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    COMING HOME TO CONCRETEHOW MODERN CONCRETE CHOICES DELIVER STRENGTH, COMFORT AND BEAUTY

    DVDENCLOSED

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    CONTENTS

    02 Do it once, do it right

    10 Coming hometo warmth

    04 Coming home toconcrete oors

    11 Coming home toa complete fnish

    06 Theres so much more toconcrete than you think

    12 Coming home toan aordable uture

    08 Coming home tosomething dierent

    13 Concrete has the answers

    Image: Patrick Reynolds Photography

    Mercer and Mercer ArchitectsImage: Cranko Architects

    Cover Image: North Face Construction

    Image: Patrick Reynolds Photography

    Mercer and Mercer Architects

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    1

    A MOMENT IN HISTORY

    GREAT STRENGTH COMBINED WITH GREAT BEAUTY CAN EMERGE FROM

    EVEN THE WORST OF HUMAN TRAGEDIES.

    The people o Napier showed this when they rebuilt their city in the

    Art Deco and Spanish Mission style ollowing the devastating 1931

    earthquae.

    The people o Christchurch will also rebuild with strength and vision,using the latest and best materials and design. Concrete in all its

    many orms will be the oundation and the heart o the majority o

    both residential and commercial properties that are built in

    Christchurch and throughout New Zealand in the coming years.

    The reason or this is simple: concrete oers strength, comort and

    beauty that has no rival in modern construction.

    This boolet and the Coming Home to Concrete DVD are designed

    to help you understand why concrete is the tough, elegant, cost-

    eective solution to the challenges o building quality homes and

    businesses in New Zealand.

    Rob Gaimster

    Chie Executive

    Cement & Concrete Association o New Zealand (CCANZ)

    Image: Golden Bay Cement Image: Litecrete NZ Ltd

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    Concrete has been around or over 5,000 years and some o the earliest structures built in concrete

    such as the Pantheon in Rome are still with us today. The past 20 years have seen major

    developments in concrete that have extended its design potential and given concrete new loos and

    new textures, while still retaining its unbeatable durability.

    DO IT ONCE, DO IT RIgHT

    Whether you are building your rst home or rebuilding a city, the essential starting point is to lay a

    oundation that will stand the tests o time and nature. Concrete is that oundation, enabling the

    creation o aordable, comortable, stylish, durable and energy-ecient homes.

    Concrete is no-nonsense. Do it once, do it right and it will loo ater you or the rest o your lie.

    In this boolet and the Coming Home to Concrete DVD, youll discover why there really is no substitute

    or concrete.

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    Prior to any concrete being

    poured on site, the council

    inspects to make sure the

    reinorcing is in place and to

    make sure the waterproo

    membrane has been put down

    underneath the slab. The newlicensing is ensuring the quality

    o workmanship. Builders will be

    held personally responsible or

    the lie o that job.

    Jared Torrinton, buider.

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    Eight out o 10 new homes in New Zealand have a concrete slab foor.

    Perhaps thats not surprising. Whats harder to explain, given

    concretes overwhelming advantages, is why dont 10 out 10 new

    homes have a concrete slab foor?

    WHY DO 8 OUT OF 10 NEW HOMES HAVE A CONCRETE FLOOR?

    Areinforcedconcreteslab,designedandconstructedwith

    New Zealand made seismic grade reinorcing steel, will oer

    enhanced perormance throughout its lie, including during

    earthquaes.

    Concreteslabsdonotrequirethesameextensivesiteexcavation

    and ground clearance as alternative fooring materials, and

    thereore oer advantages in both meeting town planning height

    restrictions and reducing labour costs.

    Combinedwithitsabilit ytohelpreduceahomesheatingand

    cooling requirements, a concrete foors durability, re resistance,

    sound insulation, value or money, and huge variety o decorative

    nishes are second to none.

    This range o benets, explored throughout this boolet, will see

    concrete slabs remain the preerred fooring option or new homes

    across New Zealand.

    COMING HOME TO CONCRETE lOORS

    WHAT DO HOMEOWNERS

    AND pROFESSiONALS SAY

    AbOUT CONCRETE FLOORS?

    Having kids, I love concrete oors.

    Its easy to clean up. On a wet day

    they can scoot around inside. Its

    durable. You should have seen the

    carpet when we moved out o our

    previous houses!

    Juie Madams, home owner.

    Both Winired and I suer rom

    hay ever so we like a low-dust

    environment. Weve got a lovelypolished oor. It looks good and

    its easy to keep clean.

    David Bu, home owner.

    Image: North Face Construction Image: Signature Homes

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    Our house has heating in the

    concrete slab which weve only

    put on twice. My mother who was

    living in my house last year, just

    kept insisting that the heating

    was on, even in the winter,

    because she could eel the heat

    just radiating out rom that

    concrete.Michae OBrien, architect.

    I you combine the properties o

    both concrete and steel, as you

    do in a reinorced concrete oor,

    you get the best o both worlds.

    It makes the perect ooring

    material.

    Bruce Robert, Pacifc Stee.

    Image: Peter Fell Limited

    CONCRETE FLOOR SLAbS EARTHQUAKE pERFORMANCE

    Appropriately designed and constructed reinorced concrete slabs

    can be expected to per orm well during earthquaes. The

    combination o concrete and steel in a reinorced slab provides the

    three most important properties or earthquae resistance: stiness,

    strength, and ductility.

    Oering a urther level o reassurance is the act that the NZ

    Building Code now stipulates that all new concrete slabs must be

    reinorced with ductile steel.

    Also available are a selection o concrete slab systems, such as

    rat and wafe, that enhance the attributes o reinorced

    concrete slabs to oer greater certainty during earthquaes.

    or best practice advice on concrete sab construction

    downoad a ree copy o Residentia Concrete Sab-On-ground

    oors rom www.ccanz.or.nz

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    DURABIlITY

    Concrete endures and is incredibly long lasting. A well-designed

    concrete structure can be expected to

    exceed the minimum servicelie o

    50-years as specifed in the NZ

    Building Code.

    lOW-MAINTENANCE

    Based on the act that it does not rot, concretes

    high resistance to wear means less maintenance, which is

    o increasing importance as the leaky homes crisis shows

    no signs o going away.

    AORDABlE

    Cost competitive at construction,

    the lower ongoing

    maintenance and energy

    costs o concrete homes

    make them truly aordable.

    SECURE

    Concretes robustness

    creates a secure living

    environment that can resist

    extreme and unpredictable

    weather patterns, along with

    wilul damage.

    THERES SO MUCHMORE TO CONCRETE THAN Designversatilityforoors,walls,

    columns, beams and cladding Moulded shapes, textures and

    patterns

    Decorative surace nishes

    (polished, coloured, dyed, etc).

    Arangeofsystemscastin-situ,

    precast, tilt-up and concrete masonry

    Suitableforoors,walls,driveways

    and paths/patios

    Doesntrotorrust

    Fireresistant

    Landscapingoptions

    Strengthanddurability

    Low-maintenance Protectsagainstextremeweather

    (food and wind resilience)

    Impervioustowilfuldamage

    Securityagainstintrusion

    Safeinseismicevents

    Massprovidesthermalcomfort

    (as part o passive solar design)

    Acousticinsulation

    Locallyproduced

    Costcompetitiveattimeof

    construction and over lie

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    SOUND CONTROl

    Due to its high-density, concrete oers superior soundproofng compared to lightweight building materials,

    reducing airborne noise transmission, reducing noise

    rom exterior sources and providing sound separation

    between adjoining rooms.

    EARTHQUAKE PERORMANCE

    Appropriately designed and built reinorced concrete and

    concrete masonry homes, with their combination o concrete

    and steel providing stiness, strength, and ductility, are

    ideally suited to New Zealands seismic conditions.

    lOCAllY PRODUCED

    Comprised o cement and reinorcing steel

    manuactured right here in New Zealand, along

    with locally sourced aggregate, reinorced

    concrete is New Zealand made.

    YOU THINk

    Illustration: Litecrete NZ Ltd

    lightweight precast concrete house

    designed by MRA Architecture.

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    There is something solid and reassuring about concrete but it is also

    a avourite with our leading architects when they see to create

    stylish, award-winning homes.

    Concrete is a license to get creative, allowing you to do things that

    just cant be done in a standard timber-ramed home.

    A polished concrete foor is only one o a huge number o surace

    nishes that can now be achieved. With the use o treatments such as

    stains, stamps, stencils, polishing, grinding and the addition o colour

    pigments and custom aggregate (coloured stone, glass or shell) you

    are only limited by your imagination when it comes to creating an

    attractive concrete surace nish.

    However, decorative concrete is or much more than just foors.

    WHAT ARE SOME ExAMpLES OF CONCRETES VERSATiLiTY?

    Versatile concrete elements (columns, beams and walls) can provide

    the required structural capacity, help dene space, and also be used

    to present a sculptural shape or decorative surace.

    This can be achieved because concrete is unique amongst

    contemporary building materials in that its pre-set plastic state allows

    it to tae the shape o the orm into which it is cast.

    Intricate o-orm shapes, patterns and textures, along with a range o

    colours and eects, enable concrete to oer almost unlimited

    aesthetic potential, and or home owners to enjoy true customisation

    that is as unique and dierent as they are.

    COMING HOME TO SOMETHINg DIERENT

    We have a brushed block wall,

    we have the polished concrete on

    the oor, and we also have a

    stippled fnish. One o the

    beauties o this house is that you

    can look around the architectureand every wall has a dierent

    concrete fnish.

    guy Madams, home owner.

    Once the clients awareness o

    the exibility o concrete

    becomes more established, that

    will enable us as architects to

    create new and interesting

    residential orms in

    New Zealand.

    Andrew Simpson, architect.Image: Glencoe Construction Ltd

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    This building is going to be here

    or 200 years. Its certainly been

    designed or that. That gives some

    satisaction because its durable

    and other people will come in and

    enjoy this building into the uture.

    David Bu, homeowner.

    Images: Firth Industries

    Image: Buck Architects + Associates

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    Concrete provides thermal mass that traps, stores and releases solar

    energy. As part o a system o design and construction that uses the

    intelligent application o insulation, glazing, ventilation and buildingorientation, concrete delivers superb perormance.

    pASSiVE SOLAR DESigN: A HARMONiOUS SYSTEM

    COMING HOME TO WARMTHORIENTATION. North-acing glass provides the best access to solar

    gain. It is thereore preerable to orientate the house and its windows

    with the long axis in the east-west direction.

    Anyone interested in gaining a deeper understanding o the use o

    concrete, its thermal properties or its wider construction and design

    benets, can download a ree copy o Designing Comortable Homes

    rom www.ccanz.org.nz.

    Architect Roer Buck doesnt

    mince words when it comes to

    New Zeaands traditionay

    poor standards o insuation:

    It just seems ridiculous to have

    all these cold houses in

    New Zealand when we should

    use all this ree energy that

    comes rom the sun. Its got to

    have a mechanism that can hold

    it and then release it later.

    Wooden houses dont do that.

    Concrete does. The trick is to get

    your glazing right, your

    orientation right and at the very

    least have a concrete oor.

    People walk in and say: Youve

    got no carpet. It must be cold.

    Thats not actually the case.Weve got a naked ame gas

    freplace which, along with the

    concrete, just radiates the heat.

    Once the concrete is warm, it

    stays that way. Its a beautiul

    place to live.

    guy Madams, homeowner.

    Done right, you can plug into the sun or power instead o draining

    your wallet and the national grid.

    THERMAL MASS. Use heavyweight materials (mass) to soa up heat

    rom the sun and release it slowly into the house when temperatures

    drop. A house with appropriate mass will maintain more comortable

    temperatures it will overheat less oten and not get as cold overnight.

    INSULATE. Use insulation to slow the fow o heat in and out o the

    house heat rom the sun is used more eectively in houses that are

    well-insulated, and its windows, doors and other construc tion joints

    sealed. Insulation helps to maintain more constant internal temperatures

    and reduces the need or heating in winter and cooling in summer.

    GLAZE. Use glazing to bring heat rom the sun into the house

    though glass must be selected, placed and sized careully as it is a

    poor insulator (windows should be double glazed as a minimum to

    reduce heat loss).Image: Cranko Architects

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    Concrete provides a near complete nish and requires remarably little

    maintenance. Houses that need to be painted or re-textured ever y ew

    years soa up huge amounts o money in contrast to concrete housesthat maintain a quality exterior nish or generations.

    LEAKY HOMES AND ExTREME WEATHER

    It is estimated that more than 80,000 New Zealanders are living in leay

    homes. In the greater Aucland region alone, the total number o leay

    homes is predicted to reach the 15,000 mar. Concrete does not rot (or

    rust). That maes it the ideal building material or New Zealand homes

    as we see to move on rom the leay homes crisis.

    Concretes robustness under stress is also ideal or resisting the impact

    o extreme weather conditions, such as fooding and hurricanes, whichseem more requent.

    FiRE RESiSTANCE

    Sprinler systems remain beyond the reach o most New Zealand

    home owners, yet house res appear more common than ever. As a

    non-combustible material, concrete will preserve lie and minimise

    damage by not burning or producing harmul emissions, while also

    preventing re spread.

    COMING HOME TO A COMPlETE INISH

    Images: Litecrete NZ Ltd /Clive White Construction Ltd

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    Concrete has a strong uture in the design and construction o

    aordable, easy-to-build homes. There are a growing number o

    design-and-build options being developed right now.

    Concrete lends itsel to very ecient construction techniques such as

    entire homes being made rom preabricated panels and concrete

    masonry. Alternatively, concrete can be used selectively in individual

    components such as walls, beams, foors, columns, panels and stairs.

    Both precast concrete and concrete masonry enable easy,

    surprisingly quic installation that can transorm a building site into a

    home in record time. This is perect or getting the job done,

    particularly during bad weather. Put those benets together and the

    cost savings can be signicant.

    COMING HOME TO AN AORDABlE UTURE

    Simplicity o design doesnt

    limit or restrict the comort or the

    unctionality o the house. Im

    really, really confdent that our

    research work and design

    concepts will change the way

    New Zealanders think about

    residential homes.

    Ra Kesse, CCANZ Architect (EU)

    Images: Falcon Construction

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    The Cement and Concrete Association o New Zealand (CCANZ)

    provides answers or homeowners, builders, as well as architects and

    designers. Just pic up the phone or visit our website because ConcreteHas The Answers.

    We hope this short introduction has been helpul in giving you a better

    understanding o concrete. There is so much more to learn about the

    growing range o choices when building with concrete.

    FiND OUT MORE

    The best next step is to visit the CCANZ website (www.ccanz.org.nz)

    where you can view the Coming Home to

    Concrete short-lm, and also nd an extensive

    range o inormation, including thesedownloadable titles:

    DESigNiNg COMFORTAbLE HOMES

    This revised edition, endorsed by the Energy

    Eciency and Conservation Authority (EECA), is a

    guide to the basic principles o passive solar

    design as a means to ensure homes stay cool in

    summer and warm in winter.

    CCANZ CODE OF pRACTiCE FOR

    WEATHERTigHT CONCRETE AND

    CONCRETE MASONRY CONSTRUCTiON

    Developed by CCANZ in partnership with the

    wider building industry, this code o practice

    provides a means o compliance with the NZ

    Building Code, Clause E2 - External Moisture. It

    maes concrete easier to use or those wishing to

    benet rom its weathertight credentials.

    RESiDENTiAL CONCRETE SLAb-ON-gROUND FLOORS

    This recently updated guide provides advice or builders on producing

    a quality concrete slab-on-ground. It answers some o the morecommonly ased questions and gives good practice inormation or

    achieving a residential concrete slab that is built to last.

    CONCRETE MAgAZiNE

    CCANZs quarterly magazine provides solutions and inspiration or a wide

    cross-section o building proessionals. Architects,

    engineers, builders and those in the concrete

    sector turn to Concrete magazine or

    practical, technical and design

    inormation on how to maximise

    the potential o the worlds most

    widely used construction material.

    CONCRETE HAS THE ANSWERS

    Designing Comfortable HomesGuidelines on the use of GlAss, MAss

    And insulAtion for enerGy efficiency

    2ndEdition

    Cement&ConcreteAssociationofNewZealand 2011 www.ccanz.org.nz

    CodeofPracticefor WeathertightConcreteandConcreteMasonryConstruction

    Cement&ConcreteAssociationofNewZealandJune 2011

    WeathertightConcreteandConcreteMasonryConstruction

    CCANZCP01:2011

    VOLUME 54ISSUE4 DECEMBER2010/JANUARY2011

    concrete

    TopMarksfor A+ HomeA CONCEPTDESIGN FORAFFORDABLE,

    COMFORTABLEAND ENERGYEFFICIENTLIVING

    PrefabricatedLivingIMPROVED QUALITYWITHREDUCED

    COSTS AND TIMEFRAMES

    PoweredThroughPassive DesignWAIKATO HOUSEACHIEVES 60%

    REDUCTION IN ENERGYCONSUMPTION

    1

    SLAB-ON-GROUND FLOORS

    Producing a quality concrete slab-on-ground is easy i some

    basic rules are ollowed. This leafetis intended to assist

    builders to produce a quality slab. The costorework is

    very high, so ollow the suggestions in this leafet to

    save time and money.

    IN A S S O CIA T IO N W IT H

    RESIDENTIAL

    CONCRETE

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    Cement & Concrete Association o New Zealand (CCANZ), PO Box 448, Wellington 6140

    0 8 0 0 2 2 2 7 18

    www.ccanz.org.nz www.aqa.org.nz www.pacicsteel.co.nz www.sustainableconcrete.org.nz

    Image: North Face Construction