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FACTS - PRODUCTS - APPLICATIONS COMMUNICATION SYSTEMS

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Facts - Products - aPPlications

communication systems

2 3

1. the BeneFits

2. the Products

3. the Facilities

4. the mission

page 4

page 6

page 20

page 24

high technology For the gloBal satellite market

the World oF tesat-sPacecom

amplifierproducts

passive Micro-wave products

Communication Systems

Datalinkproducts

Laserproducts

partsagency

Our product offerings encompass highly reliable equipment as for ex-ample the travelling wave tube ampli-fiers, multiplexers, waveguide switches, and modulators, which along with com-plete systems are delivered to all lea-ding satellite manufacturers worldwide.

Therefore, we offer the complete communication technology necessary to disseminate television signals via satel-lite to each household on ground. More than half of all communication satellites

in orbit operate with Tesat equipment on board. The future global commu-nication infrastructure has to support security-related real time applications with ubiquitous coverage. This will only be viable with most advanced commu-nication systems operating in space.

Tesat has successfully developed the key element for this space infra-structure, the optical broadband Laser Communication Terminal (LCT). Using lasers, such terminals can transmit

data and imagery between satellites and from satellites to ground at un-precedented data rates. We at Tesat have demonstrated for the first time the operational capabilities of such broadband LCTs in space. given our competitive position in the commercial satellite market and our top quality standards, Tesat products are today the first choice for various satellite-based systems operated by several governments worldwide for security and defense related applications.

Over the course of five decades, Tesat-Spacecom has developed in-depth expertise in manufacturing of payload equip-ment for communication satellites and has established itself as a clear european market leader. On its 60,000m² premises in Backnang, germany, 1,200 employees develop, assemble, integrate, and test systems and equipment for telecom-munication via satellite. To date, more than 700 space projects have been completed. The accumulated in-orbit lifetime heritage exceeds 250 million hours.

5

*Activities covered under Small GEO ESA program

Starting point is the transformation of mission or payload requirements into subsystem and equipment speci-fications as well as design and layout optimization with respect to perfor-mance, energy efficiency, geometry, mass and further customer-specific requirements. We take advantage of exceptional knowledge and heritage as well as cutting-edge technologies on equipment level all available at

the Tesat site. With this, we enable system designs that are optimized to fulfill the need of our customers. Our focus is on customer specific solutions, with priority on small and medium sized communication payloads inclu-ding Hybrid Optical/RF Relay pay-loads, making Tesat a predestinated hosted payload supplier.

1 Our customers benefit from:

• Our comprehensive product port-

folio and equipment know-how

• Our extensive expertise with regard

to system engineering, design, ana-

lysis, simulation, integration and test

• The in-house Parts Agency

• Our well-established procurement

management based on long-term

customer-supplier-relationships

• The application of state-of-the-art

technologies and processes

• The multitude of available engi-

neering and design tools covering

electrical, mechanical, thermal and

radiation aspects.

tesat – a one-stoP-shoP

the BeneFit

Why use tesat´s communication Payloads?Tesat is a one-stop-shop for your program: We cover all aspects and tasks necessary for a successful payload program incl. integration and test (aIT) as well as in-orbit testing. Our core competencies are design, architecture and analysis of end-to-end payloads and Repeaters as well as project and procurement management.

Payload layout

Includes reflector antennas and direct radiating array antenna.

7

*Act

iviti

es c

over

ed u

nder

Sm

all G

EO E

SA p

rogr

am

Product scoPeThe product scope of Communication Systems comprises two key products – the Data Downlink Subsystem family and the Repeaters / payloads including the unique configuration of a Hybrid Relay payload featuring Laser ISL (Inter-Satellite-Link) with multi-channel Ka-Band downlink.

2 doWnlink suBsystems

for eO / Science X- / Ka-Band QpSK / 8-pSK

rePeaters & Payloads

for Telecommunication,all frequency ranges

doWnlink suBsystems - rePeaters & Payloads

the ProductsNext generation: 16/32/64-apSK

8 9

Communication Systems of Tesat offers a variety of Data Downlink Sub-systems to satisfy these requirements. The below picture illustrates the two basic principles for data transmission from LeO to ground:

• Direct data transmission between the LeO satellite and the ground station in X-Band or Ka-Band

• Data transmission via data relay sa-tellites based on RF or Optical Inter-Satellite-Links (ISL) between LeO

and geO and transmission of data from geO to LeO in Ka-Band (multi-channel configuration possible for higher data rates).

earth observation is essential for improving our understanding of the planet´s environment as well as its past and future. Based on sophisticated sensor designs and applications the amount of collected data is increasing and the demand for a transmission at higher data rates is an immediate consequence.

earth oBservation (eo) satellite doWnlinks

LeO – earth Observation Satellite

Typical contact times:

LeO - gS: 10 min

LeO - geO - gS: 45 min

groundstation (gS)

geO – Data Relay Satellite

Instrument (Camera, Sensor)

MassMemory

MassMemory

data doWnlink suBsystems

Tesat is a one-stop-shop that in-cludes all engineering services (RF, layout, interfaces, reliability), procure-ment, project management, subsystem assembly, integration and test in Back-nang. In addition, support for system level activities can be offered and test systems can be delivered, if requested by the customer.

Downlink Subsystems for earth observation and military missions are available in X-Band (8 - 8.4 gHz) with QpSK and 8-pSK modulation and Ka-Band (25.5-27 gHz) with QpSK modu-lation. The products are designed for LeO as well as geO applications with a lifetime of up to 15 years.

Tesat features a long and very successful heritage for Downlink Subsystems since more than 20 years starting with envisat. Based on cutting-edge techno-logy, we provide Downlink Subsystem concepts to fulfill the growing data rate requirements.

Modula

tor

Amplifie

r

Tesat products

procurable products

Switc

h

Filter

antenn

a

LeO – earth Observation Satellite

10 11

TWT

EPC

TWT

EPC

TWT

EPC

Att

Att

AttA3

A1

A2 ISOL2

ISOL3

ISOL1

TWTA 1 hot

TWTA 2 hot

TWTA 3 cold

RHCP TX

LHCP TX

F eedS yste m

LowpassBandpass

LowpassBandpass

f1

f2

Optional Feedback Loop

Optional Feedback Loop

Optional Feedback Loop

WGS 1

WGS 3

WGS 2

Modulator 1, hot

Flow Ctrl

Data GigabitModulator

Data

RTR

Modulator 3, cold

Flow Ctrl

Data GigabitModulator

Data

RTR

Modulator 2, hot

Data GigabitModulator

Data

RTR

Flow Ctrl

ModulationScheme

CodingScheme

BandMax. User Data Rate

per Channel (Mbit/sec)Availability

QpSK Hardkeyed None X 350 available

8-pSK 4D-TCM, r=5/6 X 500 available

64-apSK SCCC, r=0.9 X 1,200 under development, available 2017

QpSK Hardkeyed None Ka 600 available

32-apSK SCCC, r=0.82 Ka 2,000 under development, available 2017

next generation doWnlink suBsystems-concePtx-Band / ka-Band doWnlink suBsystems

• High flexibility in order to cope with changing needs respecting data rates and link conditions

• Digital predistortion for linearization based on post-TWTa feedback loop

• Considerably higher data rates

• Bandwidth-efficient modulation schemes (16/32/64-apSK)

• powerful coding schemes (SCCC)• Digital predistortion allowing a

linearisation of the high power amplifier

The block diagram below shows an example for a next generation X-Band Downlink Subsystem with a data rate up to 2,400 Mbit/sec (1,200 Mbit/sec per channel) with 64-apSK modulation and powerful SCCC coding.

examples for achievable data rates depending on modulation and coding schemes as well as the utilized frequency band (data rates can be doubled with a dual channel architecture):

Tesat currently develops a next generation data Downlink Subsystem to strengthen its position as the leading supplier for high data rate Downlink Subsystems – as future eO projects and relay missions will require:

QpSK

8-pS

K

16-a

pSK

Data Downlink Subsystem architecture with two active channels and dual polarization antennaX-Ba

nd &

Ka-

Band

Dow

nlin

k Su

bsys

tem

s in

Tes

at‘s

AIT

Are

a.

Bandwidth effeciency

12 13

Optical Linkup to 1,8 gbit/sec

Ka-Band RF Link

LeO

geO

groundstation (gS)

GEO Interface Unit Digital processing, coding (optional

encryption)

Modulators

High Power Amplifiers

Multiplexers

EARTHTransmission Time

1 Orbit Duration

LEO – GSdirect transmission

LEO – GEO – GSvia relay transmission

Laser beam

GEO

EARTHLEO

LEO

*+

1.2

• High throughput allows transfer of high data volumes

• High immunity against jamming and lowest intercept probability due to narrow beam width

• No ITU frequency regulations in the optical spectrum

• Beam hopping to serve a fleet of LeOs

• Near real time data transmission during LeO-geO sightline

• Significant enlarged time-window for data transmission

The capability to combine laser communication (between LeO and geO satel-lites) with RF communication (geO to earth) is a unique feature of Tesat payloads. The two European Data Relay Satellites are the very first applications for this type of Optical / RF payloads worldwide. Tesat-Spacecom is very proud to be the selected partner, responsible for the eDRS-a and eDRS-C satellite payloads.

laser / rF hyBrid relay Payloads

BeneFits oF oPtical communication BeneFits oF relay Payloads

next generation doWnlink suBsystems – PerFormanceTesat has already successfully validated the new gigabit Downlink System concept based on an engineering Model.

Tests were performed including a flight TWTa at 26 gHz for full symbol rate of 500 MBaud as shown in the figure. In order to gain representative end-

to-end performance results, a receiver prototype was used. To ensure repre-sentative test conditions, a noise source was used to simulate the RF link condi-

tions. Measured Bit error performance up to 64-apSK shows very low imple-mentation loss and thus demonstrates efficiency of digital predistortion.

Test setup-up for realistic End-to-End performance evaluation including ground station receiver.

14 15

• High-speed connection with small la-tency from ground to LeO via relay (enhanced forward)

• Power & bandwidth efficient trans-mission on the RF downlink by using advanced coding and high-order modulation schemes

• Optical GEO-GEO interconnection capability. The Next generation

Relay payloads will be equipped with multiple LCTs and sophisticated data processing enabling routing capabilities

• LEO-GEO communication extension with several Ka-Band Inter-Satellite Links to serve LeOs without LCTs

• Security/encryption for dedicated applications

• Future hybrid payloads will directly benefit from any evolution of the LCT

These advanced features will enable enhanced mission tasking and extend the service flexibility and adaptability.

The eDRS-a Relay payload (Fig. 1) includes both an optical/laser and an RF/Ka-Band Inter-Satellite-Link. The payload was fully designed at Tesat. The design activities included also the support for the end-to-end System definition.

The eDRS-a Block Diagram (Fig. 2) shows the extensive functions perfor-med by the Relay payload.

next generation hyBrid relay Payloads edrs success storyFuture generations of Hybrid Relay Satellite payloads may include advanced features like:On January, 29th 2016, the eDRS-a payload hosted on eutelsat 9B was successfully launched and in-orbit test activities

were successfully concluded end of May 2016.

edrs-a Block diagram

16 17

*Activities covered under Small GEO ESA program

rePeaters / Payloadsnext generation hyBrid relay Payloads – concePt

Our aim is to be a solution provider for your success in satellite communi-cation. We cover all aspects and tasks necessary for a successful payload pro-ject from project management, subcon-tractor and supply chain management, payload engineering, layout and inter-face engineering, quality assurance to assembly, integration and test (aIT) as well as in-orbit testing (IOT).

We benefit from lean management structures and short communication links within the company, close collabora-tion with the product lines (amplifier/ Datalink / Laser / passive products and parts agency) and service lines for optimized payload designs. We effi- ciently coordinate the aIT-phases on equipment, subsystem and system level in Backnang and at prime facilities.

Our focus is on small and medium sized Communication payloads inclu-ding Hybrid Optical / RF payloads.additionally, we offer vast experience in implementing new technologies through in-orbit verification (IOV) mis-sions, the design and implementation of hosted payloads to our customers.

Next generation Hybrid Relay payloads will be able to serve multi-ple users and support multihop links together with further relay nodes. This will results in a global coverage of the relay service. Usage of data buffering could enable flexible link adaptation in order to achieve robustness against

atmospheric effects. at the same time, the architecture employing new modu-lation and coding concepts will allow considerably higher data througput.

an advanced Mission Control Con-cept aims at a maximum of overall sys-tem autonomy and increased flexibility

for the end user and for maximum secu-rity for end user data.

Laser Communication Terminal and the majority of the other key elements are Tesat products developed and manufactured on site.

Tesat-Spacecom has been working in the field of Repeater/paylaod programs for more than three decades. The first Re-peater program for Tesat (formerly Telefunken) was the C-Band Repeater for Intelsat IV-F3 at the beginning of the 1970s. Our actual payload programs are Hispasat ag1, eDRS-a / C and the phase a / B payload study for H2SaT.

Next generation Hybrid Relay payload configurations are currently being developed at Tesat.

Rx

Rx

Data ProcessingLCTs

Steerable Antennas

Feeder Antennas

Quantum Key Generation

Flexible Gigabit Modulation

Advanced Mission Control

Enhanced Amplification & Filtering

ISL Transreceiver

Forward Data Receiver & Telecommand Decoder (FDR)

Input Filter & Channelization

18 19

100 kg10

15

20

25

3035

40

200 kg

300 kg

400 kg

500 kg

500 W 600 W 700 W 800 W 900 W 1 kW 2 kW 3 kW 4 kW 5 kW 6 kW

Mass

Power Class

Channels

COMMS MODCS Hispasat ag1 Heinrich HertzSmall S/L-Band payload Communication Satellite plus on-

board processor and direct radiating array antenna

Communication Satellite with in-orbit-verification (IOV) Payload and MIL payload

33 kg Mass 400 kg Mass 420 kg total Mass

174 W payload power 4,000 W payload power 3,500 W total payload power

S-Band Horn RX antennaL-Band Horn TX antenna

• 2 dual reflector Ku-Band TX/RX antennas

• 1 top deck Ku-Band direct radia-ting array antenna

• 1 fixed Ka-Band TX/RX top deck antenna

IOV:• 1 top deck Ka-Band ISL• 2 side deployable Ka-Band

MIL: restricted

L-Band, S-Band Ku-Band, Ka-Band Ku-Band, Ka-Band

Dual channel (one transparent, one for downlink)

24 Ku-Band Channels5 Ka-Band Channels

IOV: 8 channelsMIL: restricted

Payload ranges – mass, PoWer & channelstransParent Payload and rePeater Products

Tesat features extensive heritage and experience with small up to me-dium sized payloads on a variety of platforms and with many different Sa-tellite primes.

This makes Tesat an independent Payload & Equipment Supplier with outstanding know-how regarding cus-tomer requirements.

Tesat is a First Class Hosted payload Supplier for Communication payloads, Hybrid & RF Relay Payloads and IOV payloads.

Tesat has considerable heritage in designing, producing and testing large repeaters and paylaods. We efficiently coordinate and perform

the aIT-phases on equipment level, subsystem and system level in Back-nang and at prime facilities. Beyond that, we offer to our customers vast

experience in implementing new tech-nologies through in-orbit verification missions and the design and imple-mentation of hosted payloads.

Our focus is on customer specific solutions, with priority on small and medium sized communication as well as hosted payloads.Tesat-Spacecom has a uniquely wide product portfolio comprising all types of repeater equipment.

21*Activities covered under Small GEO ESA program

3 assemBly. integration. test.

the Facilities

assemBly. integration. test.

The Integration Hall itself comprises a clean room (cl. 8) area of approxi-mately 500 m2, of which ~250 m2

have a height of ~10 m. The hoist unit in the integration hall is a crane with a load capacity of 2,000 kg SWL and

a height of about 8 m. The air lock di-mensions are 3.7 m x 4.6 m.

For more than 30 years Tesat-Spacecom has been involved in aIT activities on Repeater and payload level starting from the OTS Repeater (Orbital Test Satellite) to SaTCOMBw2 to the current payload programs like Hispasat ag1 and eDRS. The aIT area is fully equipped and staffed to perform complex assembly, integration and test operations on Downlink Subsystems and Repeaters from L-Band to V-Band.

22 23

The EMC-Chamber is a double shiel-ded chamber in line with MIL-STD 461. The dimensions of the eMC-Chamber are 7.4 x 6.0 x 5.0 m (L x W xH) with a door size of 310 x 360 cm (W x H). all standard tests like RS / Re and CS / Ce (Radiated and Conducted Susceptibi-lity / emission) can be performed with our test-equipment.

assemBly. integration. test. assemBly. integration. test.RF Testsystem / EGSE

at Tesat-Spacecom, we have well es-tablished capabilities to design, pro-cure, calibrate, operate and deliver Test-Systems for test activities on Sub-system- and System-Level.

25

Control

FhG-OBP

Next-OBP

26 GHz

TWT

EPC

CAMP

4 x

4 S

witc

h M

odul

e

LNAs

DoCons30/20 GHz

30/20 InputS ecti on

Sw

itch

Mat

rix

Input Filter S ecti on

Canel Filter

A mpli�er section

20/26 G Hz Output Section

UpCons20/26 GHz

TWT

EPC

CAMP

DoCons20/1,6 GHz

UpCons1,6/20 GHz

LNAs DoCons26/20 GHz

26/20 Input S ecti on

Output Filter S ecti on

Control

ISL

GeReLEOSmart

OBP S ecti on

Spot 1

Spot 2

Flex Omux

Flex INET

CFK Reflector

KGEO DoCon

TWT

LCAMP

Dual-EPC

TWT

LCAMP

Dual MPMPower

Combiner

TWTLCAMP

EPC

250W FPM

TWT

LCAMP

Dual-EPC

TWT

LCAMP

Dual Flex MPM

TWTLCAMP

EPC

MPM

Ku-Band Section26 GHz Section + OBP

30/20 GHz Section

TWTLCAMP

EPC

300W FPM

TWTLCAMP

EPC

MPM

4 roadmaP oF Programs

the mission

In the frame of the Flex INeT / ONeT development programs, Tesat is investi-gating flexible payload configurations based on „analogue“ equipment tech-

nologies. Flexible MpMs with adjustable saturated output power are already part of our FM product portfolio. In the run-ning H2SaT payload program (funded

by DLR), an in-orbit-verification of such new technologies (with many innovations from german universities, research insti-tutes and companies) is envisaged.

power and spectrum management are important features to enable operators to reconfigure the payload in order to adapt operational needs over lifetime of the satellite.

Based on heritage – discover the Future

26 27

1977/78OTS2 K-Repeater

1983/88ECS4 K-Repeater

1987/89TV-SAT/TDF4 High Power TX Sections

1989Deutscher Fermeldesatellit (DFS)3 FM Ku-Band and Ka-Band Payloads

MOP/MTP4 FM S-/L-Band Repeater

2001ArtemisReturn Repeater Ka-Band

2006SAR-Lupe5 FM HPAs for Radar Application

2008COSMO-Skymed TXA4 FMs X-Band

2008COMS MODCS1 FM S-/L-Band Payload

2010Astro Terra2 FM X-Band Downlink Subsystems

2010Alphasat1 Ka-Band Downlink Subsystem

H2SAT Phase A StudyKa-Band IOV Payload

2013H2SAT Phase B StudyKa-Band IOV PayloadKu-Band MIL Payload

2015Hispasat AG11 FM Ku- and Ka-Band Payload

2015/16EDRS-A/EDRS-COptical/RF-Payloads

1977/78OTS2 K-Repeater

1983/88ECS4 K-Repeater

1987/89TV-SAT/TDF4 High Power TX Sections

1989Deutscher Fermeldesatellit (DFS)3 FM Ku-Band and Ka-Band Payloads

MOP/MTP4 FM S-/L-Band Repeater

2001ArtemisReturn Repeater Ka-Band

2006SAR-Lupe5 FM HPAs for Radar Application

2008COSMO-Skymed TXA4 FMs X-Band

2008COMS MODCS1 FM S-/L-Band Payload

2010Astro Terra2 FM X-Band Downlink Subsystems

2009SATCOMBw22 FM X-Band Repeater

2009SATCOMBw22 FM X-Band Repeater

2015RadarsatConstellation Mission

2015RadarsatConstellation Mission

2010Alphasat1 Ka-Band Downlink Subsystem

H2SAT Phase A StudyKa-Band IOV Payload

2013H2SAT Phase B StudyKa-Band IOV PayloadKu-Band MIL Payload

2017/2018:MetOp-SG X-Band Downlink & Ka-Band Downlink SubsystemsMeteorological Missions

2017/2018:MetOp-SG X-Band Downlink & Ka-Band Downlink SubsystemsMeteorological Missions

2015OBZOR-OEO-Mission

2015OBZOR-OEO-Mission

2014EGYPT-SAT2EO-Mission

2014EGYPT-SAT2EO-Mission

2015Hispasat AG11 FM Ku- and Ka-Band Payload

2017:Jason-CS X-Band DL SubsystemOcean Altimetry Mission

2017:Jason-CS X-Band DL SubsystemOcean Altimetry Mission

2017:Kompsat-6 X-Band DL SubsystemEO-Mission

2017:Kompsat-6 X-Band DL SubsystemEO-Mission

2015/16EDRS-A/EDRS-COptical/RF-Payloads

1998EnvisatKa-Inter Satellite Link (ISL)X-Downlink Subsystem

1998EnvisatKa-Inter Satellite Link (ISL)X-Downlink Subsystem

road

maP o

F Pro

gram

s

Tesat-Spacecom GmbH & Co. KGgerberstraße 4971522 Backnang

germany+49 7191 930 - 0

[email protected]

© Copyright Tesat-Spacecom GmbH & Co. KG 2016produced in germany, May 2016

all Rights Reserved.