creating sustainable packaging - coca-colaassets.coca-colacompany.com/be/d9/f038f70840e4a85e… ·...

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24 The Coca-Cola Company Packaging plays an essential role in meeting consumer needs. It is the face of our brands around the world, and it protects the quality of our products during delivery to consumers. However, many people consider packaging, once emptied, to be a burdensome problem. We are actively working throughout the Coca-Cola system to create solutions by advancing a global sustainable packaging strategy aimed at preventing waste over the life of our packaging. With approximately 85 percent of our volume delivered in recyclable bottles and cans, we focus on those packages by creating more value with less material, using more recycled and renewable materials, and increasing community recycling. Today our packaging goals focus on three priority areas for effectively preventing waste: optimizing packaging efficiency; increasing our use of renewable and recycled materials; and eliminating waste to landfills through recycling. Systemwide packaging efficiency efforts in 2009 avoided the use of approximately 85,000 metric tons of primary packaging, resulting in an estimated cost savings of more than $100 million. Key initiatives driving these results included the continued roll-out of short-height bottle closures which reduce PET use; Ultra Glass bottle technology; traditional packaging material lightweighting; and use of recycled materials in packaging production. In 2010, we implemented a comprehensive product data management system for the entire Coca-Cola system which will help us track systemwide programs and measure our progress against our packaging goals. Creating Sustainable Packaging 2009 GLOBAL PACKAGING BREAKDOWN (based on 24.4 billion unit cases) PET–Nonrefillable 52% Aluminum 13% Glass–Refillable 12% Fountain 10% PET–Refillable 7% • Other 6% 52% 13% 12% 10% 7% 6% UNDERSTANDING OUR PRODUCT LIFECYCLE Our Company has a commitment to fully understanding the entire scope of our product and packaging impacts, and we are working to advance our Product Lifecycle Management (PLM) leadership. We are currently implementing a multimillion dollar product data management system that will provide foundational PLM capabilities to manage and track global data for the entire lifecycle of our portfolio—from raw materials through to design, manufacturing, consumer use and disposal. Having this data will enable the Coca-Cola system to further optimize products and quality, reduce waste, and improve efficiency and traceability across our product lifecycle. SUSTAINABLE PACKAGING Learn more at www.packaging.thecoca‑colacompany.com.

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Page 1: Creating Sustainable Packaging - Coca-Colaassets.coca-colacompany.com/be/d9/f038f70840e4a85e… ·  · 2012-10-28roll-out of short-height bottle closures which reduce PET use; Ultra

24 TheCoca-ColaCompany

Packagingplaysanessentialroleinmeetingconsumerneeds.Itisthefaceofourbrandsaroundtheworld,anditprotectsthequalityofourproductsduringdeliverytoconsumers.However,manypeopleconsiderpackaging,onceemptied,tobeaburdensomeproblem.WeareactivelyworkingthroughouttheCoca-Colasystemtocreatesolutionsbyadvancingaglobalsustainablepackagingstrategyaimedatpreventingwasteoverthelifeofourpackaging.

Withapproximately85 percentofourvolumedeliveredinrecyclablebottlesandcans,wefocusonthosepackagesbycreatingmorevaluewithlessmaterial,usingmorerecycledandrenewablematerials,andincreasingcommunityrecycling.

Todayourpackaginggoalsfocusonthreepriorityareasforeffectivelypreventingwaste:optimizingpackagingefficiency;increasingouruseofrenewableandrecycledmaterials;andeliminatingwastetolandfillsthroughrecycling.

Systemwidepackagingefficiencyeffortsin2009avoidedtheuseofapproximately85,000metrictonsofprimarypackaging,resultinginanestimatedcostsavingsofmorethan$100 million.Keyinitiativesdrivingtheseresultsincludedthecontinuedroll-outofshort-heightbottleclosureswhichreducePETuse;UltraGlassbottletechnology;traditionalpackagingmateriallightweighting;anduseofrecycledmaterialsinpackagingproduction.In2010,weimplementedacomprehensiveproductdatamanagementsystemfortheentireCoca-Colasystemwhichwillhelpustracksystemwideprogramsandmeasureourprogressagainstourpackaginggoals.

Creating Sustainable Packaging

2009 global packaging breakdown(basedon24.4 billionunitcases)

• PET–Nonrefillable 52%• Aluminum 13%• Glass–Refillable 12%• Fountain 10%• PET–Refillable 7%• Other 6%

52%

13%

12%

10%

7%6%

UnderSTanding oUr prodUcT liFecYcle

OurCompanyhasacommitmenttofullyunderstandingtheentirescopeofourproductandpackagingimpacts,andweareworkingtoadvanceourProductLifecycleManagement(PLM)leadership.WearecurrentlyimplementingamultimilliondollarproductdatamanagementsystemthatwillprovidefoundationalPLMcapabilitiestomanageandtrackglobaldatafortheentirelifecycleofourportfolio—fromrawmaterialsthroughtodesign,manufacturing,consumeruseanddisposal.HavingthisdatawillenabletheCoca-Colasystemtofurtheroptimizeproductsandquality,reducewaste,andimproveefficiencyandtraceabilityacrossourproductlifecycle.

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Learnmoreatwww.packaging.thecoca‑colacompany.com.

Page 2: Creating Sustainable Packaging - Coca-Colaassets.coca-colacompany.com/be/d9/f038f70840e4a85e… ·  · 2012-10-28roll-out of short-height bottle closures which reduce PET use; Ultra

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Morethan50 percentofourbeveragevolumetodayisdeliveredinPETplasticbottles.Theaddedvalueprovidedbylightweight,shatter-resistantandresealableplasticbottleshasprovenimmenselypopularwithconsumersaroundtheworld.Efficiencyimprovementsinmanufacturingandtransport,togetherwithhighrecyclability,alsohavehelpedmakePETplasticbottlesasoundenvironmentalchoice.

However,inaworldwithgrowingpressureonourplanet’sresources,thebartomeetconsumerbeverageneedswithevenbetterenvironmentalperformancecontinuestorise.Tomeetthischallenge,weareconstantlypushingourCompanyandourbottlingpartnerstofindinnovativewaystoimprove.Weareworkingtocompletelyeliminatetheuseofnonrenewablefossilfuelsinourplasticbottleswhilemaintainingqualityandrecyclability.

In2009,weintroducedourbreakthroughPlantBottlePETpackage—theonlyrecyclablebottlemadepartiallyfromplant-basedmaterialsthatcanmeetourstringentbeveragequalityrequirements.PlantBottlepackagingusessugar-basedethanoltoproducethesamePETplasticusedtoday,butwithasmallercarbonfootprint.

WearecurrentlyinvestingmillionsofdollarsinPlantBottletechnologybecausewebelieveintheenvironmentalandsupplychainbenefitsitprovidestotheCoca-Colasystem.Weareconfidentthatthecostwilldecreasesignificantlyasweadvancethetechnology,andthebenefitsofPlantBottlepackagingarealreadyaddingup.In2010,weexpecttolaunch2.5 billionpackagesinninemajormarketsacrossEurope,LatinAmerica,NorthAmericaandPacific.Throughthisroll-out,wewilleliminatemorethan79,000barrelsofoiluseforoursystemthisyear.

In2009,wealsocontinuedtoenhancethesustainabilityofbottlesthroughourleadershiponrecycledcontenttechnology.Fornearlytwodecades,theCoca-Colasystemhashelpedadvancecutting-edgetechnologiesforusingrecycledplasticbackinbottles,includinginvestmentsinsixbottle-to-bottlerecyclingplants.

increasing Renewable and Recycled Material use

whY noT biodegradable boTTleS?

While biodegradable packaging can be a sound choice for products that are not commercially recyclable, the process of capturing the embodied energy and raw materials in beverage bottles for reuse through recycling is, in our view, a much better option. a one-use bottle is simply not a viable option for our business.

We plan to use Plantbottle packaging in every bottle we sell by 2020.

Page 3: Creating Sustainable Packaging - Coca-Colaassets.coca-colacompany.com/be/d9/f038f70840e4a85e… ·  · 2012-10-28roll-out of short-height bottle closures which reduce PET use; Ultra

26 TheCoca-ColaCompany

VancoUVer olYmpic gameS acTiVaTion

Forthe2010VancouverOlympicGames,wewereabletomakeourpresencecarbonneutralbyoffering100 percentcompostablebeveragecupsandlids,debutingourPlantBottlepackagingandactivatingCoca-Colagreenteamsin172communitiesthatcollectedPETcontainers.Wealsoused126PETplasticbottlesforeachofthe600Coca-ColaOlympicassociateuniforms,totaling75,600recycledplasticbottles.

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Ourglobaltargetistorecovertheequivalentof50 percentofthebottlesandcanswesellworldwideannuallyby2015.In2009,oursystemsupportedthedirectrecoveryof36 percentofthebottlesandcansweplacedintothemarket.

Torealizeourlong-termsustainabilityaspirations,therecoveryofourbeveragecontainermaterialsforreuseiscritical.Weareactivelyengagedaroundtheworldprovidingleadershipandfundingtohelpestablishandgroweffectiverecoverysystemstoensurethevaluablematerialsusedinourpackagingarerecoveredandusedagain.Werecognizethatakeytodrivingrecoveryisensuringmarketdemandformaterialscollectedisstrong.Wewerethefirstcompanytouserecycledcontentinbeveragepackagingandhavehelpedfundsixbottle-to-bottlerecyclingplantsaroundtheworldtohelpdrivedomesticendmarkets.WealsouseourtrademarktohelpadvancealternativeendmarketsthroughrecycledPETretailmerchandise.Thisensuresvaluefortherecycledmaterialsandhelpseducateconsumersonwhatourpackagescanbecomewhentheyarerecycled.

Werecognizewewillnotbesuccessfulactingalone.Weareconfidentthatthroughcollaborationwithgovernmentandotherindustrypartnerswewilladvanceourvisionfasterandwithalargerpositiveimpact.Wearesupportingandadvancingproductstewardshipmodelsaroundtheworld.Althoughrecyclingandwastemanagementareverylocalissues,weareadvancingindustryrecoverymodelsthatarecloselylinkedwiththeeconomicdevelopmentofaparticularmarket.Indevelopingmarkets,weareworkingwithgovernmentandindustrytotransformthecurrentinformalcollectionsystemsintoformalmodelsthatdriverecoveryofmaterialwhilecreatingsustainablejobs.Indevelopedmarkets,wesupportextendedproducerresponsibilityapproachesthatincludecomprehensiverecoveryofmaterialsthroughindustryrecoveryorganizations.

investing in Recycling Programs

cUSTomer recYcling parTnerShipS

Coca-ColaArgentinapartnerswithalarge-scaleretailcustomertocreate“OptimismoqueTransforma”(translatedasOptimismTransforms),aprogramtogenerateawarenessabouttheimportanceofrecyclinginorganicwastesanddrivingreuseopportunitiesforPET.Throughtheprogram,consumersareencouragedtorinseandseparateusedpackagesbeforedepositingtheminrecyclingstationsattheretailer’slocationsinCapitalFederal,GreaterBuenosAires,Córdoba,SantaFé,ParanáandMendoza.

Learnmoreatwww.communityrecycling.thecoca‑colacompany.com.

Page 4: Creating Sustainable Packaging - Coca-Colaassets.coca-colacompany.com/be/d9/f038f70840e4a85e… ·  · 2012-10-28roll-out of short-height bottle closures which reduce PET use; Ultra

2009/2010SustainabilityReview 27

Bottle-to-Bottle Plants

Wehavehelpedfundsixbottle-to-bottlerecyclingplantsworldwide,recyclingmillionsofpoundsofPETannually.Initsfirstyearastheworld’slargestbottle-to-bottlerecyclingplant,Coca-ColaNorthAmericaandUnitedResourceRecoveryCorporationinSpartanburg,SouthCarolina,recycledmorethanahalf billionPETbottles.Atfullcapacity,theplantwillproduceabout100 millionpoundsofrecycledPETforreuseannually.Thesecondlargestbottle-to-bottleplant,IndustriaMexicanadeReciclaje,S.A.deC.V.(IMER)1isthefirstfood-graderecyclingplantinMéxicoandthefirstofitstypeinLatinAmerica.IMERhasthecapacitytorecycleapproximately50 millionpoundsofPETannually.In2009,IMERincreaseditsproductionby30 percent,recycling32 millionpoundsofPET,producingnearly20 millionpoundsofrecycledfood-graderesinusedtoproduce1.4 billionnew600mLPETbottleswith35 percentrecycledcontent.

GloBal ReCYClInG allIanCe

Our Company is the founding sponsor of the Global Alliance for Recycling and Sustainable Development (GARSD), a network of companies, governmental agencies and NGOs created in 2007. The global alliance encourages developing and emerging markets to adopt proven selective collection and recycling models, which create a safer and more socially sustainable environment for the millions of people who earn their living from collecting recycled materials. In 2009, we brought together GARSD members and other interested stakeholders from around the world to share best practices and see firsthand how government and industry have joined forces to use recycling to help build sustainable communities.

1IMERisapartnershipbetweenourCompany,ourbottlingpartnerCoca-ColaFEMSA,S.A.BdeC.V.(Coca-ColaFEMSA)andAlplaMexico,S.A.deC.V.

PaRtneRInG WItH oCean ConseRvanCY

Thereareanumberofstudiesunderwaytounderstandtheeffectsofmarinedebrisontheenvironment.Solvingissueslikemarinedebrisrequirescollaboration,andthatiswhywehaveworkedwithOceanConservancyforthepast15 yearstohelpaddressthisissue.Thisyear,inadditiontoprovidingfinancialandin-kindsupporttotheNorthPacificGyreresearchexpedition,ProjectKaisei,ourCompanyalsosponsoredtheparticipationofascientistfromOceanConservancy.Theexpeditionfocusedoncleanupopportunitiesaswellascontinuedresearchonunderstandingthesourcesofmarinedebrisandscopeoftheissue.Uponcompletion,weco-hostedaworkshoponacceleratingsolutionsformarinedebriswithOceanConservancy.Theworkshop,facilitatedbyTheKeystoneCenter,broughttogetherthoughtleadersandpractitionersfromgovernment,industry,academiaandtheNGOcommunitywhoarecommittedtoadvancingresearchandsolutionsontheissue.TheworkshopoutcomesarenowprovidinginputintothedesignandcontentoftheInternationalMarineDebrisConferenceinMarch2011.

111 navY CHaIR

The 111 Navy Chair, the result of a joint venture between our Company and the furniture manufacturer Emeco, is created by combining 111 Coca‑Cola PET bottles and a combination of other materials, including pigment and glass fiber, for strength. It is estimated that more than 3 million PET plastic bottles will be repurposed annually for the production of 111 Navy Chairs. In addition to chairs, our growing recycled PET retail merchandise includes bags, caps, notebooks and T‑shirts.

Learnmoreatwww.packagingreuse.thecoca‑colacompany.com.