copeland scroll (0.75-1.25hp) zbka and zfka for ......capacity @ -25/105/40 rg, 448a 2,496 3,225...

1

Copeland Scroll (0.75-1.25HP) ZB*KA and ZF*KA for Refrigeration

Copeland Scroll ZB*KA:

Medium Temperature

Copeland Scroll ZF*KA:

Low Temperature

2

Contents

• Market Dynamics

– GWP Refrigerant Update

– Current DOE /EPA Overview

• Product Application Overview – Features & Benefits

– ZB & ZF Product Applications and Advantages

– ZB & ZF AWEF Outlook

• Product Overview – Technical Specifications

– Positioning / Nomenclature

– Dimensions, Capacity, Qualified Refrigerants

– Performance Envelope

– Field Test Summary

• Support Information

– Availability / Lead Times / Bill of Material Definition

– Reference Material (UL, Application Engineering Bulletins, Service Parts, etc.)

3

Market Dynamics

4

Lower GWP Refrigerant Use and Minimum Energy Efficiency Regulations Require Industry to Balance the Equation

4

Balancing Four Basic Variables To Serve Customer Needs

• Reduce energy consumption with optimized refrigeration equipment system performance

• Reduce GWP with refrigerant choices that minimize impact to equipment performance

• Preserve reliability, serviceability and safety. Understand the toxicity, flammability and pressure implications

• Preserve or reduce total cost of ownership

55

Refrigerants & Regulations

2016 2017 2018 2019 2020

Supermarket (Rack)

Walk-In (Remote CDU)

Cooler

Freezer

Reach-In (Stand Alone)

Cooler <2,200 BTU

>2,200 BTU

Freezer

Ice

Machines

Soft Serve/Frozen Bev.

<2500 GWP

<2500 GWP

20-40%

<600 GWP

<1500 GWP

30-50%

5-15%

1/1/17

1/1/18

3/27/17

1/1/18

7/10/20

1/1/19

1/1/20

20-30%

<600 GWP

1/1/21

7/10/17

CARB: All Commercial Refrigeration <150 GWP, Effective Date TBD

6

Product Application Overview

– Features & Benefits

77

ZB*KA Applications and Features

Smallest Displacements in Refrigeration Scroll

• Scroll Efficiency

– Passes Medium Temperature Outdoor AWEF Efficiency Standard

• Scroll Reliability

– 70% Fewer Moving Parts Than

Reciprocating

– Over 2 Million Start/Stop Cycles Tested

Performance Improves Over Time!

• Smooth Scroll Movement Low

Sound & Vibration

• Wide Operating Envelope From -10ºF

To 45ºF

• Qualified For R-404A, R507, R-448A,

R-449A, R-134a, R-407A/C/F, & R-22

• More Voltage Options: PFV, PFJ, PFA,

& TF5 (TFD released at later date)

Walk In Cooler

Reach In Cooler

Soft Serve/ FCB

88

ZB*KA: Enhanced Medium-TempOutdoor AWEF Efficiencies

ZB*KA Superior To Restricted Envelopes Of Hermetic Recip. Compressors

AWEF MT Outdoor Assumptions:

Evap. = 23⁰F, RG = 41⁰F, SC = 5⁰F, Fan Power = 175 W

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

9.5

10.0

4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000

AW

EF

Score

AWEF Capacity

Emerson ZB06

Competitor

Model Competitor

ModelEmerson RST64

Emerson ZB07

Emerson ZB08

29% DOE Min.

Requirement

Re

cip

roca

tin

gS

cro

ll

99

ZF*KA Applications and Features


• Scroll Efficiency

– Passes Low Temperature Outdoor AWEF Efficiency Standard

• Scroll Reliability

– 70% Fewer Moving Parts Than

Reciprocating

– Over 2 Million Start/Stop Cycles Tested

Performance Improves Over Time!

• Smooth Scroll Movement Low

Sound & Vibration

• Wide Operating Envelope From -40ºF

To 10ºF

• Qualified For R-404A, R507, R-448A,

R-449A, R-407A/C/F, & R-22

• More Voltage Options: PFV, PFJ, TFD,

TF5

Walk In Freezer

Reach In Freezer

Presentation name (update in Slide Master) 1010Presentation name (update in Slide Master)

ZF*KA: Exceeding Low-tempOutdoor AWEF Efficiency Targets

ZF*KA Superior To Restricted Envelopes Of Hermetic Recip. Compressors

2.40

2.60

2.80

3.00

3.20

3.40

3.60

0 1,000 2,000 3,000 4,000 5,000 6,000 7,000

AW

EF

Score

AWEF Capacity (btu/hr)

Competitor

Model

Competitor

Model

Competitor

ModelEmerson ZF03

Emerson ZF04 Emerson ZF05

Emerson ZF07

DOE Min. Requirement

Re

cip

roca

tin

gS

cro

ll

11

Product Overview – Technical Specifications

12

15 19 21 26 30

06 07 08

09 11 13 15 19 21 26 29 33

10 12 1314 16 1718 20 24 27 33

61

64

70 80 9755

5 10 15 20 25 30 35Capacity (kBTU)

Medium Temp Scroll vs. Recip. Capacity Comparison(404A, 60Hz, @ 20/120/65RG Op. Point, 28-116 kBTU)

Scroll Versus Hermetic Reciprocating [3/4 HP to 4.5 HP]

03 04 05 07

06 08 09 11

09 11 13 15 19 21 26 29 33

04 06 09 12

2 4 6 8 10 12 14Capacity (kBTU)

Low Temp. Scroll vs. Recip. Capacity Comparison

(404A, 60Hz, @ -25/105/40RG* Op. Point, 2-13 kBTU) Fixed Only

Fixed & Digital

Lo

w T

em

p

Me

diu

m T

em

p

Scroll

Hermetic

Hermetic

Scroll

ZF*K4

ZF*KA

ZS*KA

CF*K6

ZB*KC

ZB*KA

ZS*KA

CS*K6

RST*C1

Note: Cross-Reference Ultimately Depends On Operating Conditions.

65° RG

65° RG

New Product

1313

Copeland Scroll ZB*KA Product Specifications


Medium Temp ZB06KAE ZB07KAE ZB08KAE

Capacity @ 20/120/65 RG, 448A 5,831 6,982 8,209

Efficiency (EER) @ 20/120/65 RG, 448A 6.23 6.3 6.54

Capacity @ 20/120/65 RG, 407A 5,612 6,951 8,197


Capacity @ 20/120/65 RG, 404A 5,896 7,191 8,216


Running Sound (Nominal) 70 70 70

Vibration (Nominal) 2 2 2

Vibration (Max) 3 3 3

Length (in.) 9.685 9.685 9.685

Width (in.) 9.685 9.685 9.685

Height (in.) 14.94 14.94 14.94

Displacement (CFH @ 60Hz) 103.5 124 144.7

Connection (Suction & Discharge) 3/4 ST & 1/2 ST 3/4 ST & 1/2 ST 3/4 ST & 1/2 ST

Voltage (60Hz)

115 V, 1 ph (PFA)265 V, 1 ph (PFJ)208-230 V, 1 ph (PFV)200-230V, 3 ph (TF5)

115 V, 1 ph (PFA)265 V, 1 ph (PFJ)208-230 V, 1 ph(PFV)200-230V, 3 ph (TF5)

115 V, 1 ph (PFA)265 V, 1 ph (PFJ)208-230 V, 1 ph (PFV)200-230V, 3 ph (TF5)

Refrigerants

R404A, R507, R407A, R407C, R407F, R448A, R449A, R22, & R134a



14

Copeland Scroll ZB*KA Compressor Dimensions

Height From

GrommetZB06/07/08

Existing

ZS*KA

(A) Overall14.94in.

(379.5mm)

15.25in.(387.4mm)

(B) Discharge13.93in.

(353.8mm)

½” Fitting

14.24in.(361.7mm)

½” Fitting

(C) Suction10.51in.

(267.0mm)

¾” Fitting

10.85in.(275.53mm)

¾” Fitting

(D) Fusite10.41in.

(264.3mm)

9.97in.(253.35mm)

AB

CD

15

Copeland Scroll ZB*KA Operating EnvelopeR404A, R507, R407A, R448A/449A, R407C

0

20

40

60

80

100

120

140

160

-25 -15 -5 5 15 25 35 45

CO

ND

ESN

ING

TM

EPER

ATU

RE

(°F)

EVAPORATING TEMPERATURE (°F)

RG = 65 F

R-407A/448A/449A/407CRequire SH = 20 F Limit

1616

Copeland Scroll ZF*KA Product Specifications


Low Temp ZF03KAE ZF04KAE ZF05KAE ZF07KAE

Capacity @ -25/105/40 RG, 448A 2,496 3,225 3,847 6,125

Efficiency (EER) @ -25/105/40 RG, 448A 3.09 3.38 3.25 3.72

Capacity @ -25/105/40 RG, 407A 2,496 3,225 3,847 6,125


Capacity @ -25/105/40 RG, 404A 2,595 3,442 4,250 6,790


Running Sound (Nominal) 70 70 70 70

Vibration (Nominal) 2 2 2 2

Vibration (Max) 3 3 3 3

Length (in.) 9.685 9.685 9.685 9.685

Width (in.) 9.685 9.685 9.685 9.685

Height (in.) 15.25 15.25 15.25 15.25

Displacement (CFH @ 60Hz) 120.9 159.0 186.9 286.9

Connection (Suction & Discharge) 3/4 ST, 1/2 ST 3/4 ST, 1/2 ST 3/4 ST, 1/2 ST 3/4 ST, 1/2 ST

Voltage (60Hz)

265 V, 1 ph (PFJ)208-230 V, 1 ph (PFV)200-230V, 3 ph (TF5)460V, 3 ph (TFD)




RefrigerantsR404A, R507, R407A, R407C, R407F, R448A, R449A, R22

R404A, R507, R407A, R407C, R407F, R448A, R449A, R22

R404A, R507, R407A, R407C, R407F, R448A, R449A, R22

R404A, R507, R407A, R407C, R407F, R448A, R449A, R22

17

Copeland Scroll ZF*KA Compressor Dimensions

Height From

GrommetZF03/04/05/07

Existing

ZS*KA

(A) Overall15.25in.

(387.4mm)

15.25in.(387.4mm)

(B) Discharge14.24in.

(361.7mm)

½” Fitting

14.24in.(361.7mm)

½” Fitting

(C) Injection12.3in.

(312.43mm)

3/8” Fitting

N/A

(D) Suction10.5in.

(267.18mm)

¾” Fitting

10.85in.(275.53mm)

¾” Fitting

(E) Fusite9.97in.

(253.35mm)

9.97in.(253.35mm) AB

DEC

Add 1.1” to Dim. A to account

for injection package

1818

-46 -41 -36 -31 -26 -21 -16 -11

-1

4

9

14

19

24

29

34

39

44

49

54

59

64

30

40

50

60

70

80

90

100

110

120

130

140

150

-50 -40 -30 -20 -10 0 10 20

Evap. Temp. (°C)

Co

nd

. Te

mp

. (°

C)

Co

nd

. Te

mp

. (°

F)

Evap. Temp. (°F)

Copeland Scroll ZF*KA Operating EnvelopeR404A, R407A, R448A/R449A, R507, R407C, R407F

Same As Low Temp ZF**K4 Envelope

1919

Copeland ZB*KA and ZF*KA Scroll Shows Strong Performance & Reliability In The Field

Field Test Data Confirms Expected Performance & Product Reliability

Field Test Summary

• Up to 12 Model / Applications Tested

– Low Temp & Medium Temp Models

– Indoor & Outdoor Applications

• Multiple Refrigerants Evaluated

– R404A, R407A, R448A

• Over 100,000 Hours Of Field & Reliability Testing

Med Temp Data (ZB*KA)

Low Temp Data (ZF*KA)

20

Support Material

2222

Availability / Lead Time

• Product Availability

• Lead Time - OEM orders

– 3 Week Lead Time for 1 phase

– 4 Week Lead Time for 3 phase

For Additional Questions Please Contact Your District Sales Manager

ModelPFA

(115/60)PFJ

(265/60)PFV

(230/60 & 208/50)TF5

(230/60 & 200/50)TFD

(460/60 & 400/50)

Medium Temp

ZB06KAE Now Now Now Now TBD



ModelPFA

(115/60)PFJ

(265/60)PFV

(230/60 & 208/50)TF5

(230/60 & 200/50)TFD

(460/60 & 400/50)

Low Temp

ZF03KAE N/A Now Now Now TBD

ZF04KAE N/A Now Now Now Now



2323

Bill Of Material Options

– 118: OEM

– 600 & 618: International

– 818: Service

For Additional Questions Please Contact Your District Sales Manager

ModelPFA

(115/60)PFJ

(265/60)PFV

(230/60 & 208/50)TF5

(230/60 & 200/50)TFD

(460/60 & 400/50)

Medium Temp

ZB06KAE -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818

ZB06KAE -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818

ZB08KAE -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818

ModelPFA

(115/60)PFJ

(265/60)PFV

(230/60 & 208/50)TF5

(230/60 & 200/50)TFD

(460/60 & 400/50)

Low Temp

ZF03KAE N/A -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818

ZF04KAE N/A -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818

ZF05KAE N/A -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818

ZF07KAE N/A -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818

24

Additional Resources Available by Registering for Online Product Information: www.EmersonClimate.com

Application

Engineering Bulletin

AE4-1425 & AE4-1426

Electrical

Information

UL Information

File SA2337,

LT: Vol. 15, Sec. 2

MT: Vol. 22, Sec. 1

Performance

Information &

Coefficients

Accessories List

Reference

Drawings

http://www.emersonclimate.com/

2525

Service Kits & Accessories

Low Temp ZF*KA Models Required DTC Kit

Description Comments Kit Number Models

Spacer-Mounting Assembly 30-35 Durometer, 1.45" OD, 0.44" ID, 0.75" Height 527-0044-15 All Models

Power Cable Molded Plug Black/Yellow/Red 10 GA Wire 529-0060-04 All Models

Power Cable Molded Plug Black/Charcoal Gray/Light Gray 10 GA Wire 529-0060-24 All Models

Power Cable Molded Plug Trnasport Style With Retention Clip Kit 12 GA 529-0106-00 All Models

Power Cable Molded Plug Transport Style With Retention Clip Kit 12 GA 529-0106-00 All Models

Cap Start Kit 014-0061-27 914-0036-03 All Models

Run Cap Kit w/Clamp Run Cap 20 MFD / 370V 914-0037-08 ZF05/08KAE-PFJ

Run Cap Kit w/Clamp Run Cap 370V / 30 MFD 914-0037-10ZF03/04KAE-PFV/J ZF05KAE-PFV

Run Cap Kit w/Clamp Run Cap 45 MFD / 370V 914-0037-36 ZF07KAEPFV/J

Crankcase Heater Kit 240V, 40W, Wrap Around 21" Lead Length 918-0052-00 All Models

Crankcase Heater Kit 120V, 40W, Wrap Around 21" Lead Length 918-0052-01 All Models

Crankcase Heater Kit 480V, 40W 21.25" Length 918-0052-03 All Models

Crankcase Heater Kit 575V, 40W 21.25" Length 918-0052-04 All Models

Heater Junction Box Kit 998-0358-00 All Models

Relay Potential 940-0001-79 All Models

Service Valves and Adapters Stub Tube to Rotalock, 3/4" Sweat to 1 1/4"-12 Thread 998-0034-01 All Models

Service Valves and Adapters Stub Tube to Rotalock, 1/2" Sweat (OD Applied) to 1"-14 Thread 998-0034-15 All Models

Service Valves and Adapters Stub Tube to Rotalock, 3/4" Sweat to 1 1/4"-12 Thread and 1/2" Sweat to 1"-14 Thread 998-0069-01 All Models

29" Conduit Adapter Kit for Molded Plug Molded Plug Not Included 998-0230-00 All Models

Heater Junctiion Box Kit 998-0358-00 All Models

Service Valve 3/4 Kit Suction Rotalock 998-0510-38 All Models

Service Valve 1/2 Kit Service Valve Kit, 1"-14 Thread to 1/2" Sweat 998-0510-98 All Models

Service Valves and Adapters Service Valve Kit, 1 1/4"-12 Thread to 3/4" Sweat 998-0511-02 All Models

Discharge Line Thermostat Kit, 1/2" DLT-Stat 12" Lead, 2-Wire 998-0540-00 All Models


Discharge Line Thermostat Kit, 1/2" DLT-Stat 36" Lead, 2-Wire with Alarm 998-0548-00 All Models

Kit-Valve DTC Kit 998-0746-00 ZF04, ZF04, ZF05, ZF07

Service Valves and Adapters Service Valve Kit, 1 1/4"-12 Thread to 3/4" Sweat and 1"-14 Thread to 1/2" Sweat 998-5100-42 All Models


Run Cap Kit w/Clamp Run Cap 35 MFD / 370VZB08/07/06KAE-PFA/V ZB06KAE-PFJ

Run Cap Kit w/Clamp Run Cap 40 MFD / 370V ZB08/07KAE-PFJ

2626

Contacts

• Sales: Consult your local account representative

• Marketing:

Allen Wicher – [email protected]

Director, Marketing

• Application Engineering:

Todd Devore – [email protected]

Director, Technical Support Services

mailto:[email protected]

mailto:[email protected]

copeland scroll (0.75-1.25hp) zb*ka and zf*ka for ......capacity @ -25/105/40 rg, 448a 2,496 3,225...

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copeland scroll (0.75-1.25hp) zbka and zfka for ......capacity @ -25/105/40 rg, 448a 2,496 3,225...