cover letter...cover letter stewart iron works 30 kenton lands road erlanger, kentucky 41018...

Cover Letter

Stewart Iron Works

30 Kenton Lands Road

Erlanger, Kentucky 41018

Prepared By:

Greg Beane

[email protected]

859-443-6648

Stewart Iron Works is requesting a Conditionally Major Air Permit. We were at the EPA

Frankfort Site to see Derek Bozzell to discuss Air and Waste Permits. Stewart Iron Works was

purchased in August of 2019 and was left with a paint booth that was installed in 2012 and was

never permitted to our knowledge. A mixing booth was installed by the new owners in 2019. In

an effort to minimize disruption to the business, Stewart would appreciate an expedient

review. If you have any questions or concerns please contact me personally.

Thank You

mailto:[email protected]

11/2018 DEP7007AI

___ Section AI.1: Source Information

___ Section AI.2: Applicant Information

___ Section AI.3: Owner Information

___ Section AI.4: Type of Application

___ Section AI.5: Other Required Information

___ Section AI.6: Signature Block

___ Section AI.7: Notes, Comments, and Explanations

21-

Agency Interest (AI) ID:

County: Zip Code:

State: Zip Code:

Longitude: Latitude:

332323

Section AI.1: Source Information

(decimal degrees)84* 35' 21" West 39* 01' 27" North (decimal degrees)

Physical Location

Address:

Street:

Primary NAICS #:

Mailing Address:City:

Primary (NAICS) Category:

Street or

P.O. Box:30 Kenton Lands Road

332323

Permit #:

KY EIS (AFS) #:

Stewart Iron Works LLCSource Name:

Erlanger Kentucky 41018

Standard Coordinates for Source Physical Location

City:

1/20/2020

41018


KentonErlanger

Date:

Additional Documentation DEP7007AI

300 Sower Boulevard

Frankfort, KY 40601

(502) 564-3999

___ Additional Documentation attached

Administrative InformationDivision for Air Quality

Page 1 of 2

11/2018 DEP7007AI

Rural Area Residential Area Yes

Urban Area Commercial Area No

Is this source portable? Yes No

NPDES/KPDES: Currently Hold Need N/A

Solid Waste: Currently Hold Need N/A

RCRA: Currently Hold Need N/A

UST: Currently Hold Need N/A

Mixed Waste Generator Generator Recycler Other: ______________

U.S. Importer of Hazardous Waste Transporter Treatment/Storage/Disposal Facility N/A

Industrial Park

Briefly discuss the type of business

conducted at this site:

800 ft.

Primary SIC #:3446

Property

Area: 91,000 sq. ft.

The Stewart Iron Works manufactures a range of products, made to order on the basis of quotations submitted by the client, Quality of the products is

ensured with the latest technological innovations in machinery and the specifications of the highest quality of materials used for manufacture of the

products.

Is any part of the source

located on federal land?

Number of

Employees:13

Industrial Area

Type of Regulated

Waste Activity:

3446

Description of Area

Surrounding

Source:

What other environmental permits or registrations does this source currently hold or need to obtain in Kentucky?

Classification (SIC) Category:

Approximate distance

to nearest residence or

commercial property:

Page 2 of 2

11/2018 DEP7007AI

City: State: Zip Code:



Name:

Section AI.2: Applicant Information

Technical Contact

KY 41018

Email: (if individual)

Title: (if individual)

Applicant Name:

859-431-1985

Stewart Iron Works LLC.

KY


1-812-212-7908

Title:

Email: [email protected]

Jeff Yarber

Erlanger

Mailing Address:

Environmental Manager

41018

30 Kenton Lands RoadStreet or P.O. Box:

Erlanger

Air Permit Contact for Source

KY

Environmental Manager

Phone:

41018

Street or P.O. Box:Mailing Address:

Email:

Title:

Erlanger

[email protected]

Name: Jeff Yarber

Mailing Address:

1-812-212-7908

30 Kenton Lands RoadStreet or P.O. Box:

Phone:

Phone:

Page 1 of 2

11/2018 DEP7007AI

Street or P.O. Box:

State: Zip Code:

Name Position

River Rock Ventures Inc.

CincinnatiMailing Address:

Phone:

PresidentMike Huseman

Owner same as applicant

Ohio

Name:

Email:

Title:

2814 Stanton Ave

Section AI.3: Owner Information

Vice PresidentRobert Smyth

45206

45206City:

List names of owners and officers of the company who have an interest in the company of 5% or more.

No email address is available.

513-861-8866

Page 2 of 2

11/2018 DEP7007AI

Title V Conditional Major State-Origin General Permit Registration None

Name Change Initial Registration Significant Revision Administrative Permit Amendment

Renewal Permit Revised Registration Minor Revision Initial Source-wide OperatingPermit

502(b)(10)Change Extension Request Addition of New Facility Portable Plant Relocation Notice

Revision Off Permit Change Landfill Alternate Compliance Submittal Modification of Existing Facilities

Ownership Change Closure

Title V Conditional Major State-Origin PSD NSR Other:

Yes No

Requested Limit:

Single HAP

Combined HAPs

Carbon Dioxide

Greenhouse Gases (GHG)

Other

Yes No

90 ton

Proposed Start Date of Construction:

(MM/YYYY)

For New Construction:

Air Toxics (40 CFR 68, Subpart F) Carbon Monoxide

Proposed Operation Start-Up Date: (MM/YYYY)

Lead

Proposed Start Date of Modification:

(MM/YYYY)

Is the source requesting a limitation of potential emissions?

Section AI.4: Type of Application

Current Status:

Requested Status:

Requested Action:

(check all that apply)

____________

Pollutant: Requested Limit:Pollutant:

90 ton

90 ton Particulate Matter 9 ton

90 ton

Applicant is seeking coverage under a permit shield.

Identify any non-applicable requirements for which permit shield is

sought on a separate attachment to the application.

For Modifications:

90 ton

Proposed Operation Start-Up Date: (MM/YYYY)

Volatile Organic Compounds (VOC)

Sulfur Dioxide

22.5 ton

Nitrogen Oxides

Page 1 of 2

11/2018 DEP7007AI

DEP7007A Indirect Heat Exchangers and Turbines DEP7007CC Compliance Certification

DEP7007B Manufacturing or Processing Operations DEP7007DD Insignificant Activities

DEP7007C Incinerators and Waste Burners DEP7007EE Internal Combustion Engines

DEP7007F Episode Standby Plan DEP7007FF Secondary Aluminum Processing

DEP7007J Volatile Liquid Storage DEP7007GG Control Equipment

DEP7007K Surface Coating or Printing Operations DEP7007HH Haul Roads

DEP7007L Mineral Processes Confidentiality Claim

DEP7007M Metal Cleaning Degreasers Ownership Change Form

DEP7007N Source Emissions Profile Secretary of State Certificate

DEP7007P Perchloroethylene Dry Cleaning Systems Flowcharts or diagrams depicting process

DEP7007R Emission Offset Credit Digital Line Graphs (DLG) files of buldings, roads, etc.

DEP7007S Service Stations Site Map

DEP7007T Metal Plating and Surface Treatment Operations Map or drawing depicting location of facility

DEP7007V Applicable Requirements and Compliance Activities Safety Data Sheet (SDS)

DEP7007Y Good Engineering Practice and Stack Height Determination Emergency Response Plan

DEP7007AA Compliance Schedule for Non-complying Emission Units Other: ___________________________

DEP7007BB Certified Progress Report

Title of Signatory

Authorized Signature

Section AI.6: Signature Block

I, the undersigned, hereby certify under penalty of law, that I am a responsible official*, and that I have personally examined, and am familiar with,

the information submitted in this document and all its attachments. Based on my inquiry of those individuals with primary responsibility for

obtaining the information, I certify that the information is on knowledge and belief, true, accurate, and complete. I am aware that there are

significant penalties for submitting false or incomplete information, including the possibility of fine or imprisonment.

*Responsible official as defined by 401 KAR 52:001.

Indicate the documents attached as part of this application:

Type or Printed Name of Signatory

Date

Section AI.5 Other Required Information

Page 2 of 2

11/2018 DEP7007AI

Section AI.7: Notes, Comments, and ExplanationsIn August of 2019 River Rock Ventures aquired Stewart Iron Works LLC.and in November decided that they would keep the existing paint and

add a new mixing booth wich was installed. In December they asked me Greg Beane to help them with the air and waste compliance. I determined

that the paint booth was installed in 2012 and was never permited by the EPA. I contacted Derek Bozzell with the EPA Compliance Assistance

and had

and had a meeting on 1/10/2020 and he gave us guidence of how to proceed to obtain a air permit.

Page 1 of 1

11/2018 DEP7007B

21-


EP-004-1 RTU-001

Roof Top HVAC

Unit RTU-001

Comfort

Heating/Cooli ICP PGH060 N/A N/A

EP-004-2 RTU-002

Roof Top HVAC

Unit RTU-002

Comfort

Heating/Cooli ICP PGH060 N/A N/A

EP-004-3 IDU-001 Indoor HVAC Unit IDU-001

Comfort

Heating/Cooli NorDyne 120D-45D N/A N/A

EP-004-4 UH-001 Unit Heater UH-001

Comfort

Heating ADP SEP-400-4 N/A N/A


Comfort

Heating Reznor UDAP250 N/A N/A


Comfort

Heating ADP SEP-400-4 N/A N/A

EP-004-7 Forge-001 Metal Forge Forge-001

Forming

Process Unknown Unknown 2 8

EP-004-8 Forge-002 Metal Forge Forge-002

Forming

Process Unknown Unknown 2 808/2012

Continous

Batch

Batch

___ Section B.2: Materials and Fuel Information

___ Section B.3: Notes, Comments, and Explanations

___ Attach SDS

est. 08/2012

est. 08/2012

08/2012

Continous

Continous

est. 08/2012

Additional Documentation

Manufacturing or Processing

Operations

DEP7007B

___ Complete DEP7007AI, DEP7007N,

DEP7007V, and DEP7007GG.

___ Section B.1: Process Information

Continous

Continous

Continous

Stewart Iron Works LLC.

est. 08/2010

est. 08/2010

Date:

Section B.1: Process Information

Emission

Unit #

Emission Unit

Name

est. 08/2012

Describe Emission

UnitProcess ID Process Name

Number of

Batches per 24

Hours(if applicable)

Hours per

Batch(if applicable)

Manufacturer Model No.Is the Process

Continuous or Batch?

Proposed/Actual Date

of Construction

Commencement

(MM/YYYY)

Division for Air Quality

300 Sower Boulevard

(502) 564-3999

Permit #:

Source Name:

KY EIS (AFS) #:

Frankfort, KY 40601 ___ Attach a flow diagram

Page 1 of 1

11/2018 DEP7007B

EP-004-1 RTU-001 N/A N/A N/A N/A N/A N/A N/A Natural Gas 148 cu ft 1.3 mmcf 0 0

EP-004-2 RTU-002 N/A N/A N/A N/A N/A N/A N/A Natural Gas 148 cu ft 1.3 mmcf 0 0

EP-004-3 IDU-001 N/A N/A N/A N/A N/A N/A N/A Natural Gas 118 cu ft 1.03 mmcf 0 0

EP-004-4 UH-001 N/A N/A N/A N/A N/A N/A N/A Natural Gas 307 cu ft 2.69 mmcf 0 0



EP-004-7 Forge-001 Mild Steel 50 lbs. 0.025 Fence Tine 10 pieces Natural Gas 614 cu ft 5.38 mmcf 0 0

EP-004-8 Forge-002 Mild Steel 50 lbs. 0.025 Fence Tine 10 pieces Natural Gas 614 cu ft 5.38 mmcf 0 0

Maximum Hourly

Fuel Usage Rate

(Specify

Units)

Maximum Yearly

Fuel Usage Rate

(Specify

Units)

(Specify

Units/hr)

Name of Raw

Materials Input

(Specify

Units/hr)

Maximum Quantity of

Each Finished Material

Output

Section B.2: Materials and Fuel Information

*Maximum yearly fuel usage rate only applies if applicant request operating restrictions through federally enforceable limitations.

Total Process

Weight Rate for

Emission Unit (tons/hr)

Name of

Finished

Materials

Fuel TypeEmission

Unit #

Emission

Unit Name

Sulfur

Content(%)

Ash

Content(%)

Maximum

Quantity of Each

Raw Material

Input

Page 1 of 1

11/2018 DEP7007B

Section B.3: Notes, Comments, and Explanations

Forge-001 and Forge-002 may be a home made. No one nows when they were made or purchased. The BTU's was estimated fro the largest heating unit and supply pipe of natural gas

3/4". The forges are feed by a 1-1/2" pipe.

Page 1 of 1

11/2018 DEP7007DD

DEP7007DD

Insignificant Activities ___ Section DD.1: Table of Insignificant Activities

___ Section DD.2: Signature Block

___ Section DD.3: Notes, Comments, and Explanations

Source Name:

KY EIS (AFS) #: 21-

Permit #:


Date:

EP004-1

HVAC Unit

150,000 Btuh

Rooftop Unit RTU-001 ICP

PGH060 401 KAR 52:020 Section 6 < 5 ton/yr

EP004-2

HVAC Unit

150,000 Btuh

Rooftop Unit RTU-002 ICP

PGH060 401 KAR 52:020 Section 6 < 5 ton/yr

EP004-3

HVAC Unit

120,000 Btuh

Heating & AC IDU-001

Nordyne 120D-450 401 KAR 52:020 Section 6 < 5 ton/yr

EP004-4

Heating Only Unit

312,000 Btuh

Unit Heater UH-001 ADP-400-

4 401 KAR 52:020 Section 6 < 5 ton/yr

EP004-5

Heating Only Unit

260,000 Btuh

Unit Heater UH-002 Reznor

UDAP250 401 KAR 52:020 Section 6 < 5 ton/yr

Insignificant

Activity #Applicable Regulation(s)

Description of Activity

including Rated

Capacity

*Identify each activity with a unique Insignificant Activity number (IA #); for example: 1, 2, 3… etc.

(502) 564-3999

Serial Number or Other Unique

IdentifierCalculated Emissions

Section DD.1: Table of Insignificant Activities


300 Sower Boulevard

Stewart Iron Works LLC

Frankfort, KY 40601

Page 1 of 3

11/2018 DEP7007DD

Insignificant



including Rated

Capacity



EP004-6

Heating Only Unit

312,000 Btuh

Unit Heater UH-003 ADP-400-

4 401 KAR 52:020 Section 6 < 5 ton/yr

EP004-7

Unknown 624,000

Btuh Forge-001 401 KAR 52:020 Section 6 < 5 ton/yr

EP004-8

Unknown 624,000

Btuh Forge-002 401 KAR 52:020 Section 6 < 5 ton/yr

EP005-1

Cutting

1”x.035” Teeth: 10/6 Coson Horizontal Band Saw 401 KAR 52:020 Section 6 <5 ton/yr

EP005-2

Cutting

1”x.035” Teeth: 10/6 DoAll C-916A 401 KAR 52:020 Section 6 < 5 ton/yr

EP005-3

Cutting 1/8 x 12 Fiber

Blade Everit 16MIT 401 KAR 52:020 Section 6 < 5 ton/yr

EP005-4

Cutting 14

teeth per inch DoAll 461026 401 KAR 52:020 Section 6 < 5 ton/yr

EP006-1

Grinding 30" Disc

50 grit

Bursander 30"

Disc Grinder-001 401 KAR 52:020 Section 6 <5 ton/yr

EP006-2

Grinding 6" Belt

50 grit Belt Grinder-001 401 KAR 52:020 Section 6 < 5 ton/yr

EP007-1

Machining Verticle

Mill Bridgeport Mill-001 401 KAR 52:020 Section 6 < 5 ton/yr

EP007-2

Machining Verticle

Mill Bridgeport Mill-002 401 KAR 52:020 Section 6 < 5 ton/yr

Page 2 of 3

11/2018 DEP7007DD

Insignificant



including Rated

Capacity



Authorized Signature Date

Type/Print Name of Siguatory Title of Siguatory

By:

I, THE UNDERSIGNED, HEREBY CERTIFY UNDER PENALTY OF LAW, THAT I AM A RESPONSIBLE OFFICIAL, AND THAT I HAVE PERSONALLY

EXAMINED, AND AM FAMILIAR WITH, THE INFORMATION SUBMITTED IN THIS DOCUMENT AND ALL ITS ATTACHMENTS. BASED ON MY INQUIRY

OF THOSE INDIVIDUALS WITH PRIMARY RESPONSIBILITY FOR OBTAINING THE INFORMATION, I CERTIFY THAT THE INFORMATION IS ON

KNOWLEDGE AND BELIEF, TRUE, ACCURATE, AND COMPLETE. I AM AWARE THAT THERE ARE SIGNIFICANT PENALTIES FOR SUBMITTING FALSE

OR INCOMPLETE INFORMATION, INCLUDING THE POSSIBILITY OF FINE OR IMPRISONMENT.

Section DD.2: Signature Block

Page 3 of 3

11/2018 DEP7007GG

21-


AB-001

Welding

Fume

Extractor

Sentry Air

Systems SS-400-WFE Unknown 63 ℉ 4382 0.4 Unknown Unknown N/A N/A N/A 0.3

Welding

Fume 99%

AB-002

Ambient

Collection

System Max-Flow M32V Unknown 62 ℉ 8170 0.4 Unknown Unknown N/A N/A N/A 0.4

Welding

Fume 60-70%

AB-003

Ambient

Collection

System Max-Flow M32V Unknown 63 ℉ 8181 0.4 Unknown Unknown N/A N/A N/A 0.3

Welding

Fume 60-70%

EP-001

Paint-Lok

Filter

Columbus

Industries 9200 12/19/2019 58 ℉ 22008 0.4 Unknown Unknown N/A N/A N/A 0.11 PM 99%

Additional Documentation

___ Complete Sections GG.1 through GG.12, as applicable

___ Attach manufacturer's specifications for each control device

DEP7007GG

Control Equipment

300 Sower Boulevard


Gas

Moisture

Content(%)

Average

Particle

Diameter

(mm)

Flowrate(scfm @ 68 ° F)

(502) 564-3999

Source Name:

___ Complete DEP7007AI

Date:

KY EIS (AFS) #:

Permit #:

Frankfort, KY 40601

Fan Type

Pressure

Drop

Range(in. H 2 O)

Pollutants

Collected/

Controlled

Pollutant

Removal(%)

Section GG.1: General Information - Control Equipment

Control

Device ID

#

Inlet Gas Stream Data For

Condensers, Adsorbers,

Afterburners, Incinerators,

Oxidizers OnlyDate

Installed

Gas

Composition

Control

Device

Name

Cost Manufacturer

Temperature( ° F)

Model

Name/

Serial #


Gas

Density

(lb/ft3)

Inlet Gas Stream Data For All Control DevicesEquipment Operational Data For

All Control Devices

Particle

Density (lb/ft3)

or Specific

Gravity

Page 1 of 1

11/2018 DEP7007GG

EP-001 Paint-Lok Filter Collector Synthetic/Paper 33.6 3572.92 Manometer None N/A Filter Change Out None 28' 36" N/A N/A

EP-003 Air Handler AB-001 Collector Hepa 5.6 408.33 Manometer None N/A Filter Change Out None 6' 6" N/A N/A

EP-003 Air Handler AB-002 Baghouse Fabric 130 4797.92 Manometer None N/A Filter Change Out None N/A N/A N/A N/A

EP-003 Air Handler AB-003 Baghouse Fabric 130 4797.92 Manometer None N/A Filter Change Out None N/A N/A N/A N/A

Flowrate(scfm @

68 °F)

Flowrate(gal/min)

For Water

Spray:

For Bleed-

in Air:

Control

Device ID #

Identify all Emission

Units and Control

Devices that Feed to

Filter

Total

Filter Area

(ft2)

Effective Air-to-

Filter Ratio (acfm/ft2)

Continuous

Monitoring

Instrumentation(e.g. COMS, BLDS,

none)

Additional Materials

Introduced into the Control

System(e.g. lime, carbon)

Identify Type of

Filter Unit:Baghouse, Cartridge

Collector, or Other

(specify)

Identify Type of

Filtering Material:Fabric, Paper, Synthetic, or

Other (specify)

Section GG.6: Filter

MaterialInjection Rate

(lb/hr)

Identify Cleaning

Method:Shaker, Pulse Air,

Reverse Air, Pulse Jet, or

Other (specify)

Identify Gas

Cooling Method:Ductwork, Heat

Exchanger, Bleed-in

Air, Water Spray, or

Other (specify)

For Ductwork:

Length(ft)

Diameter(ft)

Page 1 of 1

11/2018 DEP7007K

__ Section K.1: Process Information

21-


Describe Overall

Process:Fabrication and repair of arcatectual fencing, gates.

__ Section K.5: HAP-containing Coatings/Printing Materials

Describe

Coatings/Printing

Materials: Solvent Based Primers, Enamal Topcoats and Reducers, Thinners and cleaning Solvents

Source Name:

KY EIS (AFS) #:

Permit #:

EP-001 EP-002

Paint Booth Mixing Booth

Paint Booth

8/1/2012

Stewart Iron Works

DEP7007K

300 Sower Boulevard

Frankfort, KY 40601

(502) 564-3999

Surface Coating or Printing Operations

__ Section K.2: Coating Operations

__ Section K.3: Other Operations

__ Section K.4: Coatings/Printing Materials as Applied

Division for Air QualityAdditional Documentation

401KAR 59-10 401KAR 63-20

Coating/Printing Line Name:

Proposed/Actual Date of

Construction: (MM/YYYY)

___ Attach a flow diagram

Date:

List Applicable

Regulations:

___ Complete DEP7007AI, DEP7007N,

DEP7007V, and DEP7007GG.

___ Attach SDS or Technical Sheets for all

Coating/Printing Materials

__ Section K.6: Notes, Comments, and Explanations

Section K.1: Process Information

Emission Unit #:

Emission Unit Name:

Page 1 of 4

11/2018 DEP7007K

_____________________

Provide detailed description of material coated/printed:

Restoration of old fencing, gates and metal arcatectual items. Some fencing is made per print for customers.

For Coating

Operations:

Usually 4' x 8' fencing.

Identify the Type of Operation:

Check the category that most closely describes this unit:

Provide approximate dimensions and range of sizes of parts being

coated or printed:

Identify the Material

that is Coated/Printed:

Describe Surface Preparation/Pretreatment Steps:

Describe Final Product:

Job Shop

Light Sanding to no sanding, Wipe down with Tac-Cloth

For Printing Operations:

(Select all that apply)

Spray

Brush

Flow

Powder

Dip tank Electrodeposition

Roller Coat Other:

Web

Sheetfed

Rotogravure Heatset Lithographic

Letterpress Non-heatset Flexographic

Other:

Large Appliance Coating

Beverage Can Coating

Fabric, Vinyl, or Paper Coating

Publication Rotogravure Printing

Graphic Arts using Rotogravure and Flexographic Printing

Auto or Light-Duty Truck Coating

Miscellaneious Metal Parts Coating

Boat Manufacturing/ Ship Repair

Coating of Plastic Parts for Business Machines

Metal Furniture Coating

Magnet Wire Insulation Coating

Pressure Sensitive Tape and Label Coating

Flexible Vinyl and Urethane Coating and Printing

Metal Coil Coating

Flat Wood Panel Coating

Magnet Tape Coating

Other:

Continuous Batch Other:

Metal Vinyl Plastics Wood Foil Paper Other Substrate

Page 2 of 4

11/2018 DEP7007K

Page 3 of 4

11/2018 DEP7007K

Page 4 of 4

11/2018 DEP7007K

Gun/Booth ID Mode

Describe Function:

K.2B: For Brush Coating

N/A

3.75

K.2C: For Roller Coating

N/A

N/A

If spray guns are used

simultaneously, describe:

Maximum Coating

Application Rate:

(gal/hr)

Roller Coat ID Describe Function

N/A

Maximum Coating Application

Rate

(gal/hr)

K.2A: For Spray Coating

Maximum

Design

Application

Rate

(gal/hr or lb/hr)

Section K.2: Coating Operations

Describe FunctionDescribe how maximum

rate was determinedType

Manual Spray from a

2.5 Gallon Pressure PotHVLP Gun-01

Describe how maximum rate was

determined

Conventional Air Gun

Airless

Electrostatic

Aerosol Spray Can

HVLP

LVLP

Other

Manual

Automatic

Manual

Automatic

Manual

Automatic


Airless

Electrostatic

Aerosol Spray Can

HVLP

LVLP

Other


Airless

Electrostatic

Aerosol Spray Can

HVLP

LVLP

Other

Testing

Equipment Specification

Sheet

Estimation

Testing


Sheet

Estimation

Testing


Sheet

Estimation

Testing

Equipment Specification Sheet

Estimation

Testing


Estimation

Testing


Estimation

Page 1 of 2

11/2018 DEP7007K

N/A

N/a

N/A

Describe FunctionTank ID

If powder coating material is

recycled, describe:

Describe Function

Flow Coat ID

N/A

K.2E: For Flow Coating


determined


Rate

(gal/hr or lb/hr)

K.2D: For Powder Coating

Powder Coat IDDescribe how maximum rate was

determined

Describe Function


Rate

(gal/hr or lb/hr)

Maximum Make-up Rate

(gal/hr or lb/hr)


determined

K.2F: For Dip Tank/Electrodeposition Coating

Testing


Estimation

Testing


Estimation

Testing


Estimation

Testing


Estimation

Testing


Estimation

Testing


Estimation

Testing


Estimation

Testing


Estimation

Testing


Estimation

Testing


Estimation

Testing


Estimation

Testing


Estimation

Page 2 of 2

11/2018 DEP7007K

Ameracoat 65 Thinning Solvent Primer EP001 40200601840 tons Applied 3.5

Gal Processed7.26 0 1.16 N/A 30 18 0 CTR-04 STK-01

Amerlock 2/400 Base Coating Primer EP001 40200601840 tons Applied 3.5

Gal Processed10.18 9.47 0.3 N/A 30 5 0 CTR-04 STK-01

Spectrathin Medium

ReducerThinning Solvent Topcoat EP001 40200501

840 tons Applied 3.5

Gal Processed6.84 0 1.5 N/A 30 23 0 CTR-04 STK-01

380 Poly-iothane HS

Polyurethane BaseCoating Topcoat EP001 40200501



Q3501 HS Urethane B

ComponentCoating Topcoat EP001 40200501


Gal Processed1.71 0 0.01 N/A 30 0.16 0 CTR-04 STK-01

Pitthane HS Urethane

Base 95-8800Coating Topcoat EP001 40200501



Pitthane 35 Curing

AgentCoating Topcoat EP001 40200501


Gal Processed9.76 0 0.1 N/A 30 1.5 0 CTR-04 STK-01

Section K.4: Coatings/Printing Materials As Applied

Emission

Unit/Coating ID

where material is

used

SCC CodeSCC Code

Units

Density (lb/gal)

Solid

Content (lb/gal)

*Emission factor for particulate matter (PM) should not include transfer efficiency.

Include SDS or Technical Sheets for all coating/printing materials used.

Capture

Efficiency (%)

Control

Device/

Stack ID

Trade Name of

Material

Description (Identify as coating, ink,

fountain solution, blanket

wash, cleaning solvent,

thinning solvent, auto wash,

manual wash, etc.)

VOC

Content (lb/gal)

Emission

Factor for

PM* (lb/SCC)

Transfer

Efficiency (%)

Emission

Factor for

VOC (lb/SCC)

Page 1 of 1

11/2018 DEP7007K

Ameracoat 65 Xylene 1330-20-7 V 80 89 CTR-01 STK-01

Ameracoat 65 ethylbenzene 100-41-4 V 20 23 CTR-01 STK-01

Ameracoat 65 Tolulene 108-88-3 V 1 1.1 CTR-01 STK-01

Amerlock Cure Xylene 1330-20-7 V 11 3.5 CTR-01 STK-01

Amerlock Cure ethylbenzene 100-41-4 V 1 0.3 CTR-01 STK-01

Spectrathin Medium Reducer Tolulene 108-88-3 V 20 21 CTR-01 STK-01

Spectrathin Medium Reducer Xylene 1330-20-7 V 1 1.1 CTR-01 STK-01

Spectrathin Medium Reducer Cumene 98-82-8 V 1 1.1 CTR-01 STK-01

Q3501 HS Urethane B Component Hexamethylene-di-isocyanate 822-06-0 V 0.01 0.15 CTR-01 STK-01

Pitthane 35 Curing Agent Hexamethylene-di-isocyanate 822-06-0 V 1 1.5 CTR-01 STK-01

Section K.5: Hazardous Air Pollutant-containing Coatings/Printing Materials

List each individual hazardous air pollutant (HAP) contained in each material.

Trade Name of

Material HAP Name HAP CAS #

Identify Solid (S ) or

Volatile (V ) HAP % by weightHAP Emission Factor

(lb/SCC)

Control Device/

Stack ID

Page 1 of 1

11/2018 DEP7007N

21-


EP-001 Paint Booth PNT-01 PaintingPaint LoK

FiltersCTR-04 STK-01 153 VOC's HAP's 153 Mass Balance 0.00% 0.00% 35 0 153 0

EP-002 Mixing Booth MIX-01 Paint Mixing N/A N/A STK-02 3.6 VOC's HAP's 16 Mass Balance 0.00% 0.00% 3.6 0 16 0


KY EIS (AFS) #:

Division for Air QualityDEP7007N

Source Emissions Profile Additional Documentation

300 Sower Boulevard __ Section N.1: Emission Summary

Permit #:

Frankfort, KY 40601 __ Section N.2: Stack Information ___ Complete DEP7007AI

(502) 564-3999 __ Section N.3: Fugitive Information

__ Section N.4: Notes, Comments, and Explanations

Source Name:

Control

Device

ID

Stack

ID

Maximum

Design

Capacity(SCC

Units/hour)

Pollutant

Uncontrolled

Emission

Factor(lb/SCC Units)

Emission

Factor Source (e.g. AP-42, Stack

Test, Mass Balance)

Capture

Efficiency (%)

Date:

N.1: Emission Summary

Emission

Unit #

Emission

Unit Name

Process

ID

Process

Name

Control

Device

Name

Control

Efficiency (%)

Hourly Emissions Annual Emissions

Uncontrolled

Potential

(lb/hr)

Controlled

Potential(lb/hr)

Uncontrolled

Potential(tons/yr)

Controlled

Potential(tons/yr)

Page 1 of 1

Stewart Iron Works occupies the area highlighted in white.

Mixing Booth EP002

Paint Booth EP001

RTU-001 EP004-1

RTU-002 EP004-2

RTU-003 AC Only

IDU-001 EP004-3

UH-001 EP004-4

UH-002 EP004-5

UH-003 EP004-6

Forge-002 EP004-8

Forge-001 EP004-7

Weld Control AB-2

Hoz.Bandsaw EP005-1

Weld Control AB-2

Weld EP003-1 Weld Control AB-3

Weld EP003-2

Weld EP003-3

Weld EP003-4

Weld EP003-5

Weld EP003-6

STK-01

STK-02

Grinder EP-006-1

Grinder EP-006-2

Hoz. Bandsaw EP005-2

Cutoff Saw EP005-3

Vert Bandsaw EP005-4

Mill

-00

1 E

P00

7-1

Mill

-00

7 E

P00

7-2

21-


EP001 PM 2.77 lb/hourPaint Booth 401 KAR 59:010 N/A

No person shall cause, suffer, allow, or permit

any continuous emission into the open air from a

control device or stack associated with any

affected facility which is equal to or greater than

twenty (20) percent opacity

As defined by Cabinet

Operating Requirement or

Limitation

(if applicable)

Method of Determining

Compliance with the

Emission and Operating

Requirement(s)

Date:

Section V.1: Emission and Operating Limitation(s)

Emission

Unit #

Emission Unit

Description

Applicable

Regulation or

Requirement

Pollutant

Emission

Limit

(if

applicable)

Voluntary Emission

Limit or Exemption

(if applicable)

___ Section V.6: Notes, Comments, and Explanations

Source Name: Stewart Iron Works LLC.

KY EIS (AFS) #:

Permit #:

Frankfort, KY 40601 ___ Section V.2: Monitoring Requirements

(502) 564-3999 ___ Section V.3: Recordkeeping Requirements

___ Section V.4: Reporting Requirements

___ Section V.5: Testing Requirements

Division for Air QualityDEP7007V Additional Documentation

Applicable Requirements and Compliance ___ Complete DEP7007AI

300 Sower Boulevard ___ Section V.1: Emission and Operating Limitation(s)

EP001 VOC 90 ton

EP001 HAP 22.5 ton

EP002 VOC 90 ton

EP002 HAP 22.5 ton

EP003 PM, PM10 2.34 lb/hr

EP003 HAP 5 tonsWeldig 6 Stations 5

Mig 1 Tig Welder

40 CFR Part 63

Subpart XXXXXXN/A

The owner or operator shall not allow or cause

the plant-wide emissions of

any single HAP to equal or exceed 5 tons during

any consecutive 12-

month period.

Monthly record or rolling total of

materials used

Mixing Booth 401 KAR 63:020 N/A

No owner or operator shall allow any affected

facility to emit potentially hazardous matter or

toxic substances in such quantities or duration as

to be harmful to the health and welfare of

humans, animals and plants. Evaluation of such

facilities as to adequacy

of controls and/or procedures and emission

potential will be made on an individual basis by

the cabinet.


Weldig 6 Stations 5

Mig 1 Tig Welder

5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A

The owner or operator shall not allow PM

emissions to exceed 2.34 lb/hr

for each welder subject to Regulation 7.08 based

on actual operating hours

in a calendar day. 10

(7.08, Section 3.1.2)


materials used

Paint Booth 401 KAR 63:020 N/A

No owner or operator shall allow any affected

facility to emit potentially hazardous matter or

toxic substances in such quantities or duration as

to be harmful to the health and welfare of

humans, animals and plants. Evaluation of such

facilities as to adequacy

of controls and/or procedures and emission

potential will be made on an individual basis by

the cabinet.


Mixing Booth 401 KAR 59:010 N/A

No person shall cause, allow, or permit an

affected facility to discharge into the atmosphere

more than fifteen (15) percent by weight of the

VOCs net input into the affected facility


Paint Booth 401 KAR 59:010 N/A

No person shall cause, allow, or permit an

affected facility to discharge into the atmosphere

more than fifteen (15) percent by weight of the

VOCs net input into the affected facility


EP003 MFHAP

1 ton welding

rod used that

contains any

one or more of

MFHAP

EP004 PM, PM10 2.77 lb/hour

EP004 VOC N/A

EP004 SOX N/A

EP004 CO N/A

EP004 Methane N/A

EP004 N2O N/A

EP004 CO2 N/A

EP004 Lead N/A

NG Comfort Heaters ( 6

Units) - Insignificant

Activity

401 KAR 59:010 N/A N/A N/A



Activity

401 KAR 59:010 N/A

Persons responsible for a source from which

hazardous matter or toxic substances may be

emitted shall provide the utmost care and

consideration, in the handling of these materials,

to the potentially harmful effects of the emissions

resulting from such activities. No owner or

operator shall allow any affected facility to emit

potentially hazardous matter or toxic substances

in such quantities or duration as to be harmful to

the health and welfare of humans, animals, and

plants


materials used



Activity

401 KAR 59:010 N/A N/A N/A



Activity

401 KAR 59:010 N/A N/A N/A



Activity

401 KAR 59:010 N/A N/A N/A



Activity

401 KAR 59:010 N/A N/A N/A

NG Comfort Heaters (6


Activity

401 KAR 59:010 N/A

No person shall cause, suffer, allow, or permit

any continuous emission into the open air from a

control device or stack associated with any

affected facility which is equal to or greater than

twenty (20) percent opacity

Visual determinations of fugitive

emissions and opacity



Activity

401 KAR 59:010 90 tons/yr N/AMonthly record or rolling total of

materials used

Weldig 6 Stations 5

Mig 1 Tig Welder

40 CFR Part 63

Subpart XXXXXXN/A

The owner or operator must comply with the

requirements in 40 CFR 63.11516(f)(1) and (2)

for each welding operation that

uses materials that contain MFHAP, as defined in

40 CFR 63.11522, or has the

potential to emit MFHAP.


materials used

EP004 Toluene N/A


EP005 HAP 5 tons

EP005 MFHAP

1 ton of off fall

of material that

contains any

one or more of

MFHAP


EP006 HAP 5 tons

Dry Grinding (2 Units) -

Insignificant Activity

5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A



for each welder subject to be based on actual

operating hours in a calendar day.




5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A




any consecutive 12-

month period.


Cutting (4 Units) -


5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A




any consecutive 12-

month period.


Cutting (4 Units) -


5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A










Activity

401 KAR 59:010 N/A

Persons responsible for a source from which

hazardous matter or toxic substances may be

emitted shall provide the utmost care and

consideration, in the handling of these materials,

to the potentially harmful effects of the emissions

resulting from such activities. No owner or

operator shall allow any affected facility to emit

potentially hazardous matter or toxic substances

in such quantities or duration as to be harmful to

the health and welfare of humans, animals, and

plants


materials used

Cutting (4 Units) -


5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A






EP006 MFHAP

1 ton of off fall

of material that

contains any

one or more of

MFHAP


EP007 HAP 5 tons

EP007 MFHAP

1 ton of off fall

of material that

contains any

one or more of

MFHAP

Machining (2 Units) -


5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A










5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A




any consecutive 12-

month period.




5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A










5.14, 6.09, 7.08 40

CFR Part 63 Subpart

XXXXXX

N/A






11/2018 DEP7007V

EP001 Paint Booth PM 401 KAR 59:010 Visual Emission Visual determinations of fugitive emissions and opacity

EP001 Paint Booth VOC 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP001 Paint Booth HAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP002 Mixing Booth VOC 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP002 Mixing Booth HAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP003Weldig 6 Stations 5 Mig 1 Tig

WelderPM, PM10 401 KAR 59:010 Visual Emission Visual determinations of fugitive emissions and opacity


WelderHAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used


WelderMFHAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP004NG Comfort Heaters ( 6 Units) -

Insignificant ActivityPM, PM10 401 KAR 59:010 Visual Emission Visual determinations of fugitive emissions and opacity


Insignificant ActivityVOC 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

Applicable Regulation

or Requirement

Parameter

MonitoredDescription of Monitoring

Section V.2: Monitoring Requirements

Emission

Unit #

Emission Unit

DescriptionPollutant

Page 1 of 3

11/2018 DEP7007V


or Requirement

Parameter


Emission

Unit #

Emission Unit



Insignificant ActivitySOX 401 KAR 59:010 N/A N/A


Insignificant ActivityCO 401 KAR 59:010 N/A N/A


Insignificant ActivityMethane 401 KAR 59:010 N/A N/A


Insignificant ActivityN2O 401 KAR 59:010 N/A N/A


Insignificant ActivityCO2 401 KAR 59:010 N/A N/A


Insignificant ActivityLead 401 KAR 63:20 Actual Emissions Monthly record or rolling total of materials used


Insignificant ActivityToluene 401 KAR 63:20 Actual Emissions Monthly record or rolling total of materials used

EP005Cutting (4 Units) - Insignificant

ActivityPM, PM10 401 KAR 59:010 Visual Emission Visual determinations of fugitive emissions and opacity


ActivityHAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used


ActivityMFHAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP006Dry Grinding (2 Units) - Insignificant


Page 2 of 3

11/2018 DEP7007V


or Requirement

Parameter


Emission

Unit #

Emission Unit






EP007Machining (2 Units) - Insignificant






Page 3 of 3

11/2018 DEP7007V

EP001 Paint Booth PM 401 KAR 59:010 Visual Emission Visual determinations of fugitive emissions and opacity

EP001 Paint Booth VOC 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP001 Paint Booth HAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP002 Mixing Booth VOC 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP002 Mixing Booth HAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP003Weldig 6 Stations 5 Mig

1 Tig WelderPM, PM10 401 KAR 59:010 Visual Emission Visual determinations of fugitive emissions and opacity


1 Tig WelderHAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used


1 Tig WelderMFHAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP004NG Comfort Heaters ( 6

Units) - Insignificant ActivityPM, PM10 401 KAR 59:010 Visual Emission Visual determinations of fugitive emissions and opacity


Units) - Insignificant ActivityVOC 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

Applicable Regulation or

RequirementParameter Recorded Description of Recordkeeping

Section V.3: Recordkeeping Requirements

Emission

Unit #

Emission Unit


Page 1 of 3

11/2018 DEP7007V



Emission

Unit #

Emission Unit



Units) - Insignificant ActivitySOX 401 KAR 59:010 N/A N/A


Units) - Insignificant ActivityCO 401 KAR 59:010 N/A N/A


Units) - Insignificant ActivityMethane 401 KAR 59:010 N/A N/A


Units) - Insignificant ActivityN2O 401 KAR 59:010 N/A N/A


Units) - Insignificant ActivityCO2 401 KAR 59:010 N/A N/A


Units) - Insignificant ActivityLead 401 KAR 63:20 Actual Emissions Monthly record or rolling total of materials used


Units) - Insignificant ActivityToluene 401 KAR 63:20 Actual Emissions Monthly record or rolling total of materials used

EP005Cutting (4 Units) -



Insignificant ActivityHAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used


Insignificant ActivityMFHAP 401 KAR 59:010 Actual Emissions Monthly record or rolling total of materials used

EP006Dry Grinding (2 Units) -


Page 2 of 3

11/2018 DEP7007V



Emission

Unit #

Emission Unit






EP007Machining (2 Units) -






Page 3 of 3

11/2018 DEP7007V

EP001 Paint Booth PM 401 KAR 59:10 Visual Emission As Directed by Cabinet

EP001 Paint Booth VOC 401 KAR 59:10 Actual Emission As Directed by Cabinet

EP001 Paint Booth HAP 401 KAR 59:10 Actual Emission As Directed by Cabinet

EP002 Mixing Booth VOC 401 KAR 59:10 Actual Emission As Directed by Cabinet

EP002 Mixing Booth HAP 401 KAR 59:10 Actual Emission As Directed by Cabinet

EP003Weldig 6 Stations 5

Mig 1 Tig WelderPM, PM10 401 KAR 59:10 Visual Emission As Directed by Cabinet


Mig 1 Tig WelderHAP 401 KAR 59:10 Visual Emission As Directed by Cabinet


Mig 1 Tig WelderMFHAP 401 KAR 59:10 Visual Emission As Directed by Cabinet


Units) - Insignificant ActivityPM, PM10 401 KAR 59:10 Visual Emission As Directed by Cabinet


Units) - Insignificant ActivityVOC 401 KAR 59:10 Actual Emission As Directed by Cabinet


RequirementParameter Tested Description of Testing

Section V.5: Testing Requirements

Emission

Unit #

Emission Unit


Page 1 of 3

11/2018 DEP7007V



Emission

Unit #

Emission Unit



Units) - Insignificant ActivitySOX 401 KAR 59:10 N/A As Directed by Cabinet


Units) - Insignificant ActivityCO 401 KAR 59:10 N/A As Directed by Cabinet


Units) - Insignificant ActivityMethane 401 KAR 59:10 N/A As Directed by Cabinet


Units) - Insignificant ActivityN2O 401 KAR 59:10 N/A As Directed by Cabinet


Units) - Insignificant ActivityCO2 401 KAR 59:10 N/A As Directed by Cabinet


Units) - Insignificant ActivityLead 401 KAR 63:020 Actual Emission As Directed by Cabinet


Units) - Insignificant ActivityToluene 401 KAR 63:020 Actual Emission As Directed by Cabinet


Insignificant ActivityPM, PM10 401 KAR 59:10 Visual Emission As Directed by Cabinet


Insignificant ActivityHAP 401 KAR 59:10 Visual Emission As Directed by Cabinet


Insignificant ActivityMFHAP 401 KAR 59:10 Visual Emission As Directed by Cabinet



Page 2 of 3

11/2018 DEP7007V



Emission

Unit #

Emission Unit












Page 3 of 3

11/2018 DEP7007V

Section V.6: Notes, Comments, and Explanations

Forge-001 and Forge-002 may be a home made. No one nows when they were made or purchased. The BTU's was estimated from the

largest heating unit and supply pipe of natural gas 3/4". The forges are feed by a 1-1/2" pipe.

Page 1 of 1

cover letter...cover letter stewart iron works 30 kenton lands road erlanger, kentucky 41018...

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