course title: welding technology · other mechanical (shear, saws) ways to cut material in the...

Burlington County Institute of Technology

CAREER MAJOR PROGRAMS

Course Title: Welding Technology

Curriculum Area: CTE

Credits: 5

Board Approved: August, 2018

Prepared by: Tim Hagar

I. Program Descriptor:

Welding Technology follows the AWS (American Welding Society) SENSE program. Which will provide students with the opportunity to

achieve various AWS SENSE Certifications. Students can use their acquired skills in many career paths such as Fabrication, Pipe Welding,

Industrial Maintenance, Weld Inspector and into post-secondary education. The program involves both hands on and theory lessons, building the

students’ knowledge base on math, measurements, welding processes and design. Branching into career and continued education options with

welding after completion of the program. With the welding industry growing students will get an introduction into Computer Aided Design and

Programing.

II. Program Outcome:

Graduates of this program should be able to communicate technical information both verbally and in writing effectively, demonstrate

mathematical skills and application of scientific principles in problem solving, and apply critical thinking and problem solving skills to analyze data, in

the creation of experimental procedures and analysis of the outcome.

III. Course of Study:

A. Introduction to the World of Welding (9th) S1 B4

B. Principles of Welding (9th) S2 B4

C. Arc Welding Theory I (10th) S1 B1

D. Arc Welding Lab (10th) S1 B2

E. Arc Welding Theory II (10th) S2 B1

F. Metal Fabrication (11th) S1 B1

G. CNC Thermal Cutting (11th) S2 B1

H. Advanced Welding Lab (11th) S2 B2

I. AWS Theory I (12th) S1 B3

J. AWS Theory II (12th) S2 B3

K. AWS Proficiency Lab (12th) S1 B4

L. Advanced Metal Design (12th) S2 B4

M. Welding School to Work (optional) (12th) S1/2 B3/4

IV. Course Descriptions:

A. Introduction to the World of Welding (9th)

This course presents an introduction to the World of Welding, giving the students the needed safety procedures, rules, and regulations to

work safely in welding, showing where welding evolved from and the direction it is heading to have a better of understanding of welding. Using

Virtual Reality Welding Machines will teach students the entry skills with arc welding. Students will also learn the basics of electricity, shop skills and

general work ethics. Additional topics covered will include weld positions, proper terminology, measurements, and types of metals. Projects will

incorporate these basic skills, bringing them together and showing understanding. Students will also learn about the various career options

available.

B. Principles of Welding (9th)

This course focuses on the fundamental principles of welding, including basic thermal/mechanical cutting and using fusion to weld materials

as one. Safe operation of OxyFuel torches and equipment will be included, as well as proper setup and shutdown. Students will learn to choose

other mechanical (Shear, Saws) ways to cut material in the shop. Understanding SMAW (Shielded Metal Arc Welding) process and its equipment;

choosing polarity, electrodes, and safety gear. Students will begin their entry into AWS SENSE proficiencies.

C. Arc Welding Theory I (10th)

This course introduces students to arc welding processes, use of electricity to fuse material together using SMAW (Shielded Metal Arc

Welding), GMAW (Gas Metal Arc Welding), FCAW (Flux Core Arc Welding), and GTAW (Gas Tungsten Arc Welding). Students will learn how each

process works, equipment used, and safety needed, along with which gases are used with each process. Thermal cutting with Plasma Arc with how

it works, safety/hazards, and setup. Students will also learn how Welding prints are used and read, including weld symbols regularly found in

industry.

D. Arc Welding Lab (10th)

This course gives the students hands on experience working in the weld shop. Students will develop needed skills for the safe operation and

use of Shielding gas and its storage. They will also learn how to maintain equipment and adjust as needed, from starting with a weld print, preparing

the material, welding, and then to final inspection, students will gain working knowledge. Storage of materials and supplies, tracking use of products

and equipment and the use of SMAW and GMAW will be introduced.

E. Arc Welding Theory II (10th)

This course will provide the students with the knowledge needed to weld in out of position using SMAW and GMAW. Horizontal, Vertical,

and Overhead are focused allowing the students to weld in alternate positions. Which electrodes work, how to set a machine, and what hazards are

faced when working in out of position. Other objectives of this course are weld joint preparation and set up. How polarity and amperes are directly

connected when SMAW out of position. FCAW and GTAW will be introduced, setup and use of the equipment. How the added skills will connect

with career options after graduation.

F. Metal Fabrication (11th)

This course focuses on using welding skills in metal fabrication as well as when and how to mechanically put materials together. Types of

mechanical fastener (bolts, rivets, screw, etc.), when and how to choose them, and why. Students will be trained on shop equipment such as

shears, brakes, ironworkers, drills/drill presses, hydraulic presses, and how to layout, plan and schedule projects. Cost calculations, using material,

supplies and labor will also be introduced.

G. CNC Thermal Cutting (11th)

This course introduces students to Computer Controlled Thermal Cutting using Plasma Arc as a basis. In this course, topics covered are

the basics of a CNC Plasma Cutter; power unit, controller, table, gantry, and dust control along with basic programming and design of a project,

creating shapes, texts, and importing objects are additional topics. Students will learn setting up of machines for cutting, taking into consideration

material type and size, selecting voltage, amperes, and travel speed. Machine maintenance, dust and smoke hazards, and adjustments. Additional

areas will be other ways to cut and create material using laser and water for energy.

H. Advanced Welding Lab (11th)

This course focuses on students using time in the shop to develop their Advance skills. Using all equipment in the weld shop, SMAW,

GMAW, FCAW, and GTAW welders. In addition to fabrication and cutting equipment to complete skill projects for their AWS SENSE Proficiencies.

Focusing on shop safety, developing good personal safety habits, and students will gain career skills. Math and measurement topics while

preparing proper weld drawings.

I. AWS Theory I (12th)

This course focus is on preparing the weld students to be AWS SENSE Certified before graduation. Topics of this course are the first five

modules of SENSE. Occupational Orientation, Safety and Health, Print Reading and Symbols, SMAW Theory and GMAW Theory are the topics to

be covered. For Occupational Orientation topics will be time management, understanding verbal and written instructions, and housekeeping. With

Safety and Health PPE (Personal Protective Equipment) to Shop Practices will be addressed. Welding Print understanding and symbol practices.

SMAW (Shielded Metal Arc Welding) and GMAW (Gas Metal Arc Welding) skills and knowledge will be refreshed. Students will understand the

requirements for each module.

J. AWS Theory II (12th)

This course focus is on preparing the weld students for the additional Modules for AWS SENSE Certified before graduation. Topics of this

course are the final four modules for SENSE. FCAW Theory, GTAW Theory, Thermal Cutting Processes, and Welding Inspection/Testing. For

FCAW (Flux Cored Arc Welding) and GTAW(Gas Tungsten Arc Welding) skills and knowledge will be refreshed. In Thermal Arc Cutting, OxyFuel

(both manual and mechanized), along with manual Plasma Arc Cutting theories and practice covered. With Welding Inspection and Testing,

industry standards will be learned to allow students basic knowledge or requirements.

K. AWS Proficiency Lab (12th)

The focus of this course is to allow the weld students hands on practice with their AWS SENSE Practical Exams. Giving students time in

their weld booths to complete projects as required by AWS. Using any of the skills learned in SMAW, GMAW, FCAW, and GTAW welding

procedures, plus preparing the material with layout, cutting, and prepping.

L. Advance Metal Design (12th)

This course will bring the skills learned together for weld students. They will learn how to choose which weld procedure is best for a

particular project, how to create a print, along with a build of materials list. Students will learn calculating cost and estimates to assist in planning

jobs along with why to use certain materials and joint styles. Alternatives to standard weld practices and when/why to choose them will also be

introduced.

M. Welding School to Work {Optional} (12th)

School-to-work is an option for Weld students once they meet all AWS SENSE requirements and maintain a required level in school. School

to Work is a chance to gain Industry Experience. Following set structured learning procedures, students have the opportunity to develop real world

skills.

A. Introduction to the World of Welding, Grade 9 Semester 1,

Safety in Welding, 2-3 Weeks

CTE Proficiencies Essential Questions

Content Skills Assessments

9.3.12.AC‐ CST.5 9.3.12.AC‐ MO.1 9.3.12.AC.1 9.3.12.AC.3 9.3.12.AC.5 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.1.

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

Who is responsible for your Safety? What is P.P.E.? What are shop rules and procedures?

Personal Responsibilities Personal Protective Equipment Rules and Procedures

Define and correctly spell each of the key terms. Understand personal responsibilities Follow and operate in the shop safely

Written/Oral Tests and Quizzes Practical demonstration of Basic Safety Skills

9.2.12.C.1

9.2.12.C.3

9.2.12.C.5

9.2.12.C.6

Introduction to the World of Welding, Grade 9 Semester 1,

Welding History, 1-2 Weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.4 9.3.12.AC.5 CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

How long has welding been in use? What are some major events that had an effect on welding? Where is welding going?

Welding changed Industry Where would our lives be without welding Your future in welding

Knowledge of welding from its basic beginnings to the future Knowledge of what has changed over the years.

Written/Oral Tests and Quizzes In pairs choose a time period and present how welding was done then.

CRP12

RST.9-10.1.

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

9.2.12.C.1

9.2.12.C.3

9.2.12.C.5

9.2.12.C.6


Welding in Virtual Reality, 1 Week and infused throughout rest of semester



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

How do I weld? What are the proper and essential procedures?

Starting, running, and ending a weld bead. Procedures for the various weld types.

Proper angles and travel speeds Understand how to control a arc Basic machine setup

Machines Practical demonstration of Virtual Welding

RST.9-10.3.


Welding Terminology, 3-4 Weeks



9.3.12.AC‐ CST.5 9.3.12.AC‐ MO.1 9.3.12.AC.1 9.3.12.AC.4 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.1.

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

What is a weld? What are types of welding procedures? List types of weld joints. What are the weld positions?

Parts of the various welds. AWS selection of joints. AWS Weld position 1, 2, 3, and 4. AWS weld procedures

Identify and define welding terminology. Choose proper weld joint and position.

Written/Oral Tests and Quizzes Hands on practical identification and selection on terms

B. Principles of Welding Grade 9 Semester 2

Basic Thermal Cutting/OxyFuel Torch 2-3 weeks



9.3.12.AC‐ CST.5 9.3.12.AC‐ MO.1 9.3.12.AC.1 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

How does fire cut metals? What type of materials can be cut? How do you use the OxyFuel Process?

What fuels can be used with OxyFuel. How to properly operate an OxyFuel station. What is ferrous and nonferrous material?

Safe setup, operation and shutdown of OxyFuel. Identification of OxyFuel components. Identify hazards associated with OxyFuel

Demonstration with hands on operation. Written/Oral Tests and Quizzes

Principles of Welding Grade 9 Semester 2

Mechanical Cutting of Materials 2-3 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

What are ways to cut material without heat in the shop? How do you choose the proper method?

How each mechanical cutting shearing action works? What effect does it have on the material?

Safe operation of shears, saws, drills and other shop equipment. Choosing the most efficient way to cut material.

Written/Oral Tests and Quizzes Completion of a project demonstrating safe operation.

Principles of Welding Grade 9 Semester 2

SMAW(Shielded Metal Arc Welding) Process 6-8 weeks




CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

What are the components of SMAW? How do you safely use the SMAW process? Explain the proper procedures for SMAW.

Terminology of SMAW. PPE, safety, and hazards with SMAW. Electrode identification and use.

Identify parts, safety, and hazards when using SMAW. Setup and operation of a SMAW equipment. Create a proper SMAW Weld.

Written/Oral Tests and Quizzes Setup and operation of SMAW equipment Completion of AWS SENSE SMAW projects.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

C. Arc Welding Theory I 10th Grade Semester 1

Electric Arc Welding Processes SMAW(Shielded Metal Arc Welding) 1-2 weeks




CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

What is SMAW? How Does SMAW work? What are safety and hazards with SMAW?

Safe use and hazard identification with SMAW Proper use of SMAW process

Identify safety and hazards with SMAW. Setup and operation of a SMAW equipment. Create a proper SMAW Weld.

Written/Oral Tests and Quizzes Completion of AWS SENSE SMAW projects.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

Arc Welding Theory I 10th Grade Semester 1

Electric Arc Welding Processes GMAW (Gas Metal Arc Welding) 1-2 weeks




CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

What is GMAW? How does GMAW work? What is safety and hazards with GMAW?

Understanding what GMAW is. Safety and Hazards associated with GMAW Setup and proper use of GMAW

Electrode selection with GMAW. Safe and proper use of GMAW equipment Create a proper GMAW Weld

Written/Oral Tests and Quizzes Setup and operation of GMAW equipment Completion of AWS SENSE GMAW projects.

CRP12

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1


Electric Arc Welding Processes FCAW (Flux Cored Arc Welding) 1-2 weeks




CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

What is FCAW? How does FCAW work? What is safety and hazards with FCAW?

Safety and Hazards associated with FCAW Setup and operation of FCAW Understanding what is FCAW

Safe and proper use of FCAW equipment Create a proper FCAW weld Electrode selection within FCAW.

Written/Oral Tests and Quizzes Setup and operation of FCAW equipment


Electric Arc Welding Processes GTAW (Gas Tungsten Arc Welding) 1-2 weeks




CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

What are safety and hazards with GTAW? What is GTAW? How does GTAW work?

Safety and hazards associated with GTAW. Setup and operation of GTAW. Understanding what is GTAW.

Safe and proper use of GTAW equipment. Electrode selection within GTAW

Written/Oral Tests and Quizzes Setup and operation of GTAW equipment


Electric Arc Welding Processes PAC (Plasma Arc Cutting) 1-2 weeks




CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

What is Plasma? What are safety and hazards with PAC? How does PAC works?

Safety and hazards associated with PAC. Understanding PAC.

Safe and proper use of PAC equipment. Setup requirements of PAC.

Written/oral tests and Quizzes Setup and practical operation of PAC equipment.


Welding prints and symbols 1-2 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6 CRP1.

CRP2.

Can I explain weld symbols? How do you sketch a weld joint?

Identification of the weld symbols. Understand how weld print work and explain the project.

Identify and explain weld symbols. Ability to use a weld print to complete a job

Written/oral tests and Quizzes Create a weld print for given weld projects.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

RST.9-10.4.

RST.9-10.5.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

D. Arc Welding Lab 10th grade Semester 1

Weld Shop Lab 10th Grade 12 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6

Can I SMAW to AWS qualifications?

With AWS procedures, students will

Print reading Measurements

Completion of AWS SENSE projects.

9.3.12.AC‐ CST.3 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

Can I GMAW to AWS qualifications?

complete AWS SENSE project. Using skills attained and equipment trained on students will safely work on projects.

Material cutting and preparation. SMAW and GMAW weld skills

D. Arc Welding Theory II 10th Grade Semester 2

Out of position welding 10th Grade SMAW and GMAW 4 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6 9.3.12.AC‐ CST.9

CRP1.

CRP2.

What is a out of position weld? Consideration when welding out of position? Which equipment

Out of position welding. Planning and processes used for out of position welding.

Choosing proper electrodes. Selection of equipment and safety gear. Adjusting for out of

Written/oral tests and Quizzes. Completion of welding projects related to Out of Position welding.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

and safety items are required for out of position welding? How to properly adjust equipment when welding out of position?

Achieving a proper weld when out of position.

position SMAW and GMAW weld skills


Weld joint preparation 10th Grade SMAW and GMAW 4 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC‐ CST.3 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

What are types of weld joints? How do you choose which joint type is best? Which are the methods for preparing a weld joint/fit up?

Weld joint types. Selection of weld joints. Equipment used for preparing weld joints.

Choosing the best joint type for a given process and position. Use of tools and equipment for preparing joints.

Written/oral tests and Quizzes. Hands on selection and preparation of weld joints.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1


FCAW and GTAW Welding processes 10th Grade 4 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

What is FCAW? What is GTAW? When to use FCAW or GTAW? What safety concerns are there?

Ability to understand, explain, and use FCAW. Ability to understand, explain, and use GTAW.

Electrode selection for FCAW and GTAW. Proper inert gases and uses. Operation of FCAW and GTAW equipment.

Written/Oral Tests and Quizzes Demonstration of equipment use on weld projects.

WHST.9-10.4.

WHST.9-10.5.

WHST.9-10.1

F. Metal Fabrication 11th Grade Semester 1

Metal Fabrication 11th Grade 4 weeks




9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

What is metal fabrication? What equipment is used with metal fabrication? How can I safely operate metal fabrication equipment?

Types of material used with metal fabrication. Equipment and tooling. Personal safety when metal fabricating.

Safe use of equipment for metal fabrication. Knowledge of materials.

Written/Oral Tests and Quizzes. Hands on practical assessment with fabrication tooling.

RST.9-10.3.


Mechanical fastening of materials 11th Grade 4 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

What is mechanical fastening? Explain types of mechanical fasteners. How can material be fastened, yet be removable?

Mechanical connection of materials. Difference between permanent and removable fasteners. Creating mechanical connections.

Understanding and choosing proper mechanical connections. Drilling, tapping, riveting, and flanging connections.

Written/Oral Tests and Quizzes. Hands on practical assessment with mechanical fasteners.


Creating, scheduling, and planning projects 11th Grade 4 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6 9.3.12.AC‐ CST.4

9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.1.

RST.9-10.3.

RST.9-10.4.

RST.9-10.5.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

How do you plan a project? What is a material build sheet? Explain how to do cost calculations?

Print reading and sketching. Creating a material list. Understanding how costs are projected.

Basic blueprint design. Calculating materials and costs. Job planning

Written/Oral Tests and Quizzes. Creation of a project from start to finish.

G. CNC Thermal Cutting 11th Grade Semester 2

CNC Thermal Cutting 11th Grade 2 weeks



9.3.12.AC‐ CST.5 What is Thermal Plasma used as a Knowledge of Written/Oral Tests

9.3.12.AC.1 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

Cutting? How can CNC be used with Thermal Cutting?

thermal energy source. Basic knowledge of CNC operation

Thermal Cutting. How a CNC machine operates.

and Quizzes. Identification of CNC Thermal Cutting equipment


CNC Thermal Cutting Design and Programing 11th Grade 5 weeks



9.3.12.AC‐CST.59.3.12.AC.1 9.3.12.AC.6 9.3.12.AC‐ CST.4

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

How can I design a object using CNC program? What are some of the design options?

DXF files for design use. Creating shapes. Project planning.

Use of technology to design and create parts. Understanding limitations and working within them on programs

Written/Oral Tests and Quizzes. Creation of a design project.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.1.

RST.9-10.3.

RST.9-10.4.

RST.9-10.5.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.


CNC Thermal Cutting Machine Operation 11th Grade 5 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

How do you use a CNC to cut a project? What is needed for machine setup and operation?

CNC machine requirements. Setting up material on machine bed for cutting. Safe use of CNC Thermal Cutting.

Machine speeds and setup calculations. Sizing material for projects. Safety concerns with CNC Thermal Cutting.

Written/Oral Tests and Quizzes. Creation of a project from start to finish.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

H. Advance Welding Lab 11th Grade Semester 2

Advance Welding Lab 11th Grade 12 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6 9.3.12.AC‐ CST.3 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

Can I FCAW to AWS qualifications? Can I GTAW to AWS qualifications?

With AWS procedures, students will complete AWS SENSE project. Using skills attained and equipment trained on students will safely work on projects.

Print reading Measurements Material cutting and preparation. SMAW, GMAW, FCAW, and GTAW weld skills

Completion of AWS SENSE projects.

I. AWS Theory I 12th Grade Semester 1

AWS Occupational Orientation 12th Grade 2 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.5 9.3.12.AC.7 9.3.12.AC‐ CST.2 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.1.

RST.9-10.3.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

9.2.12.C.1

9.2.12.C.3

Explain Occupational Orientation with regards to welding? How does AWS relate to your career?

AWS requirements with Welding as a Occupation.

Time Management Understanding verbal and written instructions Shop housekeeping

AWS Assessment Written/Oral Tests and Quizzes

9.2.12.C.5

9.2.12.C.6


AWS Safety and Health 12th Grade 3 weeks




CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.1.

RST.9-10.3.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

What are safety and health concerns with regards to welding?

AWS requirements with Safety and Health with Welding

Basic Shop Safety Practices. Understanding Health Concerns Finding Hazards



AWS Print Reading and Symbols 12th Grade 3 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6 9.3.12.AC‐ CST.2 9.3.12.AC‐ CST.3 CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.1.

RST.9-10.3.

RST.9-10.4.

RST.9-10.5.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

How do we read a weld print? What are the various weld symbols and meanings?

AWS requirements with Welding print reading and symbols.

Read a Weld print Understand Weld symbols used with prints and drawings.



AWS SMAW Theory 12th Grade 2 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6 9.3.12.AC‐ CST.3 CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

What is SMAW? Explain the proper use and requirements for SMAW.

AWS requirements with SMAW Process.

Use of SMAW as a welding process under AWS regulations.



AWS GMAW Theory 12th Grade 2 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1

What is GMAW?

AWS requirements with GMAW

Use of GMAW as a welding process

AWS Assessment

9.3.12.AC.6 9.3.12.AC‐ CST.3 WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

Explain the proper use and requirements for GMAW.

Process. under AWS regulations.

Written/Oral Tests and Quizzes

J. AWS Theory II 12th Grade Semester 1

AWS FCAW Theory 12th Grade 3 weeks




CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

What is FCAW? Explain the proper use and requirements for FCAW.

AWS requirements with FCAW Process.

Use of FCAW as a welding process under AWS regulations.


WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.


AWS GTAW Theory 12th Grade 3 weeks




CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

What is GTAW? Explain the proper use and requirements for GTAW.

AWS requirements with GTAW Process.

Use of GTAW as a welding process under AWS regulations.



AWS Thermal Arc Cutting Theory 12th Grade 3 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6 CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

What is Thermal Arc Cutting? Explain the proper use and requirements for Thermal Arc Cutting.

AWS requirements with Thermal Arc Cutting Processes.

Use of Thermal Arc Cutting as a welding processes under AWS regulations.



AWS Weld Inspection and Testing Theory 12th Grade 3 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6

What is Weld Inspection?

AWS requirements with Weld Inspection.

Knowledge of Weld Testing under AWS

AWS Assessment Written/Oral Tests

9.3.12.AC‐ CST.2 9.3.12.AC‐ CST.3 CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.1.

RST.9-10.3.

RST.9-10.4.

RST.9-10.5.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

What is Weld Testing? Explain how AWS requirements are used with Weld Inspection and Testing.

AWS requirements with Weld Testing

regulations. Knowledge of Weld Inspection under AWS regulations.

and Quizzes

K. AWS Proficiency Lab 12th Grade Semester 2

AWS Proficiency Lab 12th Grade 12 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1

Are my AWS Weld Proficiencies

With AWS procedures,

Print reading

Completion of AWS SENSE

9.3.12.AC.6 9.3.12.AC‐ CST.3 9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

RST.9-10.4.

RST.9-10.5.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

completed? How can I pass an AWS required process?

students will complete AWS SENSE project. Using skills attained and equipment trained on students will safely work on projects.

Measurements Material cutting and preparation. SMAW, GMAW, FCAW, GTAW, and Thermal Cutting weld skills

projects. Shop Participation Assessment.

L. Advance Metal Design 12th Grade Semester 2

L. Advance Metal Design 12th Grade 12 weeks



9.3.12.AC‐ CST.5 9.3.12.AC.1 9.3.12.AC.6 9.3.12.AC‐ CST.4

9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

List the steps of a Weld Project build. What are common concerns when designing and building a project? What am I building and why?

Proper materials and procedures. Using skills attained and equipment trained on students will safely work on projects.

Print creation and reading Measurements Material cutting and preparation. SMAW, GMAW, FCAW, GTAW, and Thermal Cutting weld skills

Completion of projects. Shop Participation Assessment. Written test and quizzes.

M. Welding School to Work {Optional} 12th Grade Semester 1-2

Welding School to Work 12th Grade



9.3.12.AC‐ CST.5 9.3.12.AC.1

What is needed to build my career in

Life and career skills.

Workplace readiness

Completion of School to work

9.3.12.AC.5 9.3.12.AC.6 9.3.12.AC.7 9.3.12.AC‐ CST.2 9.3.12.AC‐ CST.4

9.3.12.AC‐ CST.9

CRP1.

CRP2.

CRP3.

CRP4.

CRP5.

CRP6.

CRP7.

CRP8.

CRP9.

CRP10

CRP11.

CRP12

RST.9-10.3.

WHST.11-12.2.

WHST.11-12.4.

WHST.11-12.5.

9.2.12.C.1

9.2.12.C.3

9.2.12.C.5

9.2.12.C.6

welding? How do I obtain and keep a position in a welding trade?

Using skills attained and equipment trained on to safely work as a welder.

Responsibilities and requirements SMAW, GMAW, FCAW, GTAW, and Thermal Cutting weld skills

requirements. Maintaining a job

Texts:

None

course title: welding technology · other mechanical (shear, saws) ways to cut material in the...

Documents