construction management from concept to completion vindee project management services

40
VINDEE PROJECT MANAGEMENT SERVICES E-Mail : [email protected] About Vindee Project Management Services : It is formed with the aim to transfer the rich knowledge and experience gained through serving the construction industry for last 28 years in various sectors and delivering various Responsibilities at various capacities with professional and progressive organisations like Konkan Railway Corporation Ltd ; Larsen and Tourbo Ltd ( ECCD); Hindustan Construction Company and its wholly owned allied companies like Lavasa Corporation Ltd; Steiner India Ltd. The beneficiaries can expect professional commitment in delivery of accurate, precise and useful application of

Upload: vinay-mangrulkar

Post on 08-Feb-2017

56 views

Category:

Engineering


1 download

TRANSCRIPT

Page 1: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

About Vindee Project Management Services : It is formed with the aim to transfer the rich

knowledge and experience gained through serving the construction industry for last 28 years

in various sectors and delivering various Responsibilities at various capacities with

professional and progressive organisations like Konkan Railway Corporation Ltd ; Larsen and

Tourbo Ltd ( ECCD); Hindustan Construction Company and its wholly owned allied companies

like Lavasa Corporation Ltd; Steiner India Ltd.

The beneficiaries can expect professional commitment in delivery of accurate, precise and

useful application of knowledge post presentation….

To make best use of this presentation, I sincerely request to go through entire presentation

and write to me on [email protected]. All your queries will be suitably answered.

Page 2: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Construction Management in practical sense is management of converting a concept developed due to necessity into a functional and operational reality pivoting on technical feasibility and financial viability, …. Let us keep our words very simple so that understanding is easier. We all know the ministry of urban development Govt of India had expressed the need to have smart cities considering the growing demands of ever expanding population due to urbanization, to accommodate global benchmarks for attracting foreign investments for ease of doing business. Pune city has been recognized for potential developing smart city post fulfilling criteria's for smart cities given by Urban ministry. The core infrastructure elements in a Smart City would include: i. adequate water supply, ii. assured electricity supply, iii. sanitation, including solid waste management, iv. efficient urban mobility and public transport, v. affordable housing, especially for the poor, vi. robust IT connectivity and digitalization, vii. good governance, especially

Page 3: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

e-Governance and citizen participation, viii. sustainable environment, ix. safety and security of citizens, particularly women, children and the elderly, and x. health and education. 2.5 As far as Smart Solutions are concerned, an illustrative list is given below. This is not, however, an exhaustive list, and cities are free to add more applications. 2.6 Accordingly, the purpose of the Smart Cities Mission is to drive economic growth and improve the quality of life of people by enabling local area development and harnessing technology, especially technology that leads to Smart outcomes. Area-based development will transform existing areas (retrofit and redevelop), including slums, into better planned ones, thereby improving liveability of the whole City. New areas (greenfield) will be developed around cities in order to accommodate the expanding population in urban areas. Application of Smart Solutions will enable cities to use technology, information and data to improve infrastructure and services. Comprehensive development in this way will improve quality of life, create employment and enhance incomes for all, especially the poor and the disadvantaged, leading to inclusive Cities.

Page 4: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

To understand the development of concept with a real time example , let’s understand intent to create world class capital city of Andhra Pradesh on the southern banks of the Krishna river in Guntur district “ Amaravati”,. Which would be of international standard in terms of the Town Planning, architecture, world class development, E- Governance and Citizen services, Energy Management, Waste Management, Urban Mobility, Water and Waste Water Management, Skill Development, Trade Facilitation Centre to name few…..The process followed so far as per my understanding and knowledge are as under. Creation of Town planning development Authority (Andhra Pradesh Capital Region Development Authority (APCRDA)) Identifying areas for the proposed Plan to develop capital city region. Creation of owner’s concept plan as per Town Planning and valuation Act Inviting offers From International bidders having experience in Town Planning to make presentations of their Master Plans based on their concept plan as base line.

Page 5: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Protection of Natural streams, ponds, rivers, canals, barrages, Dams and reservoirs, commercial establishments, religious places, Transmission Lines, steeper hillocks, Age old trees in large numbers, Town or city Developments to larger extent and merging them in new development plans with new architectural look, etc).

preparing Environment Impact Assessment (EIA) due to project implementation, like air water and sound pollution, Changes in Life style of locals due to displacement, impact of project on downstream, of the natural rivers due to project implementation, stability of slopes due to cutting of hillocks, embankment protection activities, balanced sections to reduce cutting and filling in excess volumes, rehabilitation plan of quarries after extraction of rock and murum etc, plantation of saplings, rain water harvesting,) Employability challenges to the to residents, measures to upgrade their skills to accommodate them.

Page 6: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Measures to eradicate illiteracy by providing educational opportunities. Impact on existing infrastructural facility, socio economic fabric of society, existing

industry and its survival due to demographic changes due to proposed project implementation.

Green building initiatives, use of solar light for illumination, Reduce, Reuse, and Recycling of natural resources used for project.

Projections of Manpower Participation of local skills available in the development for creation of immediate employment in the region during construction

Mechanization of works to reduce scarcity of manpower and use of latest construction technology for vertical rise of buildings. Use of IT enabled technology for administrative control and review of the projects,

Impact on connectivity, transport and communication due to project implementation and relocation

Page 7: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

recommendation of draft proposal by State Government… clearance from Ministry of Environment and forest upon recommendation by

State Government cabinet. Proposed costing of the projects and measures for arranging these

funds from state share , central government share and world bank funding.

Generation of Revenue post implementation of the proposal and measures to pay back loans from world bank.

Approval of Techno commercial proposal for Implementation Inviting bids for Finalization of consultants for surveying Geotechnical

investigations. Inviting bids for project management consultants to create the contracting and

execution strategy, making packages, analysis of rates and creating contract documents for bidding.

Page 8: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Inviting bids from prospective companies on international scale and execution of the proposal on various fronts to commence as per agreed timelines and accepted costs. This process is followed for every project on large scale by state Governments and Central Government. Some of the features of the Amaravati project is reproduced here for your knowledge and understanding. You can browse the internet and get more information on Andhra Pradesh capital city Amaravati for additional clarity and information.

Page 9: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

The government of Singapore presented the Seed Capital Area (SCA) Master Plan for Andhra Pradesh capital Amaravathi. The Seed Capital Area Master Plan is the final of the three-stage Master Plan submitted by the government of Singapore.

The three-part Amaravati master plan was developed by Singapore’s Surbana Jurong Private Limited. It also drew on Singapore’s expertise and experience in urban planning and governance and project execution. The Centre for Livable Cities and Singapore Cooperation Enterprise has begun to provide capacity development training in various areas for Andhra Pradesh government officials who will be involved in the development of Amaravati and the Capital Region.The SCA Master Plan is for an area of 16.9 sq-kms and would be developed in 5 phases. The Seed Development Master Plan sets out in detail the land use and infrastructure plans for the start-up area of Amaravati. The Seed Development will rise on the south bank of the Krishna River as the heart of Andhra Pradesh’s new capital city.

Page 10: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Its civic district will house the institutions and buildings of the government of Andhra Pradesh, including the Legislature, the Executive and the Judiciary. Amaravati is envisaged to be developed as smart, green and sustainable city. In the line of being developed as the People’s Capital of Andhra Pradesh, our aspiration is to create a vibrant, diverse, inclusive and modern city. The six key factors taken into consideration for this Master Plan are “providing jobs and homes, world-class infrastructure, quality living, protecting identity and heritage and resource management and environment.”The key highlights of the Seed Capital Area (SCA) Master Plan of the Capital City which will catalyze the development of Amaravati:1)The Seed Capital Area is planned for about 3 lakh residents. Being developed as a vibrant business hub, a total of about 7 lakh jobs are expected to be created in various sectors including government jobs.

Page 11: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

3) The Seed Capital Area aspiration is to create a thriving state of the art Central Business District (CBD) for business and living.

4) The Seed Capital Area master plan provides nodes and development corridors from transit oriented development approach.

5) The various zones would comprise of central business district, residential townships, institutions, parks and gardens, water bodies, recreational spaces, water front etc.

6) In line with the Capital City, the Seed Capital Area is planned on transit oriented development principles. To provide and enhance mobility and accessibility to the citizens, the master plan provides a transport hierarchy that comprises of an integrated network of metro rail network of about 12 kms, bus rapid transit of about 15 kms, downtown road of about 7 km, arterial roads and sub-arterial roads of about 26 kms and collector roads of about 53 kms, with varying broad right-of-ways.

Page 12: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

6) The city being planned on sustainable development principles, extensive large open green spaces have been planned that shall add value to the urban ecosystem. The landscape would create world class aesthetic appeal to make city livable and attractive.

7) Special emphasis has been laid to enhance development of extensive walkways and pedestrianisation interlinked with open and green spaces with a blue and green network of more than 25 kms to promote walk-to-work environment and non-motorized transport.

8) The iconic developments will include state-of-the-art government complex, city gateway, cultural center, convention center etc.

9) The Seed Capital Area master plan provisions for waste management systems that would enable innovative methods for waste collection, transportation, treatment and resource recovery such as Waste-to-Energy, thereby creating a resourceful, safe and healthy city.

Page 13: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail [email protected]

10)The Seed capital conserves more than 40% of the green areas and the blue areas in the seed capital sprawl over 50% of the Seed Capital.

11) The Seed Capital Area development will be implemented on Public Private Partnership by selecting job creation and investment partner. The three-part Amaravati master plan was developed by Singapore’s Surbana Jurong Private Limited. It also drew on Singapore’s expertise and experience in urban planning and governance and project execution. The Centre for Livable Cities and Singapore Cooperation Enterprise has begun to provide capacity development training in various areas for Andhra Pradesh government officials who will be involved in the development of Amaravati and the Capital Region

Page 14: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Three part Amravati Master Plan of capital city as created by Singapore’s Surbana Jurong Private Limited

Page 15: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICES

E-Mail : [email protected]

Concept Modern architecture for Amravati - capital city as Created by Singapore’s Surbana Jurong Private Limited

Page 16: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Concept Modern architecture for Town centre Amravati - capital city as created by Singapore’s Surbana Jurong Private Limited

Page 17: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

The construction management part in all these projects mentioned have undergone following structured philosophy.

• Government accesses the need for implementation of strategies to meet sustainable growth or challenges like Road Network, Metro rails, MRTP, BRT systems, Flyovers to mitigate traffic congestions, water way routes to reduce surface transport demand, New Airports to meet the opportunities for rising customers demands due to business opportunities across states, mass housings, policies for ease of doing business for creating housing to boost cement, steel, small scale industries like doors, windows, Floorings, paints, Fixtures and sanitary wares etc, policies to boost IT sector for employment opportunities etc to name few for our understanding.•They call for expression of Interest and shortlist consultants to prepare Detailed Project cum feasibility report and submit the mechanism how the needs can be mitigated and seek concept plan to mitigate the needs. DPR also gives techno commercial and viability report, investments required, revenue

Page 18: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Projections and gestation periods and various methods to implement them like fully funded, partially government funded and rest from raising loans, BOT, BOOT, BOFT etc. •On acceptance of the method to be adopted, The owners of the project give clearance for acquisition of the land for implementation through the laid down policies of acquisition. •Once the land is acquired, the owners will seek quotes from consultants to prepare the tenders for execution of the request for proposals / Item rate percentage tenders with methodology for execution, Technical specifications, Eligibility criteria, commercial terms and conditions, defect liability period and mechanism for maintenance and operations.• Once the Tenders are ready and Floated, it is advertised on the portals of the respective departments of state or central Government Ministry, The registered eligible aspirants can seek this opportunity. The process involves construction project Management for providing the competitive quote.

Page 19: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• Lets assume it is a Item rate percentage Tender. The process followed are• Tender review :– contracts team• working eligibility and commercial criteria's, duration of contract and

special conditions of contract :- Responsibility and action :contracts Head • Seeking Quotes for all materials from markets for analysis of rates :-

responsible(R) contracts Head , action (A) procurement and Stores Head. • Site investigation report :- Team of employees from projects, Stores, Plant

and machinery, HR, Accounts etc, One project Manager shall be assigned as head. Team to provide the inputs R – Contracts Head A – Team leader -Joint team

• Seeking details from accounts and Finance :- standard overheads for HO and sites, maintenance hub, based on companies policies, cost of financing the project like BG, Interest on EMD, security deposits, interest on working capital, Tendering costs, R- Contracts A- Accountant and HR Manager

Page 20: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• Seeking details of P& M :- Plant and machineries owned and available for the Tender and methods for acquiring the deficit through markets on hire R- Contracts Head , A- P & M In charge

• Analysis of rates : workings to be done for each item and method statement to be defined for assumptions and execution plan

• R- Contracts Head; A:- Planning Head, P & M Head, Accounts Head, Purchase and Stores Head )

• Productivity :- Productivity assumed for owned and hired machineries to be defined in method statements R- Contracts Head, A- Planning Head, P & M Head)

• Information from investigation :- All workings must pivot on site investigation report provided in standard format which will form part of the tender working document. R- Contracts Head, A- Project Manager / Leader of Team assigned responsibility)

• Intermediate Milestones :- Note shall be made for intermediate milestones to be achieved for the proposed work. R and A : Planning Head

Page 21: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• Creating Baseline construction programme for all the activities as per BOQ in Tender with intermediate milestones as obligatory events and distributing the quantities on monthly rests. (R and A :- Planning Head)

• Creating primary and secondary cost codes for administrative, functional, review and accounting control ) (R and A :- Planning Head)

• Loading of resources based on productivities for the monthly distribution of quantities and working out the monthly costs based on companies or hired rates as per standard method statement and policy (VM to elaborate) (R and A :- Planning Head).

• Working out monthly manpower requirement as per standard method statement as per quantities and policy of organisation for mechanised and manual workings (VM to elaborate) (R and A :- Planning Head).

• Working out costs of manpower as per details provided by site investigation team based on skill required, availability and prevailing minimum wages with statutory costs like PF, Labour welfare, ESIC etc. (R- Planning head, A- Project Manager and HR head )

Page 22: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• Working out material requirements for all the activities month wise as per construction programme to the minute detailing (VM to elaborate) (R & A - Planning Head )

• Month wise costing of materials as per Market rates provided ( VM to elaborate) ( R- Planning Head and A- Project Manager / head of investigation team)

• working out specialised and outsourced agencies as per construction programme like road marking, providing and fixing road furniture, signage boards, water proofing, etc) and month wise costing as per market rates provided. ( R- Planning Head and A- Project Manager / head of investigation team ).

• working out employees required for deployment on monthly rests as per programme and working out costs for the same (VM to elaborate)(R-Planning Head, A- HR Head ).

• Working out indirect costs like conveyance, printing and stationery, labour colony construction and management, staff colony construction and management etc , on monthly vests for the entire project duration (VM to elaborate) ( R- Planning Head, A- HR and Accounts Heads)

Page 23: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• Seeking detailed cost input for tendering purpose, EMD costs, cost of financing statutory costs, for raising the quote ( R- Contracts Head , A- Planning Head, Accounts and Finance head, HR- Head). A final comprehensive quote is ready...

• Once work is awarded these working will be sacrosanct.• Project Manager and team is nominated as per the staff schedule and he is

expected to add value by make further realistic schedules again within agreed costs within one month from date of award. This will be treated as Base line approved budget. Lets understand the project execution aspect further. (R & A- PM)

• Procurement and stores policy :- Efforts are made to seek three quotes from the parties and materials are procured from resourceful and competitive bidder just in time to avoid dead investments and for major materials like Cement, Bitumen, RCC pipes, Reinforcement steel, etc payments Terms are negotiated with Major suppliers or companies for competitive rates as the value of the purchases are substantially higher & spanned for larger durations. ( R – P.M & A –Stores and Purchase (S&P) Head)

Page 24: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• For requirement of the Murum for embankment, maximum locations are identified and technically scrunitzed for eligible sources and then negotiations are done with the landlords for levelling the lands to provide the materials at most economical rates. Lead from source of material to place of consumption drives the economy. All efforts are made in that direction to optimise the costs. (R & A – P. M )

• Quarrying and crushing, logistics :- Stone Quarry are generally finalized in Villages nearing to centre of the project to reduce the cost of transport, The crusher plant, concrete batching plant, Hot mix plant, Pug mill etc are fixed near centre of the project. The project managers office is also made near centre for efficient control on plants and logistics, plant and machinery workshops are also planned nearer to the plants erected. The labour colonies are made as per deployment required in nearest villages to avoid unwanted transportation to work ( R- PM A- P&M Head and Site Managers)

Page 25: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• The cost benefit ratios are worked out depending up on the availability of materials on sale in the vicinity like aggregates, concrete batching plant, pug bill, Bituminous plant against deployment of own machinery based on volumes and limitations of existing production units as it involves lot of permissions for erection and operation from the quarrying departments. Idling of resources when the preceding activities or succeeding activities are in progress. For example Till completion of the excavation for CD works, concrete plants are idle, post casting of cradle and face wall for CD works, the plant is idle till next stretches are taken up… the volumes consumed will also make the deployment counterproductive ( R- PM, A- P&M Head, Planning Head).

• Local workmen should be preferred to avoid the cost of accommodation, safety and law and order issues as well as maintaining balance with the social pressure from local bodies. Construction water is major drawing resource and needs co operation of the local bodies. (R- PM, A- Site Manager, HR-Head)

Page 26: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• Selection of agencies :- Agencies for any activities must be shortlisted based on the past experience of similar works, capability to sustain one month wages of workmen and having productive and skilled workmen over the others. They must possess labour licence, PF registration and insurance for ease in compliances and short listing (VM to elaborate),(R-PM, A- Planning Manager, P&S-Head).

• The hardware shops, Timber merchants, fabrication shops, are identified at least Three Nos and shortlisted for construction consumables like Plywood, Wooden Ballies, planks, binding wires, wire nails, paints, Lime Powder, Spades, Pick Axes. The Petrol Pumps 3 Nos are identified for HSD, Petrol, hydraulic Oil, Lube Oil, Grease etc. (VM to elaborate). This will facilitate the competition amongst the Vendors and rates can be stabilized. (R-PM, A- Planning Manager, P&S-Head).

Page 27: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• Selection of agencies :- Agencies for any activities must be shortlisted based on the past experience of similar works, capability to sustain one month wages of workmen and having productive and skilled workmen over the others. They must possess labour licence, PF registration and insurance for ease in compliances and short listing (VM to elaborate),

• Execution of works ; Agencies selected are provided all technical support, materials and machineries owned by company other than their own machineries. Weekly schedule is provided to them and explained on ground and every day review is done by the engineer and shortfalls are rigorously monitored to make up. Weekly meeting is initiated by Project Manager internally with all departmental heads and the shortcomings due to material shortage, machinery shortages and breakdowns, supply of concrete, supply of bituminous materials, running of crushers are reviewed in detail. Progress is reviewed meticulously and corrective actions are flagged and prioritized.

Page 28: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• The immediate milestones are reviewed and all actions leading to milestones are reviewed on daily basis. The productivity of every deployment is reviewed and reasons thereof are reviewed and corrective action taken. The maximum duration of resource are controlled and hence consumption is reviewed stringently.

• Corporate Review:- The corporate review is done Monthly which consists of following heads for understanding project performance

• a) Planned and achieved progress of every activity in quantity terms graphical representation of major activities to understand planned activities for the month and status as on date.

• b) Planned and achieved progress in monetary terms.• c) Plant and machinery utilisation, operating and fuel efficiencies, performance

curves for each day utilisation. Necessity of mobilised resources or need for additional resources for well deserved and productive output.

Page 29: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• d) Manpower mobilisation and deployment graphically in histogram skill wise and activity wise and measures to overcome shortfalls and activities affected and proposal for mechanized working for counterproductive manual working

• e) Sub contracts billing and outstanding payments status as on date and action plan for the same.

• f) Status of payments for hardware suppliers, Fuel and construction materials, outstanding as on date and action plan for the same.

• g) Status of reconciliation of aggregates, river sand, crusher sand, cement, RCC pipes, Fuel (HSD) and comparison with consumption and stock and listing out wastages and action plan to bring the wastages within permissible limit.

• h) Status of outstanding from clients with delay analysis in 30/60/90 and above days cycle. WIP and expected date of raising the bill and tentative amount. (VM to elaborate).

Page 30: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

• i) Status of quality, safety, environment non compliances and measures to mitigate them and action plan on sub contracts with penal actions recommended

• j) Changes in method statements during construction and optimisation of costing or excess costing due to site constraints, its impact on Item and overall costing .

• k) job cost statement and job cost reports, contribution on date• l) Machineries, construction materials and hardware required for next one

month status of PO raised. Concerns if any• m) Review of working capital inventory of all materials on date. • n) Employee engagement and performance review for effectiveness

Page 31: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Having understood project construction management and review, let us assume a stretch of 1km 7.50 M wide carriageway with following quantities and apply these concepts for understanding EW in excavation :- 10000 cumEW in embankment : 45000 cumProviding and laying RCC NP3 Pipe 3 X 450mm diameter 12.50 long – 3 Locations and RCC NP3 2 X 600mm diameter 12.50 Long with cradle and face wall.Providing and laying M 10 concrete 25 cum, M15 concrete 650 cum,Laying of GSB 300 mm thk 10 M wide for 1 KMLaying of WMM 150 mm thick for 7.50 M wide for 1 KmLaying of BM 50mm thick 7.50 wide for 1 Km. Laying of BC 25 mm thick 7.50 wide for 1 KmLaying of Kerb on either side 2 Km length Completion of soft shoulders 1.25 M wide on either sideCompletion of road marking for centre and bitumen edges on either side.Completion of fixing mandatory signages 3 Nos, cautionary 2 Nos and informatory signages 1 Nos

Page 32: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

The Volume of excavation is 12000 cum ( 2000 cum for CD works) for cutting and 35000 from borrow earth. The productivity is 50 cum per hour for Ex 220. So it will take 47000/50=940 hours. Assuming 250 hours per month per unit and work is expected to complete in two months we need two excavators to meet the expectations.The priority shall be excavation of stretches where pipe culverts are to be done. Once the excavation is done to required gradient, and for foundation of face walls, manual dressing is done and it is ready for receiving the M 15 grade concrete. The aggregates, cement and river sand are procured as per Monthly programme, The batching plant is set, functional. Resource like water Tanker is arranged on plant, Wheel loader is arranged for material handling , DG set of set capacity is arranged for power requirement. Batching plant operator is in place, Transit mixer with operator is arranged, Fuel stock for 3 days working for all equipment's, machinery and plants are ensured. Manpower for plant operation support in place, placing arrangements for gravity flow in place. The concrete M 10 and M 15 Grade is done up to pipe bottom levels. RCC Pipes are arranged in advance as per drawing for this months requirement as per construction schedule and unloaded near the locations. JCB is employed for pipe lifting, lowering, aligning and fitting. Workmen seal the joints, Form work is aligned and concrete for cradle up to half of the pipe is

Page 33: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

The concrete M 10 and M 15 Grade is done up to pipe bottom levels. RCC Pipes are arranged in advance as per drawing for this months requirement as per construction schedule and unloaded near the locations. Backhoe is employed for pipe lifting, lowering, aligning and fitting. Workmen seal the joints, Form work is aligned and concrete for cradle up to half of the pipe is completed. Form work for face wall is aligned and concrete up to the required level and width is completed. Curing is done for 14 days. Process repeated at all CD work locations.Locations for borrow earth are finalised, MDD is worked out for excavated selected earth and for borrow areas before hand. Width and length if measured and volume equivalent to 200 mm thickness with voids up to 25% is worked out (VM to elaborate ). Sprinkling of 16% OMC is done in increments of 5% and levelling of the dumps is done using grader. The Vibratory roller assigned for the compaction is engaged for the purpose with required passes and the tests with sand replacement method is done to ascertain 95% of OMC as FDD facilitating next layer to commence… The cutting section is levelled up to formation level parallel. GSB is manufactured at crusher unit. Wheel loader is stationed at crusher for loading the materials in high capacity Hyva / Man make equipment's. GSB is laid 150mm in single layer, dumps as done on the stretch and watering is done to OMC… Grader is engaged for spreading the material and compaction with

Page 34: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Motor Grader is engaged for spreading the material and compaction with vibro roller is initiated. Process is repeated for additional 150mm layer of GSB.The embankment stretch is made ready for dumping GSB material for first layer and resources are optimally utilised for maximum productivity at two stretches if required work is carried out in second shift till wee hours. Process is repeated and required field tests at laid down frequencies are carried out to check the compacting efforts before permitting next layer. The planning team shall work out approximate volumes of every activity with shifting from the crusher stock yard based on number of trips of Hyva/ Man with 90% of standard volumes to ascertain business turnover. The completed sections are measured every week and DPR’s corrected to accuracy… The next layers WMM are loaded from Pug mill and laid over compacted GSB in alternate stretches , They are spread by Grader and compacted to requirements. Process is repeated. The aggregates are shifted to Hot Mix plant / Bituminous plants, Bitumen of Grade VG 30 is ordered as per consumption 3.5%- 4% % for BM and 4.5% - 5 % for BC layers. Volumes are worked out accordingly and bitumen is procured accordingly. The aggregates are shifted as per requirement like 20mm, 10mm crusher sand, natural sand as per approved mix design. Emulsion is also ordered and spread over WMM. The LDO is required for heating the bitumen

Page 35: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Raw materials like aggregates, Sand etc. The consumption of LDO is around 6 Kg per MT. The DG set of required capacity is arranged for heating the plant. The BM material is produced from Hot mix Bituminous Plant (HMP) and conveyed to sites with tarpaulin covers for unloading. 25 MT of the mix can be conveyed at a time which will be around 11.0 cum. The Tack coat of 3 kg per 10 Sqm over granular surfaces. The Finisher sensor paver is mobilised for paving the Bituminous Macadam (BM). The HMP can produce 65 TPH (80 TPH plant capacity, 85% mechanical efficiency ) which will be around 28 cum. Considering the width of paving as 3.75 M and depth of 50mm the length covered for 3.75 M width is 150 RM per hour. The Vibratory and Pneumatic tyre rollers and used for the purpose of compacting effort and for dense grain texture. The sensor paver can provide the cross gradient as per requirement. The required manpower for shovelling and ensuring proper compaction, cleaning of roller surfaces with water jets etc. The planning for the manpower, material and plant productivity are vital for project construction management and progression of work is function of site management, project finance, project monitoring, corrective actions and review of PDCA cycle.

Page 36: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

To recapitulate :- Project construction management commences from concept of project, initiation of Tender process at owner’s end, The participant companies fulfilling eligibility criteria both for technical and commercial requirements, Tendering strategies of company like reconnaissance survey. Utilisation of company machineries, stores and purchase strategies, execution strategies for functions like Administration, Planning, contracting, procurement, executing, reviewing, corrective actions. Strategy for working capital management like sub contractor billing cycle and taking maximum credit from suppliers and vendors as well as the payment durations. Client billing cycle, strategy for enhancing solvency limits, Bank Guarantee payments etc. strategy for raising legitimate claims in terms of idling of machineries, manpower, plants etc by providing the status of release of drawings, work fronts, payments from clients on a fixed date, Training and HRD are major contributors for organisational growth . Organisations not only need technical competence but behavioural aspects and soft skills differentiate a learning and growing organisation from mediocre organisation which do not believe human resource as a major asset with them and do not bother to check their skill levels and all-round development. We will speak briefly about soft skills requirement for various work categories and method to harness them for individual advancement and create great human capital with company.

Page 37: Construction management  from concept to completion   vindee project management services

Construction Management soft skills are qualities that are not part of the curriculum but aid to deliver the commitments in most effective way. They can be classified asa)Empathyb)Oral and written communicationc)Inter personal effectiveness and relationshipd)Active and passive listening and attentiveness e)Upward and downward communication and effectivenessf)Use of body language for effective communication g)Use of Technological advancements to individual and organisational growthh)Up gradation of software usage for performing the responsibility effectively. i)Discipline, Passion and commitment to organisation j)Effective utilisation of training modules for peers and sub ordinates growth.k)Creating comfort amongst the Vendors, suppliers and sub contractors through respectful communication to avoid resentment which leads to separation.l)Support for addition of new vendors through dialogue and representation as company ambassador.

Page 38: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Excellent books are available for personality developments some of the authors suggested are as follows• Robin Sharma ( The Monk who sold his Ferrari; The Greatness Guide; Leader who has no Title; Mega Living; Leadership Wisdom; Family Wisdom )•Stephen covey ( 7 Habits of highly effective people; Begin with the end in mind; First Thing First; The Leader in me; principle centred leadership) •Shiv Khera ( You can win; Freedom is not Free; you can sell; Winner’s Edge)•Dr. Wayne W. Dyer (Pulling your own strings; Your erroneous Zones ; The power of Intention; Excuses be gone ; There is a spiritual solution for every problem).• Sudha Murthy (Wise & Otherwise; Bird with Golden wings; Mahashweta; Dollar Bahu; Mother I never knew)•Norman Vincent Peale ( The power of positive thinking; Enthusiasm makes the difference; The tough minded optimist; positive imaging; Six Attitudes of Winners, why positive thinkers get powerful results; courage and confidence; faith is the answer)• Robert Kiyosaki and Sharon Lechter (Rich Dad and Poor Dad series, Before you quit your job, raising your child's Financial IQ ; Business school for people who like helping people.)

Page 39: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

I am Thankful to readers for sparing their time to understand the commitments of Vindee project management services towards sharing of the knowledge gained and assist the progressing construction companies to migrate to the organised methods of workings. Vindee has been a force to reckon for all engineering colleges to help students understand and develop the required soft skills before they get engaged with the industry.

Vinay Mangrulkar

I expect your feedback on [email protected]

Page 40: Construction management  from concept to completion   vindee project management services

VINDEE PROJECT MANAGEMENT SERVICESE-Mail : [email protected]

Aerial View of Dasve Valley Development at Lavasa Hill station city as available on web site.