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    Power Factor Improvement

    Power Factor Improvement

    Bachelor of TechnologyIn

    Electrical & Electronics Engineering

    By

    S.NAGENDRA KUMAR (08NF1A0254)

    S.KRISHNARJUNA RAO (08NF1A0255)

    DEPARTMENT OF ELECTRICAL & ELECTRONICS ENGINEERING

    UNIVERSAL COLLEGE OF ENGINEERING AND TECHNOLOGY

    (Affiliated to JNTU Kakinada)

    Dokiparru (V), Medikonduru (M), Guntur - 522438.UCET-B.TECH Dept of EEE

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    Power Factor Improvement

    ABSTRACT

    Today, there is a rapid usage of electrical power in every sector. To meet the increasingload demand, we must increase the power development which results an increase in reactive power. With the increase of reactive power, the power factor will reduces. Low power factor causes the ratings of generators and transformers, cross-sectional area of the bus-bars and thecontact surface of the switchgear, the size of the feeders and distributors, energy losses;

    voltage drops in generators, transmission lines and distributors to increase. In this paper, weare going to see the types of power, disadvantages of low power factor, Methods to improvethe power factor to unity and the advantages of improving the power factor.

    UCET-B.TECH Dept of EEE

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    CONTENTS

    1. INTRODUCTION 12. WHAT IS POWER FACTOR 23. POWER FACTOR MANAGEMENT & IMPROVEMENT 54. DISADVANTAGES OF LOW POWER FACTOR 65. METHODS OF LOW POWER FACTOR IMPROVEMENT 76. BENEFITS OF POWER FACTOR IMROVEMENT 137. CONCLUSION 148. REFERENCES 15

    1 INTRODUCTION

    The significance of power factor lies in the fact that utility companies supply customerswith volt-amperes, but bill them for watts. Power factors below 1.0 require a utility togenerate more than the minimum volt-amperes necessary to supply the real power (watts).This increases generation and transmission costs. For example, if the load power factor wereas low as 0.7, the apparent power would be 1.4 times the real power used by the load. Linecurrent in the circuit would also be 1.4 times the current required at 1.0 power factor, so thelosses in the circuit would be doubled (since they are proportional to the square of thecurrent). Alternatively all components of the system such as generators, conductors,transformers, and switchgear would be increased in size (and cost) to carry the extra current.UCET-B.TECH Dept of EEE

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    Power Factor Improvement

    Utilities typically charge additional costs to customers who have a power factor below somelimit, which is typically 0.9 to 0.95. Engineers are often interested in the power factor of aload as one of the factors that affect the efficiency of power transmission.

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    2 WHAT IS POWER FACTOR?

    Power Factor is a term used to describe the efficiency of your electrical power supply.The Power Factor of an AC electric power system is defined as the ratio of the "Real Power"to the "Apparent Power", and is expressed as a number between 0 and 1 (as a percentage, ex.0.5 equals 50% power factor).

    Power Factor consists of 3 components:

    KW (Kilowatts)- the working, or Real Power; KVA - (Kilovolt Amps) the Apparent Power, and; KVAR - (Kilovolt Amps Reactive) the Reactive Power.

    UCET-B.TECH Dept of EEE

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    2Due to energy stored in the load and returned to the source, or due to a non-linear load

    that distorts the wave shape of the current drawn from the source, the Apparent Power can begreater than the Real Power. This process causes low-power-factor loads, which thenincrease losses in a power distribution system and result in increased energy costs.Consequently, as the KVA use decreases, the Power Factor of the load increases, based on aconstant KW. To determine your Power Factor, divide the working power (KW) by theApparent Power (KVA). The Power Factor, as stated can then be expressed as a percent of 1,with 1 or unity being the highest (or best) factor possible. When correcting Power Factor ingeneral, a measurement of .9 or higher is considered good.

    How Reactive Power Is Generated:

    Every electric load that works with magnetic fields (motors, chokes, transformers,inductive heating, arc-welding generators) produces a varying degree of electrical lag, what isUCET-B.TECH Dept of EEE

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    Power Factor Improvement

    called inductance. This lag of inductive loads maintains the current sense (e.g. positive) for atime even though the negative going voltage tries to reverse it. This phase shift betweencurrent and voltage is maintained, current and voltage having opposite signs. During thistime, negative power or energy is produced and fed back into the network. When current andvoltage have the same sign again, the same amount of energy is again needed to build up themagnetic fields in inductive loads. This magnetic reversal energy is called reactive power. Inalternating voltage networks (50/60 Hz) such a process repeats 50 or 60 times a second. So anobvious solution is to briefly store the magnetic reversal energy in capacitors and relieve thenetwork (supply line) of this reactive energy. For this reason, automatic reactive power compensation systems (detuned/conventional) are installed for larger loads like factory plants. Such systems consist of a group of capacitor units that can be cut in and cut out andwhich are driven and switched by a power factor controller as determined by a currenttransformer.

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    3 POWER FACTOR MANAGEMENT AND IMPROVEMENT

    Power Factor improvement is one of the fastest ways to achieving EnergyConservation and improving the bottom line. Following is required to be done for Improvement of power factor.

    Study of various types of loads. Determination of the percentage of Inductive load. Determination of Transformer Capacity Determination of Power Factor under full load conditions by calculating the

    impedance of the transformer.

    Once the data is made available the KVA required to improve the power factor to thelevels desired is determined. The next step would be to determine the banking pattern inthe electrical system. This is done by first classifying the loads as major or minor.Second, to install capacitors at all major loads and finally to install capacitors at the PCClevels for the fine tuning of power factor preferably with the minimum banking pattern.

    The effects of current, voltage, harmonics and temperature are to be addressed. These produce degradations in capacitors and contactors. These go unnoticed since theequipment is operating silently in a corner, until a catastrophic breakdown occurs.

    UCET-B.TECH Dept of EEE

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    4 DISADVANTAGES OF LOW POWERFACTOR

    The current for a given load supplied at constant voltage will be higher at a lower power

    factor and lower at higher power factor. The higher current due to poor power factor affectsthe system results in following advantages.

    i. Rating of generators and transformers are proportional to their output currenthence inversely proportional to power factor, therefore , large generators andtransformers are required to deliver same load but a lower power factor

    ii. The cross-sectional area of the bus-bar and the constant surface of the switch gear is required to be enlarged for the same power to be delivered but a lower power

    factor.iii. For the same power to be transmitted but a lower power factor, the transmission

    line or distributor or cable have to carry more current. The size of the conductor will have to be increased if current density in the line is to be kept constant. Thusmore conductor material is required for transmission lines, distributors and cablesto deliver the same load but at lower power factor.

    iv. Energy loses are proportional to the square of the current hence inversely proportional to the square of the lower power factor i.e. more energy losses incur at low power factor, which results in poor efficiency.

    v. Low lagging power factor results in large voltage drop in generators, transformers,transmission lines and distributors which results in poor regulation.

    vi. Low lagging power factor reduces the handling capacity of all the elements of thesystem.

    Thus we see that the low power factor leads to a high capital cost for the alternators,switch gears, transformers, transmission lines, distributors, and cables etc.

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    UCET-B.TECH Dept of EEE

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    5 METHODS OF POWERFACTOR IMPROVEMENT

    The low power factor is almost invariably due to inductive nature of load current.

    Let the current drawn by an inductive circuit be I lagging behind the applied voltage byan angle . The leading current required to neutralize the lagging reactive component of current drawn by the inductive (equipment) to give unity power factor.

    I sin = I [1-(pf)2]Power factor can be improved by the following methods:

    i. By the use of Static Capacitor.ii. By the use of Synchronous Machines.

    a. By the use of Synchronous Motors b. By the use of Synchronous Condensers

    iii. By the use of Phase Advancers.iv. By the use of Synchronous-Induction Motors.v. By the use of High Power factor Motor

    By use of static capacitor:

    Power factor can be improved by connecting the capacitors in parallel with theequipment operating at lagging power factors such as induction motors, fluorescent tubes.

    Advantages:

    Small losses (less than 0.5 percent) Higher efficiency (up to 99.6%) Low initial cost Easy installation being lighter in weight Capability to operate under ordinary atmospheric conditions

    Drawbacks:

    short service life (8 to 10 years) gets damaged on over-voltage conditions uneconomical repair

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    UCET-B.TECH Dept of EEE

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    Power Factor Correction Unit. Automatic Capacitor Bank.

    1. Regulator

    2. Network connection points3. Fuses4. Contactors5. Capacitors (single-phase units, delta-connection)6. Transformer 400/230 Volts for control power (contactors, ventilation,...)

    The capacitors draw current leading the supply voltage by 90o approximately and

    neutralise the quardrature or wattles component of the current drawn by the equipment acrosswhich these are connected. In case of 3-phase loads capacitors can be connected either in star or delta. These capacitors remain permanently across the equipment and are across the supplymains, whenever the equipment is switched on.

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    By use of Synchronous Machines:

    i. By use of Synchronous Motors:

    Synchronous motors are designed for 1.0-0.8 leading power factors at full load.

    The unity power factor motor costs less and has a higher efficiency, but if fullyloaded, it cannot furnish leading reactive KVA to compensate for lagging reactiveKVA in the system.

    ii. By use of Synchronous condensers:

    An over-excited synchronous motor running on no-load is called theSynchronouscondenser and behaves like a capacitor, the capacitive reactance of which depends on the motor excitation. Power factor can be improved by usingsynchronous condensers like shunt capacitors connected across the supply.

    The advantages of synchronous condensers over static capacitors as a power factor correction devices are:

    A finer control can be obtained by variation of field excitation Inherent characteristic of synchronous condensers of stabilizing variations in

    the line voltage and there by automatically aid in regulation. Possibility of over loading a synchronous condenser for short periods, and Improvement in the system stability

    The disadvantages of synchronous condensers over static capacitors are: Except in size of above 5000KVAR, the cost is higher than that of static

    capacitors of the same rating Comparatively higher maintenance and operating costs Comparatively lower efficiency due to losses in rotating parts Noise is produced in operation An auxiliary equipment is required for starting synchronous condensers Possibility of synchronous condensers falling out of synchronism causing in

    interruption of supply, and Increase of short-circuit currents when the fault occurs near the synchronous

    condensers.

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    By use of phase advancers:Shunt and series type of phase advancers are available according to whether the exciting

    winding of the advancer is connected in series or parallel with the rotor winding of theinduction motor.

    Advantages:

    Lagging KVAR dawn by the motor are considerably reduced due to supply of

    exciting ampere-turns at slip frequency and The phase advancers can be conveniently employed where the use of synchronous

    motor is inadmissible.

    By use of Synchronous-Induction Motors:

    These are special type of motors which operates at certain loads as synchronous motorsand at other loads as induction motors.

    By use of High Power Factor Motors: Besides synchronous induction motors there are other several types of motors whichoperate at a power factor of nearly unity as compensated induction motors, and Schragemotors. These motors are more expensive and have higher maintenance cost than ordinaryinduction motors.

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    6 BENEFITS OF POWER FACTOR IMPROVEMENT Power factor correction reduces the reactive power in a system. Power

    consumption and thus power costs drop in proportion. Effective installation use An improved power factor means that an electrical

    Installation works more economically (higher effective power for the sameapparent power).

    Improved voltage quality Fewer voltage drops Optimum cable dimensioning Cable cross-section can be reduced with

    improvement of power factor (less current). In existing installations for instance,extra or higher power can be transmitted.

    Smaller transmission losses the transmission and switching devices carry lesscurrent, i.e. only the effective power, meaning that the ohmic losses in the leadsare reduced.

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    7 CONCLUSION

    The Intelligent Power Factor Controller improves energy efficiency by benefiting

    optimum utilization of demand, Reduce line losses, Extra load can be connected without anyadditional demand sanction, Demand penalty can be avoided, Efficiency of plant increases,zero cost maintenance, increases capacitors life, Helps to avoid increase in system voltage .

    By energy conservation, the user is able to achieve a significant competitive edge in theglobal context as well as address a normal polarity.

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    8 REFERENCES

    http://en.wikipedia.org/wiki/Power_factor J.B.GUPTA.,A COURSE IN POWER SYSTEMS, KATSON BOOKS. http://www.conzerv.com/PDF/Articles/POWER%20FACTOR

    %20IMPROVEMENT.pdf WWW.POWERQUALITY.COM http://www.squared.com/us/services_support/squared_services.nsf/LookupFiles/PF_F

    undametals.pdf/$file/PF_Fundametals.pdf

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