crealyst & calydens a new glance …... at catalyst loading techniques
TRANSCRIPT
CREALYST & CALYDENS
A new glance …
... at catalyst loading techniques
About Crealyst
More than 30 years of experience in the Petroleum Refining and Petrochemical Industry:
Designing & Operating loading systems for a highly regarded licensing group
R&D: 12 patents in loading technology & reactor improvement techniques
Development of new systems dedicated to Refining and Petrochemical Processes
Calydens dense loading apparatus
Laboratory testing devices for industry
NEW systems soon available: In the field of bed level control & monitoring.
Independent consulting, supervising, operating for catalyst suppliers or clients
R&D: 3 patents in loading technologies
For various:
Reactor types • Axial and radial flow reactors • Single and multi bed
Units• Hydrotreatment• Isomerization• Reformers• Hydrocrackers
Reactor sizes 1.0 to ~ 5 meters in diameter
Catalyst types • Suppliers (Albemarle, Axens, Criterion, Chevron, Exxonmobil , Haldor Topsoe, UOP) • Shapes: extrudate & bead
For several petroleum companies:
● PCK ● ConocoPhillips ● BP Bayernoil ● ERG ● IES Mantova ● REPSOL YPF● Neste OIL ● CEPSA● RM Milazzo ● Aramco● Sasref ● Galp● OMV ● RIL (Reliance)● IOCL ● Saras● ENI Petroli ● Shell● Samir ● Puralube● Petronor ● S–Oil Ulsan
About 200 reactors successfully loaded ~- More than 6000 tons -
In various countries:
● Italy● Germany● Finland● Portugal● Spain● North Africa● Saudi Arabia● India● Korea● Singapore● Australia
Calydens References
Calydens advantages
Sock loadingCalydens
dense loading Safe for catalyst
Fast loading rate
Full control of loading parameters
Optimal particle dispersion
Efficient distribution
Easy to handle & install
“Plug & Play” machine
Easy to operate
Catalyst flow stopped on air feed failure
Fit easily with all configurations
Fixed Hopper
Mobile Hopper
Scaffolding or support
Catalyst loading (1/3)
Sock loading
Sock
Mobile Hopper
Scaffolding
Catalyst loading (2/3)
Fixed Hopper to feed Calydens
Calydens
Loading with Calydensfrom the top flange of the reactor
Mobile Hopper
Scaffolding
Catalyst loading (3/3)
Fixed Hopper to feed Calydens
Calydens
Loading with Calydensfrom a plate inside the reactor
Feeding sleeve
3 Support legs
Tulip tubes
Flexible Bellows
Tachometer Sensor
Distributing Brushes
Level gauge
Technical description (1/2)
Adjustable arms
Body and pneumatic motor
Technical description (2/2)
Pneumatic Motor
Reverse Rotation System
Air or N2 Energy
Tachometer
Sensor
Independent catalyst flows feed the different plates
Diaphragms
Full control of catalyst flow on all the bed zones
Calydens Operating (1/2)
Arm in short position
Arm Extended
CalydensCatalyst Loading Technology and Services