control of lift

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1 INTRODUCTION Elevators are used to move loads from one height to another without disturbing the load itself. The prime mover of an elevator can be given by an electric motor. Suspension systems driven by electric motors are the ideal choice for applications having minimal space and great heights because these systems do not require infrastructure to be built beneath the floor of the elevator and are limited in height only by the ability of the electric drive to overcome static forces such as gravity and dynamic forces such as friction and air drag. The physical model of elevator is analysed and converted the physical model into mathematical equations to find the transfer function. The purpose to find the transfer function is that we can see the behaviour of system theoretically using software and design the physical model accordingly. We can compare the theoretical results and practical results to improve response of elevator for the comfort passengers. Electronic control systems (we have used) for control of lift are composed of hardware components. Using Electronic a control system to dictate the position of an elevator’s electric drive increases the accuracy and precision with which the elevator system responds to position commands. DC motor is as simple as changing the magnitude of voltage applied to the motor’s armature circuit; to make the motor operate in the opposite direction the polarity of the supply voltage needs to only be reversed.. In our system, as box moves upward and reaching its top position it stops automatically by touching limiting switch then polarity reverses of motor to move lift downward and it stops again following same mechanism.

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  • 1

    INTRODUCTION

    Elevators are used to move loads from one height to another without disturbing the load itself.

    The prime mover of an elevator can be given by an electric motor. Suspension systems driven

    by electric motors are the ideal choice for applications having minimal space and great heights

    because these systems do not require infrastructure to be built beneath the floor of the elevator

    and are limited in height only by the ability of the electric drive to overcome static forces such

    as gravity and dynamic forces such as friction and air drag.

    The physical model of elevator is analysed and converted the physical model into

    mathematical equations to find the transfer function. The purpose to find the transfer function

    is that we can see the behaviour of system theoretically using software and design the

    physical model accordingly. We can compare the theoretical results and practical results to

    improve response of elevator for the comfort passengers.

    Electronic control systems (we have used) for control of lift are composed of hardware

    components. Using Electronic a control system to dictate the position of an elevators electric

    drive increases the accuracy and precision with which the elevator system responds to position

    commands. DC motor is as simple as changing the magnitude of voltage applied to the motors

    armature circuit; to make the motor operate in the opposite direction the polarity of the supply

    voltage needs to only be reversed.. In our system, as box moves upward and reaching its top

    position it stops automatically by touching limiting switch then polarity reverses of motor to

    move lift downward and it stops again following same mechanism.

  • 2

    Mathematical modelling of elevator

    Motors Electrical Equations

    The elevator is driven by a DC motor. The equivalent circuit of the DC motor is confined to the

    armature circuit which is illustrated as

    Equivalent circuit of armature of DC motor

    The motor voltage equation of the armature circuit is

    = . () + . () . . ()

    = . () is the electro-motive force developed in the armatures winding

    K is the motor constant

    () is the angular speed of the motors shaft

    is the voltage difference between the armature terminals

    is the resistance of the armature circuit

    () is the current form armature

    The electro-magnetic torque = . () is the torque developed by the motor

    Mechanical Systems Motion Equations

    The motion equation of the entire system from the motors perspective is

    () = . () () ()

  • 3

    Where:

    is the motors moment of inertia

    is the friction coefficient of the motor

    is load torque placed on motors shaft

    The load torque that is placed on the drive pulley which is mounted on the motors shaft is

    expressed as

    = . ()

    Where:

    is the radius of the drive pulley

    is the force exerted on the drive pulley

    If the elevator car is moving upwards the load force is defined by Equation

    =1

    2[. +

    ] ()

    Where:

    is the gravitational constant

    is the mass of the car

    is the linear speed of the car

    () ()

    = [1

    2(. +

    )] . ()

    ()

    () = . () () 1

    2[. +

    ]

    = .

    () = . () () 1

    2.

    1

    2

    2

    ()

  • 4

    () + 1

    4

    2() = . () () 2

    = . () () 2 . . ()

    = + 1

    42.

    2 = 1

    2. ()

    ,

    = . () + . () . ()

    = . () () 2 . . ()

    () () = ()

    ()

    () = [ ()

    ] () 2

    . () = . 2() () 2

    . . () = . ()[2 + . ] 2

    () .

    2 + . =

    2 + . ()

    2 + . (2)

    1(). = 2 () 1. 2 . . ()

  • 5

    1 =

    2 + .

    2 =

    2 + .

    ()

    1. . (). = 2() () 1

    2

    . [1. + 1]()

    ()= 2

    ()

    ()

    1()

    2

    As () =1

    ( )

    So

    . [1. + 1]()

    ()= 2

    ()

    () . 1. 2

    ()

    ()=

    2 1. 21. + 1

    . ()

    As = . ()

    () = ()

    ()

    ()

    ()=

    (2 1. )

    1. . + 1 . ()

    () = . ()

    ()

  • 6

    ()

    ()=

    (2 1 . )

    (1. + 1) ()

    Equation () is transfer function for position of the car

    Conclusion from transfer function:

    As we have found the transfer function for Speed & Position of Elevator by putting the values

    of unknown parameters (which can be the parameters of a particular system), We can see the

    behaviour of our system that is settling time, rise time, steady state error, percentage

    overshoot and peak time.

    We can get the response as we desire by changing the values of parameters.

  • 7

    Different Components used in Lift Control Mechanism

    Toggle Switch

    Limiting Switch

    Diode

    Power Supply

    Power Window Motor

    Bread board

    LED

    Description of Components

    Toggle Switch:-

    Toggle Switches have a to and fro switching movement. The most familiar form of switch

    is a manually operated electromechanical device with one or more sets of electrical

    contacts, which are connected to external circuits. Each set of contacts can be in one of two

    states: either "closed" meaning the contacts are touching and electricity can flow between

    them, or "open", meaning the contacts are separated and the switch is non-conducting. The

    mechanism actuating the transition between these two states (open or closed) can be either

    a "toggle" (flip switch for continuous "on" or "off") or "momentary" (push-for "on" or push-

    for "off") type.

    Purpose of Toggle Switch in our project is to change the polarity of motor that is when

    it is pressed at one side it performs the switching action and give polarity to the motor

    so that it rotates clockwise. At centre, toggle switch do not any current to the motor

    and when pressed at an other side the motor rotates anticlockwise.

    Toggle Switch

    http://en.wikipedia.org/wiki/Electromechanicalhttp://en.wikipedia.org/wiki/Electrical_contactshttp://en.wikipedia.org/wiki/Electrical_contacts

  • 8

    Limit Switch:-

    A limit switch is an electromechanical device that consists of an actuator mechanically linked

    to a set of contacts. When an object comes into contact with the actuator, the device operates

    the contacts to make or break an electrical connection. As its name suggests, a limit

    switch regulates the operations of machines that are equipped with moving parts connected to

    a switching action mechanism. A wide range of industrial machinery uses limit switches to

    control the movement of devices performing on a production line, but these switches are also

    found in non-industrial applications, such as electric motor operation and garage door opener

    units. The switch also deactivates the motor as the door closes, preventing it from being pushed

    into the ground. A limit switch is typically composed of a series of electrical contacts coupled

    to an actuator that controls the mechanical device responsible for on and off functions.

    .

    Diode:-

    In electronics, a diode is a two-terminal electronic component . it has low (ideally

    zero) resistance to current in one direction, and high (ideally infinite) resistance in the other.

    A semiconductor diode, the most common type today, is a crystalline piece

    of semiconductor material with a pn junction connected to two electrical terminals.

    The most common function of a diode is to allow an electric current to pass in one direction

    (called the diode's forward direction), while blocking current in the opposite direction

    http://www.thomasnet.com/products/limit-switches-81912800-1.html?WTZO=NTKG+Body+Linkhttp://www.thomasnet.com/products/limit-switches-81912800-1.html?WTZO=NTKG+Body+Linkhttp://en.wikipedia.org/wiki/Electronicshttp://en.wikipedia.org/wiki/Terminal_(electronics)http://en.wikipedia.org/wiki/Electronic_componenthttp://en.wikipedia.org/wiki/Electrical_resistance_and_conductancehttp://en.wikipedia.org/wiki/Electric_currenthttp://en.wikipedia.org/wiki/Infinityhttp://en.wikipedia.org/wiki/Crystallinehttp://en.wikipedia.org/wiki/Semiconductorhttp://en.wikipedia.org/wiki/P%E2%80%93n_junction

  • 9

    (the reverse direction).. This unidirectional behaviour is called rectification, and is used to

    convert alternating current to direct current,

    The function of diode on our project is that to allow the current in one direction (close

    switch) and block the current in other direction (open switch) for control mechanism of

    Lift.

    Diode Symbol Diode

    Power Supply:-

    A power supply unit (PSU) converts mains AC to low-voltage regulated DC power.

    An AC powered unregulated power supply usually uses a transformer to convert the voltage

    from the wall outlet (mains) to a different, nowadays usually lower, voltage. If it is used to

    produce DC, a rectifier is used to convert alternating voltage to a pulsating direct voltage,

    followed by a filter, comprising one or more capacitors, resistors, and sometimes inductors, to

    filter out (smooth) most of the pulsation. For purposes such as charging batteries the ripple is

    not a problem, and the simplest unregulated mains-powered DC power supply circuit consists

    of a transformer driving a single diode in series with a resistor.

    The power window motor we have used required 12V input DC voltage. For this purpose

    we used power supply which convert 220V AC to 12V DC.

    Power Supply

    http://en.wikipedia.org/wiki/Rectification_(electricity)http://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Direct_currenthttp://en.wikipedia.org/wiki/Mains_electricityhttp://en.wikipedia.org/wiki/DC_powerhttp://en.wikipedia.org/wiki/Alternating_currenthttp://en.wikipedia.org/wiki/Transformerhttp://en.wikipedia.org/wiki/Direct_currenthttp://en.wikipedia.org/wiki/Rectifierhttp://en.wikipedia.org/wiki/Electronic_filterhttp://en.wikipedia.org/wiki/Capacitorhttp://en.wikipedia.org/wiki/Resistorhttp://en.wikipedia.org/wiki/Inductorhttp://en.wikipedia.org/wiki/Diodehttp://en.wikipedia.org/wiki/Resistor

  • 10

    Power Window Motor:-

    Power window motor is DC motor which converts electrical energy into mechanical energy.

    The power window motor is used in vehicle, usually in car windows to lift the window glass

    up and down in vehicles. To operate this motor (to move the window glass), we press an

    automated button then the motor shaft rotates in clockwise direction. The glass is attached to

    shaft of the motor and as motor rotates clockwise the glass moves upward. When we press

    the button again, the motor rotates anticlockwise and glass moves downward. Same

    mechanism is used in the upward and downward movement of the cabin of the lift. When

    toggle switch is pressed at one side, motor rotates clockwise and when toggle switch is

    pressed towards other direction, the polarity of the motor changes and it rotates in

    anticlockwise direction.

    Bread Board:-

    A breadboard is usually a construction base for prototyping of electronics. Because the solder

    less breadboard for electronics does not require soldering, it is reusable. This makes it easy to

    use for creating temporary prototypes and experimenting with circuit design.

    http://en.wikipedia.org/wiki/Prototypehttp://en.wikipedia.org/wiki/Electronic_circuithttp://en.wikipedia.org/wiki/Soldering

  • 11

    Light-Emitting Diode (LED):-

    A light-emitting diode (LED) is a two-lead semiconductor light source that resembles a basic

    PN-junction diode, except that an LED also emits light. Light emitting diode emits light when

    current is passed through the LED. The maximum voltage it can bear is 5V

    http://en.wikipedia.org/wiki/Semiconductorhttp://en.wikipedia.org/wiki/Pn-junction

  • 12

    Control Mechanism of lift:

    As we seen that the purpose of the toggle switch is to change the polarity of the motor, so for

    upward movement of the lift one positive end of the wire of the motor is connected to the

    positive end of the toggle switch and negative end is connected to limit switch. The other end

    of limit switch is connected to positive end of diode. The negative end of the diode is

    connected to the negative end of the toggle switch.

    When toggle switch is pressed at one side, the current flow from toggle switch through limit

    switch and diode. As the current flow through motor, it will rotate clockwise and life move

    upward, as the life strike to the limit switch, the circuit will break and motor will which will

    result in stopping of cabin.

    For downward movement of the lift, the positive end of the motor is connected to the positive

    end of the toggle switch as above and the negative end of the motor is connected to an other

    limit switch which is attached at the elevator base. The other end of this limit switch is

    connected to the negative end of the diode and the positive end of the diode is connected to

    negative end of toggle switch. But important point is that as the toggle switch is pressed in

    the other direction, it will change the polarity automatically. Now the positive end of motor

    will become negative and negative end of motor will become positive. The motor will move

    downward, as it strikes the limit switch, the circuit will break and motor will stop. As the

    circuit break motor will stop which will result in stopping of cabin.

    As the cabin strike the limit switch, the circuit will break and current cannot flow through an

    other path because in this path a diode is connected at reverse polarity which will block the

    current.

    And other addition is made in the circuit, 2 LEDs are connected with reverse polarities to

    each other parallel to the motor. As LEDs conduct in only one direction so when motor

    move upward one LED will be ON and when motor moves downward other LED will be ON.

    Two resistances are connected in series and parallel to each LED to limit the value of voltage

    and current across LED. As it can bear 5V maximum voltage and we have used a 12V power

    supply as shown in the circuit:

  • 13

    Conclusion:

    The mathematical modelling has been done successfully to find the transfer function of the

    lift. The transfer function helps us to see the response of lift and selecting the values of

    different parameters for comfort of passengers. Physical model has been prepared

    successfully and motion of motor and hence cabin is controlled as we desired. Different

    components have been used for control mechanism.

    Bibliography:

    www.wikipedia.com

    www.fordthesis.com