Ref. No. DR951
Ref. No. DR952
SSS PSS SSS PSS SSS PSS
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Post Kits
Glass and Top Rail Wall Bracket
Ref. No. Size (mm) DR200 900mm Overall Length
Post Kits
42mm 48mm
304 For Internal
304 For Internal
DR
950
- En
d p
ost
kit
DR
950.
426.
304.
SSS
DR
950.
486.
304.
SSS
DR
950.
426.
316.
SSS
DR
950.
486.
316.
SSS
DR
951.
426.
304.
SSS
DR
951.
486.
304.
SSS
DR
951.
426.
316.
SSS
DR
951.
486.
316.
SSS
DR
952.
426.
304.
SSS
DR
952.
486.
304.
SSS
DR
952.
426.
316.
SSS
DR
952.
486.
316.
SSS
DR
950.
426.
304.
PSS
DR
950.
486.
304.
PSS
DR
950.
426.
316.
PSS
DR
950.
486.
316.
PSS
DR
951.
426.
304.
PSS
DR
951.
486.
304.
PSS
DR
951.
426.
316.
PSS
DR
951.
486.
316.
PSS
DR
952.
426.
304.
PSS
DR
952.
486.
304.
PSS
DR
952.
426.
316.
PSS
DR
952.
486.
316.
PSS
DR
950
- En
d p
ost
kit
DR
950
- En
d p
ost
kit
DR
950
- En
d p
ost
kit
DR
951
- Mid
po
st k
it
DR
951
- Mid
po
st k
it
DR
951
- Mid
po
st k
it
DR
951
- Mid
po
st k
it
DR
952
- Co
rne
r p
ost
kit
DR
952
- Co
rne
r p
ost
kit
DR
952
- co
rne
r p
ost
kit
DR
952
- co
rne
r p
ost
kit
316 For External
316 For External
Hand Rail Lengths
42mm 48mm
304 For Internal
304 For Internal
6000
mm
CT
6000
.426
.304
.PSS
CT
6000
.426
.316
.PSS
CT
4000
.426
.304
.PSS
CT
4000
.426
.316
.PSS
CT
2000
.426
.304
.PSS
CT
2000
.426
.316
.PSS
CT
6000
.426
.304
.SSS
CT
2000
.426
.316
.SSS
CT
4000
.426
.304
.SSS
CT
4000
.426
.316
.SSS
CT
2000
.426
.304
.SSS
CT
2000
.426
.316
.SSS
CT
6000
.486
.304
.PSS
CT
6000
.486
.316
.PSS
CT
4000
.486
.304
.PSS
CT
4000
.486
.316
.PSS
CT
2000
.486
.304
.PSS
CT
2000
.486
.316
.PSS
CT
6000
.486
.304
.SSS
CT
6000
.486
.316
.SSS
CT
4000
.486
.304
.SSS
CT
4000
.486
.316
.SSS
CT
2000
.486
.304
.SSS
CT
2000
.486
.316
.SSS
6000
mm
6000
mm
6000
mm
4000
mm
4000
mm
4000
mm
4000
mm
2000
mm
2000
mm
2000
mm
2000
mm
316 For External
316 For External
Hand Rail Lengths
SSS PSS
SSSSSSSSSSSS SSSSSS SSSSSS SSS SSS SSS SSS
SSS SSS SSS SSSSSS SSS SSS SSSSSS SSS SSS SSS
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9001 9011
9106DR950
9200
DELUXRAIL - Helpful Tips
• Keep all Stainless Steel products well away from mild steel sparks and contamination.• Only use the recommended fixings and tools detailed in this program• Store all unfitted components in suppliers packaging until ready for fitting.• When using adhesive, always thoroughly clean the parts to be bonded with degreasing spray.• Apply adhesive to the internal surface to be bonded only.• Check adhesive is mixed in the nozzle before application.
• Remove unused adhesive before setting with degreaser spray.• Drill, tap & cut at a slow speed, and use the cutting paste supplied. Stainless Steel is a hard material and will quickly blunt cutting tools if worked too hard.• Use dedicated cutting tools for stainless i.e. drill bits, taps and files
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DELUXRAIL - Helpful Tips
G10.483
DR951
9102
9112
DELUXRAIL - Component Key
Part Number Description9106 Hand Rail bracket with 90 degree saddleDR951 Balustrade Mid Post AssemblyDR950 Balustrade End Post Assembly9200 Elbow 3 Way 90 Degree9001 Weld On base flange9011 Flange CoverG10.483 Glass Clamp9112 Hand Rail bracket flexible saddle
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Ref. No. A B C Size(mm) 9000 100 42/48 75 100 9001 120 42/48 90 120
Ref. No. A B C Size(mm) 9025 45 42/48 45 O/S 9026 60 42/48 40 O/S
Ref. No. A B C Size(mm) 9030 35 42/48 35 O/S 9031 50 42/48 50 O/S
Ref. No. A B C Size(mm) 9002 115 42/48 80/90 100
Ref. No. Product 9008 Galvanised Base Insert9008.486.304 Stainless Steel Base Insert
Ref. No. Size 9020 45mm O/S 9021 60mm O/S
Ref. No. Size (mm) 134-4 48 134-3 42
Ref. No. Size (mm) 9120 48 9121 42
Ref. No. A 9130 42/48
Ref. No. Product 9500 Cross Bar 22 x 12mm
Ref. No. Product 9510 Radius Back 25mm
Ref. No. Product 9022 Round Face Fix - Corner
Ref. No. A B C Size(mm) 9010 105 42/48 18 105 9011 125 42/48 18 125 9012 110/120 42/48 27 for 9002
Weld On
Round Face Fix
Radius Adaptor Flat Adaptor Cross Bar 22 x 12mm Radius Back 25mm
Galv Ground SKT
Weld On with Rubber
Round Face Fix - Corner
Flange Cover
Narrow Face Fix
Base Insert for 48mm
Tube Clamp
Base Plates and Covers
Base Fixings
Adaptors
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SSS
SSS
SSS
SSS
SSS
SSS
SSS
SSS
SSS
SSS
SSS SSSPSS
PSS
PSS
PSS
PSS
PSS
PSS
PSS
PSS
PSS
PSS PSS
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Ref. No. A B C Size(mm) 9200 30/35
Ref. No. A B C Size(mm) 9201 60/70
Ref. No. A B C Size(mm) 9206
Ref. No. A B C Size(mm) 9301 81/84 60
Ref. No. A B C Size(mm) 9208
Ref. No. A B C Size(mm) 9207 30-35 95/100
Ref. No. A B C Size(mm) 9205 30/35
Ref. No. A B C Size(mm) 9202 30/35
Ref. No. A B C Size(mm) 9203 30/35
Ref. No. A B C Size(mm) 9204 30/35
Elbow 3 Way 90O
Tee 3 Way Tube Connector
End Scroll
Wall Flange D Return End
Elbow Square Elbow Radius
Elbow Curved
Elbow Variable
Elbows
Connectors
End Caps
Ref. No. A B C Size(mm) 9300 60/70
Long Semi Dome
Ref. No. A B C Size(mm) 9304
Dome Cap
Ref. No. A B C Size(mm) 9303
Ref. No. A B C Size(mm) 9302
Short Flat
Short Semi Dome
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SSS
SSS
SSS
SSS SSS SSS SSS
SSS
SSS
SSS
SSS
SSS
SSS
SSS
PSS
PSS
PSS
PSS PSS PSS PSS
PSS
PSS
PSS
PSS
PSS
PSS
PSS
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Handrail BracketsFlat Saddle
Radius Saddle
135 Degrees Saddle
90 Degrees Saddle
Flexible Flat Saddle
Flexible Radius Saddle
Weld on Flush
Weld on Drilled
Hand Rail Bracket
Variable Tube Fix
Variable Stud Fix
80mm Offset
Ref. No. A B C D 9100 82
Ref. No. A B C D Size (mm) 9101 82 42 9102 82 48
Ref. No. A B C D Size (mm) 9101 82 42 9102 82 48
Ref. No. A B C D Size (mm) 9105 79 42 9106 80 48
Ref. No. A B C D Size (mm) 9111 82 42 9112 82 48
Ref. No. A B C D 9400 74 50
Ref. No. A B C D 9400 75 50
Ref. No. A B C D 9405
Ref. No. A B C D 9404 80 40-80
Ref. No. A B C D 9403 80 40-80
Ref. No. A B C D 9110 82
Ref. No. A B C D 9402 75 50
Glass BracketsRadius Back Flat Back Glass Adaptor
Ref. No. A B C D G10.420 44 8 64 26 G10.483 44 8 64 26
Ref. No. A B C D G10.420 44 8 64 26
Ref. No. Size(mm) 9520 30 9521 50
• Also available with a flatback
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SSS
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Structural GlassTube Connector
Profile Gasket
Tube Adaptor
Wall Flange
End Cap
Elbow Horizontal
Elbow Vertical
Slotted Tube
Ref. No. 9700
Ref. No. Description PG To suit 12, 15, 19 or 25mm Glass
Ref. No. Description9704
Ref. No. Description 9521.000
Ref. No. Description9703
Ref. No. 9705
Ref. No. A B C D 9702 30/35
Ref. No. A B C D 9701 30/35
Ref. No. A B C DDR904 42/48 24/30 24/27
Face Mounting Bracket
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Kestrel Timberline Handrail
If you are looking to combine the warmth of natural wood and timeless stainless steel, the Kestrel Timberline range will guarantee you a pleasing result every time. The range can be either fixed to a wall or with the use of 9806 post top can be incorporated into a stainless steel structure.Fixing is simply achieved using the locator tool to fix an internal collar; this is followed by bonding on the S/S fitting of your choice. With 5 wood finishes available your specific requirements can satisfied all from stock at Coastal.
Handrail 42mm dia x 2500mm Length
Part No Finish 9810.420 Beech, Untreated Wood 9811.420 Beech, lacquered 9812.420 Beech, P11 stained & lacquered
Easy assembly
Internal Collar is located using locator tool. When in position the selected component is bonded into position. Part No Description
9800.420.304 In Line Connector
Part No Description 9801.420.304 End Cap
Part No Description 9802.420.304 90 Deg Elbow Connector
Part No Description 9804.420.404 Flexible Connector
Part No Description 9805.420.304 Locator Tool
Part No Description 9803.420.304 End Scroll
Part No Description 9807.420.304 Angled Cap
Part No Description 9806.426.304.SSS 42mm Post Top Adaptor9806.483.304.SSS 48mm Post Top Adaptor
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SSS
SSS
SSS
SSS
SSS
SSS
SSS
PSS
PSS
PSS
PSS
PSS
PSS
PSS
PSS
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Accesscom
Meeting the increasing needs of safe access to equipment, buildings and machinery can be satisfied using access components together with our standard KesClamp fittings.
Access platforms can also be supplied in kit form from stock components.
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SureTread Stair Tread Covers / 55mm Nose. Medium Grit
SureTread Stair Nosing. Medium Grit
SureTread 3mm Flat Plate Sheets. Medium Grit
SureTread 3mm Flat Plate Strips. Medium Grit
When you need an anti-slip surface for a walkway, ramp or staircase, there’s simply nothing to match SureTread. A fibreglass plate, impregnated with aluminium oxide grit, SureTread offers superb non-slip qualities. This exceptionally tough material is guaranteed, assists compliance with regulations and will provide you with a solution that will last for years and years.
SureTread is quick and easy to install, requires little surface preparation, and can be used immediately after installation, dramatically reducing downtime. It is suitable for pedestrian, forklift and vehicle traffic areas:
• A choice of coarse, medium, fine and ultra-fine grades of grit provide an ideal Suretread solution for all applications from heavy industrial areas, where mud or oil can affect the grip, to, for example, a children’s playground, where the scrapes and sores of predictable falls must be balanced against the level of grip required. • SureTread is available in stock sizes of flat sheets, strips, stair tread covers and nosings, for immediate dispatch.• Made in the UK, SureTread can be manufactured to your exact size (although transport restrictions obviously apply) and shape. It can be made to any thickness in excess of 3mm - thicker sheets providing a degree of semi-structural strength, for use over gratings for example; it can also be made with a luminescent coating and in any BS or RAL colour, enabling it to blend in or stand out from any surroundings as required.• By incorporating Phenolic resins in the fibreglass, SureTread can be manufactured to four different levels of fire resistance, including Category A - suitable for use in high risk areas: for example, the Underground.
Our Code Size Colour603BW 600mm x 300mm x 55mm Black tread/White 55mm nose803BW 800mm x 300mm x 55mm Black tread/White 55mm nose103BW 1000mm x 300mm x 55mm Black tread/White 55mm nose123BW 1200mm x 300mm x 55mm Black tread/White 55mm nose
Our Code Size ColourSNM75y 750mm x 55mm x 55mm yellowSNM10y 1000mm x 55mm x 55mm yellowSNM15y 1500mm x 55mm x 55mm yellow
Our Code Size ColourFPM120B 1200mm x 1200mm BlackFPM240B 2400mm x 1200mm Black
Our Code Wall Thickness ColourFPM50B 2400mm x 50mm BlackFPM70B 2400mm x 70mm BlackFPM100B 2400mm x 100mm BlackFPM150B 2400mm x 150mm BlackFPM200B 2400mm x 200mm Black
SureTread products should be screwed to their substrate and we also advise gluing using our SureTread adhesive. To cut SureTread you will need to use a quality diamond tipped blade and to drill through it we advise using our special SureTread drill bits. Always use anti-rust screws for exterior applications. SureTread can also be installed using rivets when fixing to steel.
SureTread - Anti-Slip Surface Products Part No. 6800
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The Blister Surface is available as red for controlled crossings and buff for uncontrolled crossingsIn both 400 x 400mm and 450 x 450mm sizes and as illustrated in the images offers the following benefits:
• No heavy duty paint was used. • No excavation was required.• Both these crossings were completed in less than 2 hours, • keeping pedestrian and traffic management to a minimum.• No cracking - reduces trip hazard.• Hard wearing, more durable than concrete. • Skid resistance value (SRv) tested and found to be far higher than concrete.• Specially formulated adhesive, which bonds to most surfaces . • Freeze thaw tested. (details available on request) .
“ The purpose of The Blister Surface is to provide a warning to visually impaired people who would otherwise in the absence of the kerb upstand less than 25mm high, find it difficult to differentiate between where the footway ends and the carriageway begins. The surface is therefore an essential safety feature for this group of road users at pedestrian crossing points, where the footway is flush with the carriageway to enable wheelchair users to cross unimpeded” Department for Transport (DFT) Document 1998
The Hazard Warning Profile has been designed to comply fully with the Disability Discrimintion Act (DDA) 2004 and as illustrated offers the following benefits:
• Using the specially formulated two part adhesive enables the tile to adhere to virtually any surface ie; Concrete, Tarmac, Terrazzo, Wood,Metal, Marble and Ceramic. • No excavation was required, particularly crucial at sites where DDA compliance is an issue.• Fast and clean installation means that these projects were carried out with minimal disruption and in a cost effective manner. • Skid Resistance value (SRv) tested and found to outperform anti skid surfaces. (Details available on request) • The purpose of The Corduroy Surface is to warn visually impaired people of the presence of specific hazards; steps, level crossings or the approach to on street light rapid transport (LRT) Platforms. It is also used where a footway joins a shared route to convey the message “Hazard proceed with caution”
Supplied in boxes of ten tiles 400 x 400 x 5mm (chamfered edges)Complete with 2 pack adhesive.
Surface Mounted Tactile Systems
Hazard Warning Surface
Tactile Ordering Information
Ref. No. Description Colour PackTT100R Corduroy Pattern Tile Red Pack 10 TT100B Corduroy Pattern Tile Buff Pack 10 TT200R Dimple Pattern Tile Red Pack 10TT200B Dimple Pattern Tile Buff Pack 10
Department for Transport (DFT) Document 1998
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Ref. No. Steps 6820 2 6821 4 6822 6 6823 8 6824 13
Ref. No. Length 6810 600mm 6811 1000mm
Stair Bracket Part No. 6820
Removable Parking Post Part No. 6910
Traffic Barrier - Galvanized Part No. 6913
Access Platform Part TP001 and Part TP002
Hinged Lockable Parking Post Part No. 6911
Hinged Toplock Parking Post Part No. 6912
Galvanised Stair Tread 600 Part No. 6810
Galvanized profiled adaptor to enable the assembly of steps with KesClamp.
A heavy duty removablelockable parking post. Availablein plated finish or powder coating of your choice.
115mm Diameter, 915mm High, 200 x 200mm Base Fixing Plate
Part TP001 1000 x 1000 x 600mm High, Adjustable Feet, Anti Slip Desk
Part TP002 600 x 600 x 500mm High, Adjustable Feet, Anti Slip Desk
Lockable in the up and down positionsInternally spring assistedMade of mild or stainless tubeBase plate cast SG iron
Lockable in the up and down positionsLockable by padlock (sold separately)Made of mild or stainless tubeBase plate cast SG iron
275mm galvanised stair treads 41/100 with anti-slip nosing.
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Access Ramps
Kestrel’s Access Ramps are designed to meet the requirements of the DDA (Disability Discrimination Act). With a comprehensive range of sizes any conforming gradient can be easily achieved. Smooth moulded side up stands, colour contrasting slip resistant surface and optionally fitted single or double handrails make this range of ramps exceptionally versatile.
• Ideally suited for listed properties where building alterations are not an option. • Little or no ground works mean ramps can be installed quickly • Systems can be coloured to be more sympathetic to the surroundings • Design complies to building regulations and compliant for DDA requirements. • Durable, glass reinforced plastic construction to reduce maintenance and corrosion.
Refer to page 146 for fixings and tools
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See over the page for a Module Component listing to build your own ramp, or send us a layout plan and we will make a recommendation.
Kestrel Modular Ramp
Standard access ramps
Ref No Length Track Width Overall Width WeightKMR002 24"(610mm) 31.5" (800MM) 35.25" (895mm) 6KGKMR003 36" (914mm 31.5" (800MM) 35.25" (895mm) 9kgKMR004 48" (1220mm) 31.5" (800MM) 35.25" (895mm) 14kgKMR005 60" (1525mm) 31.5" (800MM) 35.25" (895mm) 16kgKMR006 72" (1830mm) 31.5" (800MM) 35.25" (895mm) 18kgKMR007 84" (2134mm) 31.5" (800MM) 35.25" (895mm) 21kgKMR008 96" (2440mm) 31.5" (800MM) 35.25" (895mm) 28kg
Standard access ramp with single handrail
Ref No Length Track Width Overall Width WeightKMR104 48" (1220mm) 31.5" (800MM) 36.75"(934MM) 17kgKMR105 60" (1525mm) 31.5" (800MM) 36.75"(934MM) 19kgKMR106 72" (1830mm) 31.5" (800MM) 36.75"(934MM) 21kgKMR107 84" (2134mm) 31.5" (800MM) 36.75"(934MM) 24kgKMR108 96" (2440mm) 31.5" (800MM) 36.75"(934MM) 31kg
Standard access ramp with double handrails
Ref No Length Track Width Overall Width WeightKMR204 48" (1220mm) 31.5" (800MM) 38.25"(971mm) 20kgKMR205 60" (1525mm) 31.5" (800MM) 38.25"(971mm) 22kgKMR206 72" (1830mm) 31.5" (800MM) 38.25"(971mm) 24kgKMR207 84" (2134mm) 31.5" (800MM) 38.25"(971mm) 27kgKMR208 96" (2440mm) 31.5" (800MM) 38.25"(971mm) 34kg
Ref No Description Detail Height WeightKMR401 Adjust Corner/Plateform 48"/1200mm Sq 12"(300mm) 25kgKMR403 Adjust Corner/Plateform 48"/1200mm Sq 36"(900mm) 25kgKMR501 Ramp Joining Plinth 12"(300mm) 5KgKMR503 Ramp Joining Plinth 36"(900mm) 5Kg
Accessories
1200mm wide access ramp with double hand rails
Ref No Length Track Width Overall Width WeightKMR308 96" (2440mm) 47.25"(2400mm) 55.5"(1410mm) 60kg
All prices are subject to vat and are ex-works St Austell
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Call Coastal for Site Survey and demonstration of this unique modular system
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139
Protecta-KotePolyurethane Protective Coating
Hardwearing, Anti-Slip Protective Coating for Commercial and Industrial Applications.Contains Anti-Slip Rubber Chips.
Protecta-Kote is a unique ready-to-use polyurethane coating, which is easy to apply, durable, flexible and non-slip. Protecta-kote will protect the surface from stone-damage, rust, petrol, most chemicals and acids.
Protecta-Kote can be applied to vehicles, boats, ramps and walkways or other applications where an attractive, tough, non-slip finish is required.
Protecta-Kote can be easily applied using a brush, foam roller or spray gun.
Protecta-Kote is available in a variety of colours in either non-slip or smooth finish texture.
• Access Ramps & Walkways• Boat Decks• Shipping Docks and Ramps• Stowage Area• Showers & Wet Areas• Fire Exits• Work Areas• Industrial & Kitchen Floors• Train Platforms• Stairs• Heli-pads
Suggested Applications
Description Kestrel codeProtecta-Kote Black 1 Litre PKBLACK-1Protecta-Kote Black 4 Litre PKBLACK-4Protecta-Kote Grey 1 Litre PKGREy-1 Protecta-Kote Grey 4 Litre PKGREy-4Protecta-Kote Blue 1 Litre PKBLUE-1Protecta-Kote Blue 4 Litre PKBLUE-4Protecta-Kote Green 1 Litre PKGREEN-1Protecta-Kote Green 4 Litre PKGREEN-4Protecta-Kote Spray black 1 Litre PKSBLACK-1 Protecta-Kote Spray grey 1 Litre PKSGREy-1Protecta-Kote Transparent 1L + Rubber PKTRANS-1Protecta-Kote Transparent 4L+ Rubber PKTRANS-4Protecta-Kote UvR Blue 1 Litre PKUBLUE-1Protecta-Kote UvR Blue 4 Litre PKUBLUE-4Protecta-Kote UvR Clear 1L No Rubber PKUCLEAR-1Protecta-Kote UvR Green 1 Litre PKUGREEN-1Protecta-Kote UvR Green 4 Litre PKUGREEN-4Protecta-Kote UvR Mid Grey 1 Litre PKUMGREy-1Protecta-Kote UvR Mid Grey 4 Litre PKUMGREy-4Protecta-Kote UvR Red 1 Litre PKURED-1Protecta-Kote UvR Red 4 Litre PKURED-4Protecta-Kote UvR Sand 1 Litre PKUSAND-1Protecta-Kote UvR Sand 4 Litre PKUSAND-4Protecta-Kote UvR White 1 Litre PKUWHITE-1Protecta-Kote UvR White 4 Litre PKUWHITE-4Protecta-Kote UvR yellow 1 Litre PKUyELLOW-1Protecta-Kote UvR yellow 4 Litre PKUyELLOW-4Metcote black 0.5 Litre MBLACK-0.5Metcote black 1 Litre MBLACK-1Duraprime 1 Litre DURA-1Duraprime 5 Litre DURA-5Duram Accelerator 3ml DURAA-3Duram Accelerator 12ml DURAA-12Duram Accelerator uvr 20ml DURAAU202k Metal Primer Base 4 Litre DURA-PB42k Metal Primer Activator 2 Litre DURA-PA22k Metal Primer Base 1 Litre DURA-PB12k Metal Primer Activator 500ml DURA-PA5Spray Gun SPRAy GUNSafety Grip 200gms S GRIP-200Xylene XyLENERoller Refills 9” ROLRE-9Roller with Handle 9” ROLLER-9
Now in Stock!
SPE
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DR
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MS A
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Part No. Description Pack Qty DR101 Dispenser (DR100) 1
Part No. Description Pack Qty DR102 Mixer Nozzles (DR100) 1 Part No. Description Pack Qty
DR104 Cleaner Degreaser 400ml 1
SECTION
140
Fixings and ToolsResin Studs BZP
Washers
Drill Bits Threading Taps Cleaner
Renovation Cleaner
Manual Tube Bender Tec Gun 110 Volt Fixing Kit
Button Head S/S
Dispenser Mixer Nozzles Cleaner Degreaser
Cutting Compound
Cap Head S/S KesTech Self Drill
Adhesive
Nyloc Nut Dome Nut S/S
Fixing Bolt CSK S/SPart No. Description Pack Qty FX-ST08110 M8 x 110mm 10FX-ST10130 M10 x 130mm 10
Part No. Description Pack Qty FX-M8S/S1000 M8 S/S 1000mm 1FX-M10S/S1000 M10 S/S 1000mm 1
Part No. Description Pack Qty FX-R001 300ML (Std Resin Gun) 1
Threaded Bar S/S Fixing Resin Coach Screw
Part No. Description Pack Qty FX-CS0870BZP M8 x 70 BZP 24FX-CS1070BZP M10 x 70 BZP 24FX-CS0870SS M8 x 70 S/S 24FX-CS1070SS M10 x 70 S/S 24
Part No. Description Pack Qty FX-W08BZP M8 BZP 100FX-W10BZP M10 BZP 100FX-W08SS M8 SS 50FX-W10SS M10 SS 50
Part No. Description Pack Qty DR106 Drill Bit 11/64 (M5 Tap) 1DR112 Drill Bit 4mm (Pilot Drill) 1DR111 Drill Bit (Pre M8 Tap) 1
Part No. Description Pack Qty 7900 Manual Tube Bender - Hire 1
Tube Cutting Saw
Part No. Description Pack Qty 7905 Tube Cutting Saw - Hire 1
Hex KeysPart No. Description Pack Qty FX-HK03 Hexagon Key 3mm 1FX-HK04 Hexagon Key 4mm 1FX-HK06 Hexagon Key 6mm 1
Part No. Description Pack Qty 7901 Tec Gun 110 volt - Hire 1
Part No. Description Pack Qty DR.FIX.KIT Fixing Kit 1
Part No. Description Pack Qty DR107 Thread tap 5MM 1DR110 Spiral Tap 8mm 1 Part No. Description Pack Qty
DR120 Stainless Cleaner 1
Part No. Description Pack Qty DR121 Stainless Renovation Cleaner - Kit 1
Part No. Description Pack Qty FX-NN08BZP M8 BZP 25FX-NN10BZP M10 BZP 25FX-NN08SS M8 S/S 25FX-NN10SS M10 S/S 1000mm 25
Part No. Description Pack Qty FX-DN08SS M8 25FX-DN10SS M10 25
Part No. Description Pack Qty FX-FB0520SS M5 x 20 20FX-FB0620SS M6 x 20 20
Part No. Description Pack Qty FX-BH0520SS M5 x 20 20
Part No. Description Pack Qty FX-CH0825SS M8 x 25 S/S 20
Part No. Description Pack Qty FX-KTSD Self Drilling Fixings (BZP) 50FK-KTS-BIT Driving Bit 1
Part No. Description Pack Qty DR100 Adhesive 50ML 1
Part No. Description Pack Qty DR105 Cutting Compound 1
Setting the example of Quality and ServiceEmail [email protected] Visit www.coastalcsi.co.uk
141
Fax Enquiry SheetTypes of standard
Fax Back Form
Company
Contact
Return Fax No / Email
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
9Tubular & Solid Handrail Standards
Types of standard:
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Load Table:The table below shows the spacing of various type of 1100 mm high handrail standards to achieve required loadings for various codes of practice.
Handrail Standard Handrail Horizontal Design Load
0.22 kN/m 0.36 kN/m 0.50 kN/m 0.74 kN/m 1.00 kN/m
Tubular
33.7 mm o.d. x 3.0 mm 33.7 mm o.d. 1650 mm 1075 mm 750 mm - -
42.4 mm o.d. x 3.0 mm 33.7 mm o.d. 2000 mm 1850 mm 1450 mm 1050 mm -
42.4 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 1900 mm 1500 mm 1100 mm -
48.3 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1500 mm 1200 mm
48.3 mm o.d. x 4.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1700 mm 1400 mm
60.3 mm o.d. x 4.0 mm 48.3 mm o.d. 2000 mm 2000 mm 2000 mm 2000 mm 1800 mm
Solid
32 mm o.d. 33.7 mm o.d. 2000 mm 1350 mm 1100 mm - -
38 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 1800 mm 1400 mm 1100 mm
40 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1650 mm 1250 mm
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
9Tubular & Solid Handrail Standards
Types of standard:
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Load Table:The table below shows the spacing of various type of 1100 mm high handrail standards to achieve required loadings for various codes of practice.
Handrail Standard Handrail Horizontal Design Load
0.22 kN/m 0.36 kN/m 0.50 kN/m 0.74 kN/m 1.00 kN/m
Tubular
33.7 mm o.d. x 3.0 mm 33.7 mm o.d. 1650 mm 1075 mm 750 mm - -
42.4 mm o.d. x 3.0 mm 33.7 mm o.d. 2000 mm 1850 mm 1450 mm 1050 mm -
42.4 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 1900 mm 1500 mm 1100 mm -
48.3 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1500 mm 1200 mm
48.3 mm o.d. x 4.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1700 mm 1400 mm
60.3 mm o.d. x 4.0 mm 48.3 mm o.d. 2000 mm 2000 mm 2000 mm 2000 mm 1800 mm
Solid
32 mm o.d. 33.7 mm o.d. 2000 mm 1350 mm 1100 mm - -
38 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 1800 mm 1400 mm 1100 mm
40 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1650 mm 1250 mm
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
9Tubular & Solid Handrail Standards
Types of standard:
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Load Table:The table below shows the spacing of various type of 1100 mm high handrail standards to achieve required loadings for various codes of practice.
Handrail Standard Handrail Horizontal Design Load
0.22 kN/m 0.36 kN/m 0.50 kN/m 0.74 kN/m 1.00 kN/m
Tubular
33.7 mm o.d. x 3.0 mm 33.7 mm o.d. 1650 mm 1075 mm 750 mm - -
42.4 mm o.d. x 3.0 mm 33.7 mm o.d. 2000 mm 1850 mm 1450 mm 1050 mm -
42.4 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 1900 mm 1500 mm 1100 mm -
48.3 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1500 mm 1200 mm
48.3 mm o.d. x 4.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1700 mm 1400 mm
60.3 mm o.d. x 4.0 mm 48.3 mm o.d. 2000 mm 2000 mm 2000 mm 2000 mm 1800 mm
Solid
32 mm o.d. 33.7 mm o.d. 2000 mm 1350 mm 1100 mm - -
38 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 1800 mm 1400 mm 1100 mm
40 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1650 mm 1250 mm
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
9Tubular & Solid Handrail Standards
Types of standard:
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Load Table:The table below shows the spacing of various type of 1100 mm high handrail standards to achieve required loadings for various codes of practice.
Handrail Standard Handrail Horizontal Design Load
0.22 kN/m 0.36 kN/m 0.50 kN/m 0.74 kN/m 1.00 kN/m
Tubular
33.7 mm o.d. x 3.0 mm 33.7 mm o.d. 1650 mm 1075 mm 750 mm - -
42.4 mm o.d. x 3.0 mm 33.7 mm o.d. 2000 mm 1850 mm 1450 mm 1050 mm -
42.4 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 1900 mm 1500 mm 1100 mm -
48.3 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1500 mm 1200 mm
48.3 mm o.d. x 4.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1700 mm 1400 mm
60.3 mm o.d. x 4.0 mm 48.3 mm o.d. 2000 mm 2000 mm 2000 mm 2000 mm 1800 mm
Solid
32 mm o.d. 33.7 mm o.d. 2000 mm 1350 mm 1100 mm - -
38 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 1800 mm 1400 mm 1100 mm
40 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1650 mm 1250 mm
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
9Tubular & Solid Handrail Standards
Types of standard:
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Load Table:The table below shows the spacing of various type of 1100 mm high handrail standards to achieve required loadings for various codes of practice.
Handrail Standard Handrail Horizontal Design Load
0.22 kN/m 0.36 kN/m 0.50 kN/m 0.74 kN/m 1.00 kN/m
Tubular
33.7 mm o.d. x 3.0 mm 33.7 mm o.d. 1650 mm 1075 mm 750 mm - -
42.4 mm o.d. x 3.0 mm 33.7 mm o.d. 2000 mm 1850 mm 1450 mm 1050 mm -
42.4 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 1900 mm 1500 mm 1100 mm -
48.3 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1500 mm 1200 mm
48.3 mm o.d. x 4.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1700 mm 1400 mm
60.3 mm o.d. x 4.0 mm 48.3 mm o.d. 2000 mm 2000 mm 2000 mm 2000 mm 1800 mm
Solid
32 mm o.d. 33.7 mm o.d. 2000 mm 1350 mm 1100 mm - -
38 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 1800 mm 1400 mm 1100 mm
40 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1650 mm 1250 mm
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
10Tubular & Solid Handrail Standards
Base details:Alternative base thickness 10 mm, 15 mm and 20 mm. All dimensions are in millimetres.
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Hole Diameter in bases as requested (standard 18 mm). Other types available on request along with steel to steel or steel to concrete fixing bolts.
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
10Tubular & Solid Handrail Standards
Base details:Alternative base thickness 10 mm, 15 mm and 20 mm. All dimensions are in millimetres.
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Hole Diameter in bases as requested (standard 18 mm). Other types available on request along with steel to steel or steel to concrete fixing bolts.
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
10Tubular & Solid Handrail Standards
Base details:Alternative base thickness 10 mm, 15 mm and 20 mm. All dimensions are in millimetres.
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Hole Diameter in bases as requested (standard 18 mm). Other types available on request along with steel to steel or steel to concrete fixing bolts.
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
10Tubular & Solid Handrail Standards
Base details:Alternative base thickness 10 mm, 15 mm and 20 mm. All dimensions are in millimetres.
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Hole Diameter in bases as requested (standard 18 mm). Other types available on request along with steel to steel or steel to concrete fixing bolts.
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
10Tubular & Solid Handrail Standards
Base details:Alternative base thickness 10 mm, 15 mm and 20 mm. All dimensions are in millimetres.
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Hole Diameter in bases as requested (standard 18 mm). Other types available on request along with steel to steel or steel to concrete fixing bolts.
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
10Tubular & Solid Handrail Standards
Base details:Alternative base thickness 10 mm, 15 mm and 20 mm. All dimensions are in millimetres.
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Hole Diameter in bases as requested (standard 18 mm). Other types available on request along with steel to steel or steel to concrete fixing bolts.
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
10Tubular & Solid Handrail Standards
Base details:Alternative base thickness 10 mm, 15 mm and 20 mm. All dimensions are in millimetres.
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Hole Diameter in bases as requested (standard 18 mm). Other types available on request along with steel to steel or steel to concrete fixing bolts.
01-11-2006
Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]
10Tubular & Solid Handrail Standards
Base details:Alternative base thickness 10 mm, 15 mm and 20 mm. All dimensions are in millimetres.
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KS1
KS5
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KS7
Insert Dimensions - HereDimension X mm
Ball Centre mm
Tick Here as requiredHandrail Diameter 33mm
42mm
48mm
Shank Diameter 33mm
42mm
48mm
Material Tick Here for material required
Galvanised Mild Steel
Self Colour Mild Steel
Stainless Steel
Solid Shank
Aluminium
Angle of Rake Degree
SPE
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