concentrating solar power technology principles, developments and applications

Woodhead Publishing Limited, 2012

Concentrating solar power technology


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Woodhead Publishing Series in Energy: Number 21

Concentrating solar power technology

Principles, developments and applications

Edited byKeith Lovegrove and Wes Stein

Oxford Cambridge Philadelphia New Delhi


Published by Woodhead Publishing Limited,80 High Street, Sawston, Cambridge CB22 3HJ, UKwww.woodheadpublishing.comwww.woodheadpublishingonline.com

Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA

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v

Contents

Contributor contact details and author biographies xiiiWoodhead Publishing Series in Energy xxiiiForeword xxix

Part I Introduction 1

1 Introduction to concentrating solar power (CSP) technology 3K. LOVEGROVE, IT Power, Australia and W. STEIN, CSIRO Energy Centre, Australia

1.1 Introduction 31.2 Approaches to concentrating solar power (CSP) 61.3 Future growth, cost and value 101.4 Organization of this book 131.5 References 14

2 Fundamental principles of concentrating solar power (CSP) systems 16K. LOVEGROVE, IT Power, Australia and J. PYE, Australian National University, Australia

2.1 Introduction 162.2 Concentrating optics 192.3 Limits on concentration 212.4 Focal region fl ux distributions 332.5 Losses from receivers 362.6 Energy transport and storage 412.7 Power cycles for concentrating solar power (CSP) systems 412.8 Maximizing system effi ciency 462.9 Predicting overall system performance 562.10 Economic analysis 602.11 Conclusion 642.12 Sources of further information and advice 652.13 References 66

vi Contents


3 Solar resources for concentrating solar power (CSP) systems 68R. MEYER, M. SCHLECHT and K. CHHATBAR, Suntrace GmbH, Germany

3.1 Introduction 683.2 Solar radiation characteristics and assessment of solar

resources 693.3 Measuring solar irradiance 783.4 Deriving solar resources from satellite data 833.5 Annual cycle of direct normal irradiance (DNI) 843.6 A uxiliary meteorological parameters 853.7 Recommendations for solar resource assessment for

concentrating solar power (CSP) plants 863.8 Summary and future trends 883.9 References 89

4 Site selection and feasibility analysis for concentrating solar power (CSP) systems 91M. SCHLECHT and R. MEYER, Suntrace GmbH, Germany

4.1 Introduction 914.2 Overview of the process of site selection and feasibility

analysis 934.3 Main aspects considered during the pre-feasibility and

feasibility phases 994.4 Boundary conditions for a concentrating solar power (CSP)

project 1024.5 Detailed analysis of a qualifying project location 1064.6 Summary and future trends 1164.7 References 118

5 Socio-economic and environmental assessment of concentrating solar power (CSP) systems 120N. CALDS and Y. LECHN, CIEMAT Plataforma Solar de Almera, Spain

5.1 Introduction 1205.2 Environmental assessment of concentrating solar power

(CSP) systems 1225.3 Socio-economic impacts of concentrating solar power (CSP)

systems 1325.4 Future trends 1435.5 Summary and conclusions 1475.6 References 148

Contents vii


Part II Technology approaches and potential 151

6 Linear Fresnel refl ector (LFR) technology 153D. R. MILLS, formerly Ausra Inc., Australia

6.1 Introduction 1536.2 Historical background 1546.3 Areva Solar (formerly Ausra, Solar Heat and Power) 1636.4 Solar Power Group (formerly Solarmundo, Solel Europe) 1696.5 Industrial Solar (formerly Mirroxx, PSE) 1746.6 Novatec Solar (formerly Novatec-Biosol, Turmburg

Anlagenbau) 1766.7 LFR receivers and thermal performance 1816.8 Future trends 1886.9 Conclusions 1926.10 References 192

7 Parabolic-trough concentrating solar power (CSP) systems 197E. ZARZA MOYA, CIEMAT Plataforma Solar de Almera, Spain

7.1 Introduction 1977.2 Commercially available parabolic-trough collectors (PTCs) 2037.3 Existing parabolic-trough collector (PTC) solar thermal

power plants 2117.4 Design of parabolic-trough concentrating solar power (CSP)

systems 2137.5 Operation and maintenance (O&M) of parabolic-trough

systems 2297.6 Thermal storage systems 2317.7 Future trends 2327.8 Conclusions 2367.9 Sources of further information and advice 2377.10 References and further reading 238

8 Central tower concentrating solar power (CSP) systems 240L. L. VANT-HULL, formerly University of Houston, USA

8.1 Introduction 2408.2 History of central receivers 2438.3 Activities since 2005 2538.4 Design and optimization of central receiver systems 2598.5 Heliostat factors 2678.6 Receiver considerations 271

viii Contents


8.7 Variants on the basic central receiver system 2748.8 Field layout and land use 2768.9 Future trends 2788.10 Sources of further information and advice 2798.11 Acknowledgements 2818.12 References 281

9 Parabolic dish concentrating solar power (CSP) systems 284W. SCHIEL and T. KECK, schlaich bergermann und partner, Germany

9.1 Introduction 2849.2 Basic principles and historical development 2859.3 Current initiatives 2939.4 Energy conversion, power cycles and equipment 2989.5 System performance 3069.6 Optimization of manufacture 3129.7 Future trends 3189.8 Conclusion 3209.9 Sources of further information and advice 3219.10 References and further reading 321

10 Concentrating photovoltaic (CPV) systems and applications 323S. HORNE, SolFocus Inc., USA

10.1 Introduction 32310.2 Fundamental characteristics of concentrating

photovoltaic (CPV) systems 32510.3 Characteristics of high concentration photovoltaic (HCPV)

and low concentration photovoltaic (LCPV) devices and their applications 332

10.4 Design of concentrating photovoltaic (CPV) systems 33910.5 Examples of concentrating photovoltaic (CPV) systems 34510.6 Future trends 35710.7 Conclusions 35910.8 References and further reading 360

11 Thermal energy storage systems for concentrating solar power (CSP) plants 362W.-D. STEINMANN, German Aerospace Center, Germany

11.1 Introduction: relevance of energy storage for concentrating solar power (CSP) 362

11.2 Sensible energy storage 366

Contents ix


11.3 Latent heat storage concepts 37611.4 Chemical energy storage 38411.5 Selecting a storage system for a particular concentrating

solar power (CSP) plant 38611.6 Future trends 38711.7 Conclusion 39111.8 Acknowledgement 39211.9 References 392

12 Hybridization of concentrating solar power (CSP) with fossil fuel power plants 395H. G. JIN and H. HONG, Chinese Academy of Sciences, China

12.1 Introduction 39512.2 Solar hybridization approaches 39612.3 Fossil boosting and backup of solar power plants 39912.4 Solar-aided coal-fi red power plants 40212.5 Integrated solar combined cycle (ISCC) power plants 40712.6 Advanced hybridization systems 41212.7 Conclusions and future trends 41812.8 Acknowledgements 41912.9 References 419

13 Integrating a Fresnel solar boiler into an existing coal-fi red power plant: a case study 421R. MILLAN, J. DE LALAING, E. BAUTISTA, M. ROJAS and F GRLICH, Solar Power Group GmbH, Germany

13.1 Introduction 42113.2 Description of options considered as variables selected

for the case study 42213.3 Assessment of the solar add-on concept 42713.4 Conclusions 43513.5 References 436

14 The long-term market potential of concentrating solar power (CSP) systems 437S. J. SMITH, Pacifi c Northwest National Laboratory and University of Maryland, USA

14.1 Introduction 43714.2 Factors impacting the market penetration of concentrating

solar power (CSP) 43914.3 Long-term concentrating solar power (CSP) market

potential 45014.4 Summary and future trends 459

x Contents


14.5 Sources of further information and advice 46214.6 Acknowledgements 46214.7 References 462

Part III Optimisation, improvements and applications 467

15 Absorber materials for solar thermal receivers in concentrating solar power (CSP) systems 469W. PLATZER and C. HILDEBRANDT, Fraunhofer Institute for Solar Energy Systems, Germany

15.1 Introduction 46915.2 Characterization of selective absorber surfaces 47515.3 Types of selective absorbers 47715.4 Degradation and lifetime 48615.5 Examples of receivers for linearly concentrating collectors 48915.6 Conclusion 49215.7 References 493

16 Optimisation of concentrating solar power (CSP) plant designs through integrated techno-economic modelling 495G. MORIN, Novatec Solar, Germany

16.1 Introduction 49516.2 State-of-the-art in simulation and design of concentrating

solar power (CSP) plants 49616.3 Multivariable optimisation of concentrating solar power

(CSP) plants 49916.4 Case study defi nition: optimisation of a parabolic trough

power plant with molten salt storage 50416.5 Case study results 51216.6 Discussion of case study results 51616.7 Conclusions and future trends 53116.8 Acknowledgements 53316.9 References 533

17 Heliostat size optimization for central receiver solar power plants 536J. B. BLACKMON, University of Alabama in Huntsville, USA

17.1 Introduction 53617.2 Heliostat design issues and cost analysis 54117.3 Category 1: costs constant per unit area irrespective of

heliostat size and number 546

Contents xi


17.4 Category 2: size dependent costs 54817.5 Category 3: fi xed costs for each heliostat and other costs 55517.6 Cost analysis as a function of area: the case of the 148 m2

Advanced Thermal Systems (ATS) glass/metal heliostat 55717.7 Additional considerations in analysis of cost as a function

of area for the 148 m2 Advanced Thermal Systems (ATS) glass/metal heliostat 565

17.8 Conclusion 57417.9 References 575

18 Heat fl ux and temperature measurement technologies for concentrating solar power (CSP) 577J. BALLESTRN, CIEMAT Plataforma Solar de Almera, Spain and G. BURGESS and J. CUMPSTON, Australian National University, Australia

18.1 Introduction 57718.2 Heat fl ux measurement 57818.3 Flux mapping system case studies 58718.4 High temperature measurement 59318.5 Conclusions 59818.6 References 598

19 Concentrating solar technologies for industrial process heat and cooling 602A. HBERLE, PSE AG, Germany

19.1 Introduction 60219.2 Technology overview 60319.3 Components and system confi guration 60619.4 Case studies 61219.5 Future trends and conclusion 61619.6 Sources of further information and advice 61819.7 References 618

20 Solar fuels and industrial solar chemistry 620A. G. KONSTANDOPOULOS, Centre for Research and Technology Hellas, Greece and Aristotle University, Greece, C. PAGKOURA, Centre for Research and Technology Hellas, Greece and University of West Macedonia, Greece and S. LORENTZOU, Centre for Research and Technology Hellas, Greece

20.1 Introduction 62020.2 Solar chemistry 62320.3 Hydrogen production using solar energy 626

xii Contents


20.4 Solar-thermochemical reactor designs 63120.5 Solar-derived fuels 64320.6 Other applications of industrial solar chemistry 65120.7 Conclusions 65320.8 Acknowledgements 65320.9 References 654

Index 662


xiii

Contributor contact details and author biographies

(* = main contact)

Primary editor and Chapters 1* and 2*

Dr Keith Lovegrove (BSc 1984, PhD 1993) is currently Head Solar Thermal with the UK-based renewable energy consultancy group, IT Power. He was previously Associate Professor and head of the solar thermal group at the Australian National University where he led the team that designed and built the 500 m2 generation II big dish solar concentrator. He has served on the board of the ANZ Solar Energy Society as Chair, Vice Chair and Treasurer. For many years he was Australias SolarPACES Task II representative.

K. LovegroveIT PowerPO Box 6127 OConnorACT 2602AustraliaE-mail: [email protected]

Editor and Chapter 1

Wes Stein is the Solar Energy Program Leader for CSIROs Division of Energy Technology. He was responsible for establishing the National Solar Energy Centre and has since grown a team of 30 engineers and scientists and a strong portfolio of high temperature CSP research projects. He rep-resents Australia on the IEA SolarPACES Executive Committee, and is a member of the Australian Solar Institute Research Advisory Committee.


xiv Contributor contact details

W. SteinCSIRO Energy CentreSteel River Eco Industrial Park10 Murray Dwyer CloseMayfi eld WestNSW 2304AustraliaE-mail: [email protected]

Chapter 2

John Pye is a researcher in the Australian National University Solar Thermal Group and also lectures in the Department of Engineering.

J. PyeAustralian National UniversityCanberraACT 0200AustraliaE-mail: [email protected]

Chapter 3

Richard Meyer is co-founder and managing director of Germany-based Suntrace. From 2006 to 2009, he headed the technical analysis and energy yield teams of Epuron and SunTechnics. From 1996 to 2006, Richard worked for DLR (German Aerospace Center), where he set up the satellite-based services SOLEMI and DLR-ISIS for analyzing the potential for CSP. He co-founded the IEA Task Solar Resource Knowledge Management, for which he is the representative to the SolarPACES Executive Commitee. Dr Richard Meyer holds a diploma in geophysics and a PhD in physics from Munich University.

R. Meyer*, M. Schlecht and K. ChhatbarSuntrace GmbHBrandstwiete 4620457 HamburgGermanyE-mail: [email protected]

Chapter 4

Martin Schlecht is co-founder and managing director of Germany-based Suntrace, a highly specialized expert advisory fi rm in large scale solar. His responsibilities include the assessment of CSP and PV project sites and their feasibility. He has a Diploma (MSc) in mechanical engineering and


Contributor contact details xv

more than 15 years work experience in the power industry, covering fossil-fi red, concentrating solar thermal and photovoltaic, including international hands-on project development and project implementation.

M. Schlecht* and R. MeyerSuntrace GmbHBrandstwiete 4620457 HamburgGermanyE-mail: [email protected]

Chapter 5

Natalia Calds has a PhD in Agricultural and Natural Resources Econom-ics from the Polytechnic University of Madrid and an MSc in Applied Economics (University of Wisconsin-Madison). Her most relevant profes-sional experience is in the fi eld of development economics as well as energy and enviromental economics. She joined the Spanish agency (CIEMAT) in 2004, where her work focuses on the socio-economic impact assessment of energy technologies, evaluation of energy policies and energy modelling.

Yolanda Lechn has a PhD in Agricultural Engineering. She joined CIEMAT in 1997. Her relevant experience involves life cycle assessment and environmental externalities assessment of energy technologies and energy modelling using techno-economic models.

N. Calds and Y. Lechn*Energy System Analysis UnitEnergy DepartmentCIEMAT Plataforma Solar de AlmeraAvda Complutense 2228040 MadridSpainE-mail: [email protected]

Chapter 6

David Mills has worked in non-imaging optics and solar concentrating systems from 1976. At the University of Sydney, he ran the project that created the double cermet selective absorber coating now used widely on solar evacuated tubes and developed the CLFR concept. He was Co-founder, Chairman and CSO of both SHP P/L and Ausra Inc. (later Areva Solar). He has been President of ISES (199799), fi rst Chair of the Inter-national Solar Cities Initiative, and VESKI Entrepreneur in Residence for the State of Victoria (2009).


xvi Contributor contact details

D. R. MillsAustraliaEmail: [email protected]

Chapter 7

Eduardo Zarza Moya is an Industrial Engineer with a PhD degree, born in 1958. At present he is the Head of the R&D Unit for Solar Concentrating Systems at the Plataforma Solar de Almera in Spain. He has 27 years experience with solar concentrating systems, and has been the Director of national and international R&D projects related to solar energy and parabolic trough collectors. He is a member of the Scientifi c and Tech-nical Committee of ESTELA (European Solar Thermal Electricity Association).

E. Zarza MoyaCIEMAT Plataforma Solar de AlmeraCarretera de Tabernas a Sens, km 504200 TabernasAlmeraSpainE-mail: [email protected]

Chapter 8

Professor Lorin Vant-Hull has been involved in Solar Energy Projects since 1972. He retired as Professor Emeritus from the physics department of the University of Houston in 2001, which he fi rst joined in 1969. Dr Vant-Hull was a Principal Investigator on the earliest US proposal to develop the Solar Central Receiver project epitomized by the Solar One Pilot Plant (10 MWe at Barstow, California). He was program manager for eight years of a Solar Thermal Advanced Research Center. Dr Vant-Hull has been an Associate Editor for the Journal of Solar Energy for many years, as well as a member of the Board of Directors of ASES and of ISES.

L. L. Vant-Hull128 N Red Bud TrailElgin, TX 78621USAE-mail: [email protected]

Chapter 9

Wolfgang Schiel, Diplom Physicist, born in 1948 in Hamburg, has over 20 years experience in solar engineering, especially in design and construction of several Dish/Stirling systems in Germany and other countries (Italy,


Contributor contact details xvii

India, Spain, Turkey). After his degree at the University of Hamburg he worked with the German Aerospace Research Establishment in Stuttgart. In 1988 he joined schlaich bergermann und partner and became Managing Director of sbp sonne gmbh in 2009.

Thomas Keck, Mechanical Engineer, born in 1959 in Stuttgart, joined schla-ich bergermann und partner in 1988 and works as project manager for Dish/Stirling projects.

W. Schiel* and T. Keckschlaich bergermann und partnerSchwabstr. 4370197 StuttgartGermanyE-mail: [email protected]

Chapter 10

Steve Horne is Co-Founder and Chief Technical Offi cer at SolFocus. He began designing the concept of SolFocus CPV solar technology in 2005. Before co-founding SolFocus, Steve was the Director of Engineering at GuideTech, a leading semiconductor test equipment company, and had previously spent six years running a technology consulting fi rm Tuross Technology. He served as Vice President of Engineering at Ariel Electronics and his early career experience includes commissioning two 500 MW steam generated power plants in New South Wales, Australia.

S. HorneSolFocus Inc.510 Logue AvenueMountain View, CA 94043USAE-mail: [email protected]

Chapter 11

Dr Wolf-Dieter Steinmann has been working at the German Aerospace Center (DLR) since 1994 and is project manager of the CellFlux project aiming at the development of an innovative thermal storage concept for power plants. He was project manager of the European project DISTOR and the national project PROSPER, which both deal with latent heat storage for medium temperature applications. He completed his PhD thesis on solar steam generators and has worked on the simulation and analysis of the dynamics of thermodynamic systems.


xviii Contributor contact details

W.-D. SteinmannGerman Aerospace CenterInstitute of Technical ThermodynamicsPfaffenwaldring 384070569 StuttgartGermanyE-mail: [email protected]

Chapter 12

Professor Hongguang Jin works in the fi eld of solar thermal power technol-ogy and CO2 emission mitigation at the Institute of Engineering Thermo-physics in Beijing. He established the mid-temperature solar thermochemical process for integration of solar energy and fossil fuels, and originally pro-posed the Chemical Looping Combustion system with CO2 capture. He is a past winner of the best paper award of ASME IGTI international con-ference. He is a subject editor for the international journals Applied Energy and Energy.

Dr Hui Hong is associate professor at the Institute of Engineering Ther-mophysics in Beijing. She works in the fi eld of solar thermochemical processing.

H. G. Jin* and H. HongInstitute of Engineering ThermophysicsChinese Academy of SciencesBox 2706Beijing 100190ChinaE-mail: [email protected]; [email protected]

Chapter 13

Rosiel Millan has worked since 2009 at Solar Power Group GmbH as a Process Engineer in charge of the design of solar thermal plants. She was born in Mexico where she received her degree in Chemical Engineering. She obtained her MSc in Renewable Energies from Carl von Ossietzky Universitt Oldenburg. She acquired her initial experience in thermal energy storage systems for concentrating solar power plants while working as research assistant at Fraunhofer-Institut fr Solare Energiesysteme.

Count Jacques de Lalaing, founder of Solar Power Group and Managing Director, is one of the pioneers of Fresnel solar power and established the very fi rst large-scale linear Fresnel pilot unit in the world in the 1990s. In his former capacity as Chief Technology Offi cer at Solarmundo, Belgium,


Contributor contact details xix

he raised awareness of the great potential of this new technology. In 2004, he founded Solar Power Group.

R. Millan*, J. de Lalaing, E. Bautista, M. Rojas and F. GrlichSolar Power Group GmbHDaniel-Goldbach-Strae 171940880 RatingenGermanyE-mail: [email protected]; [email protected]

Chapter 14

Steven J. Smith is a Senior Staff Scientist at the Joint Global Change Research Institute, Pacifi c Northwest National Laboratory and University of Maryland. His research focuses on energy systems, long-term socioeco-nomic scenarios and the interface between socioeconomic and climate systems. Prior to joining PNNL in 1999, he worked at the National Center for Atmospheric Research. Dr Smith was a lead author for the Intergov-ernmental Panel on Climate Change Special Report on Emissions Sce-narios. He received his PhD in physics from UCLA.

S. J. SmithJoint Global Change Research InstitutePacifi c Northwest National Laboratory and University of Maryland5825 University Research Court, Suite 3500College Park, MD 20740USAE-mail: [email protected]

Chapter 15

Werner Platzer is division director Solar Thermal and Optics at Fraun-hofer ISE with more than 100 employees. Born in 1957, he graduated in 1982 in theoretical physics and acquired a PhD on solar gain and heat transport in transparent insulation at the Albert-Ludwigs-University Freiburg in 1988. He has been working in research and development of solar thermal energy, facade technology and energy effi ciency. He has authored more than 150 articles and conference papers and lectures in solar thermal energy at the University of Freiburg.

W. Platzer* and C. HildebrandtFraunhofer Institute for Solar Energy SystemsHeidenhofstrae 279110 FreiburgGermanyE-mail: [email protected]


xx Contributor contact details

Chapter 16

Gabriel Morin has been working at Novatec Solar GmbH, Karlsruhe, Germany, as a project manager in Research and Development since 2010. From 2001 to 2010, he worked at the Fraunhofer Institute for Solar Energy Systems (ISE) in the fi eld of CSP, including as the coordinator of Solar Thermal Power Plants. Gabriel Morin wrote his PhD thesis on techno-economic design optimization of solar thermal power plants.

G. MorinNovatec SolarHerrenstrae 3076133 KarlsruheGermanyE-mail: [email protected]

Chapter 17

James B. Blackmon (Aerospace Engineer, BS, 1961, Caltech; MS, 1967 and PhD, 1972, UCLA) is currently Research Professor, Department of Mechan-ical and Aerospace Engineering, University of Alabama in Huntsville. He was formerly Director, Product Development, McDonnell Douglas Corpo-ration and Boeing Technical Fellow. He was the principal Investigator for the DOE program for low cost heliostat development. His solar power system experience began with a grant to McDonnell Douglas from NSF/University of Houston for heliostat development in 1973. He has over 30 patents in space and terrestrial power, thermal management, and optical and RF systems.

J. B. BlackmonDepartment of Mechanical and Aerospace EngineeringUniversity of Alabama in HuntsvilleHuntsville, AL 35899USAE-mail: [email protected]

Chapter 18

Dr Jesus Ballestrn is currently researcher at Plataforma Solar de Almera CIEMAT, Spain. He has more than 15 years experience of research and development on solar concentrating technologies as central receivers, helio-stats and solar furnaces. His research interests include: metrology of param-eters related to concentrated solar radiation: high irradiances and high superfi cial temperature.

Greg Burgess is the manager of the Solar Thermal Research Facility at the Australian National University.


Contributor contact details xxi

Jeff Cumpston is a PhD student in the Solar Thermal Group at the Australian National University.

J. Ballestrn*CIEMAT Plataforma Solar de Almera04200 TabernasAlmeraSpainE-mail: [email protected]

G. Burgess and J. CumpstonResearch School of EngineeringBuilding 31, North RdAustralian National UniversityCanberraACT 0200AustraliaE-mail: [email protected]; [email protected]

Chapter 19

Dr Andreas Hberle is CEO of PSE AG, a spin-off company from the Fraunhofer Institute for Solar Energy Systems ISE. Dr Hberle studied Physics at the Technical University of Munich and then worked for seven years as scientist and project manager at the Fraunhofer ISE where he completed his PhD on concentrating solar thermal collectors before found-ing PSE in 1999. PSE AG specializes in solar test stands, solar consulting and solar conference management.

A. HberlePSE AGEmmy-Noether-Strasse 279110 FreiburgGermanyE-mail: [email protected]

Chapter 20

Dr Athanasios G. Konstandopoulos is Founder and Director of APTL at CPERI/CERTH (Greece) since 1996. He has served as Director of CPERI (20062012) and since 2011 he is the Chairman of the Board and Managing Director of CERTH. He is also Professor of New, Advanced & Clean Com-bustion Technologies at Aristotle University. He has a hybrid background in Mechanical (Dipl. ME, AUTH, 1985; MSc ME Michigan Tech, 1987) and Chemical Engineering (MSc, MPhil, PhD, Yale University, 1991) and received the 2006 Descartes Laureate.


xxii Contributor contact details

Chrysa Pagkoura is a Research Engineer at Aerosol and Particle Technol-ogy Laboratory of CPERI/CERTH and member of the HYDROSOL research team.

Dr Souzana Lorentzou is an Affi liate Researcher at Aerosol and Particle Technology Laboratory of CPERI/CERTH and member of the HYDRO-SOL research team.

A. G. Konstandopoulos*Aerosol and Particle Technology LaboratoryCentre for Research and Technology Hellas6th km Harillaou-Thermi Road57001 Thermi-ThessalonikiGreeceE-mail: [email protected]

and

Department of Chemical EngineeringAristotle UniversityThessalonikiGreece

C. PagkouraAerosol and Particle Technology LaboratoryCentre for Research and Technology Hellas6th km Harillaou-Thermi Road57001 Thermi-ThessalonikiGreeceE-mail: [email protected]

and

Department of Mechanical EngineeringUniversity of West MacedoniaKozani 50100Greece

S. LorentzouAerosol and Particle Technology LaboratoryCentre for Research and Technology Hellas6th km Harillaou-Thermi Road57001 Thermi-ThessalonikiGreeceE-mail: [email protected]


xxiii

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13 Membranes for clean and renewable power applicationsEdited by Annarosa Gugliuzza and Angelo Basile

14 Materials for energy effi ciency and thermal comfort in buildingsEdited by Matthew R. Hall

15 Handbook of biofuels production: Processes and technologiesEdited by Rafael Luque, Juan Campelo and James Clark

16 Developments and innovation in carbon dioxide (CO2) capture and storage technology Volume 2: Carbon dioxide (CO2) storage and utilisationEdited by M. Mercedes Maroto-Valer

17 Oxy-fuel combustion for power generation and carbon dioxide (CO2) captureEdited by Ligang Zheng

18 Small and micro combined heat and power (CHP) systems: Advanced design, performance, materials and applicationsEdited by Robert Beith

19 Advances in clean hydrocarbon fuel processing: Science and technologyEdited by M. Rashid Khan

20 Modern gas turbine systems: High effi ciency, low emission, fuel fl exible power generationEdited by Peter Jansohn

21 Concentrating solar power technology: Principles, developments and applicationsEdited by Keith Lovegrove and Wes Stein

22 Nuclear corrosion science and engineeringEdited by Damien Fron

23 Power plant life management and performance improvementEdited by John E. Oakey

24 Direct-drive renewable energy systemsEdited by Markus Mueller and Henk Polinder


Woodhead Publishing Series in Energy xxv

25 Advanced membrane science and technology for sustainable energy and environmental applicationsEdited by Angelo Basile and Suzana Pereira Nunes

26 Irradiation embrittlement of reactor pressure vessels (RPVs) in nuclear power plantsEdited by Naoki Soneda

27 High temperature superconductors (HTS) for energy applicationsEdited by Ziad Melhem

28 Infrastructure and methodologies for the justifi cation of nuclear power programmesEdited by Agustn Alonso

29 Waste to energy (WtE) conversion technologyEdited by Marco Castaldi

30 Polymer electrolyte membrane and direct methanol fuel cell technology Volume 1: Fundamentals and performance of low temperature fuel cellsEdited by Christoph Hartnig and Christina Roth

31 Polymer electrolyte membrane and direct methanol fuel cell technology Volume 2: In situ characterization techniques for low temperature fuel cellsEdited by Christoph Hartnig and Christina Roth

32 Combined cycle systems for near-zero emission power generationEdited by Ashok D. Rao

33 Modern earth buildings: Materials, engineering, construction and applicationsEdited by Matthew R. Hall, Rick Lindsay and Meror Krayenhoff

34 Metropolitan sustainability: Understanding and improving the urban environmentEdited by Frank Zeman

35 Functional materials for sustainable energy applicationsEdited by John Kilner, Stephen Skinner, Stuart Irvine and Peter Edwards

36 Nuclear decommissioning: Planning, execution and international experienceEdited by Michele Laraia

37 Nuclear fuel cycle science and engineeringEdited by Ian Crossland


xxvi Woodhead Publishing Series in Energy

38 Electricity transmission, distribution and storage systemsEdited by Ziad Melhem

39 Advances in biodiesel production: Processes and technologiesEdited by Rafael Luque and Juan A. Melero

40 Biomass combustion science, technology and engineeringEdited by Lasse Rosendahl

41 Ultra-supercritical coal power plant: Materials, technologies and optimisationEdited by Dongke Zhang

42 Radionuclide behaviour in the natural environment: Science, implications and lessons for the nuclear industryEdited by Christophe Poinssot and Horst Geckeis

43 Calcium and chemical looping technology for power generation and carbon dioxide (CO2) capture: Solid oxygen- and CO2-carriersP. Fennell and E. J. Anthony

44 Materials ageing and degradation in light water reactors: Mechanisms, modelling and mitigationEdited by K. L. Murty

45 Structural alloys for power plants: Operational challenges and high-temperature materialsEdited by Amir Shirzadi, Rob Wallach and Susan Jackson

46 Biolubricants: Science and technologyJan C. J. Bart, Emanuele Gucciardi and Stefano Cavallaro

47 Wind turbine blade design and materials: Improving reliability, cost and performanceEdited by Povl Brndsted and Rogier Nijssen

48 Radioactive waste management and contaminated site clean-up: Processes, technologies and international experienceEdited by William E. Lee, Michael I. Ojovan, Carol M. Jantzen

49 Probabilistic safety assessment for optimum nuclear power plant life management (PLiM)Gennadij V. Arkadov, Alexander F. Getman and Andrei N. Rodionov

50 Coal utilization in industryEdited by D. G. Osborne

51 Coal power plant materials and life assessment: Developments and applicationsEdited by Ahmed Shibli


Woodhead Publishing Series in Energy xxvii

52 The biogas handbook: Science, production and applicationsEdited by Arthur Wellinger and David Baxter

53 Advances in biorefi neries: Biomass and waste supply chain exploitationEdited by K. W. Waldron

54 Geoscience of carbon dioxide (CO2) storageEdited by Jon Gluyas and Simon Mathias

55 Handbook of membrane reactors Volume 1: Fundamental materials science, design and optimisationEdited by Angelo Basile

56 Handbook of membrane reactors Volume 2: Industrial applications and economicsEdited by Angelo Basile

57 Alternative fuels and advanced vehicle technologies: Towards zero carbon transportationEdited by Richard Folkson

58 Handbook of microalgal bioprocess engineeringChristopher Lan and Bei Wang

59 Fluidized-bed technologies for near-zero emission combustion and gasifi cationEdited by Fabrizio Scala

60 Managing nuclear projects: A comprehensive management resourceEdited by Jas Devgun

61 Handbook of process integration: Energy, water, waste and emissions management in processing and power industriesEdited by Ji Kleme


xxix

Foreword

During this century the human race will have to address the challenge of deeply transforming the world energy system to make it much more sustain-able and environmentally friendly than the one we currently have. To achieve this, it will have to substantially increase the market penetration of all types of renewable energy technologies, and especially of solar technolo-gies, since these technologies will be called upon to be the main pillars of the new world energy system, because of the vast quantities and the high quality of the solar energy reaching the Earth at every instant.

The shift towards a much greener world energy system requires an extraordinary mobilization of technological and economic resources. The good news is that this mobilization is starting to happen. According to the US Department of Energy, in 2011, for the fi rst time in history, worldwide investment in renewable electricity generation capacity exceeded the worldwide investment in conventional systems.

To enable the required large-scale development and deployment of renewable energy systems worldwide, it is essential to ensure that the renewable energy industry has access to affordable fi nance and to the nec-essary renewable energy expertise and know-how.

This book represents an important contribution to disseminate the knowledge and expertise that its authors have in the fi eld of concentrating solar power (CSP). The diversity of countries, institutions and fi elds of expertise represented by the contributors to this book, and the quality of their contributions also constitute an example in itself of the rapid but solid expansion that the CSP international community has undergone over recent decades.

In addition to congratulating the editors and the authors for delivering this excellent book, I would like to end this foreword by pointing out the fact that many of the contributors to this book and their institutions are active participants in the activities of SolarPACES, the Implementing Agreement of the International Energy Agency for Solar Power and


xxx Foreword

Chemical Energy Systems. This is not by chance; the rapid expansion that the CSP industry is experiencing worldwide since 2003 owes much to the unfaltering work of SolarPACES over the last 30 years.

Manuel J. Blanco, PhD Dr Ing. Chair, SolarPACES Executive Committee


3

1Introduction to concentrating solar power

(CSP) technology

K. L OV E G R OV E, IT Power, Australia and W. S T E I N, CSIRO Energy Centre, Australia

Abstract: This introductory chapter begins by defi ning concentrating solar power (CSP) and outlining the role of the book. It then introduces some of the historical background to the development of CSP systems and the present day context of a period of industry growth amid major changes to the worlds energy systems. It describes the key approaches of parabolic trough, central receiver, linear Fresnel, Fresnel lens and paraboloidal dish concentrator systems. The prospects for continued deployment growth and parallel cost reductions are discussed. Finally the organization of the overall book is outlined.

Key words: concentrating solar power, concentrating photovoltaics, dish, trough, tower, Fresnel lens, linear Fresnel refl ector, history, approaches to concentration, cost reduction, growth in deployment.

1.1 Introduction

Concentrating solar power (CSP) systems use combinations of mirrors or lenses to concentrate direct beam solar radiation to produce forms of useful energy such as heat, electricity or fuels by various downstream technologies. The term concentrating solar power is often used synonymously with concentrating solar thermal power. In this book the term is used in a more general sense to include both concentrating solar thermal (CST) and con-centrating photovoltaic (CPV) energy conversion.

Whilst the primary commercial attention today and the emphasis in this book is on systems designed for generation of electric power, there are individual chapters that review the important market segment of process heat and also the concept of solar fuels production, which the editors suggest is likely to see a rapid rise in interest in the near future.

This book seeks to address multiple audiences, and chapters can be read selectively according to need.

A reader with a background in science or engineering should fi nd a resource that introduces all the key principles and the state of the art of the CSP fi eld.

Many of the chapters contain detailed review and presentation on various key aspects that should provide value to those experts already

4 Concentrating solar power technology


working in the fi eld and, given the pace of technological change, sug-gested resources for remaining up to date.

At the same time, the book should provide value to readers without a technical background. Care has been taken to provide overviews and introductions of all key concepts in a manner targeted at the non-technical audience such as policy makers, for example.

This book seeks to provide comprehensive, complete and up-to-date cover-age of the CSP fi eld. A previous well-respected coverage of this nature was provided by Winter et al. (1991). There are a number of past and recent books that address broader solar energy topics and others with more techni-cal coverage of specifi c issues, which are referenced in various chapters where relevant.

1.1.1 History and context

Global investments in clean energy generation are continuing to increase with global energy producers (and users) now experiencing strong signals to develop a clean energy future. Over the last three decades, the world wind industry has grown at an average rate of approximately 30% per year to reach a total installed capacity of 239 GW by the end of 2011. This represents nearly 3% of total world electricity annual generation (WWEA, 2012) and wind capacity is now being installed at a faster annual rate than nuclear.

Over a shorter period, the solar photovoltaic (PV) industry has grown with comparable or higher rates of growth but from a lower base and in 2011 had a worldwide installed capacity of approximately 69 GW (EPIA, 2012). CSP technology saw a fi rst surge of commercial development between 1984 and 1995, but then no further commercial deployment until 2005, although in that time considerable research, development and demonstra-tion took place. Since then, commercial CSP deployment has recommenced and gained considerable momentum. Total installed capacity is, however, an order of magnitude smaller than PV, given that commercialization of the technology is a decade or so behind.

The concept of concentrating solar energy has been a technology of inter-est throughout history. For example:

Archimedes described the idea of mirrored panels to concentrate the sun in around 200 BC;

The Greek mathematician Diocles described the optical properties of a parabolic trough in the second century BC;

The development of heliostat designs was described by Comte de Buffon in 1746;

Augustin Mouchot demonstrated a dish driven steam engine system at the 1878 universal exhibition in Paris.

Introduction to concentrating solar power (CSP) technology 5


A more contemporary historical landmark was Frank Schumans successful parabolic trough driven pumping system built in Egypt in 1913. Experi-ments and prototypes were developed all through the twentieth century. The real birth of CSP as an industry came in California in the 1980s. Favour-able government policy settings lead to the construction of nine separate parabolic trough based Solar Electric Generating Systems (SEGS), total-ling 354 MWe of installed capacity. These were based around steam turbines for power generation, and used oil as the heat transfer fl uid within the trough receivers.

These plants, with more than 2,000,000 m2 of mirror area, continue to operate under utility ownership after more than 20 years and have estab-lished the technology as commercially proven. The tenth plant was in the early stages of construction when the effect of lower oil prices and changes in government policy led to a loss of investment and subsequent demise of the company driving the development (LUZ). However, the technology was now on the map, and over that 198495 period, with just 354 MW deployed, the capital cost was successfully halved.

The lead role in renewable energy development was grasped around that time by countries in north-western Europe, led by Denmark and then Germany. The emphasis was on pursuing wind power given the favourable wind and less favourable solar resources in those countries. Though wind turbines today are of the order of 35 MW per unit, at that time they were in the small hundreds of kW, and even though the specifi c capital cost was similar to or higher than CSP, the smaller modules provided a much easier investment path. Led by government incentives, PVs have moved from high cost space/satellite and small remote off-grid applications to residential applications and more recently large multi-MW installations. The renew-able energy agenda has spread around the globe and overall market demand for renewable electricity continues to grow exponentially, though the new renewables such as wind and PV still account for only a few percent of the worlds electricity demand.

A past and continuing challenge for CSP is its dependence on the econo-mies of scale afforded by large steam turbines, leading to large levels of risk capital per project for a relatively new technology. However, now that the size of new renewable projects has grown, there is more appetite for making the necessary investments.

Concern over human induced climate change has emerged to dominate the political agenda around energy supply. There has been a resurgence of CSP development since 2005, led partly by the recognition that it is a technology which could make large greenhouse gas emission cuts quickly, and offer the signifi cant benefi t of distributable solar power through integrated thermal storage. This growth has been led predominantly by Spain through specifi c and targeted feed-in tariff incentives that have



proven highly successful for the technology. Approximately 2,400 MW is approved for operation by 2014 with half of that already operating. The sun belt of the south-west USA has also been targeted for CSP through tax credits and loan guarantees with approximately 1.8 GW expected to be in operation by the end of 2013. Importantly, the majority of new instal-lations now incorporate thermal storage, usually of the order of 6 hours or so.

Other countries with CSP projects announced or under construction include North Africa (Algeria, Morocco) and the Middle East (Egypt, Israel), China, India, Australia, South Africa, Portugal, Italy, Greece, Malta and Cyprus. In 2010, India took a major initiative with the establishment of the Jawaharlal Nehru National Solar Mission, with a target of 20 GWe of combined PV and CSP capacity to be installed by 2022. China has a target of 1 GW of CSP by 2015. This activity has combined to give a rate of growth from 2005 to 2012 of approximately 40% per year. This is similar to the rate of growth for wind power during its fi rst decade of modern commercial deployment, which began in approximately 1990, and faster than that for PVs when it began to accelerate commercial deployment in about 1992. Whilst the industry is still in its early stages and vulnerable to sudden policy changes in key countries, continued strong growth in global installed capac-ity is predicted.

Due to the 15-year hiatus in commercial CSP deployments, installed PV capacity grew to be some ten times greater than CSP, and as a result PV has seen signifi cant cost reduction over recent years, whilst CSP is at an early stage of its cost reduction path. In 2012, PV is lower cost than CSP for non-dispatchable electricity production under most applications. Under these circumstances, greater attention is turning to CSPs potential benefi ts of built-in thermal energy storage and dispatchability, as well as other non-electrical applications such as fuels.

Whilst the issue of climate change is dominating the future energy agenda, the idea that demand for oil may have now passed the level of supply from conventional sources is well accepted and, despite large levels of fl uctuation, the overall trend is to increasing prices. This could prove to be a very major driver for technology change both increasing demand for solar electricity and encouraging developments such as solar fuels.

1.2 Approaches to concentrating solar power (CSP)

CSP systems capture the direct beam component of solar radiation. Unlike fl at plate photovoltaics (PV), they are not able to use radiation that has been diffused by clouds or dust or other factors. This makes them best suited to areas with a high percentage of clear sky days, in locations that do not have smog or dust.



The confi gurations that are currently used commercially in order of deployment level are:

parabolic trough central receiver tower linear Fresnel Fresnel lenses (for CPV) paraboloidal dishes.

Each technology boasts particular advantages and in some cases particular market segments. Project and technology developers are actively pursuing all types of CSP technologies. In addition to these concepts that are applied commercially, a solar furnace arrangement is widely used as a tool for research projects. A solar furnace typically consists of a paraboloidal dish mounted in a fi xed orientation in a laboratory building, with one or more external heliostats directing solar radiation to it at a fi xed angle.

1.2.1 Parabolic trough

Parabolic trough-shaped mirrors produce a linear focus on a receiver tube along the parabolas focal line as illustrated in Fig. 1.1. The complete assem-bly of mirrors plus receiver is mounted on a frame that tracks the daily movement of the sun on one axis. Relative seasonal movements of the sun in the other axis result in lateral movements of the line focus, which remains on the receiver but can have some spill at the row ends.

1.1 Parabolic trough collector: tracks the sun on one axis (background picture, Nevada Solar 1 plant, R. Dunn).



Trough systems using thermal energy collection via evacuated tube receivers are currently the most widely deployed CSP technology. In this confi guration, an oil heat transfer fl uid is usually used to collect the heat from the receiver tubes and transport it to a central power block. Chapter 7 examines trough systems in detail.

1.2.2 Central receiver tower

A central receiver tower system involves an array of heliostats (large mirrors with two axis tracking) that concentrate the sunlight onto a fi xed receiver mounted at the top of a tower, as illustrated in Fig. 1.2. This allows sophisticated high effi ciency energy conversion at a single large receiver point. Higher concentration ratios are achieved compared to linear focusing systems and this allows thermal receivers to operate at higher temperatures with reduced losses. A range of system and heliostat sizes have been dem-onstrated. Chapter 8 examines tower systems in detail.

1.2.3 Linear Fresnel refl ectors

Linear Fresnel refl ector (LFR) systems produce a linear focus on a down-ward facing fi xed receiver mounted on a series of small towers as shown in Fig. 1.3. Long rows of fl at or slightly curved mirrors move independently on one axis to refl ect the suns rays onto the stationary receiver. For thermal

1.2 Central receiver tower plant: multiple heliostats move on two axes to focus the sun to a fi xed tower mounted receiver (background picture, Gemasolar plant, owned by Torresol Energy, Torresol Energy).



systems, the fi xed receiver not only avoids the need for rotary joints for the heat transfer fl uid, but can also help to reduce convection losses from a thermal receiver because it has a permanently down-facing cavity.

The proponents of the LFR approach argue that its simple design with near fl at mirrors and less supporting structure, which is closer to the ground, outweighs the lower overall optical and (for CST) thermal effi ciency. To increase optical and ground-use effi ciency, compact linear Fresnel refl ectors (CLFRs) use multiple receivers for each set of mirrors so that adjacent mirrors have different inclinations in order to target different receivers. This allows higher packing density of mirrors which increases optical effi ciency and minimizes land use. Chapter 6 examines linear Fresnel systems in detail.

1.2.4 Fresnel lens

A conventional lens is expensive and impractical to manufacture on a large scale. The Fresnel lens overcomes these diffi culties and has been employed extensively for CPV systems. A Fresnel lens is made as a series of concentric small steps, each having a surface shape matching that which would be found on a standard lens but with all the steps kept within a small thickness. A plastic material is usually used and arrays of multiple lens units are typi-cally mounted on a heliostat structure as shown in Fig. 1.4. This is also a

1.3 Linear Fresnel refl ector: multiple mirrors move on one axis to focus the sun to a fi xed linear receiver (background picture, Kimberlina LFR plant, Bakersfi eld California, image courtesy of AREVA Solar).



point focus approach requiring accurate sun tracking in two axes. Chapter 10 examines various CPV systems in detail.

1.2.5 Parabolic dishes

Dish systems, like troughs, exploit the geometric properties of a parabola, but as a three-dimensional paraboloid as shown in Fig. 1.5. The refl ected direct beam radiation is concentrated to a point focus receiver and in CST systems can heat this to operating temperatures of over 1,000C, similar to tower systems.

Dish systems offer the highest potential solar conversion effi ciencies of all the CSP technologies, because they always present their full aperture directly towards the sun and avoid the cosine loss effect that the other approaches experience. They are, however, the least commercially mature. Dishes up to 24 m diameter have been demonstrated.

As well as thermal conversion, CPV conversion on dishes is well estab-lished, it is also applied with micro dishes with diameters of just several centimetres. Chapter 9 examines dish systems in detail.

1.3 Future growth, cost and value

CSP systems produce renewable electricity that ultimately must compete with other forms of electricity generation in the marketplace. Thus the cost

Fresnellens

Target(singlecell)

1.4 Fresnel lens-based CPV: multiple small units on a heliostat (background picture, River Mountains, USA, Amonix).



of CSP energy is the main preoccupation of the technology developers and research and development practitioners within the CSP community. With no fuel costs, the cost of CSP energy is dominated by the amortization of the high initial capital cost investment over the life of the plant.

CSP is a proven technology that is at an early stage of its cost reduction curve. A period of rapid growth in installed capacity, together with a rapid decay in cost of energy produced is confi dently predicted by the industry. The trend of cost reduction as installed capacity increases is logically linked to:

technical improvements, as lessons are learned from installed plants and parallel R&D efforts identify performance improvements,

scaling to larger installed plant size, which allows for more effi cient and more cost-effective large turbines and other components to be used, and

volume production that allows fi xed costs of investments in production effi ciency to be spread over larger production runs.

Empirically these practical effects lead to a commonly observed trend for a new technology of a reduction in cost of an approximately fi xed fraction for every doubling of deployed capacity.

An analysis of various comprehensive studies investigating feasible cost reduction paths for CSP was carried out in a study for the Global Environ-ment Facility for the World Bank in 2006 (World Bank 2006). One compre-hensive scenario predicted a pathway to install 5 GW by 2015.

1.5 Paraboloidal dish concentrator: tracks the sun in two axes (background picture, Australian National University, 500 m2 dish).



A recent roadmap published by the International Energy Agency (IEA) for CSP technology presents a highly credible summary of the global situ-ation and way forward (IEA 2010). Cost of energy reductions to around 25% of 2010 values are predicted by 2050. AT Kearney (2010) was commis-sioned by European and Spanish CST industry associations to produce a study of CSP energy cost reduction projections. A range of key areas for reducing cost of manufacture and increasing annual output are identifi ed, these measures together are suggested to result in an overall reduction of cost of energy in 2025 relative to 2012 of 4050%. Over the same time period, they suggest global installed capacity could reach between 60 and 100 GW depending on policy measures in place. Figure 1.6 illustrates the history of installed capacity to 2011 together with extrapolations based on compound growth rates of the 19% per year average since 1984 and the 40% per year average since 2005.

Figure 1.7 shows the same data on an expanded vertical axis, together with actual historical data for installed capacity of wind and PV systems. The historical high compound growth rates for these technologies can be seen together with the approximately one decade lag between PV growth

Cap

acity

(G

We)

5

4

3

2

1

01980 1990 2000 2010 2020 2030

Year

Actual19%/yr25%/yr40%/yr

1.6 Global installed capacity of CSP plants, both actual and possible future compound growth rates.

Cap

acity

(G

We)

100

80

60

40

20

01980 1990 2000 2010 2020 2030

Year

Actual19%/yr25%/yr40%/yrWindPV

1.7 Global installed capacity of CSP plants, both actual and possible future compound growth rates together with historical data for wind and PV deployment.



and that of wind. CSP is seen to be entering a similar growth phase with a further approximately one decade lag.

Other studies support the conclusions on cost reduction potential. Kutscher et al. (2010) identifi es in detail a range of specifi c bottom-up measures that are estimated to deliver a 40% cost of energy reduction for line focus systems by 2017. Kolb et al. (2010) identifi es measures that will deliver 50% cost reductions for tower systems by 2020.

Available evidence points to a cost reduction of 1015% for every dou-bling in global capacity (a progress ratio of 0.90.85). Figure 1.8 plots the progression over time of relative costs (either cost of energy or capital costs1) under either 20% p.a. or 30% p.a. growth rates, and for cost progress ratios of 0.8, 0.85 and 0.9.

As variable renewables like wind and PV vie for a larger proportion of energy supply, the ability to provide dispatchable power will become more important. CSP has the advantages that incorporation of thermal energy storage is cost effective, improves system performance and has very little effect on the overall cost of energy. Energy storage is examined in detail in Chapter 11. Some recent studies have begun to evaluate the extra value that can be offered by the energy storage abilities of CSP systems (e.g. Sioshansi and Denholm, 2010 and Madaeni et al., 2011), and it can be 30% or more valuable than average market prices. Thus CSP can look forward to a growing recognition of the value of its energy in parallel with future cost reductions.

1.4 Organization of this book

The book is organized into three parts.

Rel

ativ

e LC

OE

1.0

0.8

0.6

0.4

0.2

0.02010 2015 2020 2025 2030

Year

20%/a + PR = 0.820%/a + PR = 0.8520%/a + PR = 0.930%/a + PR = 0.830%/a + PR = 0.8530%/a + PR = 0.9

1.8 Possible relative levelized cost of energy (LCOE) reductions over time under different growth rates and progress ratios.

1 Note that cost of energy is strongly dependent on capital cost, but also depends on operating and maintenance costs and fi nancing costs. For a fi rst approximation, cost of energy and capital cost are assumed to reduce over time according to the same progress ratio.



Part I contains fundamental introductory material of which this introduc-tory chapter forms the fi rst part. This is followed by Chapter 2 which over-views the fundamental principles behind CSP technologies. It is quite a technical chapter that can be skipped by those seeking to read directly about specifi c technology. Understanding solar resources issues, siting and feasibility studies and the techno-economic assessment of CSP systems are the subject of the other chapters in Part I.

Part II, on technology approaches and potential, contains specifi c chap-ters that review the principles, historical development and state of the art of the trough, tower, linear Fresnel and dish approaches. These are followed by further chapters on energy storage, hybridization, CPV systems and fi nally the economic outlook.

Part III, on optimization, improvements and applications, comprises chapters that provide in-depth coverage of a range of key issues around maximizing performance through technology and design optimization. Key applications to process heat and solar fuels are also presented as a comple-ment to the overall emphasis on power generation. Solar fuels derived from concentrating solar systems are presented as the last chapter of the book. This refl ects a belief on the part of the editors that whilst solar fuels is cur-rently an activity still very much in the R&D sphere, it could well become the biggest future market for solar concentrating systems, given future projections of demand outstripping supply for oil.

1.5 References

AT Kearney (2010), Solar Thermal Electricity 2025, Report for ESTELLA by A.T. Kearney GmbH, Kaistrae 16A, 40221 Duesseldorf, Germany.

IEA (2010), Technology Roadmap Concentrating Solar Power, OECD Interna-tional Energy Agency, Publications Service, OECD 2, rue Andr-Pascal, 75775 Paris cedex 16, France.

EPIA (2012), Global market outlook for photovoltaics until 2016, European Photo-voltaic Industry Association, Rue dArlon 63-67 (1040) Brussels Belgium, www.epia.org.

Kolb G, Ho C, Mancini T and Gary J (2011), Power Tower Technology Roadmap and Cost Reduction Plan, SANDIA REPORT SAND2011-2419, April 2011, Pre-pared by Sandia National Laboratories Albuquerque, NM 87185 and Livermore, CA 94550, http://prod.sandia.gov/techlib/access-control.cgi/2011/112419.pdf.

Kutscher C, Mehos M, Turchi C, Glatzmaier G and Moss T (2010), Line-Focus Solar Power Plant Cost Reduction Plan, NREL/TP-5500-48175, December, http://www.nrel.gov/docs/fy11osti/48175.pdf.

Madaeni S Sioshansi R and Denholm P (2011), Capacity Value of Concentrating Solar Power Plants, National Renewable Energy Laboratory Technical Report NREL/TP-6A20-51253.

Sioshansi R and Denholm P (2010), The Value of Concentrating Solar Power and Thermal Energy Storage, Technical Report NREL-TP-6A2-45833, February.



Winter C-J, Sizmann R L and Vant-Hull L L (1991), Solar Thermal Power Plants, New York, Springer Verlag.

World Bank (2006), Assessment of the World Bank/GEF Strategy for the Market Development of Concentrating Solar Thermal Power, Report Prepared for the World Bank.

WWEA (2012), Wind energy around the world, World Wind Energy Association, quarterly report, Editor-in-Chief: Stefan Gsnger, Issue 1, March.


16

2Fundamental principles of concentrating solar

power (CSP) systems

K. L OV E G R OV E, IT Power, Australia and J. P Y E, Australian National University, Australia

Abstract: This chapter provides an overview of the fundamental principles of CSP systems. It begins with the optical processes and the ultimate limits on the extent to which solar radiation can be concentrated. Practical factors that reduce achievable concentration levels further are discussed. Mechanisms of thermal energy loss from receivers are covered. Available power cycles for electricity generation are reviewed. The second law of thermodynamics is introduced to lead into a consideration of optimization of overall system effi ciency via variation of operating temperature and receiver aperture size. Performance modelling of complete systems is introduced and fi nally the analysis of levelized cost of energy is covered, as a metric for comparing systems, and as a tool to thermo-economic optimization in design.

Key words: maximum concentrator, sun shape, circumsolar ratio, acceptance angle, effi ciency, capacity factor, solar multiple, levelized cost of energy.

2.1 Introduction

A concentrating solar power (CSP) system can be presented schematically as shown in Fig. 2.1. All systems begin with a concentrator; the various standard confi gurations of trough, linear Fresnel, dish and tower have been introduced in Chapter 1, and are addressed in detail in later chapters. There is a clear distinction between the line-focusing systems which concentrate solar radiation by 50100 times, and the point-focus systems that concen-trate by factors of 500 to several thousand.

The concentrated radiation must be intercepted by a receiver which converts it to another form, typically thermal energy. The currently domi-nant trough-based CSP systems use receivers that are single steel tubes covered by a glass tube, with the annular space evacuated to reduce convec-tion heat losses. Another commonly used option is to arrange multiple tubes to form cavity shapes (either line- or point-focus). Alternatively, volumetric or direct absorption receivers aim to have the radiation absorbed by surfaces directly immersed in the working fl uid. This can be

Fundamental principles of concentrating solar power (CSP) systems 17


done by having a window in front of a cavity containing an absorbing matrix which the fl uid passes over. Later chapters present details on possible receiver types for the various concentrator technologies.

After the receiver, there are two options: either the energy is further converted to the fi nal form desired (such as electricity), or it is transported to another location for fi nal conversion. It is possible that the power cycle is built integrally into the receiver unit (Stirling engines, for example). Solid state (semiconductor material) conversion devices such as concentrating photovoltaics and thermoelectric converters also lead to receivers built from the devices themselves.

If power conversion is carried out remote from the receivers, the col-lected thermal energy is carried away in a heat transfer fl uid (HTF). For the trough plants built to date, this is predominantly a type of oil chosen for its transport properties as well as thermal stability. Direct steam genera-tion has been used with all concentrator types and has the advantage that the HTF and power cycle working fl uid are one and the same, eliminating the need for a heat exchanger. Molten salt as HTF was pioneered in tower systems and has also been introduced for troughs. It has the advantage that the HTF is then also a favourable energy storage medium. Use of air as a HTF has also been demonstrated, and chemical reaction systems are under development as heat transfer mechanisms.

Choice of the transport path provides the option of thermal energy storage (TES) in the intermediate thermal form before going to fi nal con-version to electricity. The current commercially dominant approach is to use molten salt in high temperature insulated tanks. Chapter 11 covers thermal energy storage options in detail. There is also the option of design-ing an energy storage system after conversion to electricity; however,

Solarradiationin

Electricityout

Concentrator

Energystorage

Energytransport

ConversionReceiver

LossesHeat to

environment

Direct connection

2.1 Schematic representation of the component parts of a solar thermal power system.



electricity storage approaches are not integral to the CSP system itself but rather are independent systems that could be applied to any form of electricity generation and are not addressed in this book.

The fi nal stage in a CSP system is electric power generation. The domi-nant approach here is steam turbines, with Stirling engines, organic Rankine cycles, Brayton cycles and photovoltaics also successfully proven. The effi -ciency of each subsystem can be defi ned as the ratio of energy out to energy in. The overall solar-to-electric conversion effi ciency for the CSP system (system) is the product of the various subsystem effi ciencies (concentrator/optical, receiver, transport, storage and conversion):

system optical receiver transport storage conversion= [2.1]

These can be considered at a particular instant or averaged over a timescale such as a day or a year. Alternative naming of these effi ciencies are fre-quently seen, and subsystems can be further grouped or subdivided accord-ing to what is being analysed.

The driving principles behind the development of CSP1 systems are that:

fi nal conversion of collected thermal energy to electricity is more effi -cient if the energy at the conversion subsystem is available at a higher temperature;

countering this, energy losses from receivers increase with temperature, but can be reduced by reducing the size of the receiver via concentration of the radiation;

cost factors and material limits sometimes determine that the optimal operating conditions must be lowered.

This chapter reviews the various fundamentals that contribute to these principles and lead to the design of systems that seek to maximize overall conversion effi ciencies. The chapter ends with an introduction to the key aspects of the economic analysis of CSP, since ultimately it is the cost of production of energy that matters most. Cost of energy depends strongly on the installed cost per unit of generating capacity plus also the level of solar resource and fi nancial parameters. It is thus affected by both the effi -ciency of systems and their cost of construction. Ultimately the design process is one of thermo-economic optimization (see, for example, Bejan et al., 1996).

1 This discussion applies most directly to CSP systems with thermal energy conversion; con-centrating photovoltaic (CPV) systems are discussed briefl y in Section 2.7.5 and then further in Chapter 10.



2.2 Concentrating optics

2.2.1 Solar radiation

To a good approximation, the sun is a black body2 radiation source at its surface temperature of 5,760 K (5487C). By the time it reaches the earths surface, the solar spectrum has been selectively absorbed at various wave-lengths by the various constituents of the atmosphere, and 5,200 K black body behaviour is a good approximation. Further details on the solar spec-trum can be found in Chapter 3.

Concentrating systems only make use of the directly radiated component of solar radiation; they do not collect diffuse or scattered radiation. Direct normal irradiance (DNI) is the fl ux density of direct (un-scattered) light from the sun measured on a fl at plane perpendicular to the suns rays. Insolation, radiant fl ux, fl ux density and irradiance3 are terms that are used fairly interchangeably in solar technology discussions, for the rate of solar radiation energy fl ow through a unit area of space, with SI units of W/m2 (symbol G). The solar constant, which is the intensity on a plane outside the earths atmosphere, is approximately 1,367 W/m2 (Kopp and Lean, 2011). The maximum terrestrial DNI varies signifi cantly with location and weather conditions, but is often taken as 1,000 W/m2.

The heart of a CSP system is its mechanism for concentrating the solar radiation to higher intensities. An important metric is the concentration ratio. Concentration ratio can be defi ned in several ways, with two in common use.

The optical concentration ratio, Co, is the ratio of irradiance at the receiver surface Gr to the incident solar irradiance G:

CGG

or

=

[2.2]

Co is defi ned at any point of an output fl ux distribution, with special reference being given to the point of maximum light intensity and con-centration ratio which occurs at the peak of a fl ux distribution.

The geometric concentration ratio Cg, is the ratio of collector aperture area Ac to receiver area4 Ar:

2 A black body is an ideal surface that absorbs all radiation incident on it and radiates a defi ned spectrum and intensity of radiation according to its own temperature. See, for example, Bergman et al. (2011).3 Intensity is also sometimes used in discussing solar irradiation; however, strictly speaking, intensity is not a radiant fl ux but radiant power per unit solid angle from a source.4 The area that is referred to here is the useful active absorbing area, often defi ned by an aperture.



CAA

gc

r

=

[2.3]

Cg is subject to the receiver area chosen for analysis. Receiver apertures can be chosen by design to capture as much of the focal region radiation as possible, or limited to capture only the more intense portion.

Concentration ratio values are often referred to in terms of a number of suns: a geometric concentration ratio of 1,200 would, for example, be said to be 1,200 suns. At an assumed solar fl ux of 1,000 W/m2 this would mean an average 1.2 MW/m2 at the receiver surface.

Viewed from the earth, the sun subtends a half-angle of approximately 4.65 mrad (milliradians) (Fig. 2.3). However, the exact half-angle is compli-cated somewhat because the intensity distribution at the edges of the sun is not a clear step-function. Instead it falls off over a narrow angular range as shown in Fig. 2.2. This distribution of solar intensity with angular dis-placement is commonly referred to as the sun shape.

A key parameter is the circumsolar ratio (CSR), defi ned (Buie et al., 2003) as:

CSR =+

GG G

cs

cs s

,

[2.4]

100

101

102

103

104

105

100 101106

Nor

mal

ized

sol

ar in

tens

ity

Angular displacement (mrad)

CSR 40%CSR 30%CSR 20%CSR 10%CSR 5%CSR 0%

2.2 Sun shape (intensity versus angle, averaged across a large dataset) as a function of circumsolar ratio (Buie et al., 2003).



where Gs is the solar intensity integrated from just the solar disc, out to its limit at 4.65 mrad, while Gcs is the solar intensity integrated over the annulus from 4.65 mrad to the outer extent of the solar aureole (surround-ing glow), taken as 2.5 (43.6 mrad) for the sake of easy measurement using laboratory equipment.

High circumsolar ratios can signifi cantly reduce the capture effi ciency of high concentration collectors, due to a larger fraction of fl ux spillage. As the circumsolar ratio changes, the sun-shape distribution (intensity versus angle) also changes (Fig. 2.2). The actual sun shape is most strongly infl u-enced by prevailing atmospheric conditions, particularly the level of par-ticulate matter or moisture in the air.

A number of different sun-shape distributions have been proposed; a commonly used one is that by Buie et al. (2003) which gives:

Irs

s

( ) =

( )( )

>

cos .cos .

,

exp ,

0 3260 308

0

[2.5]

where

= ( ) 2 2 0 52 0 10 43. ln . ..CSR CSR = ( )0 9 13 50 3. ln ..CSR CSR

and Ir() is the relative solar intensity, relative to the intensity measured at = 0. Other sun-shape distributions used for modelling purposes include the Kuiper sun shape (Buie et al., 2003), and that of Rabl and Bendt (1982).

The exact sun-shape distribution used for modelling purposes makes little difference except when modelling concentrators have very high optical concentration ratios (>10,000 suns), as in dish concentrators or solar fur-naces, provided the optical surface is also very accurate. When dealing with lower-concentration collectors, a fl at-topped intensity distribution, often called a pill-box sun shape is suffi cient.

2.2.2 Calculation of sun position

A solar concentrator, whether line-focusing or point-focusing, needs to be aligned to the direction of the incident solar rays. Sun position can be very precisely predicted with a range of well-established equations as discussed in Chapter 3.

2.3 Limits on concentration

Higher levels of concentration offer the benefi t of reduced thermal losses from smaller receiver apertures. However, there is a fundamental



thermodynamic limit to achievable concentration. There are further limits that result from particular concentrator geometries and then a range of practical factors that limit it further again. An authoritative presentation of the limits to concentration is given by Winston et al. (2005). In this section an overview of the principles and results is given.

2.3.1 A limit from the second law of thermodynamics

As a result of the fi nite angular width of the sun, any element of a mirror surface in a concentrator system will effectively refl ect a cone of radiation with the same angular spread, as illustrated in Fig. 2.3. Energy transfer between the sun and the receiver of a solar concentrator is subject to the second law of thermodynamics. This means that the solar receiver cannot attain a higher temperature than that of the sun. Using this principle, limits on the geometric concentration ratio can be established.

Consider the sun as a black body sphere of radius r a distance R from an observer as shown in Fig. 2.4. At a distance R from the sun, all the radiation leaving the surface will be uniformly distributed across a sphere of area 4R2. Thus, the irradiance will fall off with distance according to:

G ErR

ER

REs s=

=

( )

=0

2

2 0

2

2 02sin sin ,

[2.6]

where

E Ts0 4= [2.7]

is the black body emissive power from the suns surface, and = 5.670 108 W/m2K4 is the Stefan-Boltzmann constant.

Solardisc

Reflectedcone

Half angle

Half a

ngle

Reflector surfaceelement

2.3 Points on a refl ector surface refl ect direct solar irradiation in a cone of rays.



Now, imagine some ideal solar concentrator that takes solar radiation with angular spread5 and accepts it from throughout a certain collector aperture area Ac, concentrating it onto a black-body receiver of some area AR in a manner such that at the point of incidence, the angular spread has a half-angle of 90 (Fig. 2.5). The black-body receiver will heat up and all of its diffusely emitted radiation will follow a reverse path out of the con-centrator and back to the sun. In the absence of any other heat losses, the black-body absorber will heat up until it reaches the same temperature as the source, and it will then be in equilibrium. This implies that

T A T As c R R4 2 4sin ,= [2.8]

where TR is the absolute temperature of the receiver and Ts is the tempera-ture of the suns surface. Since TR = TS at equilibrium,6 this gives the result

Sun

r

REarth

qs

2.4 Radiation fl ux from a spherically symmetric black body falls off as 1/R2.

5 The angle is now generalized to be the acceptance angle which could be more or less than s.6 Having established this limit under the condition of thermal equilibrium, we can then argue that it also applies away from equilibrium, since the refl ections and refractions that lead to the optical concentration at the receiver are not a function of the receiver temperature. Hence this limit on concentration ratio is general.

Incoming radiationof angular spread q

Focused radiationof angular spread90

q

2.5 A concentrator that takes radiation with angular spread half-angle and concentrates it to a receiver with a fi nal angular spread of half-angle 90.



(the sine law of concentration) that any point-focus solar concentrator must have a concentration ratio of no more than

CAA

gc

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