corrosion and fire protection coatings ® cafco sprayfilm wb3 is a water based intumescent coating...

CORROSION AND FIRE PROTECTION COATINGS

Dulux® Protective Coatings is a leading manufacturer and supplier of quality protective coatings, servicing the Australia-Pacific region for over 80 years. Dulux® Protective Coatings manufactures a comprehensive and diverse range of coatings that protects steel from corrosion in all types of environments.

Promat® is a global leader in passive fire protection solutions. Promat® has more than six decades of published test data relating to product performance. Promat® products are used for the construction of air-ducts, the encasement of structural steel profiles, walls, ceilings and the protection of electricity cables.

Promat® Cafco® SPRAYFILM WB3 is a water based intumescent coating consisting of polyvinyl acetate resins and fillers for the fire protection of structural steel. It is applied directly to the contour of primed I and H section columns, angles, channels and beams and both square and circular hollow sections, to provide fire protection for up to 120 minutes in accordance with Australia Standard AS 1530: Part 4: 2005.

How do Intumescent Coatings work?ln a fire, a chemical reaction takes place causing the Promat® Cafco® SPRAYFILM WB3 to expand. This forms an insulating layer that slows the rate the coated steel is heated and prolongs structural failure of this steel.

Corrosion and Fire Protection Coatings

High quality, anticorrosive Dulux® metal primer 1

Dulux® and Promat® PartnershipTogether Dulux® and Promat® supply high quality coating systems that deliver corrosion protection, passive fire protection and an attractive decorative finish to structural steel.

Water based intumescent coating, Cafco® SPRAYFILM WB3 by Promat®

2

High performance Dulux® topcoat3

1

2

3

Systems using solvent based corrosion protection

§Tested according to AS 1530:PART 4 -2005, Methods for fire tests on building materials, components and structures - Fire resistance test of elements of construction*The thickness of the intumescent coating Cafco® SPRAYFILM WB3 for a given period of fire resistance in a cellulosic type fire relates to the Hp/A ratio of a steel section. The Hp/A is the ratio of the heated perimeter of a steel section exposed to fire to the cross-sectional area of the same steel. Please refer to Cafco® SPRAYFILM WB3 datasheet for film build recommendations and contact your Dulux Protective Coatings representative.‡Coatings over galvanised steel presents some challenges. If coating over galvanised steel please consult a Dulux Protective Coatings representative.# Compared to typical solvent based protective and intumescent coatings.▲ These systems are for application of the coating in a factory (offsite). The Dulux® Weathermax® HBR must be applied in multiple coats at 50 µm per coat. Recoat intervals will be very dependent on conditions, please refer to a Dulux® Protective Coatings representative for further information.

ENVIRONMENTPREPARATION

GUIDE SYSTEM DFT (μm) CORROSION PROTECTION

FIRE RESISTANCE

CLASS

INTE

RIO

R

STEE

L N

EW Mild-Moderate (AS 2312, Cat C1-C2)

Abrasive blast clean AS1627.4, Class 2.5

1st Coat2nd Coat3rd Coat▲

Dulux® Duremax® GPE ZPCafco® SPRAYFILM WB3Dulux® Weathermax® HBR

125 μm*100 μm▲

Excellent 120 minutes§


Dulux® Durepon® P14Cafco® SPRAYFILM WB3Dulux® Weathermax® HBR

75 μm*100 μm▲

Very Good 120 minutes§

EXTE

RIO

R

STEE

L N

EW

Moderate(AS 2312, Cat C5)


1st Coat2nd Coat3rd Coat4th Coat▲

Dulux® Zincanode® 402Dulux® Durebild® STECafco® SPRAYFILM WB3Dulux® Weathermax® HBR

75 μm125 μm*100 μm▲

Outstanding 120 minutes§

Moderate - High (AS 2312,Cat C3-C4)




125 μm*100 μm▲


GA

LVA

NIS

ED‡

Moderate(AS 2312, Cat C3-C4)

Clean, degrease and whip blast



125 μm*100 μm▲



Dulux® Durebild® STECafco® SPRAYFILM WB3Dulux® Weathermax® HBR

125 μm*100 μm▲


ENVIRONMENT PREPARATION GUIDE SYSTEM DFT (μm) CORROSION

PROTECTIONFIRE

RESISTANCE CLASS

INTE

RIO

R

STEE

L N

EW Mild-Moderate(AS 2312, Cat C1-C2)


1st Coat2nd Coat3rd Coat4th Coat

Dulux® Duration® P23Cafco® SPRAYFILM WB3Dulux® Duration® X21Dulux® Duration® X21

75 μm*50 μm50 μm


1st Coat 2nd Coat 3rd Coat 4th Coat

Dulux® Duration® P23Cafco® SPRAYFILM WB3Dulux® Duration® T74Dulux® Duration® T74

75 μm*50 μm50 μm


GA

LVA

NIS

ED‡

Mild-Moderate (AS 2312, Cat C1-C2)



Dulux® Duration® P23Cafco® SPRAYFILM WB3Dulux® Duration® X21Dulux® Duration® X21

75 μm*50 μm50 μm



Dulux® Duration® P23Cafco® SPRAYFILM WB3Dulux® Duration® T74Dulux® Duration® T74

75 μm*50 μm50 μm


EXTE

RIO

R STEE

L N

EW Moderate(AS 2312, Cat C1-C3)



Dulux® Duration® P23Cafco® SPRAYFILM WB3Dulux® Duration® T74 or T80 Dulux® Duration® T74 or T80

75 μm*50 μm50 μm


GA

LVA

NIS

ED‡

Moderate(AS 2312, Cat C1-C3)



Dulux® Duration® P23Cafco® SPRAYFILM WB3Dulux® Duration® T74 or T80 Dulux® Duration® T74 or T80

75 μm*50 μm50 μm


Introducing a low odour & low VOC# water based corrosion and fire protection systems

Monash University, Sir Louis Matheson Library Refurbishment, Clayton, MelbourneThe $19 million Sir Louis Matheson Library Refurbishment at Monash University has been designed by Cox Architecture to improve and increase the functional space within the library (the original library was opened in 1964). This project is due to be completed in early 2017.

Community Hub at The Dock, Docklands, MelbourneThe Community Hub at The Dock is a $8.5 million community facility designed by architectural firm Hayball. Outside of family and social services the centre also houses Docklands Yacht Club, the Victorian Dragon Boat Association and the Melbourne Outrigger Canoe Club. The Community Hub at The Dock was opened in February 2016.

Dulux® and Promat®, Corrosion and Fire Protection for Local Requirements

Steel Primer: Dulux® Durepon® P14Fire Protection: Promat® Cafco® SPRAYFILM WB3Topcoat: Dulux® Weathermax® HBR

Steel Primer: Dulux® Duremax® GPE ZPFire Protection: Promat® Cafco® SPRAYFILM WB3Topcoat: Dulux® Weathermax® HBR

Dulux®, Protecting Australia's Assets from Corrosion for over 80 years

iAccelerate Building, University of WollongongThe iAccelerator building at the University of Wollongong is a purpose built facility designed to support business collaboration and innovation. The striking design cost $18.5 million and was opened in July 2016.

Steel Primer: Dulux® Zincanode® 402Intermediate: Dulux® Durebild® STEFire Protection: Promat® Cafco® SPRAYFILM WB3Topcoat: Dulux® Weathermax® HBR

MacArthur Square Development, Campbelltown, SydneyMacArthur Square is a large retail center in Campbelltown in Sydney's south west. The $240 million expansion will add 16,000 square metres of floor space and is due for completion in early 2017.

Steel Primer: Dulux® Duremax® GPE ZPFire Protection: Promat® Cafco® SPRAYFILM WB3Topcoat: Dulux® Weathermax® HBR

Dulux Protective Coatings Australia

Dulux Australia1956 Dandenong RoadClayton VIC 3168

Dulux Customer ServicePhone 13 23 77

Dulux New Zealand150 Hutt Park RoadLower Hutt New Zealand

Dulux NZ Customer ServicePhone 0800 800 424

For more detailed product and safety information orfor your nearest store location please visit our website.

www.duluxprotectivecoatings.com.auAny advice, recommendation, information, assistance or service provided by Dulux in relation to goods manufactured by it or their use and application is given in good faith and is believed by Dulux to be appropriate and reliable. Please refer to the specific product datasheet for detailed information. This is a guide only and not to be used as a specification. Your specific project needs must be discussed with a Dulux Protective Coatings Consultant.

® Dulux, the Squares Device, Durepon, Durebild, Duremax, Duration, Weathermax and Zincanode are registered trade marks of DuluxGroup (Australia) Pty Ltd

® Promat and Cafco are registered trade marks of Promat International.

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corrosion and fire protection coatings ® cafco sprayfilm wb3 is a water based intumescent coating...

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