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    ADMINISTRATIVE MANUAL

    Cost Estimating

    Manual forWSDOT ProjectsM 3034.02

    July 2009

    Environmental and Engineering ProgramsStrategic Analysis and Estimating Ofce

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    Americans with Disabilities Act (ADA) Information

    Materials can be provided in alternative formats for persons with disabilities

    by contacting the ADA Compliance Ofcer via telephone at 360-705-7097

    or by e-mail to Shawn Murinko at [email protected].

    Title VI Notice to Public

    It is the Washington State Department of Transportations (WSDOT) policy

    to assure that no person shall, on the grounds of race, color, national origin

    and sex, as provided by Title VI of the Civil Rights Act of 1964, be excluded

    from participation in, be denied the benets of, or be otherwise discriminated

    against under any of its federally funded programs and activities. Any

    person who believes his/her Title VI protection has been violated may le a

    complaint with WSDOTs Ofce of Equal Opportunity (OEO). For Title VI

    complaint forms and advice, please contact OEOs Title VI Coordinator at

    360-705-7098.

    To get the latest information on WSDOT administrative and engineering

    manuals, sign up for e-mail updates for individual manuals at:

    www.wsdot.wa.gov/publications/manuals/

    Washington State Department of Transportation

    Administrative and Engineering Publications

    PO Box 47304

    Olympia, WA 98504-7304

    Phone: 360-705-7430

    Fax: 360-705-6861

    E-mail: [email protected]

    Internet: www.wsdot.wa.gov/publications/manuals/

    http://www.wsdot.wa.gov/publications/manuals/http://www.wsdot.wa.gov/publications/manuals/http://www.wsdot.wa.gov/publications/manuals/
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    Cost Estimating Manual for WSDOT Projects M 3034.02 Page iiiJuly 2009

    Foreword

    Each project is unique. To accurately develop an estimate of the constructioncosts for a project, an Estimator must be capable of mentally constructingthe project and then accounting for all the activities necessary to complete it.Many of the best cost estimators are knowledgeable in both transportationdesign and construction.

    Estimators should be shielded from pressures to keep estimates withinprogrammed or desired amounts based on funding availability. Estimatorsshould be free to establish what they consider to be a reasonable estimatebased on the scope and schedule of the project and the bidding conditions

    (i.e., local and global market conditions) that are anticipated.

    This guidance has been developed by the Strategic Assessment and Estimating

    Ofce (SAEO) in alignment with the goals of the Statewide ProgramManagement Group (SPMG).

    We would like to thank the dozens of key Washington State Department ofTransportation (WSDOT) people who participated in the review process forthese guidelines.

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    Cost Estimating Manual for WSDOT Projects M 3034.02 Page vJuly 2009

    Contents

    Page

    Foreword iii

    Purpose 1

    Denitions 2

    CostEstimatingProcess 5Determine Estimate Basis 5Prepare Base Estimate 5Review Base Estimate 6Determine Risks and Set Contingency 6

    Determine Estimate Communication Approach 7Conduct Independent Review and Obtain Management Endorsement 7

    CostEstimatingMethodology 9

    CostEstimatingandProjectDevelopmentLevel 12Planning 12Scoping 13Design 14PS&E 15

    CostEstimateTraining 18

    Documentation/BasisofEstimate 19Techniques 19Basis of Estimate (BOE) 19Level of Detail in the Basis of Estimate 25

    CostEstimatingData 27

    SpecialtyGroups 28

    Bridges, Nonstandard Retaining Walls, and Structures 28Right of Way 28Environmental 29Utilities 29

    PreliminaryEngineeringCosts 30

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    Page

    ImportantFactors 32Geographic Considerations 32Quantity Considerations 33

    Item Availability 33

    Scheduling/Lead Time 33Difcult Construction/Site Constraints 34Estimating Lump Sum Items 34Force Account 35Timing of Advertisement 36

    Expected Competition/Contractor Availability 36Other Contracts 36Specialty Work 37Standard Items vs. Nonstandard Items 38First Time Used 38Soil Conditions 38

    Permit Conditions 39Allowances 39Construction Contingencies 39Other Funding Sources/Agreement Work for Others 39

    IndependentEstimate/EstimateReview 40Inclusion of Risk: CRA, CEVP, and SMSS 41Internal Project Team 41

    Peer Review 41Region/Headquarters Review 42External 42

    Resources 44

    BasisofEstimateTemplate 45Risks 47

    ListofAssumptions 49

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    Cost Estimating Manual for WSDOT Projects M 3034.02 Page 1July 2009

    Purpose

    This document provides a consistent approach to cost estimating policiesand procedures including estimate quantication, estimating pricing, estimatereview, estimate documentation, estimate communication, and managementof estimate data. At the same time, it provides guidance on how to treat thecommon and recurring challenges encountered in the estimating process.

    The underlying estimate assumptions noted in this document are intendedto apply to projects typical to WSDOT experience.

    Assumptions should be adjusted as needed, utilizing sound professionaljudgment, in the case of unique projects or if project-specic conditions

    warrant.

    Larger, more complex projects should go through an alternative more

    extensive analysis commensurate with risk during the scoping phase toobtain a preferred alternative so that a more accurate cost estimate can

    be developed.

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    Page 2 Cost Estimating Manual for WSDOT Projects M 3034.02July 2009

    Denitions

    Estimate A quantitative assessment of the likely amount or outcome.Usually applied to project costs, resources, effort, and durations and is usuallypreceded by a modier (i.e., preliminary, conceptual, order-of-magnitude,etc.). It should always include some indication of accuracy (e.g., + x percent).(Source: PMBOK Third Edition)

    Cost Estimate A prediction of quantities, cost, and/or price of resourcesrequired by the scope of an asset investment option, activity, or project. Asa prediction, an estimate must address risks and uncertainties. Estimates areused primarily as inputs for budgeting, cost or value analysis, decision making

    in business, asset and project planning, or for project cost and schedule controlprocesses. Cost estimates are determined using experience and calculatingand forecasting the future cost of resources, methods, and management within

    a scheduled time frame. (Source: Copyright 2007, AACE International, Inc.,AACE International Recommended Practices, Number 10S-90)

    Base Cost Estimate The base cost represents the cost that can reasonablybe expected if the project materializes as planned. Typically a varianceis associated with the base cost. (Source: WSDOT working denition)Note: Base Cost Estimates are to be prepared by the project estimator incurrent year dollars and will exclude future cost escalation. The Statewide

    Programming Ofce escalates project estimates using WSDOT inationtables (CCI, RWCI, and PECI).

    Cost-Based Estimate A method to estimate the bid cost for items of workbased on estimating the cost of each component (labor, materials, equipment,

    including contractor and subcontractor markups) to complete the work andthen adding a reasonable amount for a contractors overhead and prot.(Source: WSDOT working denition)

    Historical Bid-Based Estimate This type of estimate tends to be a

    straightforward count or measure of units of items multiplied by unit costs.These unit costs are developed from historical WSDOT project bids and maybe modied to reect project specic conditions. This is the most commontype of estimating at WSDOT. (Source: WSDOT working denition)

    Parametric Estimate A method to estimate the cost of a project or a part ofa project based on one or more project parameter. Historical bid data is usedto dene the cost of a typical transportation facility segment, such as cost perlane mile, cost per interchange or cost per square foot. Historical percentagescan be used to estimate project segments based on major project parameters.These methods are often used in early estimating, such as planning and

    scoping estimates. (Source: WSDOT working denition)

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    Cost Estimating Manual for WSDOT Projects M 3034.02 Page 3July 2009

    Risk-Based Estimate Involves simple or complex modeling based oninferred and probabilistic relationships among cost, schedule, and eventsrelated to the project. It uses the historical data and/or cost based estimatingtechniques and the experts best judgment to develop a Base Cost or the cost

    of the project if the project proceeds as planned. Risk elements (opportunities

    or threats) are then dened and applied to the Base Cost through modeling toprovide a probable range for both project cost and schedule. (Source: WSDOTworking denition)

    Engineers Estimate Typically the nal estimate prior to bid opening.This estimate is loaded into EBASE and locked prior to Ad. The projectshould have an accurate, complete Engineers Estimate PRIOR to going toadvertisement. Revising an Engineers Estimate during the Ad period shouldbe the exception, not the rule. However, bid period addenda that changethe scope or cost of the work may require a revised Engineers Estimate or

    reconciliation of the changed value to serve as part of the justication foraward. (Source: WSDOT working denition)

    Construction Engineering (CE) The project management effort (budget/cost) of taking a project from contract execution through construction

    and project completion. Refer to thePlans Preparation Manual830.03for guidance on estimating the CE cost.

    Construction Contingency A markup applied to the base cost to accountfor uncertainties in quantities, unit costs, and minor risk events related to

    quantities, work elements, or other project requirements during construction.See thePlans Preparation Manual830.03 for guidance on estimatingconstruction contingency.

    Allowance Additional resources included in an estimate to cover thecost of known but undened requirements for an activity or work item.Allowances are part of the base cost.

    Preliminary Engineering (PE) The effort (budget/cost) of taking a projectthrough planning, scoping, and design phases. Planning and scoping typically

    have separate budgets but are encompassed under Design or PreliminaryEngineering (PE). The terms Design or Design Phase are sometimesused interchangeably with PE.

    Risk The combination of the probability of an uncertain event and its

    consequences. A positive consequence presents an opportunity; a negativeconsequence poses a threat.

    Mobilization Calculated as a percentage of the total of the construction costestimate, mobilization is included in a project estimate to cover a contractors

    preconstruction expenses and the cost of preparatory work and operations(such as moving equipment on site and staging). SeePlans PreparationManual830.02 for guidance on selecting a mobilization percentage.

    http://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdf
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    Page 4 Cost Estimating Manual for WSDOT Projects M 3034.02July 2009

    Sales Tax The contractors liability to pay state sales tax for all items ofwork on a project, and WSDOTs responsibility to reimburse the contractorfor state sales tax for work preformed on state-owned or private land, mustbe taking into account and included in all project cost estimates. Refer to the

    Standard Specications Section 1-07.2 for information on whether to include

    sales tax as a markup on individual bid item costs or as an adjustment appliedto the construction total (including mobilization) of a project estimate, or acombination of both.

    For additional denitions, refer to the CREM Glossary at:

    www.wsdot.wa.gov/NR/rdonlyres/D10B9B96-9C03-479C-8B52-17FF7BFF9A0F/0/GlossaryOfTerms.doc

    http://www.wsdot.wa.gov/NR/rdonlyres/D10B9B96-9C03-479C-8B52-17FF7BFF9A0F/0/GlossaryOfTerms.dochttp://www.wsdot.wa.gov/NR/rdonlyres/D10B9B96-9C03-479C-8B52-17FF7BFF9A0F/0/GlossaryOfTerms.dochttp://www.wsdot.wa.gov/NR/rdonlyres/D10B9B96-9C03-479C-8B52-17FF7BFF9A0F/0/GlossaryOfTerms.dochttp://www.wsdot.wa.gov/NR/rdonlyres/D10B9B96-9C03-479C-8B52-17FF7BFF9A0F/0/GlossaryOfTerms.doc
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    Cost Estimating Manual for WSDOT Projects M 3034.02 Page 5July 2009

    Cost Estimating Process

    All projects benet from following a thoughtful and deliberate process indeveloping project cost estimates. The process presented in Figure 1 describesthe way WSDOT develops its project cost estimates. It is applied to all levelsof project delivery, starting with the planning level estimate and ending withthe project design and plan, specication, and estimate (PS&E) level. Each

    level of estimate may require different estimating inputs, methods, techniquesand tools.

    The task of cost estimating, by its very nature, requires the application ofprudent judgment to the completion of the task.

    A short description of each step in the cost estimating process is presentedbelow. More details are available on the Web site at:

    www.wsdot.wa.gov/Projects/ProjectMgmt/RiskAssessment/Process/

    DetermineEstimateBasis

    This activity focuses on obtaining project information, including all previouslydeveloped project scope and schedule details and data, from which a project

    cost estimate can be prepared. The level of scope detail varies depending onthe project phase, project type, and project complexity, but would include thedesign matrix and criteria, all assumptions and pertinent scope details. Theestimate basis should be clearly documented and forms the beginning of theestimate le that should be prepared for each estimate. Each of the following

    steps will add information to this le, with the end result being a completetraceable history for each estimate. This documentation is covered in detailunder the Documentation/Basis of Estimate section, later in this manual.

    PrepareBaseEstimate

    This activity covers the development of estimated costs for all components

    of a project, excluding future escalation. These components may beestimated using different techniques depending on the level of scopedenition and the size and complexity of the project. The number and detailof components estimated may vary depending on the project developmentphase. For example, in the scoping phase the cost estimate covers preliminaryengineering, Right of Way (ROW), and construction. As the design progresses

    and more details are known, pieces of the estimate become more detailed.Key inputs to this activity include project scope details, Historical Databasesand other cost databases, knowledge of Market Conditions, and use ofInation Rates. WSDOT has internal specialty groups that should be usedto provide estimate information when preparing base estimates.

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    Page 6 Cost Estimating Manual for WSDOT Projects M 3034.02July 2009

    A required component of the base estimate step is the preparation of aBasis of Estimate document that describes the project in words and includesunderlying assumptions, cautionary notes, and exclusions. The base estimateshould also be based upon, and include as an attachment for reference, the

    associated schedule for all remaining project activities. For conceptual

    level base estimates the schedule will be cursory and very broad in itscoverage. However, as a minimum it should include the major milestonesthat WSDOT uses to measure performance and progress on projects. Theconceptual level schedule may only include a few activities, but shouldbegin with the development of the project, and include ROW, design, and

    construction phases.

    ReviewBaseEstimate

    This activity is necessary to ensure that (1) assumptions and basis are

    appropriate for the project; (2) the base cost estimate is an accurate reectionof the projects scope of work; (3) scope, schedule, and cost items are

    calculated properly and required components are not missing or doublecounted; and (4) historical data, the cost based estimate data, or other datathat was used reasonably reects project scope and site conditions. Internalspecialty groups and/or Subject Matter Experts (SMEs) must participate in

    reviewing the Base Estimate.

    DetermineRisksandSetContingency

    This activity is part of developing a risk management plan for a project, andis an integral component of project management planning see the Project

    Management Online Guide. Risk management is an active and ongoing

    process of maximizing the probability and consequences of positive riskevents (opportunities) and minimizing the probability and consequences ofnegative risk events (threats) to the project objectives. In the context of costestimating, the cost impact of project risks (favorable or unfavorable) mustbe included to derive a total project cost.

    If necessary, internal and/or external specialists are involved in a workshopformat to validate the Base Estimate, provide input on specic issues suchas construction staging, and elicit risks for modeling purposes. Formal riskassessment at WSDOT typically occurs in workshops such as Cost Risk

    Assessment (CRA) and Cost Estimate Validation Process (CEVP) workshops.Formal or informal risk assessment techniques are a valuable and valid tool

    and should be applied to all estimates. WSDOTs project risk managementpolicy is found in Secretarys Executive Order E 1053.00.

    http://wwwi.wsdot.wa.gov/docs/OperatingRulesProcedures/1053.pdfhttp://wwwi.wsdot.wa.gov/docs/OperatingRulesProcedures/1053.pdf
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    DetermineEstimateCommunicationApproach

    Cost estimate data is communicated to both internal and externalconstituencies. The communication approach determines what estimateinformation should be communicated, who should receive this information,how the information should be communicated, and when the information

    should be communicated. Cost estimate information should be includedwhen the communication plan is developed as part of the project manage-ment process. Often the words are as important as the numbers. The Basisof Estimate document can be used effectively as a communication tool toconvey key information about the project to others.

    ConductIndependentReviewandObtainManagementEndorsement

    Estimates are key products of the project management process and arefundamental documents upon which key management decisions are based.Given their importance, all estimates should receive an independent review

    and then be reconciled and revised as needed to respond to independentreviewer comments. Once independent review comments have beensatisfactorily incorporated, estimates should be presented to managementstaff for approval.

    Management approval of estimates developed for initial budgeting or baseline

    denition is a dened step in the project management process. Revisedestimates, typically developed if project requirements change, or as design isdeveloped, should also be reviewed by management staff, revised as necessaryto reect management comments, and then approved. Each revised estimatesshall then be incorporated into project cost baselines through the establishedproject change management process.

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    Figure1:CostEstimatingProcess

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    Cost Estimating Methodology

    Estimating methodologies fall into one of four categories: parametric,historical bid-based, cost based and risk-based. These categories encompassscores of individual techniques/tools to aid the Estimator in preparing costestimates. It is important to realize that any combination of the methods maybe found in any given estimate. Two specialty items, bridges and nonstandard

    retaining walls, are both estimated by the HQ Bridge and Structures Ofce.These two items as well as other specialty items such as Trafc, Right ofWay acquisition, Environmental and Utilities are covered under the Specialty

    Groups section.

    Parametric methods are applied to projects in the planning, scoping, orearly design stage, and involve techniques that use historical data to denethe cost of typical transportation facility segments, such as cost per lane

    mile, cost per interchange, cost per square foot, and cost per intersection.Typically the historical bid prices used to develop the estimate come fromprevious projects awarded by WSDOT out of databases such as EBASE or

    BidTabs Professional. Two techniques that are commonly used in parametricestimating are (1) analogous (similar) projects and (2) historical percentages.WSDOT has other commercial estimating software available that can supportparametric estimating for projects for which WSDOT does not have relevanthistorical data. Two tools that employ parametric methods include:

    Mobility Project Prioritization Process (MP3), which is anExcel workbook, www.wsdot.wa.gov/mapsdata/tdo/mobility.htm

    Planning Level Project Cost Estimating (PLCE), which is an

    Access database. Contact Murshed Delwar at [email protected] more information on this tool.

    Historical bid-based methods are commonly used to develop WSDOTEngineers Estimates, and are appropriate when design denition has

    advanced to the point where quantication of units of work is possible.These methods apply historical unit costs to counts or measures of workitems to determine a total cost for the item or project. The unit cost data usedis typically received by WSDOT in bid documents from prior projects andshould be modied or adjusted to reect current prices (inated to current

    time) and project specic conditions such as geographic location, quantityof item needed, and the scheduled timing of project advertisement (seethe Important Factors section for more information). Techniques such ashistorical bid pricing, historical percentage, and cost based estimating arealso used to determine unit prices. Historical cost data sources include:

    E-base.

    BidTabs Professional.

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    Unit Bid Analysis.

    RS Means, when WSDOT-specic unit costs are not available (this toolcan be used for both historic bid based and cost based methods).

    Cost-based estimate methods do not rely on historical WSDOT bid data, butrather are based on determining, for an item or set of items, the contractorscost for labor, equipment, materials and specialty subcontractor effort (ifappropriate) needed to complete the work. A reasonable amount for contractor

    overhead and prot is then added. This method is preferable on uniqueprojects or where geographical inuences, market factors and volatilityof material prices can cause the use of historical bid-based methods to beunreliable. Also, since contractors generally utilize a cost-based estimatingapproach to prepare bids, this method can provide more accurate anddefensible costs to support the decision for contract award/rejection and to

    support any future price negotiations with the contractor after contract award.

    Cost-based estimates require signicant effort, time, and estimator experience

    to prepare. They should be limited to those items that comprise the largestdollar value of the project, typically that 20 percent of items of work that

    account for 80 percent of project cost. The cost of the remainder of estimateline items can be determined using Historical Bid-Based Estimate methods.This approach provides for a more efcient use of estimating resources andreduces the total time and cost of preparing Cost-Based Estimates. Costbased estimating is also a good way to check a few large items of work in ahistorical bid based estimate to ensure that the historical prices are still valid.

    Risk-based estimate methods involve simple or complex analysis basedon inferred and probabilistic relationships between cost, schedule, and events

    related to the project. It uses a variety of techniques, including historical data,cost based estimating, and the best judgment of subject matter experts for

    given types of work, to develop the Base Cost (the cost of the project if allgoes as planned). Risk elements (opportunities or threats) are then denedand applied to the Base Cost through modeling (Monte Carlo Simulation)to provide a probable range for both project cost and schedule.

    Depending on the projects magnitude, complexity, and controversy,the following tools are available to develop a risk based estimate:

    1. Cost Estimating and Validation Process (CEVP) workshopswhich includes external subject matter experts

    www.wsdot.wa.gov/Projects/ProjectMgmt/RiskAssessment/

    2. Cost Risk Assessment (CRA) workshops, typically held internally.

    3. Small internal workshops using the Self-Modeling Excel workbookwww.wsdot.wa.gov/Projects/ProjectMgmt/RiskAssessment/Information.htm

    http://www.wsdot.wa.gov/Projects/ProjectMgmt/RiskAssessment/Information.htmhttp://www.wsdot.wa.gov/Projects/ProjectMgmt/RiskAssessment/Information.htmhttp://www.wsdot.wa.gov/Projects/ProjectMgmt/RiskAssessment/Information.htm
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    WSDOTs risk based estimating policy can be found at:www.wsdot.wa.gov/publications/fulltext/cevp/1053policy.pdf

    Current risk based estimating policy is summarized as follows:

    It is the policy of the Washington State Department of Transportation

    (WSDOT) to perform Project Risk Management on all projects. It is thepolicy of the WSDOT to conduct risk based estimating workshops for all

    projects over $10 Million. This policy reafrms the requirement that a riskmanagement plan is a component of every project management plan, asrequired underExecutive Order E 1032.00 Project Management. This policystatement advances the effort to identify, share, and manage risks acrossall organizations and functions as directed underExecutive Order 1038.00Enterprise Risk Management.

    Levels of risk based estimating, in support of risk management:

    ProjectSize($)

    RequiredProcess(project managers can use a

    higher level process if desired)

    Less than $10 M Qualitative Spreadsheet in the Project ManagementOnline Guide

    $10 M to $25 M Self-Modeling Spreadsheet

    $25 M to $100 M Cost Risk Assessment (CRA) Workshop

    Greater than $100 M Cost Estimate Validation Process (CEVP) Workshop

    http://wwwi.wsdot.wa.gov/docs/OperatingRulesProcedures/1032.pdfhttp://wwwi.wsdot.wa.gov/docs/OperatingRulesProcedures/1038.pdfhttp://wwwi.wsdot.wa.gov/docs/OperatingRulesProcedures/1038.pdfhttp://wwwi.wsdot.wa.gov/docs/OperatingRulesProcedures/1032.pdf
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    Cost Estimating and Project Development Level

    There are four main phases or levels of project development:

    1. Planning

    2. Scoping

    3. Design

    4. Plans, Specications, and Estimate (PS&E)

    The estimate for each level of project development has a specic purpose,methodology, and expected level of accuracy. Table 1 summarizes therelationship that exists between project development levels, purpose of the

    estimate, estimating methods, and the estimates expected level of accuracy.

    Note the inverse relationship between the project development level andthe expected accuracy range. Some of the typical causes of project costuncertainty are lack of scope denition, multiple alternatives, and lack ofinformation about factors outside the roadway prism (ROW, community,cultural, and environmental). As the project progresses, more data is available

    and the expected accuracy range narrows.

    Planning

    The planning level estimate is used to estimate funding needs for long range

    planning and to prioritize needs for the Highway System Plan. These estimatesare typically prepared with little detail to the project denition.

    Techniques

    Parametric estimating techniques are often used for planning estimates.Lane mile and square foot are two types of parametric estimating techniques.

    Historical bid prices and historical percentages can be used to generatecosts for these parameters. Analogous project estimating is another approachthat can be used. Commercial estimating programs are available to assist in

    parametric estimating, especially for projects that have little or no historicaldata available in WSDOT databases.

    WSDOT has developed two tools that employ parametric methods to prepare

    planning level estimates:

    Mobility Project Prioritization Process (MP3), which is an Excelworkbook. This program evaluates both costs and benets to arriveat a benet/cost ration for use in planning level analysis and selection.www.wsdot.wa.gov/mapsdata/tdo/mobility.htm

    http://www.wsdot.wa.gov/mapsdata/tdo/mobility.htmhttp://www.wsdot.wa.gov/mapsdata/tdo/mobility.htm
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    Planning Level Project Cost Estimating (PLCE), which is an Accessdatabase. This tool is primarily a planning level cost estimating tool,most suited for urban environments. Contact Murshed Delwar [email protected] for more information on this tool.

    Concerns

    When using analogous project estimating, the chosen historical project must

    be truly analogous. Finding an appropriate project or projects and determiningthe similarities and differences between the historical projects and the currentproject can take signicant time and effort. Project data from older projectsis less reliable due to variations in prices, standards, construction technology,and work methods. The analogous method is best used as a tool to determinebroad price ranges for simple, straight forward projects or as a check to verify

    estimates prepared using another method.

    Due to the lack of scope denition or preliminary design, care should

    be taken to properly communicate with project stakeholders regardingthe range of possible cost and schedule changes as the project becomes

    more dened.

    Given the large-scale assumptions inherent in Parametric Estimatingmethods, the estimator must document all assumptions clearly.

    Provide an adequate range of costs that reects the unknowns in theproject (see Table 2). This can be accomplished through allowancesin the estimate for those items not yet dened or quantied.

    Keep the estimate current as the project waits to move on to scoping.

    Scoping

    A scoping level estimate is used to set the baseline cost for the project and

    to program the project. A project is programmed when it is entered into theCapital Improvement and Preservation Program (CIPP) and the BiennialTransportation Program. The scoping estimate is important because it is thebaseline used by the Legislature to set the budget and all future estimates willbe compared against it. Clearly document assumptions and scope denitionsin the Basis of Estimate document so that all future changes can be accurately

    compared to this estimate.

    Techniques

    Historical Bid-Based, Cost-Based, Parametric, and Risk-Based:The estimator will be able to determine approximate quantities for itemssuch as asphalt, concrete pavement, structures, and roadway excavation.For such quantiable items, Historical Bid-Based or Cost-Based estimatingmethodologies should be used for pricing. Other items not yet quantied

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    may be estimated parametrically or through the use of historical percentages.Risks should be identied, and a Risk Management Plan developed to beincluded in the estimate notebook for future reference.

    Concerns

    Create/Update Basis of Estimate. All changes, assumptions, and dataorigins should be clearly documented. This is particularly important

    because any future estimates will be compared with this one to justifychanges in the cost of the project.

    Estimators should guard against false precision; that is assuming a level ofprecision that is not inherent to this level of estimate. Although a properly

    developed estimate will include well documented assumptions, many ofthe details that impact project cost are not dened at the time a scopinglevel estimate is done. Miscellaneous item allowance in design at this levelof design denition typically ranges from 20 to 30 percent, and ranges

    even higher on nonstandard projects (see Table 2). This includes roundingcosts (and quantities) to an appropriate signicant gure.

    It is important to choose the correct unit costs for major items and thencorrectly inate those costs to current dollars.

    Use sound risk identication and quantication practices to ensure thatmajor risks to the project are identied and documented.

    Design

    Estimates prepared at the various design levels, including Geometric Review,General Plans Review and Preliminary Contract Review are used to trackchanges in the estimated cost to complete the project in relation to the currentbudget (CIPP or Book amount). Each time the estimate is updated theCost Estimate Process detailed in Figure 1 should be followed. The currentproject cost budget and schedule should be compared to the new estimate.

    Clearly document each of these updates in relation to the previous estimateand include the documentation in the estimate le. If the budget or scope ofthe project needs to be updated, ll out and submit a Project Change RequestForm. The nal Engineers Estimate, along with supporting documents, isrequired to be led in the Design Documentation Summary (DDS).

    Design approval is an important stage of design for estimating purposes.

    At design approval the conguration of the project is known. This willsolidify many items in the scope such as Right of Way needs, likely permitconditions, environmental mitigation, quantities of major items and outsidestakeholders. As scope denition improves, the accuracy of the estimate will

    likewise improve. The work effort required to prepare, document and reviewthe estimate also increases.

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    Techniques

    Historical Bid-based, Cost-based, and/or Risk-based. As design denition

    advances, design engineers and estimators are better able to determine projectwork items and their associated quantities and unit prices. Historical Bid-based methodologies are typically used for items of work for which historical

    data is available. Cost-based estimating methodologies can be used for thoseitems with little or no WSDOT bid history, or for major items of work that

    are project cost drivers. Key resources are suppliers and other individualsknowledgeable about current prices for the subject items, typical constructionmethodology and production rates, and equipment used. The estimator shouldcontact these resources to develop basic cost data for materials, labor andequipment. Review risks identied earlier in the project development processand update the Risk Management Plan to reect the current design level

    and risks.

    Concerns

    As with the Scoping Level Estimate mentioned above, estimators shouldguard against false precisionthinking they know more about a projectthan they do. Signicant project denition continues to be developed untilthe project is ready for advertisement. Use appropriate item allowances andranges for estimates (see Table 2).

    If cost based estimating techniques are used, pay special attention todocumenting all of the assumptions that are made in the development of unitprices such as the crew size, crew make up, production rates, equipment mixand type. The costs assumed for contractor overhead and prot as well asfor subcontractor work should also be clearly documented. It is important to

    remember that these decisions may not reect the decisions of the individualcontractors that will bid the job, thus introducing elements of risk intothe estimate.

    PS&E

    The Engineers Estimate is prepared for the Final Contract Review inpreparation for advertisement and is used to obligate construction fundsand to evaluate contractors bids.

    Techniques

    Historical bid-based, Cost-based, and Risk-based. The project has maturedto a point that design engineers and estimators are able to specify all items ofwork that will be required for the project and accurately estimate quantitiesand unit prices. This level of project estimate has the advantage of detailed

    understanding of project scope and conditions. If the estimators are fromoutside the project team, they should take special care to understand thedetails of the project, including performing a detailed review of the plans

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    and specications. All quantities and unit prices should reect currentknowledge at the time of the estimate. Clearly document the developmentof and adjustments to line item quantities and prices. This is critical for boththe review of the estimate and the review of bids prior to award. This data

    should be clearly dened and identied in the estimate le. Historical Bid-

    based methodologies should be used for most items of work where historicaldata is available. Cost-based estimating methodologies can be used for thoseitems with little or no WSDOT bid history, or to check major items of workthat signicantly impact on the total project cost. Review the risks again andupdate the Risk Management Plan.

    Concerns

    Reviews of these types of estimates should be extensive and detailed and

    should include nal independent QA/QC checks of calculations, prices andassumptions. The Basis of Estimate and overall estimate documentationpackage should be carefully reviewed to make sure they are complete,

    accurate and easily understood, and that all gures, from detailed backupto summary levels, are traceable.

    Major quantities and cost drivers should be carefully checked to assurethat they have been properly calculated (proper conversion factors havebeen used and allowances applied to neat line quantities if applicable).

    Specialty group estimates should be reviewed for both scope and cost.

    Contract Special Provisions should be carefully reviewed and cost andschedule impacts incorporated into the Engineers Estimate.

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    ProjectDevelopment

    Level

    ProjectMaturity

    (%ofdesigncompleted)

    PurposeofEstimate MethodologyEstimate

    Range

    Planning

    WashingtonTransportation

    Plan

    Highway SystemPlan

    Design Studies

    Route Dev. Plans

    0% to 2%

    Screening or

    FeasibilityWTP/HSP

    (20 Year Plan)WTP WashingtonTransportation Plan

    HSP HighwaySystems Plan

    Risk-based or JudgmentHistorical %

    Similar ProjectsParametric

    MP3PLCE -5

    0%to+200%

    1% to 15%

    Concept Study orFeasibility

    Implementation Plan

    (10 Yr. Plan)

    ParametricMP3, PLCE

    Analogous ProjectsHistorical %Risk-based

    CEVPCRA

    Self-Modeling

    -40%

    to100%

    Scoping

    Project Summary(PD, DDS, ERS)

    10% to 30%

    Budget Authorizationor Control

    Capital Improvement& Preservation Plan

    (CIPP)

    ParametricMP3, PLCE

    Analogous ProjectsHistorical bid-based(UBA, BidTabs Pro)

    Risk-basedCEVP, CRA

    Self-Modeling

    -30%to+50%

    Design

    DesignDocumentation

    I/S Plans forApproval

    Design Approval

    30% to 90%

    Design Estimates(Project Control ofScope Schedule

    Budget)

    Historical bid-based(UBA, BidTabs Pro,EBASE)

    Cost-basedRisk-based

    CEVPCRA

    Self-Modeling

    -10%to+25%

    PS&E

    Plans, Specs,Estimate

    (R/W Plans

    approved)

    90% to 100%Engineers Estimate

    (prior to bid)

    Historical bid-based(UBA, BidTabs Pro,

    EBASE)Cost-based

    Risk-basedSelf-Modeling -5

    %to+10%

    Table1:CostEstimatingMatrix

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    Cost Estimate Training

    Several classes are offered by WSDOT that specically address cost estimatepreparation. Most are available in ATMS. These include:

    CZV: Introduction to Cost Estimating

    A4J: Contract Plans and Estimate Preparation

    CZ2: Risk-Based Transportation Cost and Schedule Estimating

    NHI: Risk Management Class (not in ATMS)

    Resources from the Strategic Analysis and Estimating Ofce are alsoavailable to assist with specic questions about estimate preparation and

    the use of individual techniques or tools described in this document.

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    A well prepared Basis of Estimate will:

    Document the overall project scope.

    Document the items that are excluded from the project scope.

    Document the key project assumptions.

    Communicate the estimators knowledge of the project by demonstratingan understanding of scope and schedule as it relates to cost.

    Alert the project team to potential cost risks and opportunities.

    Provide a record of key communications made during estimatepreparation.

    Provide a record of all documents used to prepare the estimate.

    Act as a source of support during dispute resolutions and for bid analysis.

    Establish the initial baseline for scope, quantities and cost for use in costtrend evaluation throughout the project.

    Provide the historical relationships between estimates throughout the

    project lifecycle.

    Facilitate the review and validation of the cost estimate.

    The primary intent of this document is to provide a guideline for the topicsand contents to be included in typical BOE. Points of signicance whenpreparing a BOE include:

    Factually complete, yet concise.

    Ability to support your facts and ndings.

    Identify estimating team members and their roles (including specialty

    groups).

    Describe the tools, techniques, estimating methodology, and data usedto develop the cost estimate.

    Identify other projects that were referenced or benchmarked duringestimate preparation.

    Develop and update the cost estimate and the BOE concurrently.

    The BOE establishes the context of the estimate, and supports reviewand validation.

    Qualify any rates or factors that are referenced either in the estimate

    or BOE; e.g., productivity can be expressed as either units/time(linear feet/hour) or time/units (hours/linear foot).

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    The following sections should be included in the Basis of Estimate document:

    Project Purpose

    This initial section of the BOE provides a brief and concise description of theproject. The type of project should be identied; (e.g., Maintenance Program

    (M), Operations Program (Q), Preservation Program (P), ImprovementProgram (I)), as well as the location of the project, and the overall timing of

    the project. This section should also include the phase of the project; planning,scope, 30%, 60%, 90% design, etc.

    Project Scope Description

    This section of the BOE should be organized to correspond with the projectswork breakdown structure (i.e., roadway, bridge, structure, marine; terminalor boat, etc.). A semi-detailed description of the scope of work should beprovided for each major segment of the project. Identify major items ofwork. Be as thorough as necessary, without being overly descriptive, so

    as to adequately explain the scope of work being estimated.

    Estimate Methodology

    This section describes the primary estimating methodology used to prepare thecost estimate. This should include documentation of the use of cost resources,historical data and project benchmarking. Documenting the level of effort(i.e., man-hours and resource allocation) used in preparation of the estimatemay also be helpful. The schedule for the estimate can be listed here.

    Design Basis

    In this section of the BOE, the estimator will identify the types and status ofengineering and design deliverables that were provided to prepare the estimate

    including any design basis assumptions. WSDOT Design standards andguidelines will typically specify the technical and project information requiredfor the classication of the estimate that is being prepared. Two attachments tothe estimate basis should be referenced:

    1. An estimate deliverables checklist that is aligned with the project schedule.

    2. A listing of all engineering drawings (including revision numberand date), a well as other design information, such as specications,equipment lists, units of measure, planning, scoping, etc.

    In addition it may be useful for certain projects to document specic quantitymetrics, such as excavation and backll quantities, concrete volumes, pipingquantities, etc. These may be organized by the work breakdown structure ofthe major items of work.

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    Planning Basis

    This section of the BOE documents the project management, engineering,design, procurement, fabrication, and construction approaches to the project.The contracting and resource strategies should be identied, as well as any

    assumptions that were made with regard to the workweek schedule (hours

    worked per day, days worked per week, shifts worked per day, work windows,night/day work, phasing, etc.) and planned use of overtime. Any assumptionsmade regarding constructability, modularization, use of specializedconstruction equipment should also be noted here. The project scheduleand key milestones should be identied.

    Cost Basis

    This section of the BOE describes the methods and sources used to

    determine the cost for each listed item.

    Identify the following pricing sources used: (WSDOT Historical,

    Cost Based, etc.)

    Pricing source and methodology for all Contracting Agency costs(project management, engineering, design, etc.).

    Mobilization costs and percentage used.

    Identify tax rates as applicable.

    Escalation indices used, and the method of calculation (includingduration). (Note: This is to bring historical prices to current dollars.

    It is not for estimating or predicting future prices.)

    Allowance development and basis.

    Location factors used and the basis for these factors.

    Inuence of local market conditions.

    Portions of the estimate provided by the Bridge and Structures Ofce.

    ROW cost and pricing source (including acquisition and relocation costs,if applicable).

    Any other pricing factors or external inuences that may have a signicant

    impact on project cost should be identied.

    Allowances

    This section of the BOE should describe any other costs that have not beendetailed in the body of the estimate, such as lump sum allowances for specicareas of the scope or any other factored costs not described elsewhere in theestimate basis.

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    high risk (threat or opportunity) values. The risk analysis report (or summary)should be provided as an attachment to the BOE. This information should beadded as the estimate is prepared. This is a great time to identify risks.

    Estimate Quality Assurance

    Since estimate reviews are the means for testing the quality of the estimate,this section of the BOE should identify all estimate reviews that have taken

    place to date and any additional reviews that are scheduled to take place.All review comments or analysis should be included as an attachment tothe BOE. For guidance on estimate reviews, see the Independent Estimate/Estimate Review section of this manual.

    Reconciliation

    This section should provide an overview of the major differences betweenthe current estimate and the last published estimate prepared for thisproject. Identify the cost impacts due to scope changes, pricing updates,

    labor productivity adjustments, estimate renement, etc. Also provide areconciliation of all reviews preformed and how they were incorporatedinto the estimate. A more detailed reconciliation or cost trending report canbe provided as an additional attachment if necessary.

    Benchmarking

    This section should document any comparisons of overall estimate metrics,ratios, and factors with similar projects, historical data, and industry data.Projects used in the benchmark comparisons should be similar in process

    type and overall value. If signicant variations of the estimated project costs

    versus the benchmarks exist, those inconsistencies should be identied andcommented upon. A more detailed benchmark analysis report may be includedas an attachment to the BOE.

    Estimating Team

    In this nal section, all members of the estimating team should be identiedand their roles and responsibilities dened.

    Attachments

    Several supporting documents will generally be included with the Basisof Estimate.

    Attachment A: Estimate Deliverables Checklist

    This checklist should be provided to support preparation of the estimate

    in accordance with its associated estimate classication, and to documentwhether certain deliverable were in fact available during preparation ofthe estimate.

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    Attachment B: Reference Documents

    Document the drawings, manuals, texts, notes, specications, and otherreferences used in developing the estimate. Identify the revisions and dateof issue for key documents. All documents used as references or resources

    upon which the estimate was based should be listed in a way similar to the

    formality of a bibliography, including revision numbers and document dates.

    Attachment C: Schedule Documents

    Document the project design and construction schedule, including workingdays, shift assumptions, key milestones and critical path activities.

    Additional Attachments

    Include any other attachments that may be necessary or required(reconciliation report, benchmarking report, risk analysis report, escalationcalculations, etc.).

    LevelofDetailintheBasisofEstimate

    It is often not a simple matter to determine just how much detail should beprovided in a BOE. Several factors may come into play during the preparationof the cost estimate that will help determine the answer. It is the estimatorsbest judgment that will ultimately decide the appropriate level of detail in

    the BOE.

    Level of Project Denition

    Estimates are prepared at various stages of a project. While a more detailed

    estimate will generally require a more detailed BOE; this is not always thecase. A conceptual estimate will probably be based on a limited amount ofscope denition but it may require a more detailed basis of estimate. Itsnot uncommon for a BOE for a conceptual estimate to be more thoroughthan one prepared for a more detailed estimate because there are often more

    assumptions made at the conceptual stage of a project that require greaterdocumentation. Conversely, there may be times when the project denitionis so complete or simplistic that a BOE does not require a great amount ofdetail. In the later case, a three or four page document may be sufcient toconvey the BOE.

    Cost Value of the Project

    A more expensive project will typically require a more detailed BOE.However, projects of lesser cost may also require an extensive BOE to

    fully communicate major assumptions that constrain or reduce the cost.

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    Type of Project

    The type of project can also affect the level of detail in a BOE. For example,

    the BOE for a direct purchase (e.g., single piece of large equipment such asa ferry) may be less detailed than for a construction project

    Other Factors

    Other factors that may effect the level of detail in a BOE are the projects workbreakdown structure (WBS), consideration for new technologies, contractingstrategy, etc. The BOE should contain a concise level of detail to fully supportthe review of the estimate by those that have not been a part of the preparationof the estimate. The BOE provides a denition of the scope of the project as

    estimated, and should establish the basis for change management subsequentto publication of the estimate.

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    Cost Estimating Data

    An estimator calculates the cost of work items, then applies markups suchas mobilization, sales tax, preliminary engineering (PE), Miscellaneous ItemAllowance in Design (only for historical bid-based, cost-based, and risk-basedmethods), and construction engineering (CE). Table 1 presents a summary ofrecommended values for various elements.

    CostEstimatingElements Planning Scoping Design PS&E

    Identication of Work Items > $50,000 > $10,000 All Items All Items

    Mobilization Per Plans Preparation Manual, 830.02

    Sales TaxSite-specic, based on Control Section. Data can be found in TRIPS or

    EBASE. Specic direction is found in Standard Specication 1-07.2.

    Preliminary Engineering See Table 3PMs Workplan +Actuals to Date

    Actual

    Miscellaneous ItemAllowance in Design3

    30% to 50% 20% to 30% 10% to 20%0% (all items

    should be dened)

    ContingencyApplies to parametric, historical bid-based and cost-based estimates only.

    PerPlans Preparation Manual, 830.03

    Construction Engineering Per Plans Preparation Manual, 830.03

    Table2:MarkupsSummary

    Notes:

    1. Round nal cost estimate to the nearest appropriate signicantdigit, usually third or fourth from left for scoping through design.

    For example, $196,526,918.00 could be rounded to $197 million.

    2. Report cost estimates in current dollars to program management.The Construction Cost Index (CCI) will be used to inate the estimateto midpoint of construction by program management.

    3. Miscellaneous Item Allowance in Design accounts for lack of scopedenition and those items too small to be identied at that stage of theproject. This allowance is eliminated entirely in PS&E estimates as thescope will then be xed and all estimate items should be identied.

    http://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdf
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    Specialty Groups

    It is important to recognize that there are several specialty groups at WSDOTthat provide cost estimates for parts of the work.

    Bridges,NonstandardRetainingWalls,andStructures

    The costs to construct bridges and nonstandard retaining walls and variousother structures are estimated by the Headquarters (HQ) Bridge andStructures Ofce.

    The HQ Bridge and Structures Ofce maintains a database of historical

    structure costs and bid information. The HQ Bridge and Structures Ofcedatabase is more current than information available through the Unit BidAnalysis database or other published WSDOT sources. Since bridges and

    structures are in their eld of design and construction responsibility, theHQ Bridge and Structures Ofce is in a strategic position to interpret andestablish structure costs for a project at any point during project development,

    from initial planning through PS&E completion.

    For planning and scoping level estimates, contact the Bridge Projects Unitin the HQ Bridge and Structures Ofce. They will help prepare the estimateusing historical bid based methods and take into account type of structure, site

    conditions, project location and the most current market conditions and pricesfor the specic bridge and structure types that meet project specic conditions.For Design and PS&E level estimates the Bridge Projects Unit in the HQBridge and Structures Ofce will provide a detailed cost based estimate forthe projects structures. Estimators should take care to understand what isincluded and what is not included in estimates from specialty groups. Request

    documentation supporting specialty groups estimate to include in the projectsestimate le.

    RightofWay

    Right of Way (ROW) costs vary widely throughout Washington State. Region

    Real Estate Services or the HQ Real Estate group should be involved earlyto help determine appropriate costs for the project. It is important that allspecialty groups detail what is included and what is not included in their

    estimate. Factors that should be considered in the ROW estimate includeadministration, relocation, clean up costs and allowances for condemnation.

    Real estate markets are best characterized by those familiar with thegeographic area. In consideration of this fact, subject matter experts (SMEs)such as region Real Estate Services and region right of way staff should beasked to provide this estimate. These SMEs can provide input regarding

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    the cost of right of way and the uncertainty associated with the real estatemarket in the geographic area of the project. Other issues to consider includezoning changes, speculation, and growth management plans and pendingcomprehensive plan changes.

    Environmental

    Project environmental staff needs to be involved in the process early. Thecosts of complying with environmental impact analysis, mitigation, permit,

    and public involvement requirements in environmental laws and regulationsand interagency agreements need to be included in the project estimate.

    Utilities

    The Utilities Ofce should also be involved early in the process. Sub-surface

    and overhead utilities are located on a majority of projects sites and conictswith these utilities can increase a projects cost dramatically. When a utilityis located on an easement and WSDOT acquires the property through ROWacquisitions, WSDOT must pay all relocation costs in addition to providingthe affected utility with a new easement. Also note that city owned utilitiesthat are impacted within the citys limits can cause similar costs to a project.

    Another risk that may affect project costs is triggered when utilities thatare note identied during the design phase (due to insufcient engineeringinvestigation or inaccuracy in utility as-builts) are discovered while the projectis under construction. Utility conicts not identied until the construction

    phase can result in costly change orders and project delays.

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    Preliminary Engineering Costs

    Preliminary Engineering (PE) percentages can be used at early stages(planning and scoping) to estimate the cost of design for a project. Thesepercentages will vary by project type and total dollar amount of the project.On average, PE costs for WSDOT designed projects are approximately15 percent of project cost. This should be used as a starting point, then

    adjusted according to Table 3 for the specic project type and cost range.As the project moves through design, the PE cost should reect actual coststo date plus the anticipated costs from the work plan. There is a reasonableminimum cost for PE, including the cost of the Ad, Bid and Award process,which even a very small project will incur. If the project cost is under$200,000, it might be more efcient to combine it with another project

    due to the minimum cost of the PE process.

    For projects that include consultant design, PE costs can be signicantlydifferent than for projects designed by WSDOT. The cost of design byconsultant is almost always more than the typical WSDOT design costs due

    to several factors. PE cost estimates should be increased by up to 2.8 timesthe estimated WSDOT design cost, depending on the size of the project andthe number of consultants involved in the design effort.

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    ImprovementProgram

    PEas%

    ofCN

    I1

    Mobility

    I2

    Safety

    I3

    EconomicInitiative

    I4

    Environmental

    Retrot

    Subprogram

    IA

    IB

    IC

    IQ

    ID

    IE

    IF

    IG

    IH

    II

    IK

    IL

    Urban

    Rural

    UrbanBike

    Connec-

    tion

    HOV

    Lane

    Collision

    Reduction

    Collision

    Prevention

    AllWeather

    Highw

    ay

    TrunkSystem

    Completion

    NewSafety

    RestArea

    Bridge

    Restriction

    Storm

    water

    Runoff

    Fish

    Barrier

    Removal

    $0

    $250,0

    00

    ND

    ND

    ND

    N

    D

    40%

    20%

    ND

    ND

    ND

    N

    D

    40%

    40%

    $250,000

    $500,0

    00

    ND

    ND

    15%

    N

    D

    30%

    20%

    ND

    ND

    ND

    N

    D

    25%

    30%

    $500,000

    $1,000,000

    ND

    ND

    ND

    N

    D

    22%

    20%

    ND

    ND

    ND

    N

    D

    20%

    20%

    $1,000,000

    $2,000,000

    15%

    20%

    12%

    N

    D

    20%

    20%

    ND

    ND

    ND

    N

    D

    20%

    15%

    $2,000,000

    $5,000,000

    15%

    20%

    12%

    N

    D

    20%

    15%

    10%

    ND

    ND

    N

    D

    ND

    15%

    $5,000,000

    $10,000

    ,000

    15%

    ND

    ND

    10%

    12%

    15%

    10%

    ND

    ND

    N

    D

    ND

    ND

    $10,000,000

    +

    15%

    10%

    ND

    10%

    12%

    15%

    10%

    14%

    ND

    N

    D

    ND

    ND

    PreservationProgram

    PEas%

    ofCN

    P1

    Roadway

    P2

    Structures

    P3

    OtherFacilities

    Subprogram

    PA

    PB

    PC

    PD

    PE

    PF

    PG

    PH

    PavingSafety

    Restoration

    Structu

    re

    Preserva

    tion

    Catastrophic

    Reduction

    RestArea

    UnstableSlope

    Weigh

    Station

    P

    rogram

    Support

    MajorDrain

    Electrical

    $0

    $250,0

    00

    15%

    20%

    40%

    20%

    30%

    ND

    ND

    30%

    $250,000

    $500,0

    00

    12%

    15%

    30%

    20%

    20%

    ND

    ND

    20%

    $500,000

    $1,000,000

    12%

    13%

    20%

    20%

    15%

    ND

    ND

    20%

    $1,000,000

    $2,000,000

    10%

    12%

    13%

    ND

    10%

    ND

    ND

    20%

    $2,000,000

    $5,000,000

    8%

    12%

    13%

    ND

    10%

    ND

    ND

    20%

    $5,000,000

    $10,000

    ,000

    6%

    12%

    13%

    ND

    10%

    ND

    ND

    ND

    $10,000,000

    +

    6%

    11%

    13%

    ND

    ND

    ND

    ND

    ND

    Notes

    :

    1.ThepercentagesinthistablearebasedonactualWSDOTprojectcostsstatewidefromJuly2001throughMarch2007.

    2.

    ND

    indicatesthatthereisnodataforthiscell.

    3.

    Yellowhighlightedcellsindicatethatthereis

    limiteddataforthatcell.

    4.ForprojecttypedenitionsseebelowandPla

    nsPreparationManualsection830.0

    3.

    5.Af

    actormustbeappliedtothePEamountforconsultantwork.Typicalfactorsfortheconsultantportionoftheworkrangebetwee

    n1.8and2.8,

    dependingonthetypeandscopeofconsultan

    tinvolvement.

    Table3:

    PreliminaryEngineeringPerc

    entage

    http://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdfhttp://www.wsdot.wa.gov/publications/manuals/fulltext/M22-31/PlansPreparation.pdf
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    Important Factors

    Many factors inuence a project estimate. Several key factors are described inthe sections below. More information is available at:

    www.wsdot.wa.gov/Projects/ProjectMgmt/RiskAssessment/Process/

    GeographicConsiderations

    Geographic considerations can have a profound affect on the selection of unitbid prices. The projects location, whether it is in an urban, suburban, or ruralsetting should be considered in establishing bid prices. Dependent on the

    restrictions of Standard Specication 1-90.7, some of the cost considerationsrelating to a projects location may be accounted for in the mobilizationbid item.

    A project in an urban setting generally has to contend with constructionoperations occurring in more conned work spaces, with greater volumes oftrafc, and limited hours of operations, night time work, etc. Some of thesefactors may be offset by availability of local contractors, materials, equipmentand personnel.

    Projects located in rural settings have factors that affect the establishmentof unit bid prices contrary to projects located in urban settings. Constructionoperations may have less restricted work areas, less trafc to contendwith, and additional hours to complete the work; all factors that increaseproductivity. On the other hand, materials, equipment and personnel may

    have to be brought in from out of the area which may increase costs relatedto transportation, support, wages, per diem, etc.

    On projects that utilize large quantities of aggregate, whether for base,surfacing, or earthwork, the location of material sources and disposal sitesmay have a large impact on costs. Nearby material sources or disposal sites

    reduce hauling costs. On rural projects, the cost of bringing in a concrete batchplant, hot mix asphalt plant, or similar facility, may increase unit bid prices.Again, dependent on the restriction of Standard Specication 1-09.7, thosecosts may be directly attributed to and reected in the mobilization bid item.

    Terrain may also be a consideration in establishing an items cost. Mountainousterrain and steep grades cause production rates to fall, whereas level terrainand straight roadways generally have the opposite effect.

    Groundwater conditions can vary greatly and need to be investigated to

    determine the extent of dewatering required for foundations and otherstructures such as storm water retention ponds. Varying geotechnicalconditions are covered under soil conditions.

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    QuantityConsiderations

    The quantity of a given material on a project impacts the unit cost ofconstructing and/or supplying that item. This is not simply a supply anddemand issue, but also one of production efciency and economy of scale.Generally speaking, the unit price for larger quantities of a given material

    will be less than smaller quantities. Suppliers offer discounts for largerquantity orders. Mobilization, overhead and prot are all spread out over alarger quantity, thus reducing their affect on each unit. Waste is also spreadover a larger quantity thereby having a smaller impact on each unit. Largerquantities also give rise to efciency by gained experience and expertise ofthe contractors personnel in completing the work.

    Projects with very large quantities of certain materials may actually cause anincrease to the unit bid price. For example, a project with numerous or largestructures may affect the market for a particular type of steel, the availabilityof cement, or even tie up a regions labor resources.

    Small quantities of items of work are less cost effective to construct andhence lead to higher unit prices. Not only do suppliers charge more forsmaller purchases, but in some instances the minimum amount that has tobe purchased is greater than the needed quantity. Small quantities do not

    generally allow for high production rates or other efciencies and thus causehigher unit costs. Smaller quantity items are also frequently subcontracted out.This practice increases a contractors overhead and usually results in a markupbeing applied to those items.

    ItemAvailability

    Materials that are readily available, or ones that are commonly used, aregenerally less expensive to purchase and install/construct. Materials that arein short supply are more expensive. This should be considered in establishingthe unit price.

    Large quantities of materials required in a short period of time may result ina temporary shortfall in product availability and potential cost increase ordelay to a project.

    Scheduling/LeadTime

    To be efcient, a contractor needs to optimize the scheduling of his resources

    including labor, equipment and materials. When a contractor can plan forand maximize his resources, he can become more competitive in his bidding.However, the lead time needs to be considered in the estimating process by

    estimating the project based upon when it is expected to be built. For examplea project that is two seasons long may have the majority of its paving in eitherthe rst or the second year.

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    DifcultConstruction/SiteConstraints

    Difcult construction and site constraints will increase the cost of constructionfor a contractor. Placing piles under water, working near active railroads,nearby historical buildings (possibly fragile), construction on or nearculturally important or environmentally hazardous sites, and limited room to

    construct an item are all examples of constraints that should be considered.

    EstimatingLumpSumItems

    From an estimating standpoint, lump sum bid items are often more difcultto price. Lump sum items can reduce administrative costs in contract

    administration, as well as allowing a contractor a variety of work meansand methods, and thus do make sense in some instances. They also transferthe risk of performance and quantities to the contractor. If the work to beperformed can be quantied, then a payment method that includes a quantityshould be used. However, lump sum bid items are often used when an item of

    work can only be dened in general terms, such as when the nished productcan be dened but not all the components or details can be easily determined.This can make estimating lump sum items difcult for the estimator. Themore information and breakdown of a lump sum item that an estimator hasavailable, the greater the likelihood that an accurate lump sum estimate canbe developed. An estimator should dene a lump sum item in terms of itssimplest, most basic components and should consider other factors that may

    not be easily estimated. By breaking out a lump sum item into smaller itemsof work which have historical data, and then applying reasonable estimatedprices to those sub units, the estimator can accurately establish a price for theoverall lump sum item.

    Using lump sum items typically transfers risk to a contractor, and thecontractor may adjust his price upward to take on this risk. Contractorscannot necessarily rely on overruns to cover work that they did not foresee.

    Lump sum items are typically bid at higher costs than component costs due

    to the transfer of risk from the owner to the contractor. Therefore, the use oflump sum items should be used with great care. In some situations, as may bethe case for a time-based lump sum bid item such as Project Temporary TrafcControl, the lump sum payment may provide the basis as an incentive toperform the work more quickly. In such a situation, hourly pay items offer noincentive, and may even cause the contractor to stay in the work zone as long

    as possible. However, in most situations using lump sum bid items will leadto higher contractor bids, therefore lump sum items should only be used whenthe following conditions apply:

    A. The lump sum item is a standard item with no appropriate alternative

    non-lump sum standard item available for use.

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    B. The work is not easily dened. In other words, the nal product is known,but the construction techniques or other components are difcult todetermine.

    C. Complex items with many components (although the designer isencouraged to break down constituent items if possible).

    D. The lump sum payment may be justied as an incentive to complete the

    work in a more timely or efcient manner than if other units of measurewere used.

    E. The lump sum item may be justied as less expensive than a force accountitem (see below) or where the risk assumed by the contractor is low.

    The use of a lump sum item must be justied and the work breakdownsdocumented in the estimate le. The use of earned value techniques willaid in determining performance of the contractor on lump sum bid items.

    ForceAccount

    Force account is a method of payment that pays the contractor his actualexpenses for all labor, materials and equipment to complete the work.Markups for material costs, labor surcharges, overhead and prot may beadded to this gure. The force account method of payment is used primarily

    for extra work (i.e., work that is unforeseen at the time a project is let oradvertised and is discovered during construction) or for items of work thatare poorly dened and may or may not be used during construction. Thissecond case is the one most frequently encountered by the estimator. Sincethe contractor does not usually bid on this work, there is little incentive for

    him to reduce costs or prosecute the work diligently. Because of this, theforce account method of payment should only be used when necessary.

    When a reasonable cost estimate for a force account item is required, theestimator should try to establish the scope of work to be accomplished. Once

    the scope is developed, it can be compared to historical bid price data forsimilar items of work. If no comparable history exists, the force account itemshould be broken out into its anticipated core components. The estimatorcan then rely on historical bid data for those items and the given limitationsto come up with a reasonable force account estimate. If no such data existsfor even the smaller core items of work, the estimator may need to estimate

    the amount and costs of labor, materials and equipment to execute the work(i.e., use the cost based method of estimating).

    Force account may also be considered a tool for transferring risk fromthe contractor to the owner. If the work is properly directed by the project

    inspector, force account may actually cost less than an equivalent lumpsum item.

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    Use of force account items and their estimated cost must be documented andjustied in the project estimate le.

    TimingofAdvertisement

    When a project is advertised and subsequently bid has a major inuence on

    the bid prices. Contractors typically have a time of year that is busier thanothers. This is typically when contractors prefer to do the majority of theirwork. This is normally directly correlated with the weather and occurs when

    the conditions are the most conducive for construction activities (such asasphalt paving). Appropriate timing of advertisement can also be affected byother items like sh and HMA paving windows or other outside constraints.Peak season for most highway projects is from April through October.Peak season for marine work is November through March. The best time toadvertise a project is several months before the work season for that type of

    work to allow time for contract execution and for the contractor to mobilizetheir resources in time to take full advantage of the work season.

    If a contractor has fully allocated his resources for the season then they areless likely to bid on a project and, if they do bid, it is in a less competitive

    environment. For this reason there is a benet to WSDOT to advertise aproject as soon as possible prior to the peak season, to allow the contractortime to plan, schedule and seek as many opportunities as possible to ndefciencies in their work plan. This also creates a more competitive bidclimate and lower bid prices.

    The estimator preparing the nal engineers estimate needs to be aware ofthe timing of the advertisement and account for any expected uctuationsin bid prices due to the season such as lower production during temperatureextremes, additional protections for weather sensitive materials, and so forth.

    ExpectedCompetition/ContractorAvailability

    Projects that are advertised for bids late in the season or after contractors havescheduled their work for the year, can expect higher bid prices. This is due tothe lack of competition or contractor availability. Projects that are bid duringa period of time when a large number of contractors are available are bid

    more competitively. Contractors know that they must bid the lowest possibleprice to be able to get the contract. See the Other Contracts that follows for areasonable range of cost increases to account for this factor.

    OtherContracts

    Multiple projects being advertised at the same time can inuence bid pricesin much the same way as lack of competition and availability. The contractorsonly have so many resources available to develop bids for projects. In thecase of large projects, a contractor may not have the resources to developbids for more than one project at a time. The most prudent course of action

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    in this case is to manage the program of projects to ensure that this does notbecome an inuencing factor on the bids. If this cannot be prevented, then theestimate needs to reect that multiple bids will be developed at the same time.Typically with four or more bidders the effect on the bid amount is negligible.

    The estimator should consider to what extent the reduction below the normal

    number of bidders will inuence the bid amount. A reasonable range of impactis a 0 to 8 percent increase over the engineers estimate for construction. Theprobability of the occurrence of this risk should be evaluated by the estimator.Common mitigation strategies include timing of the Ad and work packaging.

    Another factor to consider in a multiple contract environment is the resourcesrequired for the projects and if multiple active projects will create conictsin an area. For example, multiple large-scale bridge projects in a given areamay create a shortage in structural steel or skilled labor. In these cases theestimator must be aware of the ability of the market to support multiple

    projects.

    Having multiple contracts in an area may create conicts between the projects.These could include trafc control, labor issues, direct coordination issues,and similar issues. These conicts need to be considered in the calculation of

    production rates and subsequent bid item prices. Project managers should beaware of adjoining projects and nearby work (even from other regions or localagencies). There may be opportunities for collaboration and coordination thatwill result in more competitive bids and better maintenance of trafc.

    SpecialtyWork

    Specialty items are not necessarily new items or new construction methods,but are items that are somehow different than the majority of the work on agiven project. For example, on a pavement rehabilitation project the signalwork may be classied as specialty work, although it would not be classied

    as such on a project that was predominately signal and lighting work. Projectsthat include specialty work or are comprised totally of specialty work itemsneed to be characterized correctly when estimating. Estimating the cost ofspecialty work requires a thorough understanding of the work involved andthe resources required to accomplish the work.

    When estimating specialty work seek the advice of experts in the area ofconcern. When estimating specialty items utilizing historical bid data, thesimilarities and differences between the historical project(s) and the project

    at hand must be fully accounted for in the development of the estimate.Another factor to consider is the number of qualied contractors capable of

    doing the project or elements of work. Other examples of specialty work maybe landscaping, guideposts, fencing or mechanical rehabilitation of moveablebridge components. Specialty work should be reviewed by staff that is familiarwith that particular type of work.

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    StandardItemsvs.NonstandardItems

    Standard items, as listed on the WSDOT Standard Item Table, are familiar toboth WSDOT and the contractors. These items of work typically representa known quantity and quality to both WSDOT and the contractor, andbid history tends to reect that. When an item is changed in some way to

    become a nonstandard item then uncertainty is introduced. This uncertaintytypically results in an increased price for the item, especially the rst timethat contractors see it in a contract. Typical practice should be to use standarditems whenever possible. When a standard item is changed and becomes anonstandard item, the estimator should recognize that the price may differfrom the historical prices.

    FirstTimeUsed

    On occasion, items of work are included in a project that WSDOT has littleor no historical data to use to establish unit prices. In these instances, similar

    items may provide some guidance, but additional investigative work may benecessary. If the item is thought to be of minor signicance, there may be littlebenet in spending much time in determining a reasonable bid price. If theitem is considered major or is likely to be signicant to the overall projectbid, research should be conducted to establish a cost. Contacting others whoare familiar in the use of the item can usually help in determining a cost.Suppliers, other state departments of transportation, the Strategic Assessment

    and Estimating Ofce (SAEO) at WSDOT HQ, Regional TransportationCommissions, Port Authorities, Consultant Letting, R.S. Means Publications,and even contractors can be valuable resources in establishing costs. Be waryof relying on estimates from a single contractor or source. Multiple so