![Page 1: Copeland Scroll (0.75-1.25HP) ZB*KA and ZF*KA for ......Capacity @ -25/105/40 RG, 448A 2,496 3,225 3,847 6,125 Efficiency (EER) @ -25/105/40 RG, 448A 3.09 3.38 3.25 3.72 Capacity @](https://reader034.vdocument.in/reader034/viewer/2022042517/5f4c479da67e4f07d76f8050/html5/thumbnails/1.jpg)
1
Copeland Scroll (0.75-1.25HP) ZB*KA and ZF*KA for Refrigeration
Copeland Scroll ZB*KA:
Medium Temperature
Copeland Scroll ZF*KA:
Low Temperature
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2
Contents
• Market Dynamics
– GWP Refrigerant Update
– Current DOE /EPA Overview
• Product Application Overview – Features & Benefits
– ZB & ZF Product Applications and Advantages
– ZB & ZF AWEF Outlook
• Product Overview – Technical Specifications
– Positioning / Nomenclature
– Dimensions, Capacity, Qualified Refrigerants
– Performance Envelope
– Field Test Summary
• Support Information
– Availability / Lead Times / Bill of Material Definition
– Reference Material (UL, Application Engineering Bulletins, Service Parts, etc.)
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Market Dynamics
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Lower GWP Refrigerant Use and Minimum Energy Efficiency Regulations Require Industry to Balance the Equation
4
Balancing Four Basic Variables To Serve Customer Needs
• Reduce energy consumption with optimized refrigeration equipment system performance
• Reduce GWP with refrigerant choices that minimize impact to equipment performance
• Preserve reliability, serviceability and safety. Understand the toxicity, flammability and pressure implications
• Preserve or reduce total cost of ownership
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55
Refrigerants & Regulations
2016 2017 2018 2019 2020
Supermarket (Rack)
Walk-In (Remote CDU)
Cooler
Freezer
Reach-In (Stand Alone)
Cooler <2,200 BTU
>2,200 BTU
Freezer
Ice
Machines
Soft Serve/Frozen Bev.
<2500 GWP
<2500 GWP
20-40%
<600 GWP
<1500 GWP
30-50%
5-15%
1/1/17
1/1/18
3/27/17
1/1/18
7/10/20
1/1/19
1/1/20
20-30%
<600 GWP
1/1/21
7/10/17
CARB: All Commercial Refrigeration <150 GWP, Effective Date TBD
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Product Application Overview
– Features & Benefits
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ZB*KA Applications and Features
Smallest Displacements in Refrigeration Scroll
• Scroll Efficiency
– Passes Medium Temperature Outdoor AWEF Efficiency Standard
• Scroll Reliability
– 70% Fewer Moving Parts Than
Reciprocating
– Over 2 Million Start/Stop Cycles Tested
Performance Improves Over Time!
• Smooth Scroll Movement Low
Sound & Vibration
• Wide Operating Envelope From -10ºF
To 45ºF
• Qualified For R-404A, R507, R-448A,
R-449A, R-134a, R-407A/C/F, & R-22
• More Voltage Options: PFV, PFJ, PFA,
& TF5 (TFD released at later date)
Walk In Cooler
Reach In Cooler
Soft Serve/ FCB
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ZB*KA: Enhanced Medium-TempOutdoor AWEF Efficiencies
ZB*KA Superior To Restricted Envelopes Of Hermetic Recip. Compressors
AWEF MT Outdoor Assumptions:
Evap. = 23⁰F, RG = 41⁰F, SC = 5⁰F, Fan Power = 175 W
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000
AW
EF
Score
AWEF Capacity
Emerson ZB06
Competitor
Model Competitor
ModelEmerson RST64
Emerson ZB07
Emerson ZB08
29% DOE Min.
Requirement
Re
cip
roca
tin
gS
cro
ll
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ZF*KA Applications and Features
Smallest Displacements in Refrigeration Scroll
• Scroll Efficiency
– Passes Low Temperature Outdoor AWEF Efficiency Standard
• Scroll Reliability
– 70% Fewer Moving Parts Than
Reciprocating
– Over 2 Million Start/Stop Cycles Tested
Performance Improves Over Time!
• Smooth Scroll Movement Low
Sound & Vibration
• Wide Operating Envelope From -40ºF
To 10ºF
• Qualified For R-404A, R507, R-448A,
R-449A, R-407A/C/F, & R-22
• More Voltage Options: PFV, PFJ, TFD,
TF5
Walk In Freezer
Reach In Freezer
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Presentation name (update in Slide Master) 1010Presentation name (update in Slide Master)
ZF*KA: Exceeding Low-tempOutdoor AWEF Efficiency Targets
ZF*KA Superior To Restricted Envelopes Of Hermetic Recip. Compressors
2.40
2.60
2.80
3.00
3.20
3.40
3.60
0 1,000 2,000 3,000 4,000 5,000 6,000 7,000
AW
EF
Score
AWEF Capacity (btu/hr)
Competitor
Model
Competitor
Model
Competitor
ModelEmerson ZF03
Emerson ZF04 Emerson ZF05
Emerson ZF07
DOE Min. Requirement
Re
cip
roca
tin
gS
cro
ll
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Product Overview – Technical Specifications
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15 19 21 26 30
06 07 08
09 11 13 15 19 21 26 29 33
10 12 1314 16 1718 20 24 27 33
61
64
70 80 9755
5 10 15 20 25 30 35Capacity (kBTU)
Medium Temp Scroll vs. Recip. Capacity Comparison(404A, 60Hz, @ 20/120/65RG Op. Point, 28-116 kBTU)
Scroll Versus Hermetic Reciprocating [3/4 HP to 4.5 HP]
03 04 05 07
06 08 09 11
09 11 13 15 19 21 26 29 33
04 06 09 12
2 4 6 8 10 12 14Capacity (kBTU)
Low Temp. Scroll vs. Recip. Capacity Comparison
(404A, 60Hz, @ -25/105/40RG* Op. Point, 2-13 kBTU) Fixed Only
Fixed & Digital
Lo
w T
em
p
Me
diu
m T
em
p
Scroll
Hermetic
Hermetic
Scroll
ZF*K4
ZF*KA
ZS*KA
CF*K6
ZB*KC
ZB*KA
ZS*KA
CS*K6
RST*C1
Note: Cross-Reference Ultimately Depends On Operating Conditions.
65° RG
65° RG
New Product
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Copeland Scroll ZB*KA Product Specifications
Smallest Displacements in Refrigeration Scroll
Medium Temp ZB06KAE ZB07KAE ZB08KAE
Capacity @ 20/120/65 RG, 448A 5,831 6,982 8,209
Efficiency (EER) @ 20/120/65 RG, 448A 6.23 6.3 6.54
Capacity @ 20/120/65 RG, 407A 5,612 6,951 8,197
Efficiency (EER) @ 20/120/65 RG, 407A 6.03 6.38 6.66
Capacity @ 20/120/65 RG, 404A 5,896 7,191 8,216
Efficiency (EER) @ 20/120/65 RG, 404A 5.87 6.10 6.34
Running Sound (Nominal) 70 70 70
Vibration (Nominal) 2 2 2
Vibration (Max) 3 3 3
Length (in.) 9.685 9.685 9.685
Width (in.) 9.685 9.685 9.685
Height (in.) 14.94 14.94 14.94
Displacement (CFH @ 60Hz) 103.5 124 144.7
Connection (Suction & Discharge) 3/4 ST & 1/2 ST 3/4 ST & 1/2 ST 3/4 ST & 1/2 ST
Voltage (60Hz)
115 V, 1 ph (PFA)265 V, 1 ph (PFJ)208-230 V, 1 ph (PFV)200-230V, 3 ph (TF5)
115 V, 1 ph (PFA)265 V, 1 ph (PFJ)208-230 V, 1 ph(PFV)200-230V, 3 ph (TF5)
115 V, 1 ph (PFA)265 V, 1 ph (PFJ)208-230 V, 1 ph (PFV)200-230V, 3 ph (TF5)
Refrigerants
R404A, R507, R407A, R407C, R407F, R448A, R449A, R22, & R134a
R404A, R507, R407A, R407C, R407F, R448A, R449A, R22, & R134a
R404A, R507, R407A, R407C, R407F, R448A, R449A, R22, & R134a
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Copeland Scroll ZB*KA Compressor Dimensions
Height From
GrommetZB06/07/08
Existing
ZS*KA
(A) Overall14.94in.
(379.5mm)
15.25in.(387.4mm)
(B) Discharge13.93in.
(353.8mm)
½” Fitting
14.24in.(361.7mm)
½” Fitting
(C) Suction10.51in.
(267.0mm)
¾” Fitting
10.85in.(275.53mm)
¾” Fitting
(D) Fusite10.41in.
(264.3mm)
9.97in.(253.35mm)
AB
CD
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Copeland Scroll ZB*KA Operating EnvelopeR404A, R507, R407A, R448A/449A, R407C
0
20
40
60
80
100
120
140
160
-25 -15 -5 5 15 25 35 45
CO
ND
ESN
ING
TM
EPER
ATU
RE
(°F)
EVAPORATING TEMPERATURE (°F)
RG = 65 F
R-407A/448A/449A/407CRequire SH = 20 F Limit
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1616
Copeland Scroll ZF*KA Product Specifications
Smallest Displacements in Refrigeration Scroll
Low Temp ZF03KAE ZF04KAE ZF05KAE ZF07KAE
Capacity @ -25/105/40 RG, 448A 2,496 3,225 3,847 6,125
Efficiency (EER) @ -25/105/40 RG, 448A 3.09 3.38 3.25 3.72
Capacity @ -25/105/40 RG, 407A 2,496 3,225 3,847 6,125
Efficiency (EER) @ -25/105/40 RG, 407A 3.09 3.38 3.25 3.72
Capacity @ -25/105/40 RG, 404A 2,595 3,442 4,250 6,790
Efficiency (EER) @ -25/105/40 RG, 404A 3.03 3.14 3.48 3.79
Running Sound (Nominal) 70 70 70 70
Vibration (Nominal) 2 2 2 2
Vibration (Max) 3 3 3 3
Length (in.) 9.685 9.685 9.685 9.685
Width (in.) 9.685 9.685 9.685 9.685
Height (in.) 15.25 15.25 15.25 15.25
Displacement (CFH @ 60Hz) 120.9 159.0 186.9 286.9
Connection (Suction & Discharge) 3/4 ST, 1/2 ST 3/4 ST, 1/2 ST 3/4 ST, 1/2 ST 3/4 ST, 1/2 ST
Voltage (60Hz)
265 V, 1 ph (PFJ)208-230 V, 1 ph (PFV)200-230V, 3 ph (TF5)460V, 3 ph (TFD)
265 V, 1 ph (PFJ)208-230 V, 1 ph (PFV)200-230V, 3 ph (TF5)460V, 3 ph (TFD)
265 V, 1 ph (PFJ)208-230 V, 1 ph (PFV)200-230V, 3 ph (TF5)460V, 3 ph (TFD)
265 V, 1 ph (PFJ)208-230 V, 1 ph (PFV)200-230V, 3 ph (TF5)460V, 3 ph (TFD)
RefrigerantsR404A, R507, R407A, R407C, R407F, R448A, R449A, R22
R404A, R507, R407A, R407C, R407F, R448A, R449A, R22
R404A, R507, R407A, R407C, R407F, R448A, R449A, R22
R404A, R507, R407A, R407C, R407F, R448A, R449A, R22
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Copeland Scroll ZF*KA Compressor Dimensions
Height From
GrommetZF03/04/05/07
Existing
ZS*KA
(A) Overall15.25in.
(387.4mm)
15.25in.(387.4mm)
(B) Discharge14.24in.
(361.7mm)
½” Fitting
14.24in.(361.7mm)
½” Fitting
(C) Injection12.3in.
(312.43mm)
3/8” Fitting
N/A
(D) Suction10.5in.
(267.18mm)
¾” Fitting
10.85in.(275.53mm)
¾” Fitting
(E) Fusite9.97in.
(253.35mm)
9.97in.(253.35mm) AB
DEC
Add 1.1” to Dim. A to account
for injection package
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1818
-46 -41 -36 -31 -26 -21 -16 -11
-1
4
9
14
19
24
29
34
39
44
49
54
59
64
30
40
50
60
70
80
90
100
110
120
130
140
150
-50 -40 -30 -20 -10 0 10 20
Evap. Temp. (°C)
Co
nd
. Te
mp
. (°
C)
Co
nd
. Te
mp
. (°
F)
Evap. Temp. (°F)
Copeland Scroll ZF*KA Operating EnvelopeR404A, R407A, R448A/R449A, R507, R407C, R407F
Same As Low Temp ZF**K4 Envelope
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1919
Copeland ZB*KA and ZF*KA Scroll Shows Strong Performance & Reliability In The Field
Field Test Data Confirms Expected Performance & Product Reliability
Field Test Summary
• Up to 12 Model / Applications Tested
– Low Temp & Medium Temp Models
– Indoor & Outdoor Applications
• Multiple Refrigerants Evaluated
– R404A, R407A, R448A
• Over 100,000 Hours Of Field & Reliability Testing
Med Temp Data (ZB*KA)
Low Temp Data (ZF*KA)
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Support Material
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2222
Availability / Lead Time
• Product Availability
• Lead Time - OEM orders
– 3 Week Lead Time for 1 phase
– 4 Week Lead Time for 3 phase
For Additional Questions Please Contact Your District Sales Manager
ModelPFA
(115/60)PFJ
(265/60)PFV
(230/60 & 208/50)TF5
(230/60 & 200/50)TFD
(460/60 & 400/50)
Medium Temp
ZB06KAE Now Now Now Now TBD
ZB06KAE Now Now Now Now TBD
ZB08KAE Now Now Now Now TBD
ModelPFA
(115/60)PFJ
(265/60)PFV
(230/60 & 208/50)TF5
(230/60 & 200/50)TFD
(460/60 & 400/50)
Low Temp
ZF03KAE N/A Now Now Now TBD
ZF04KAE N/A Now Now Now Now
ZF05KAE N/A Now Now Now Now
ZF07KAE N/A Now Now Now Now
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2323
Bill Of Material Options
– 118: OEM
– 600 & 618: International
– 818: Service
For Additional Questions Please Contact Your District Sales Manager
ModelPFA
(115/60)PFJ
(265/60)PFV
(230/60 & 208/50)TF5
(230/60 & 200/50)TFD
(460/60 & 400/50)
Medium Temp
ZB06KAE -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818
ZB06KAE -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818
ZB08KAE -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818
ModelPFA
(115/60)PFJ
(265/60)PFV
(230/60 & 208/50)TF5
(230/60 & 200/50)TFD
(460/60 & 400/50)
Low Temp
ZF03KAE N/A -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818
ZF04KAE N/A -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818
ZF05KAE N/A -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818
ZF07KAE N/A -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818 -118, 600, 618, 818
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Additional Resources Available by Registering for Online Product Information: www.EmersonClimate.com
Application
Engineering Bulletin
AE4-1425 & AE4-1426
Electrical
Information
UL Information
File SA2337,
LT: Vol. 15, Sec. 2
MT: Vol. 22, Sec. 1
Performance
Information &
Coefficients
Accessories List
Reference
Drawings
![Page 25: Copeland Scroll (0.75-1.25HP) ZB*KA and ZF*KA for ......Capacity @ -25/105/40 RG, 448A 2,496 3,225 3,847 6,125 Efficiency (EER) @ -25/105/40 RG, 448A 3.09 3.38 3.25 3.72 Capacity @](https://reader034.vdocument.in/reader034/viewer/2022042517/5f4c479da67e4f07d76f8050/html5/thumbnails/25.jpg)
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Service Kits & Accessories
Low Temp ZF*KA Models Required DTC Kit
Description Comments Kit Number Models
Spacer-Mounting Assembly 30-35 Durometer, 1.45" OD, 0.44" ID, 0.75" Height 527-0044-15 All Models
Power Cable Molded Plug Black/Yellow/Red 10 GA Wire 529-0060-04 All Models
Power Cable Molded Plug Black/Charcoal Gray/Light Gray 10 GA Wire 529-0060-24 All Models
Power Cable Molded Plug Trnasport Style With Retention Clip Kit 12 GA 529-0106-00 All Models
Power Cable Molded Plug Transport Style With Retention Clip Kit 12 GA 529-0106-00 All Models
Cap Start Kit 014-0061-27 914-0036-03 All Models
Run Cap Kit w/Clamp Run Cap 20 MFD / 370V 914-0037-08 ZF05/08KAE-PFJ
Run Cap Kit w/Clamp Run Cap 370V / 30 MFD 914-0037-10ZF03/04KAE-PFV/J ZF05KAE-PFV
Run Cap Kit w/Clamp Run Cap 45 MFD / 370V 914-0037-36 ZF07KAEPFV/J
Crankcase Heater Kit 240V, 40W, Wrap Around 21" Lead Length 918-0052-00 All Models
Crankcase Heater Kit 120V, 40W, Wrap Around 21" Lead Length 918-0052-01 All Models
Crankcase Heater Kit 480V, 40W 21.25" Length 918-0052-03 All Models
Crankcase Heater Kit 575V, 40W 21.25" Length 918-0052-04 All Models
Heater Junction Box Kit 998-0358-00 All Models
Relay Potential 940-0001-79 All Models
Service Valves and Adapters Stub Tube to Rotalock, 3/4" Sweat to 1 1/4"-12 Thread 998-0034-01 All Models
Service Valves and Adapters Stub Tube to Rotalock, 1/2" Sweat (OD Applied) to 1"-14 Thread 998-0034-15 All Models
Service Valves and Adapters Stub Tube to Rotalock, 3/4" Sweat to 1 1/4"-12 Thread and 1/2" Sweat to 1"-14 Thread 998-0069-01 All Models
29" Conduit Adapter Kit for Molded Plug Molded Plug Not Included 998-0230-00 All Models
Heater Junctiion Box Kit 998-0358-00 All Models
Service Valve 3/4 Kit Suction Rotalock 998-0510-38 All Models
Service Valve 1/2 Kit Service Valve Kit, 1"-14 Thread to 1/2" Sweat 998-0510-98 All Models
Service Valves and Adapters Service Valve Kit, 1 1/4"-12 Thread to 3/4" Sweat 998-0511-02 All Models
Discharge Line Thermostat Kit, 1/2" DLT-Stat 12" Lead, 2-Wire 998-0540-00 All Models
Discharge Line Thermostat Kit, 1/2" DLT-Stat 36" Lead, 2-Wire 998-0540-02 All Models
Discharge Line Thermostat Kit, 1/2" DLT-Stat 36" Lead, 2-Wire with Alarm 998-0548-00 All Models
Kit-Valve DTC Kit 998-0746-00 ZF04, ZF04, ZF05, ZF07
Service Valves and Adapters Service Valve Kit, 1 1/4"-12 Thread to 3/4" Sweat and 1"-14 Thread to 1/2" Sweat 998-5100-42 All Models
Discharge Line Thermostat Kit, 1/2" DLT-Stat 12" Lead, 2-Wire 998-7022-02 All Models
Run Cap Kit w/Clamp Run Cap 35 MFD / 370VZB08/07/06KAE-PFA/V ZB06KAE-PFJ
Run Cap Kit w/Clamp Run Cap 40 MFD / 370V ZB08/07KAE-PFJ
![Page 26: Copeland Scroll (0.75-1.25HP) ZB*KA and ZF*KA for ......Capacity @ -25/105/40 RG, 448A 2,496 3,225 3,847 6,125 Efficiency (EER) @ -25/105/40 RG, 448A 3.09 3.38 3.25 3.72 Capacity @](https://reader034.vdocument.in/reader034/viewer/2022042517/5f4c479da67e4f07d76f8050/html5/thumbnails/26.jpg)
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Contacts
• Sales: Consult your local account representative
• Marketing:
Allen Wicher – [email protected]
Director, Marketing
• Application Engineering:
Todd Devore – [email protected]
Director, Technical Support Services