concrete lifting fixing anchoring systems
DESCRIPTION
Concrete lifting systemsTRANSCRIPT
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Lifting, Fixing andAnchoring Systemsfor the Precast Concrete Industry
CI/SfB Xt6
September 2012
Pre-Cast Catalogue 28pp:- 12/9/12 10:06 Page 1
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Select your closest location to identify your regional sales office.
Sydney Tel: 1300 304 320 Fax: +61 (0) 2 9675 3390
Brisbane Tel: 1300 304 320 Fax: +61 (0) 7 3395 6693
Melbourne Tel: 1300 304 320 Fax: +61 (0) 3 9311 1777
Perth Tel: 1300 304 320 Fax: +61 (0) 8 9453 2300
Email: [email protected]: www.ancon.com.au
2 Tel: 1300 304 320 www.ancon.com.au
Ancon offers an unrivalled serviceto the precast concrete industryof Australia. Our technical andsales support services, extensiveproduct range and nationwideoperations, enable us to providea customer-focused service thatis second to none.
We are part of the EngineeredAccessories division of CRH plc,an international building materialsgroup with 75,000 employeesand operations in over 35countries.
Our product portfolio of lifting,fixing and anchoring technologiesincludes European-engineeredsystems and market leadingbrands from across the CRHnetwork and beyond.
Unicon Systems joinedAncon Building Products in 2011.
Ancon is the approved distributor for:
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Unicon Lifting Systems 4-9EdjPro
Unilift
QwikTilt
Unicon Ferrulesand Chairs 10-13T-Fixx
QwikFoot
QwikFix
Super Chairs
Precast Chairs
Ancon Reinforcement 14-17Unicoil Products
MuscleStart Bars
MuscleStart Socket Bars
Stainless Steel Bar
KeyBox
KSN Anchors
BT Couplers
Halfen Fixings 18-23HTA/HZA Cast-In Channels
SPA Sandwich Panel Anchors
FPA Precast Panel Anchors
HCC/HAB Column Shoe
CCL Pre-StressingAccessories 24-25Open grips
Double-ended joints
Spring Loaded Anchors
Stressing Jacks and Pumps
General Accessories 26-27Brace anchors, chairs, plates, shims,sealants etc
UniconLiftingSys
tems
UniconFerrules&Chairs
AnconReinforcement
HalfenFixings
CCLPre-S
tress
ing
Access
ories
GeneralAccess
ories
All the leading brands in lifting, fixing and anchoringtechnology from around the world.
All from one source.
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4 Tel: 1300 304 320 www.ancon.com.au
EdjPro SystemEdge-Lifting Systems for Factory-Cast Panels
The EdjPro system was specifically developed to eliminate cracking and spalling around edge anchors. It isideal for lifting thin factory-cast panels where a high finish is required, typically visible and exterior walls.Use of the EdjPro system will ensure panels remain in their perfect factory-cast condition, avoiding remedialwork and lowering overall costs.
No cracks! No spalls! No patching!Just perfect panels!
Designed and tested to meet AS3850 andOSH NZ Code of Practice May 2002
Anchors feature rubber plugs which preventconcrete setting in the lifting hole
EdjPro ClutchesThe clutch is designed to provide clearancebetween the figure-8 link and the concrete atall sling angles to protect against edge contactcracking. Disengagement is only possible whenthe load is relaxed guaranteeing safety whenlifting and lowering.
Working Part Dimensions (mm)Load Code H W NW WT L T ALimit
4.8 Tonne EPLC05 220 70 64 27.5 20 80 6010 Tonne EPLC10 340 110 100 50 28 145 85
Part Codes and Dimensions
Specialised load range groups of2.5 9.5 tonnes Working Load Limits (WLL)
Anchors and clutches are clearly markedwith WLL and batch numbers
No site delays waiting for clogged holes tobe cleaned before lifting can commence
EDJPRO WLL
W
NW
L
T
A
WT
H
Unicon Lifting SystemsSuperior safety and lifting performance
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5UniconLiftingSys
tems
EdjPro Lifting TorusThe EdjPro system is available without thelifting handle for use with a hammerlock device.
Product Description Part Code
EdjPro Lifting Torus 10 Tonne EPLT10H
Remote ReleaseThe EdjPro system can also be supplied forremote release.
Product Description Part Code
EdjPro Clutch 4.8 Tonne, EPLC05RRRemote ReleaseEdjPro Clutch 10 Tonne, EPLC10RRRemote ReleaseEdjPro Lifting Torus 10 Tonne, EPLT10HRRRemote Release
EdjPro EzyTurn ClutchThe EzyTurn clutch has an extended handleand is the ideal solution for use in ship lappanels where the position of the anchor couldnot be reached by a standard EdjPro clutch.
Product Description Part Code
EdjPro EzyTurn Clutch EPETC1010 Tonne
EdjPro AnchorsHairpin anchors are the most efficient and economical type for edge-lifting thin panels as theyprovide maximum anchorage without overstressing the concrete. The EdjPro Anchor has a rubberplug in the lifting hole to prevent ingress of concrete during casting and a keyhole-shaped aperturefor a supplementary reinforcing bar.
Working Nominal Head Part QuantityLoad Length Width Code perLimit (mm) (mm) Box2.5 Tonne 155 40 EPA02 504.0 Tonne 200 40 EPA04 308.5 Tonne 250 78 EPA08 300/SKID9.5 Tonne 250 78 EPA09 300/SKID
EdjPro Recess FormersThis recess former is used to accurately and reliably set the anchor into the concrete product. Itcreates a gap between the anchor and the concrete, preventing damage from bearing pressureand protecting the fragile panel edge.
Compatible Nominal Head Depth Part QuantityAnchor Length Width (mm) Code per
(mm) (mm) BoxEPA02 / EPA04 89 50 42 EPRF04 50EPA08 / EPA09 185 90 69 EPRF10 25
EdjPro Clutch
EdjPro Anchor
EdjPro RecessFormer
EdjPro EzyTurnClutch
EdjPro Lifting Torus
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6 Tel: 1300 304 320 www.ancon.com.au
Unicon Lifting Systems
Unilift SystemsLifting Systems for Civil Engineering Applications
Unilift is the ideal lifting and handling system for a wide variety ofprecast concrete products, particularly in civil engineering applications.These clutches are typically used for lifting panels, pipes, pits,manholes, box culverts, road barriers, bridge beams, planks, soundwalls, culverts etc.
Unilift Locking KlawThese strong, safe, lightweight clutches suit all spherical head lifting anchors. They protect againstdangerous disconnection where there is a risk of fouling which is a common problem whenlowering precast drainage products in confined spaces like trenches.
A higher working load limit for 1LK and 2LK Klaws compensates for sling angles as shown in thetable below.
W
Sw SI
Ch
L
S, Smax
Cw
WLL t 0 Sling Annual Proof Nominal WLL WLL t 60 Sling PartAngle Load kN Anchor Angle Code2 24 1.3 1.7 01LK3 36 2.5 2.6 02LK5 60 5 4.3 05LK10 120 10 8.6 10LK20 240 20 17.2 20LK50 590 32-45 43 50LK
Working Load Limits
Part Codes and Nominal Dimensions
Part Dimensions (mm)Code L W Ch Cw Sw SI S Smax01LK 170 66 44 40 33 72 56 11 1302LK 215 85 59 52 42 88 68 16 1805LK 270 110 62 70 57 113 88 22 2510LK 365 145 83 90 73 144 112 31 3220LK 515 210 103 130 110 195 152 43 4650LK 780 270 160 160 155 235 195 55 58
Product Description Part Code
5 Tonne Remote Release 05LKRR
AnchorForged anchor set below theconcrete surface
RecessFormed in the concrete by arecess former to permitattachment of the LockingKlaw to the Anchor head.
Locking KlawSafety clutch which locks tothe anchor head
Standardised load range groups of 1.3, 2.5,5, 10, 20 and 32 tonnes Working LoadLimit (WLL).
Fast, efficient handling of products in thefactory, during transport and on the job-site
Components of different load groups arenot interchangeable for maximum safety.
A 5 tonne remote release Locking Klaw is also available which is ideal for tilt-up construction.
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7UniconLiftingSys
tems
Cone AnchorsThis classic spherical-headed, forged footanchors are the first choice for mostapplications. They are manufactured fromhot-dipped galvanised, forged, high impactstrength construction steel. Genuine Uniliftanchors are stamped with a U on the head,as well as the anchor strength WLL and length.
Reo (eye) AnchorsThese anchors are used with a hanger bar, also
known as a tension bar, where the concrete is too
weak for a cone anchor. They are ideal for thin
panels and other applications where the concrete
shear cone developed by the anchor is insufficient
to provide the working load limit of the anchor
e.g. low strength concrete. The bar is threaded
through the hole in the anchor and embedded
deep in the concrete. Like the cone anchors
above, they are manufactured from hot-dipped
galvanised, forged, high impact strength
construction steel, and are stamped with a Unilift
U, the anchor strength WLL and length.
The cut hanger / tension bar lengths given in the
table are suitable for 15MPa concrete to AS 3600
60mm cover.
Working Load Dimensions (mm) Part QuantityLimit Code per(Tonnes) L H S F Box
35 19 10 25 CA01035 20045 19 10 25 CA01045 20055 19 10 25 CA01055 200
1.3 65 19 10 25 CA01065 20085 19 10 25 CA01085 100120 19 10 25 CA01120 100240 19 10 25 CA01240 5055 26 14 35 CA02055 10075 26 14 35 CA02075 100
2.5 85 26 14 35 CA02085 50120 26 14 35 CA02120 50170 26 14 35 CA02170 25280 26 14 35 CA02280 2575 36 20 50 CA05075 5095 36 20 50 CA05095 50120 36 20 50 CA05120 25
5.0 150 36 20 50 CA05150 25170 36 20 50 CA05170 25240 36 20 50 CA05240 20340 36 20 50 CA05340 10960 36 20 50 CA05960 1
10.0 150 47 28 70 CA10150 10340 47 28 70 CA10340 5
20.0 340 70 39 98 CA20340 1500 70 39 98 CA20500 1
32.0 700 88 50 135 CA32700 11200 88 50 135 CA321200 1
Working Load Dimensions (mm) Part QuantityLimit Code per(Tonnes) L H S D HL Bag1.3 50 19 10 R8 700 RA01050 200
65 19 10 R8 700 RA01065 2002.5 65 26 14 N10 870 RA02065 100
90 26 14 N10 870 RA02090 1005.0 120 36 20 N16 1020 RA05120 2510.0 180 47 28 N20 1520 RA10180 1020.0 250 70 39 N28 2760 RA20250 132.0 300 88 50 N40 5300 RA32300 1
Part Codes, Dimensions and Pack Size
L
H
To suitD
D
S
HL
S
F
L
H
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8 Tel: 1300 304 320 www.ancon.com.au
Unicon Lifting Systems
Standard Recess FormersThese products are used to accurately and reliably set the anchor into itsrecess in the concrete panel. Recess formers are non-interchangeablebetween load groups to minimise errors and are available in a variety oftypes to meet the demands of different applications.
Semi-Spherical Rubber RecessThese recess formers attach anchors to steeland timber forms or floats. They aremanufactured from a hard, oil resistant rubber,yet provide adequate flexibility for easy removalto expose the anchor head.
UniLift / Anchor Diameter PartWLL (Tonne) (mm) Code1.3 60 RRF012.5 74 RRF025 94 RRF0510 118 RRF1020 160 RRF2032 214 RRF32
Steel Recess with Rubber Retaining RingFeaturing a replaceable rubber retaining ring, these steel recess formers offer a long service life andare an economical alternative to rubber recesses for production precasting. They are also availablewith a magnetic attachment.
UniLift / Anchor Diameter Recess RingWLL (Tonne) (mm) Part Code Part Code1.3 60 SRF01 RR012.5 74 SRF02 RR025.0 94 SRF05 RR05
Articulating Steel Recess FormerThese products are similar in action to thesemi-spherical rubber recess, but aremanufactured from steel, offering a long servicelife for production precasting.
UniLift / Anchor Diameter PartWLL (Tonne) (mm) Code1.3 60 SRF01A2.5 74 SRF02A5.0 94 SRF05A
Articulating SteelRecess Former
Steel Recess withRubber Retaining Ring
Semi-SphericalRubber Recess
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a2 3h
a1 < 3h
WLL Concrete Tension
a3 3ha4 3h
9
UniconLiftingSys
tems
Anchor Type x Length Part Code Quantity per Box5.0 Tonne x 240mm ELA05240 255.0 Tonne x 340mm ELA05340 25
QwikTilt Face Lift Anchor SetsThe anchor is housed in a robust plastic chairwith four stable legs and several tie-in points onthe ring to prevent movement during casting.There is no requirement for a cross bar.They are available from stock, in pre-packedcartons, to suit the most popular panel thicknessi.e. 125, 150, 170, 175, 200, 250mm. Units tosuit other panel thicknesses are available onrequest.
Panel Anchor Embedment Minimum Minimum Anchor Working Part QuantityThickness Length Depth Edge spacing Load Limit Code per(mm) (mm) (mm) Distance between WLLC = RUC / 2.5 Tonnes Force Box
(mm) anchors (mm) 15MPa 20MPa 25MPa 32MPa100 75 90 270 540 2.1 2.4 2.7 3.1 FLA05100 40125 95 110 330 660 2.8 3.3 3.6 4.1 FLA05125 40150 FLA05150 40170 120 135 405 810 4.4 5.0 5.0 5.0 FLA05170 30175 FLA05175 30200 FLA05200 25250 150 165 495 990 5.0 5.0 5.0 5.0 FLA05250 -
Unilift EdgeLift Systems
QwikTilt Klaw
Tilt-Up Site Cast Lifting SystemsThese systems use the forged steel Unilift 5 tonne anchor and can beused with the remote release 5 tonne QwikTilt Klaw for maximumefficiency on site.
This performance data is based on anchorsplaced at least three times the anchor lengthfrom any edge or opening and six times theanchor length between anchors. Whereconditions do not meet these requirementsperformance will be reduced. Please contactAncon for more information or consult theUnilift Design Guide.
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10 Tel: 1300 304 320 www.ancon.com.au
Unicon Ferrules and Chairs
Ferrules and ChairsFerrules provide a metric thread fixing point in precast concretepanels. Chairs simplify installation, keeping the unit stable duringcasting. Ancon supplies a range of reliable, footed ferrules which aresuitable for a wide range of concreteconnections. They are available in threadsizes from M12 to M24 in either zinc plated,hot dip galvanized or stainless steel.
T-Fixx Footed Ferrules (316 Stainless Steel)The performance of the T-Fixx is higher than a traditional ferrule. The unique head shape providesan improved resistance to pull-out.
Internal Product Maximum Design Design Part PackThread Length Screw-in Capacity Capacity Code SizeSize (mm) Length 20 MPa 45 MPa
(mm) kN kNM10 50 30 5.2 7.8 TFIX1050S316 500M12 70 36 10.3 15.4 TFIX1270S316 250M16 80 48 13.4 19.9 TFIX1680S316 100M20 100 60 22.0 26.9 TFIX20100S316 50
Calculation value of normal force in plain concrete without limitation of close spacing or edge distances.
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Bolt Grade GradeDiameter 4.6 s.Nts 8.8 s. NtsM12 27.0 56.0M16 50.2 104.2M20 78.4 162.7M24 113.0 234.4
ISO Grade 4.6 BoltsNominal Bolt Shear Capacity M12 M16 M20 M24s Vs = 0.62 fy (AS4100) kN 16.7 31.1 48.6 70.0Edge Embedment Design Shear Capacity, in concrete of 32MPaDistance mm c. Vc kNmm
35 75 4.6 5.1 5.2 5.4100 4.8 5.4 5.5 5.7
40 75 5.6 6.2 6.3 6.6100 5.9 6.6 6.7 6.9
50 75 7.8 8.6 8.8 9.2100 8.3 9.2 9.3 9.7
65 75 11.6 12.8 13.1 13.6100 12.3 13.6 13.9 14.4
75 75 14.4 15.9 16.2 16.8100 15.2 16.8 17.2 17.8
100 75 16.7 24.5 25.0 25.9100 16.7 25.9 26.4 27.5
125 75 16.7 31.1 34.9 36.2100 16.7 31.1 37.0 38.4
150 75 16.7 31.1 45.9 47.6100 16.7 31.1 48.6 50.4
175 75 16.7 31.1 48.6 60.0100 16.7 31.1 48.6 63.6
200 75 16.7 31.1 48.6 70.0100 16.7 31.1 48.6 70.0
Note: Where the concrete shear capacity exceeds the nominal bolt capacity the loads in this table have been limited tothe nominal bolt capacity and shown in bold italic.
QwikFoot Ferrules (Zinc and Galvanised)These ferrules feature a cross-hole to allow them to be tied-in to reinforcement to preventmovement, with some ferrules featuring a 15mm diameter cross-hole for N12 bar.Crossbars are not required to develop the full anchor capacity.
Internal Length Nominal Crossbar Design Capacity Zinc Galvanised QuantityThread Embed for Tying C. Ntc kN Part Part perSize Depth Concrete Strength fc MPa Code Code Box
mm mm 15 25 32 40M12 50 55 R10 18.0 23.3 26.3 29.4 FF1250Z - 75M12 R10 FF1270Z FF1270G 25M16 70 75 R10 25.9 33.4 37.8 42.2 FF1670Z FF1670G 25M20 N12 FF2070ZH FF2070G 25M12 R10 FF1296Z FF1296G 25M16 96 100 N12 40.9 52.8 59.7 66.8 FF1696ZH FF1696G 25M20 N12 FF2096ZH FF2096G 25M24 N12 FF2496Z FF2496G 25
UniconFerrules&Chairs
Nc = ACI CCD tensile strength of the anchor controlled by concrete cone failurec = 0.6 strength reduction factor for concrete: refer AS3600 table 2.3 (j) Nominal embedment insert length + 4-5mm setdown from surface
Supplementary crossbar for tying = AS 4671 500 Grade Round Wires (R10, R12) anddeformed bar (N12)
Note: Crossbars are not required to develop anchor capacity - which is developed by the large forged foot.
Bolt Capacities
QwikFoot Shear Load Capacities
Vc = ACI CCD shear strength of the anchorcontrolled by concrete cone failure
c = 0.6 strength reduction factor forconcrete: refer AS3600 table 2.3 (j)
Nominal embedment insert length +4-5mm set down from surface
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Ferrules and Chairs
ACI CCD MethodAS3600:2009 provides no guidance and theCCD method, adopted by the ACI is the mostwidely accepted design standard for the designof fixings and anchors in concrete.
ISO Grade 8.8 BoltsNominal Bolt Shear Capacity M12 M16 M20 M24s Vs = 0.62 fy (AS4100) kN 26.8 49.8 77.8 112.1Edge Embedment Design Shear Capacity, in concrete of 32MPaDistance mm c. Vc kNmm
50 75 7.8 8.6 8.8 9.2100 8.3 9.2 9.3 9.7
65 75 11.6 12.8 13.1 13.6100 12.3 13.6 13.9 14.4
75 75 14.4 15.9 16.2 16.8100 15.2 16.8 17.2 17.8
100 75 22.1 24.5 25.0 25.9100 23.4 25.9 26.4 27.5
125 75 26.8 34.2 34.9 36.2100 26.8 36.2 37.0 38.4
150 75 26.8 44.9 45.9 47.6100 26.8 47.6 48.6 50.4
175 75 26.8 49.8 57.8 60.0100 26.8 49.8 61.2 63.6
200 75 26.8 49.8 70.6 73.3100 26.8 49.8 74.8 77.7
250 75 26.8 49.8 77.8 102.5100 26.8 49.8 77.8 108.5
300 75 26.8 49.8 77.8 112.1100 26.8 49.8 77.8 112.1
Note: Where the concrete shear capacity exceeds the nominal bolt capacity the loads in this table have been limited tothe nominal bolt capacity and shown in bold italic.
Vc = ACI CCD shear strength of the anchorcontrolled by concrete cone failure
c = 0.6 strength reduction factor forconcrete: refer AS3600 table 2.3 (j)
Nominal embedment insert length +4-5mm set down from surface
Shear loads for concrete of less than 32 MPamay be determined by multiplying the loads in the tables shown above by the following factors:
Concrete Compressive Strength MPa 15 20 25 30Multiplying factor 0.68 0.79 0.88 0.97
Concrete Shear Load Angle Correction FactorWhere the applied load acts at an angle to the edge, the following multiplying factors may be applied:Multiply the loads according to the angle of loading toward the edge.
Load Angle to edge deg. 0 15 30 45 60 75 90Multiplying factor 1.00 1.09 1.31 1.56 1.79 1.95 2.00
Nn0 = Pullout single anchor unaffected eddge distance, N where:knc = 15.5 for headed inserts, uncracked concretefcc = 200mm cube compressive strength (1.25.fc ), MPahef = insert embedment depth into the panel mm
Nn is the total capacity of a group of anchors where:AN = projected area at concrete surface of the anchor group idealisedas a pyramid of side 3.hefAN0 = projected area of one anchor failure of side 3.hef
Vn0 = Shear, single anchor unaffected edge distance where:d0 = nominal anchor diameter mml = activated load bearing length, where l8d0, mmfcc = 200mm cube strength (1.25.fc ),MPac1 = the edge distance loading direction, mm
Vn = total capacity of a group of n anchors where:Av = projected area of group ai concrete edge idealised as a
half pyramid sides 3.hef ,1.5hefAv0 = projected area, one anchor of sides 3.hef ,1.5hef
1.5Nn0 = knc fcc.hef
1.50.2ld
Vn0 = ( ). d0. fcc.c1
ANAN0
Nn = .Nn0
AVAV0
Vn = .VN0
The CCD method was first proposed by Fuchs,Eligehausen and Breen in the ACI StructuralJournal Jan-Feb 1995 PP. 73-94 and endorsedby ACI committee 318.The CCD method is simple to use for both
single anchors and anchor groups and basedon projected areas of square pyramids of aside length equal to three times theembedment depth of the anchor.
Load Single Anchors Anchor Group
Tension
Shear
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UniconFerrules&Chairs
Precast ChairsQwikfoot ferrules are suitable for usewith the followingPrecast Chairs.
QwikFix Round FerruleQwikFix Round Ferrules have a standard28mm diameter body and are available in anM12, M16 and M20 thread size. They aremanufactured from stainless steelfor maximum corrosion resistanceor high strength which is eithercoated in passivated zinc asstandard or hot-dipped galvanised.No welding is required to gain fullanchorage. The cross-hole is 15mmdiameter to accept N12reinforcement.
Internal Overall Crossbar Design Zinc Hot Dip Stainless QuantityThread Length For Tying* Tension Part Galvanised Steel per BoxSize (mm) Capacity (kN) Code Part Code Part Code
s. NtsM12 96 N12 86 FER1296Z FER1296G - 25
M16 76 N12 86 FER1676Z - - 2596 N12 86 FER1696Z FER1696G FER1696S316 25
M20 76 N12 86 FER2076Z - - 2596 N12 86 FER2096Z FER2096G FER2096S316 25
QwikFix Double EndedFerrulesDouble ended ferrules provide afixing point on both faces of thepanel. They are manufactured fromzinc coated 350 grade alloy steeland available with an M16 or M20thread size to suit a variety of panelwidths. The cross-hole and outsidediameter is similar to the roundferrule range.
Internal Length Crossbar Design Tension Part QuantityThread (mm) For Tying* Capacity (kN) Code per BoxSize s. Nts
140 N12 86 FERD16140Z 25M16 170 N12 86 FERD16170Z 25
190 N12 86 FERD16190Z 25140 N12 86 FERD20140Z 25
M20 165 N12 86 FERD20165Z 25170 N12 86 FERD20170Z 25190 N12 86 FERD20190Z 25
*AS4671, Grade 500, N12 deformed bar
Design Design Design DesignTension Shear Tension Shear
Internal Capacity Capacity Capacity CapacityThread Grade 4.6 s. Vs = 0.62 fy Grade 8.8 s. Vs = 0.62 fySize s. Nts kN (AS4100) kN s. Nts (AS4100) kNM12 27.0 16.7 56.0 26.8M16 50.2 31.1 104.2 49.8M20 78.4 48.6 162.7 77.8Nts = Nominal tensile strength of the anchor controlled by concrete cone failurec = 0.6 strength reduction factor for concrete
Bolt CapacitiesQwikFix ferrules develop the full shear capacityof a Grade 8.8 bolt when located 250mm froma panel edge in concrete with a compressivestrength of 32MPa. For shear strengths atcloser edge distances please refer to Ancon forguidance.
Super Chairs Other AccessoriesSuper ChairsQwikFix round ferrules click easily into theseSuper Chairs.
Size Part Quantity(mm) Code per Bag125 / 150 SC125150 100150 / 175 SC150175 100175 / 200 SC175200 100
Product Part QuantityCode per Bag
Super Chair SCPLUGS 100Plug ShortSuper Chair SCPLUGL 100Plug LongSuper Chair SCDOWEL 100Dowel 85mm
Super Chair
Super ChairPlug and Dowel
Size Part Quantity(mm) Code per Bag125 PC125 100145 PC145 100150 PC150 100170 PC170 100175 PC175 100180 PC180 100195 PC195 100200 PC200 100
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Unicoil ProductsUniCoil16 are threaded starter bars for connecting panels and floors in precast and tilt-upconstruction. UniCoil has a higher yield (137kN) and ultimate tensile strength (179kN) thanstandard N16 bars, so less reinforcement may be required saving material and labour.The smooth, continuously rolled UniCoil thread is fast and simple to install.
UniCoil16 is suitable for use with a QwikFoot ferrule which is ideal where an efficient, slip-free,full bar strength, headed anchorage is required.
Product Description Part Code Quantity per BagUniCoil Qwikfoot Ferrule 16 x 96mm UCQF1696Z 25UniCoil Bar 16 x 600mm UCB16600 10UniCoil Bar Bolt Head 16 x 600mm UCB16600BH 10UniCoil Half Nut 16mm UC16HN 100UniCoil QwikLift Connector 5.0 Tonne UCQLC05 1UniCoil QwikLift Setting Tool 5.0 Tonne UCQLS05 1UniCoil Bracing Insert Bolt x 65mm BIB3465 50
Ancon Reinforcement
Ancon manufactures a wide range of engineered reinforcement systemsfor use at construction joints in concrete. Products include threadedstarter bars, reinforcing bar couplers, headed anchors and re-bendcontinuity systems. Stainless steel reinforcement is also available.
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Musclestart Socket BarsThis is a starter bar system which provides a fullbar strength joint for precast concrete panelsand floors. Full bar strength
Slip-free connection
Standard metric threads
MuscleStart Socket Bars are manufactured bya patented swaging process which locks theseamless threaded ferrule onto the bar.
Bar Socket Overall Yield Minimum Yield Ultimate Part QuantityInternal Length* Strength Ultimate Strength Strength Code perThread mm AS4671** AS4671 Ratio Ratio Pallet
Rm/Re = 1.08* Re-socket/Re-bar Rm-socket/Rm-barN12 M16 400 56.5 kN 61.0 kN 1.3 1.64 FECB16/12400 600N16 M20 500 100.5 kN 108.5 kN 1.15 1.4 FECB20/16500 600* Exceeds AS3600:2009 CI. 13. 1.2.2Lsy.tb 29db** Refer: AS4671 class N
A full range of Ancon MuscleStart Socket Bars are available on request for sizes N12 (M16), N16 (M20), N20 (M24), N25 (M30), N32 (M42).
MuscleStart socket bars meet the requirementsof AS4671 N500. The socket steel has aminimum ductility of 20% and exceeds the barstrength.
This system is the perfect partnerfor standard metric bolt fixings, Ancon BTparallel-threaded continuation barsor MuscleStart bars.
15
Parallel Thread Systems
MuscleStart Bars (Gold Thread)MuscleStart starter bars meet the full design capacity of standard N class bars to AS4671.The thread is swaged and rolled the full section of the bar.
This starter bar is a cost-effective solution. N12 MuscleStart bars have almost twice the strengthof conventional N16 metric threaded (M12) bars, so less reinforcement may be required savingmaterials and labour.
The bars are suitable for use with Qwikfoot ferrules and MuscleStart Socket Bars, and provide afull strength, slip-free connection.
Bar Thread Overall Yield Ultimate Minimum Part QuantityType Length Strength Tensile Ferrule Code per
(mm) (kN)* Strength Engagement Pack(kN)* (mm)
N12 M12 540 56.5 61.0 20 MSB12-540GT 10N16 M16 700 100.5 108.5 25 MSB16-700GT 10N20 M20 860 157 169.6 30 MSB20-860GT 10*AS4671 class N requirement
AnconReinforcement
BT CouplersBT Couplers are the smallest in the Ancon range and are the most cost-effective when used onlarge scale, high volume projects. The end of the bar is cut square and enlarged by cold forging,before a parallel metric thread is cut.
The threaded end can be proof tested to a force equal to the characteristic yield strength of the bar.
Bar Thread Thread External Coupler PartType Pitch Diameter Length Code
N12 M16 2.0 22 32 BT12/AN16 M20 2.5 30 40 BT16/AN20 M24 3.0 34 48 BT20/AN24 M30 3.5 42 60 BT24/AN28 M33 3.5 48 66 BT28/AN32 M36 4.0 55 72 BT32/AN36 M42 4.5 60 84 BT36/AN40 M45 4.5 65 90 BT40/AN50 M56 5.5 80 112 BT50/A
Stainless Steel BT CouplersStainless steel couplers are available in 12, 16, 20, 25, 28, 36, 40 and 50mm bar diameters.
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16 Tel: 1300 304 320 www.ancon.com.au
Reinforcement
Simplifies formwork design
No drilling of formwork
Minimises exposure to projecting bars
Bar embedment depth is 130mm as standard(from front of casing); larger or smaller depthsare available on request.
Standard casing lengths are 1000mm and1200mm; other sizes are available as specials.
Keybox ReinforcementContinuity SystemsThis system is a quick and easy method ofmaintaining continuity of reinforcement atconstruction joints in concrete. It comprises agalvanised steel casing, with a dimpled surfaceto provide effective concrete bond, whichhouses pre-bent bars beneath a protectivecover.
The unit is nailed to formwork. After pouringthe concrete and striking the formwork, thecover is removed to expose the bars. The barsare straightened using a Keybox re-bendingtool, ready for lapping with other reinforcement.
The following table gives details of the Keyboxstandard range. Many customers requirepurpose made units to suit their particularapplication. In order to meet this requirementAncon will manufacture according to yourspecific bar arrangement. For further detailsplease contact Ancon Building Products.
Part Slab Size Box Box Rebar Centres Bar Wall Bar Bar Width/ Leg Bars/Code mm Width Length Dia mm Shape Thickness Embedment Cog Length Length Box
mm (w) mm mm mm mm (h) mm (b) mm (I)
KB85L7 - 1000 90 - 120 85 1000 12 150 L >=180 130 250 450 7
KB85L8 - 1200 90 - 120 85 1200 12 150 L >=180 130 250 450 8
KB85L5 - 1000 90 - 120 85 1000 12 200 L >=180 130 250 450 5
KB85L6 - 1200 90 - 120 85 1200 12 200 L >=180 130 250 450 6
KB120U7 - 1000 120 - 150 120 1000 12 150 U >=180 130 100 450 7
KB120U8 - 1200 120 - 150 120 1200 12 150 U >=180 130 100 450 8
KB120U5 - 1000 120 - 150 120 1000 12 200 U >=180 130 100 450 5
KB120U6 - 1200 120 - 150 120 1200 12 200 U >=180 130 100 450 6
KB150U7 - 1000 150 - 200 150 1000 12 150 U >=180 130 120 450 7
KB150U8 - 1200 150 - 200 150 1200 12 150 U >=180 130 120 450 8
KB150U5 - 1000 150 - 200 150 1000 12 200 U >=180 130 120 450 5
KB150U6 - 1200 150 - 200 150 1200 12 200 U >=180 130 120 450 6
KB190U7 - 1000 200 - 250 190 1000 12 150 U >=180 130 150 450 7
KB190U8 - 1200 200 - 250 190 1200 12 150 U >=180 130 150 450 8
KB190U5 - 1000 200 - 250 190 1000 12 200 U >=180 130 150 450 5
KB190U6 - 1200 200 - 250 190 1200 12 200 U >=180 130 150 450 6
KB220U7 - 1000 230 - 300 220 1000 12 150 U >=180 130 180 450 7
KB220U8 - 1200 230 - 300 220 1200 12 150 U >=180 130 180 450 8
KB220U5 - 1000 230 - 300 220 1000 12 200 U >=180 130 180 450 5
KB220U6 - 1200 230 - 300 220 1200 12 200 U >=180 130 180 450 6
Notes: Dimensions shown in the above table are nominal. Heights and lengths may vary by one bar diameter. Maximum box length is determined by practicality and weight.
h l
b
w
h
b
d
U Type Box Dimensions
Full details of the standard Keybox range are available in the Ancon Reinforcement ContinuitySystems brochure, which also includes a form to summarise non-standard system requirements.
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17
Nominal Diameter (mm) 6 8 10 12 16 20 25 32 40 50Staibar 304/Staibar 316 Plain Stairib 304/Stairib 316 Ribbed Staifix Hiproof Duplex Ribbed Staifix Hiproof Duplex Plain
More product information is available in the Ancon Reinforcing Bar literature.
AnconReinforcement
Stainless Steel ReinforcementThe Ancon range of stainless steel reinforcingbar is the most comprehensive range available.Several grades of plain and ribbed rebar,including high proof strength material, areavailable.
Bars are available supplied cut to length, bentto schedule, threaded and engineered asspecified, please contact the Ancon TechnicalDepartment for maximum bar lengths.
Tying wire 1.2mm in diameter is available ingrade 316 stainless steel.
Ancon KSN Anchors, in conjunction with BTparallel-threaded reinforcing bars, providecontinuity of reinforcement at constructionjoints. This system is ideal for use wherere-bending of bars is keen to be avoided orthe continuation bar is too long to be fitted ina continuity box.
For maximum versatility, the anchors can beinstalled in a number of ways e.g. a metalcasing, a reusable mould or individually witha nailing plate.
No bar straightening required
Less congestion in wall
Suits 12mm, 16mm and 20mm bardiameters
Full product information and performance datais available in the Ancon KSN ReinforcementContinuity Systems brochure.
KSN KeyBoxMetal Casing
KSN Anchor ReinforcementContinuity Systems
KSN KeyBlockRe-useable Mould
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18 Tel: 1300 304 320 www.ancon.com.au
HALFEN Fixings
Ancon is the exclusive distributor of Halfen fixings in Australia. Brief details of the Halfen products mostcommonly used by the precast industry are shown here. For more information, please consult Halfentechnical literature which is available to download from www.ancon.com.au or alternatively discuss yourproject needs with an Ancon representative.
When fixing to concrete, Halfen cast-inchannels provide almost unlimited adjustmentalong the line of the channel and can eliminateexpensive site drilling. Cast-in fixings do notgenerate expansive forces in the concrete andcan be used at close centres and closer toedges than expansion fixings.
Lugs protruding from the back of the channelprovide a high performance anchorage. Nailholes aid the fixing of the channels to timberformwork and an infill prevents the ingress ofconcrete during casting.
Fixing to channels is by T head bolts whichare inserted into the channel and turnedthrough 90 ready for fixing any structuralelement.
In precast concrete construction, cast-inchannels are ideal for use with connectionplates at panel-to-panel and panel-to-columnintersections. They can also be used to joinsteelwork to concrete panels.
Toothed channels have serrations or teeth cutinto the returned lips of the channel. The Thead bolts used to fix to these channels have amatching serrated surface on the underside ofthe head which provides a high resistance toslip under longitudinal shear load.
Halfen channels are available in hot-dipped galvanised steel or stainlesssteel, depending on the level ofcorrosion resistance required.
Halfen HTA and HZA Cast-In Channels
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HalfenFixings
HTA Cold formed, cast-in channels
HZA Cold formed, toothed cast-in channels
HTA Hot rolled, cast-in channels Suitable fordynamic loads
HZA Dynagrip Hot rolled, toothed cast-inchannels Suitable for dynamic loads
Dimensions (mm)Part W x H Wc A Hot-Dip A4 Stainless Stainless Steel Bolt Part Thread Maximum LoadCode Galvanised Steel 1.4547 / 1.4529 Code Size (kN)HTA 72/49 72 x 49 33 192 HS 72/48 M20-M30 55.6HTA 54/33 54 x 33 22 161 HS 54/30 M10-M20 30.6HTA 49/30 49 x 30 22 100 HS 50/30 M10-M20 17.2HTA 40/25 40 x 25 18 89 HS 40/22 M10-M16 11.1HZA 41/22* 41.3 x 20.5 22.3 72 HZS 41/22 M12, M16 7.0**HTA 38/17 38 x 17 18 81 HS 38/17 M10-M16 10.0HTA 28/15 28 x 15 12 50 HS 28/15 M6-M12 5.0* Toothed channel** All load directions
Cold Formed Cast-in Channels
Dimensions (mm)Part W x H Wc A Hot-Dip A4 Stainless Stainless Steel Bolt Part Thread Maximum LoadCode Galvanised Steel 1.4547 / 1.4529 Code Size (kN)
HTA 72/48 72 x 48 33 191 HS 72/48 M20-M30 55.6HSR 72/48
HZA 64/44 Dynagrip* 64 x 44 26 184 HZS 64/44 M20-M24 37.8**HTA 55/42 55 x 42 26 182 HS 50/30 M10-M24 44.4HZA 53/34 Dynagrip* 53 x 34 22.5 174 HZS 53/34 M16, M20 30.8**HTA 52/34 52 x 34 22.5 161 HS 50/30 M10-M20 30.6HTA 50/30 50 x 30 22.5 100 HSR 50/30 17.2HZA 38/23 Dynagrip* 38 x 23 18 96 HZS 38/23 M12, M16 16.8**
HTA 40/22 40 x 22 18 87 HS 40/22 M10-M16 11.1HSR 40/22
HZA 29/20 Dynagrip* 29 x 20 14 80 HZR 29/20 M12 11.2*** Toothed channel** All load directions
Hot Rolled Cast-in Channels
3mm
HZA ProfileHalfen can supply short pieces and standardlengths ready to be installed.
Product identification:
Channel back, interior
(On models with foam filler)Channel side
Wc
W
A
H
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100* 2 50
150 2 100
200 2 150
250 2 200
250 3 100
300 2 250
300 3 125
350 3 150
400 3 175
550 3 250
6070 25 250
20 Tel: 1300 304 320 www.ancon.com.au
HALFEN Fixings
Channel Lengths
From a length of 550mm the above table is not applicable to HZA 29/20 where anchors are spaced at 200mm i.e. from 4 anchors/550mm to 31 anchors / 6070mm
On profiles 52/34 72/49 the overhang at each endis 35mm*Only available in HTA 28/15 and 38/17
25 50 25
25 100 25
25 150 25
25 100 100 25
25 125 125 25
25 150 150 25
25 175 175 25
25 250 250 25
ca.35 250
n x 250
250 250 ca.35
25 250 25
25 200 25
Length Number of Anchor DetailAnchors Spacing
25 200
n x 200
200 200 200 25
25 250
n x 250
250 250 25
800 4 2501050 5 2501300 6 2501550 7 2501800 8 2502050 9 2502300 10 2502550 11 2502800 12 2503050 13 2503300 14 2503550 15 2503800 16 2504050 17 2504300 18 2504550 19 2504800 20 2505050 21 2505300 22 2505550 23 2505800 24 250
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HalfenFixings
Seal Mortar
The full final load bearing capacity is only provided if the joint under the column is filled with low-
shrink seal mortar; available from Ancon in 25kg bags.
More product information is available from the Halfen HCC Column Shoe literature available to
download from www.ancon.com.au. Halfen also provides calculation software to simplify the
selection and dimensioning of HCC column shoes and HAB anchor bolts.
The HAB Anchor Bolt can be supplied as astraight or bent bar, or as a headed anchor.
HCC Column Shoe with HABAnchor BoltsThis system is a fast and efficient means of
connecting precast concrete columns to
foundations. It can also be used to form
continuous columns which have been
prepared as independent precast components.
The connection between the elements is
immediately load-bearing eliminating the need
for assembly braces.
HAB Anchor Bolts are set into the foundation
slab using a fitting template. Concrete columns
are supplied to site ready to assemble, with
HCC Column Shoes cast into each base. The
elements are then mechanically connected
together and the recess is sealed with mortar
to complete the installation.
Column concretegrade 30MPa
Foundation concretegrade 20MPa
Column
HCC Column shoe
HAB Anchor bolt
HAB Anchor bolt
HCC Column shoe
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22 Tel: 1300 304 320 www.ancon.com.au
Halfen sandwich panel anchors connect thefacing and load-bearing components together,transferring the stresses acting on the front ofthe building to the load-bearing structurebehind. The anchors are subject to corrosionand are therefore manufactured from stainlesssteel.
Although the anchors pass through theinsulation layer thereby forming a heat bridge,the small cross-sectional area of the anchorscombined with the low thermal conductivity ofstainless steel mean they have a negligibleimpact on the thermal performance of thesystem.
HALFEN Fixings
SP-FA Flat AnchorsThese flat anchors are manufactured in a sheetthickness of 1.5, 2 or 3mm and are markedwith the anchor height, length and thickness.Like the MVA anchor they also feature roundholes to accept reinforcement and oval holes toallow for the passage of concrete around theanchor.
SP-MVA Sleeve AnchorsThese cylindrical sleeve anchors aremanufactured in a sheet thickness of 1.5mmand are marked with the anchor height anddiameter. They feature round holes to acceptreinforcement and oval holes to allow for thepassage of concrete around the anchor.
Sandwich Panel AnchorsSandwich panels are a thermally-efficient, multi-layer, reinforced concretecladding system, typically comprising an aesthetic facing layer, an insulationlayer and a load-bearing structural layer.
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Connector pins (SPA-N), stirrup ties (SPA-B) and clip-on pins (SPA-A) are also available.
23
HalfenFixings
FPA Precast Panel AnchorsThis faade hanging system consists of a vertically adjustable threaded rod, a lowersection cast into the concrete panel (with or without horizontal adjustment), and aspacer bar to allow adjustments in cavity size. It is used to tie thin precast concretefaades back to the main structure of the building.
SP-SPA Wire AnchorsThese V-shaped anchors are manufactured from round bar in diameters from 5mm to 10mm. Reinforcement passes through the bends at either end ofthe anchor. They are marked with coloured adhesive labels showing the type, diameter and height.
This product can be used with Halfen HTA cast-in channels. Additional accessories of thisproduct include bolts, turnbuckles, ties andplates.
More product information is available from theHalfen Precast Panel Anchor literature availableto download from www.ancon.com.au,including full assembly instructions. Halfen alsoprovides calculation software to simplify theselection of precast panel anchors.
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24 Tel: 1300 304 320 www.ancon.com.au
CCL Pre-Stressing Accessories
Ancon is the approved distributor of CCL pre-stressing products and equipment.
CCL ProductsCCL grips are accepted as the industry standard and represent morethan five decades of continuous development. All CCL componentsare marked with their batch number in order to allow traceability.
Open Grips Barrelsand Wedges
Double-ended joints
Spring Loaded
Anchors
Open Grips Barrels and WedgesOpen grips should only be used at thestressing end (live end) of the bed with ahydraulic jack incorporating power lock-off. Ifpower lock-off is not available then spring-loaded grips should be used. The wedges aremade up of two segments for use with wireand three for use with strand.
Double-ended jointsDEJ/DEJ reducers can be used to connectwire/strand together midspan. Where areducing joint is used, the pre-stressing forceshould never exceed 80% of themanufacturers specified minimum breakingload for the smallest wire or strand being used.
Spring Loaded AnchorsSpring-loaded anchors or grips should alwaysbe used at the non-stressing end of the bed.They should also be used at the stressing endwhere jacks without power lock-off are beingused.
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CCLPre-S
tress
ing
Access
ories
CCL Stressing JacksThese have been the worlds leading jacks formore than 50 years. First developed in the1960s, they combine advanced design withuncompromising quality to deliver the ultimatein high performance and efficiency. CCL Jacksare designed and assembled by CCLengineers to the highest standards, offeringoptimum safety and many years of reliableoperation.
Full technical records are maintained whichdemonstrate compliance of equipment withsafety criteria, and the Company carries outboth traceability and cyclical pressure testingon each jack, prior to release to the customer.
CCL PumpsUsing the best hydraulic components on themarket, CCL Pumps are built to provideunrivalled performance and reliability. Each hasa full technical record to prove equipmentsafety compliance requirements and arechecked for traceability and tested for pressurebefore release to the customer.
CCL EquipmentCCL equipment is designed, manufactured and assembled with the same attention to detail as that used inthe production of its components. An experienced team, which also provides customer support ontechnical issues, assembles, calibrates and certifies all equipment before despatch to the customer.
CCL AccessoriesLubricationThe correct lubrication of jack wedges isessential to prolong life and ease dismantlingof the grip after stressing. Two lubricationproducts are available. A molybdenum-basedaerosol release agent dries to form a hardcoating on the wedge around ten minutes afterapplication, while Super Dippy lubricantremains in a fluid state after being liberallyapplied to the components of the grip.
CleaningA range of brushes is available for the cleaningof wedges and barrels. These are designed tofit standard drill chucks. The barrel brushes arespecially tapered to effectively clean the insidebody of the barrel.
CCL Pumps deliver multiple pressures toaccelerate the stressing operation, whilemaintaining control for precise stressing whenneeded. State-of-the-art force control systemsgive accurate multiple input and allowdownloading of output to Laptop or Palmtopcomputers for storage, analysis and printing.
SR3000 pumps are of a robust design andcome complete with a protection frame asstandard. The high build quality andspecifications of the parts used ensure a highreliability and low maintenance life. They offerrapid, reliable two speed stressing operationsup to 18mm strand.
The SRX pump isdesigned as acompact lightweightalternative to theSR3000 unit and iscapable of deliveringexcellent performanceon small stranddiameters.
Force ControlForce control systems are available which allowthe programming of the pump to automaticallydeliver accurate and consistent pre-stressingforce. The units also allow for the download ofdata from the pre-stressing operation, forrecording or analysis.
Calibration UnitsDigital Calibration Units can be supplied toallow Jacks and pumps to be calibrated quicklyand economically on site. They feature a cleardigital readout, a rechargeable battery andmains operation.
Both types of CCL Pump come in various sizesand voltages.
Grip Release ToolsCCL Grip release tools are precision-machinedalloy products used to aid the release ofwedges from barrels. The tool is inserted intothe bearing end of the barrel until in contactwith the wedge. A sharp hammer blow is thendelivered to the tool to break the contactbetween the wedge and barrel withoutdamaging either component.
Replacement PartsApproved spare parts and maintenance kitsare available from CCL. In order to maintainequipment in good working order, CCLrecommends the carrying of a small stock ofCCL replacement parts such as jack wedgesand seal spares kits. This also avoidsinterruption in the pre-stressing process whenit becomes necessary to change a jack wedgeand nose.
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26 Tel: 1300 304 320 www.ancon.com.au
Panel Brace AnchorThe PBI anchor is a high performance, load (torque) controlled, thick sleeve expansion anchordesigned for bracing precast and tilt-up concrete panels. It is a high load/low slip expansion anchorwhich has been tested in accordance with AS3850-2003, Appendix A8.2 (Tilt-up concreteconstruction standard). Unique head markings allow product traceability and effective on siteinspection
General Accessories
Bolt Length Drill Drill Fixture Fixture Installation Part QuantityDia. Depth Thickness Clearance Torque Code per Box
HoleM14 115mm 20mm 95mm 20mm 22-24mm 150Nm PBI20115 25
Part Code Tension ShearPBI20115 First slip load (0.1mm) 35.6kN R(s)A Anchor allowable working load 28.0kN
RWLL (0.65 x first slip load) 23.1kN AS 3850
Fast Clip Mesh ChairsThis product clips easily to an intersection of mesh to provide strength and stability during casting.
Cover (mm) Part Code Quantity per Crate32 FCM32 10040 FCM40 10050 FCM50 10065 FCM65 10075 FCM75 100
Cast-in Weld PlatesAncon cast-in plates feature two N16 bars and an M20 ferrule at the centre.
Material Panel Thickness Plate Size Part Code Quantity per Crate
Carbon Steel 150 200 x 200 x 12 CWPF150 200180 200 x 200 x 12 CWPF180 200
Galvanised Steel 150 200 x 200 x 12 CWPFG150 200180 200 x 200 x 12 CWPFG180 200
Dranfix SpacersCover Reinforcement Part Code Quantity per Bag30mm 6-16 DRANFIX30 50040mm 6-16 DRANFIX40 12550mm 6-16 DRANFIX50 125
Packing ShimsPacking shims are available in a variety of thicknesses to act as temporary levelling support forprecast panels.
Thickness Wide x Length Colour Part Code Quantity per Bag1mm 100mm x 150mm Brown SHIM01 2002mm 100mm x 150mm Blue SHIM02 2003mm 100mm x 150mm Green SHIM03 1005mm 100mm x 150mm Yellow SHIM05 10010mm 100mm x 150mm Black SHIM10 4015mm 100mm x 150mm Grey SHIM15 4020mm 100mm x 150mm White SHIM20 30
Nailing PlatesNailing plates are used to locate internally threaded components on formwork.
Thread Size Colour Part Code Quantity per BagM12 Red NP12U 100M16 Green NP16U 100M20 Blue NP20U 100M24 Yellow NP24U 1003/4 Red NPB134 100
Panel Anchor Brace
Fast Clip
Mesh Chair
Cast-in Weld Plate
Dranfix Spacer
Packing Shims
Nailing Plate
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GeneralAccess
ories
27
Stick-on Nailing PlatesThese nailing plates have an adhesive backing for sticking to steel formwork or casting beds andare used to position ferrules where desired in the panel.
Thread Size Colour Part Code Quantity per BagM12 Red NP12S 100M16 Green NP16S 100M20 Blue NP20S 100
Antenna CapsAntenna Caps are a push fit with ferrules and easy to remove.
Thread Size Colour Part Code Quantity per BagM12 Red AC12 100M16 Green AC16 100M20 Blue AC20 100M24 Yellow AC24 100
Unilift / Ferrule Cover PlatesThese cover plates eliminate the need to grout recesses.
Product Compatibility Part Code Quantity per BoxQwikLift 5.0 Tonne FLC05 200M20 Ferrule FC20 100
Fillet Edging Strip and Fillet CutterStrips, 3000mm long are available to form an aesthetic edge to precast panels. A durable FilletCutter is available to cut these strips to size.
Product Description Part Code Quantity per BundleFillet Edging Strip 12mm x 3000mm FILLET12 25Fillet Edging Strip 19mm x 3000mm FILLET19 25Mock Joint Fillet 40mm x 3000mm MJF40 20Fillet Cutter FC 1
Universal Lever BarA robust 1.5m long tool is available to provide leverage to precast elements.
Product Description Part Code Quantity per BoxUniversal Lever Bar PLB 1
Grout, Sealants and Release AgentsProduct Description Part Code Quantity per BoxTilt / Precast Grout, 20kg PGROUT20 1Seal nFlex, Cartridge, Grey 300ml SFC300 20Seal nFlex, Sausage, Grey 600ml XPOLYG600 20Backer Rod, 22mm BR22 100 metresSpec Tilt QD Bondbreaker, 20 Litre BB20 1Spec Tilt QD Bondbreaker, 208 Litre BB208 1Spec Strip Plus, Mould Oil, 20 Litre SPOIL20 1Spec Strip Plus, Mould Oil, 208 Litre SPOIL208 1Industrial Galvanised Sprayer INDSPR 1
Stick-on Nailing Plate
Antenna Cap
Ferrule Cover Plate
Fillet Edging Strip
Universal Lever Bar
Grout
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Ancon Building Products 2012
The construction applications and details provided in this literatureare indicative only. In every case, project working details should beentrusted to appropriately qualified and experienced persons.
Whilst every care has been exercised in the preparation of thisdocument to ensure that any advice, recommendations orinformation is accurate, no liability or responsibility of any kind isaccepted in respect of Ancon Building Products.
With a policy of continuous product development Ancon BuildingProducts reserves the right to modify product design andspecification without due notice.
These products are available from:
Masonry Support Systems
Windposts and Lintels
Wall Ties and Restraint Fixings
Channel and Bolt Fixings
Tension and Compression Systems
Stainless Steel Fabrications
Flooring and Formed Sections
Shear Load Connectors
Stainless Steel Reinforcement
Reinforcing Bar Couplers
Reinforcement Continuity Systems
Punching Shear Reinforcement
Precast Concrete Accessories
Ancon Building Products7-9 Second AvenueSunshineMelbourneVIC 3020AustraliaTel: 1300 304 320Fax: +61 (0) 3 9311 1777
Ancon Building Products82 Chisholm CrescentKewdalePerthWA 6105AustraliaTel: 1300 304 320Fax: +61 (0) 8 9453 2300
Ancon Building Products114 Kurrajong AvenueMount DruittSydneyNSW 2770AustraliaTel: 1300 304 320Fax: +61 (0) 2 9675 3390
Ancon Building Products4/15 Terrace PlaceMurarrieBrisbaneQLD 4172AustraliaTel: 1300 304 320Fax: +61 (0) 7 3395 6693
International Enquiries: +61 (0) 2 8808 1111Email: [email protected]: www.ancon.com.au
Overseas Offices:
Ancon Building ProductsSheffieldUnited Kingdomwww.ancon.co.uk
Ancon Building Products GesmbHViennaAustriawww.ancon.at
Ancon (Schweiz) AGRied bei KerzersSwitzerlandwww.ancon.ch
Ancon GmbHNurembergGermanywww.anconbp.de
Ancon (Middle East) FZEDubaiUnited Arab Emirateswww.ancon.ae
Pre-Cast Catalogue 28pp:- 12/9/12 10:09 Page 28
Unicon Lifting SystemsEdjPro SystemEdjPro ClutchesEdjPro Lifting TorusEdjPro AnchorsEdjPro Recess FormersUnilift SystemsUnilift Locking KlawCone AnchorsReo (eye) AnchorsStandard Recess FormersTilt-Up Site Cast Lifting SystemsUnicon Ferrules and ChairsQwikFoot FerrulesPrecast ChairsQwikFix Round FerruleQwikFix Double Ended FerrulesSuper ChairsAncon ReinforcementUnicoil ProductsParallel Thread SystemsMuscleStart Bars (Gold Thread)Musclestart Socket BarsBT CouplersKeybox Reinforcement Continuity SystemsKSN Anchor Reinforcement Continuity SystemsStainless Steel ReinforcementHalfen HTA and HZA Cast-In ChannelsHCC Column Shoe with HAB Anchor BoltsSandwich Panel AnchorsCCL ProductsCCL EquipmentCCL AccessoriesGeneral Accessories